Hitachi Oil-Flooded Screw Compressors
Hitachi Oil-Flooded Screw Compressors
Hitachi Oil-Flooded Screw Compressors
(7.5-150kW)
How to realize higher economic efficiency and reduction of environmental burden has become a great
CHALLENGE for the air compressor industry in the 21st century. Evolution of Hitachi COMPRESSOR
Hitachi, with long-year-accumulated technology, offers a perfect answer to this challenge. 1975 1980 1985 1990 1995 2000 2005 2010 2015 2019
Hitachi, to pursue the ultimate goal of higher Energy-Saving performance together with less environ- Accomplish 100,000 units of Accomplish 200,000 units of
screw compressor screw compressor
mental burdens, adds to the highly-reputed as a new line-up. shipment in 2001 shipment in 2017
2007 2014
air compressors to satisfy the needs of every customer. Air Cooled
Air Cooled
HISCREW
HISCREW NEXTⅡ Series
OSP-37VAI
2001 NEXT Series
22/37kW
Air Cooled HISCREW
OSP-37VAR 1995 2000 Series S/M/V Type
22/37kW
Air Cooled HISCREW
S/M/V Type
OSP-7.5VAR
1993
7.5kW World First
Good-Design Air Cooled Screw Compressor
Award, 1990 with Built-in Inverter
OSP-15EA
1990
7.5/15kW
OSP-37DAI OSP-22I本体 Air Cooled HISCREW E Type
1984
22/37kW
OSP-22U本体 Air/Water HISCREW I Type
1979
7.5/15kW
OS-3P本体
Air Cooled Type HISCREW First HISCREW
1976
22/45kW
Water Cooled Type Packaged Screw Compressor First Packaged Type
OS-3P
1 2
7.5-15 kW Class 100kW Class
, ,
Pursuit of Energy-Saving and Easy-to-use, High Reliability and Maintenance Friendly
Economic Small Class
Fixed Speed Type Built-in Dryer Fixed Speed Type Built-in Dryer
, Dual type
Highly Improved Energy-Saving, Widely-Used 2 Units of 75kW Compressor in 1 Package
Class with great variation
Fixed Speed Type Built-in Dryer Fixed Speed Type Built-in Dryer
, Motor
Output (kW)
Air-Cooled
Built-in Dryer Without Dryer
Water-Cooled
Built-in Dryer Without Dryer
Air-Cooled
Built-in Dryer Without Dryer
Water-Cooled
Built-in Dryer Without Dryer
7.5 ○ ○ ○ ○
11 ○ ○ ○ ○
Pursuit of Energy-Saving and Environmental 15 ○ ○ ○ ○
VSD Water-Cooled 55 ○ ○ ○ ○ ○ ○ ○ ○
75 ○ ○ ○ ○ ○ ○ ○ ○
Fixed Speed Type Built-in Dryer 100 ○ ○ ○ ○
3 4
Long Cycle, Easy Maintenance
((7.5-15kW)
(7.5-
(7
(7.5
7 5-
5 Overhaul Cycle – 8 years
● ● Possible of Oil Change Every 2 years
The overhaul cycle of Air-End is every 8 years, Designed for Hitachi Oil-injected Screw Air
Air End
Standard Specification
Built-in Inverter
( ONLY) 7.5-15kW ( , )
O
Outside View
–
Fixed Speed Type
T
Starter Panel
Air-Cooledd
Built-in Dry
Dryer Cooling Fan –
–
Without Dry
Dryer Motor
90
Notes:
80
70
15kW 2.1 2.4%up 2.15 1. Capacity is measured according to ISO 1217, Third Edition, Annex C.
Capacity after the built-in dryer is decreased by 3%.
(m3/min) 2. Pressures are indicated as the gauge pressure.
60 3. Sound Level is the converted value under the condition of 1.5m in front and 1m height in an anechoic room.
50 It may vary in different operating conditions and/or different environments with echo of actual field installations.
Sound level may be increased by 3dB at PQ WIDEMODE ON.
40 4. P.D.P is measured at 30 degree C of the ambient temperature, 45 degree C of the dryer inlet temperature and rated discharge pressure.
30 Conventional Suction Throttle Control for Small Class P.D.P may be 13 degree C at PQ WIDEMODE ON and 0.7MPa of discharge pressure.
Conventional Suction Throttle Control +
Purge Control for Small Class P.D.P may be worth at the lower discharge pressure than above conditions at PQ WIDEMODE ON.
20
Up to 50℃ 5. Contact the supplier for the dryer and filters selection at PQ WIDEMODE ON.
10 6. The transformer installation space is required for the built-in dryer for the model other than 200V/50Hz, 200-220V/60Hz.
0 ● Standard up to 45℃ 7. Do NOT use any oil other than “NEW HISCREW OIL NEXT”.
0 10 20 30 40 50 60 70 80 90 100 8. Install the proper size air receiver tank and the earth leakage circuit breaker which are out of scope of supply from Hitachi.
Air Consumption Rate(%) ● Operation is possible under 50℃ 9. Install the air compressor indoors and avoid flammable and corrosive environment, moisture and dust.
■Model Introduction
Example of Annual Power Consumption Example of Annual Power Consumption
(7.5kW, air consumption rate 50%) (15kW, air consumption rate 50%) Operation *Alarm O S P - 15 V 5 A R N2
Oil-Flooded
(MWh) (MWh) Screw R: Built-in Dryer (Without R: Without Dryer type)
60 100 Approx. 35.3MWh Approx. 19.0MWh Conventional Model Operation Alarm Trip Packaged Air-Cooled
Approx. 19.5MWh Approx. 11.1MWh Reduction Reduction Output (kW) Frequency (5:50Hz 6:60Hz)
Reduction Reduction 80 M: M type, V: VSD
Ambient Temperature(℃) 40 45 50
40
60
* Ambient temperature alarm will be indicated when ambient temperature is over 45℃.
Continuous operation at higher than 45℃ may shorten lifetime of lubricating oil and
43.7
40 81.1
20 electric parts.
32.6 62.1
24.2 20 45.8
0 0
Conventional Suction Throttle Conventional Suction Throttle
Control + Purge Control Control + Purge Control
type
5 6
(22 7
(22−75kW)
(22
(22−7
More Efficiency
Fit to Improve Productivity
Higher Level of User-friendly
7 8
(22 7
(22−75kW)
(22
(22−7
22/37kW ( , )
Model OSP-22M5A(R)N2 OSP-37M5A(R)N2
OSP-22VA(R)N2 OSP-37VA(R)N2
Item∙Unit OSP-22M6A(R)N2 OSP-37M6A(R)N2
Cooling Method – Air-Cooled
Nominal Output kW 22 37 22 37
Discharge Pressure MPa 0.7 0.7 <0.85> [1.0]
Rated
Discharge Capacity m3/min 4.1 6.8 4.0 <3.5> [3.2] 6.7 <6.0> [5.4]
PQ Discharge Pressure MPa 0.6 0.85 0.6 0.85 –
WIDE
MODE Discharge Capacity m3/min 4.3 3.6 7.1 6.2 –
PQ WIDE MODE, by automatically adjusting Intake Air Pressure/Temperature – Atmospheric Pressure / 0–45˚C (2–45˚C)
Discharge Temperature ˚C Ambient Temperature/ +15 or below
t h e m a x i m u m ro t a t i o n s p e e d o f t h e
Driving Method – DCBL Direct Drive 4-Pole TEFC Motor with V-Belt Drive
compressor, enables to increase the Starting Type – Soft Start Star-Delta
discharge FAD in case that the pressure Lubricating Oil – NEW HISCREW OIL NEXT
Lubricating Oil Quantity L 10 15 10 15
declines. Compared to conventional VSD, [10 (Under Pressure)]
P.D.P ˚C
compressor is possible to operate at a wider [Dryer] Refrigerator Nominal Output kW [1.2] [1.45] [1.2] [1.45]
range of pressure (P) and FAD (Q). Refrigerant – [R410A]
Discharge Pipe Diameter – Rc 1-1/2
Dimension (W×D×H) mm 1,000×1,050×1,550 1,200×1,150×1,650 1,000×1,050×1,550 1,200×1,150×1,650
Weight kg 450 (510) 670 (740) 670 [730] 970 [1,040]
Sound Level dB [A] 56 60 57 60
55/75kW ( )
Model
OSP-55VA(R)N2 OSP-75VA(R)N2 OSP-55VW(R)N2 OSP-75VW(R)N2
Item∙Unit
Cooling Method – Air-Cooled Water-Cooled
Nominal Output kW 55 75 55 75
Discharge Pressure MPa 0.7
Rated
Discharge Capacity m3/min 10.1 13.3 10.1 13.3
PQ Discharge Pressure MPa 0.6 0.85 0.6 0.85 0.6 0.85 0.6 0.85
WIDE
MODE Discharge Capacity m3/min 10.6 9.1 14.0 12.0 10.6 9.1 14.0 12.0
Intake Air Pressure/Temperature – Atmospheric Pressure / 0–45˚C (2–45˚C)
Discharge Temperature ˚C Ambient Temperature +15 or below Water Temperature +13 or lower
Driving Method – DCBL Direct Drive
Starting Type – Soft Start
Lubricating Oil – NEW HISCREW OIL NEXT
Lubricating Oil Quantity L 28 (Not filled) 39 (Not filled) 17 (Not filled) 26 (Not filled)
P.D.P ˚C [10 (Under Pressure)]
[Dryer] Refrigerator Nominal Output kW [2.2] [1.9] [2.2] [1.9]
Refrigerant – [R407C] [R410A] [R407C] [R410A]
Temperature ˚C – 35 or below
Cooling
Quantity L/min – 100 125
Water
Discharge Pipe Diameter B – Rc 2
Discharge Pipe Diameter B Rc 2
Dimension (W×D×H) mm 2,000×1,200×1,800
Weight kg 1,230 (1,350) 1,405 (1,555) 1,070 (1,190) 1,240 (1,390)
Sound Level dB [A] 64 66 63 65
55/75kW ( )
Model OSP-55M5A(R)N2 OSP-75M5A(R)N2 OSP-55M5W(R)N2 OSP-75M5W(R)N2
Item∙Unit OSP-55M6A(R)N2 OSP-75M6A(R)N2 OSP-55M6W(R)N2 OSP-75M6W(R)N2
Cooling Method – Air-Cooled Water-Cooled
Nominal Output kW 55 75 55 75
Discharge Pressure MPa 0.7<0.85>[1.0]
Rated
Discharge Capacity m3/min 10.0<9.0>[8.3] 13.2<11.9>[10.9] 10.0<9.0>[8.3] 13.2<11.9>[10.9]
Intake Air Pressure/Temperature MPa Atmospheric Pressure / 0–45˚C (2–45˚C)
Discharge Temperature ˚C Ambient Temperature +15 or below Water Temperature +13 or lower
Driving Method – 2-Pole TEFC Motor with Gear Driving
37kW 37kW Starting Type – Star-Delta
Lubricating Oil – NEW HISCREW OIL NEXT
Lubricating Oil Quantity L 29 (Not filled) 40 (Not filled) 17 (Not filled) 26 (Not filled)
P.D.P ˚C [10 (Under Pressure)]
[Dryer] Refrigerator Nominal Output kW [2.2] [1.9] [2.2] [1.9]
Refrigerant – [R407C] [R410A] [R407C] [R410A]
Temperature ˚C – 35 or below
Cooling
Quantity L/min – 100 125
Water
Discharge Pipe Diameter B – Rc 2
Discharge Pipe Diameter B Rc 2
Dimension (W×D×H) mm 2,000×1,200×1,800
Weight kg 1,500 (1,620) 1,755 (1,905) 1,340 (1,460) 1,590 (1,740)
Sound Level dB [A] 65 67 64 66
Notes:
1. Capacity is measured according to ISO 1217, Third Edition, Annex C. 7. Do NOT use any oil other than “NEW HISCREW OIL NEXT”.
Capacity after the built-in dryer is decreased by 3%. 8. Install the proper size air receiver tank and the earth leakage circuit breaker which are out
2. Pressures are indicated as the gauge pressure. of scope of supply from Hitachi.
3. Sound Level is the converted value under the condition of 1.5m in front and 1m height in 9. Install the air compressor indoors and avoid flammable and corrosive environment,
an anechoic room. It may vary in different operating conditions and/or different moisture and dust.
environments with echo of actual field installations.
Sound level may be increased by 3dB at PQ WIDEMODE ON. ■Model Introduction
4. P.D.P is measured at 30 degree C of the ambient temperature, 45 degree C of the dryer
inlet temperature and rated discharge pressure. O S P - 75 V 5 A R N2
P.D.P may be 13 degree C at PQ WIDEMODE ON and 0.6MPa of discharge pressure. Oil-Flooded
P.D.P may be worth at the lower discharge pressure than above conditions at PQ Screw Built-in Dryer (No R indication for without dryer type)
Packaged A:Air-Cooled, W:Water-Cooled
WIDEMODE ON.
Output (kW) Frequency (5:50Hz 6:60Hz)
5. Contact the supplier for the dryer and filters selection at PQ wide mode ON.
M: M Type, V: VSD
6. The transformer installation space is required for the built-in dryer for the model other than
200V/50Hz, 200-220V/60Hz.
9 10
(100
(100kW)
(100 ((150kW)
(150
150
Stop
40 45 50 (MASTER) Unload Variable Speed Control Unload Variable Speed Control
0 50 100
By estimating use point pressure in accordance with air consumption, IPC control decreases discharge pressure during low load New Developed Air-End
operation, which enables Energy-Saving.
Large capacity and high efficiency thanks to the improvement of rotor profile and optimization of oil lubricating method.
① IPC-OFF ② IPC-ON
・Control the air compressor discharge pressure at 0.70MPa ・Control the use point pressure at 0.55MPa Automatic Switch-Over of Operation in case of Trouble
0.75 0.75
Air Compressor Discharge Pressure Effect by Energy Air Compressor
Energy Consumption Ratio (%)
100 In case that operation of one compressor stops due to trouble, the total operation continues by automatically switching over to the other.
Saving Discharge Pressure Condition:
0.70 0.70 98 Air Consumption
Approx. 0.05MPa Ratio 60%
ΔP=0.15MPa
ΔP=0.15MPa
96
Maintenance Friendly
Pressure
Pressure
Filtration /1μm
(Dew Point under
Standard Specification Standard Specification
Pressure/10℃ or below) Model Unit Model Unit
Item MR 26-4 MR 26-8 MR 26-12 Item SDR-3
Power Supply – Single-phase AC100/200V (Common) AC100V (−10%+10%)
Power Supply –
Frequency – 50/60Hz (Common) [Possible for AC200V by switching connector]
Air Receiver Air Filter Power Supply Frequency – AC100 to 240V±10% 50/60Hz[Single-phase]
Tank Controlled Unit – 4 8 12
Air Dryer
Discharge Pressure MPa 0 – 1 (Digital Indication) Controllable Number of Units – 2
Not necessary in case
Input
the compressor is Control – Answer (Operation), Failure Frequency ×2 mA 4 – 20 (250Ω)
Built-In Dryer Type External – Start, Stop, Forced Start-up, Remote Remote-Set[Remote]×2 –
Connection using the contacts to which no
Input
Output
Control – Run, Stop, Load, PID Command Run[Operation]×2 –
voltage is applied[Power supply DC24V]
External – Start, Shutdown, Auto Failure[Shut down]×2 –
Oil Concentration/
Controlled Discharge Pressure – Minimum ±0.001MPa setting ElectricPulse・Extra ×2 – Optional terminals
0.01wtppm
Dimensions (W×D×H) mm 400×200×600 500×200×900 500×200×1,200 Run ×2 – 1500ms w/out voltage “a”contact
(Dew Point under
Output
Pressure/10℃ or below) Weight kg 19 32 37 Stop ×2 – Pulse AC250V0.3A “b”contact
Load/Unload Command ×2 – Dry contact “c”contact
Status ×2 – AC250V0.3A “a”contact
Air Filter Micro-Mist Pressure Detection – Built-in pressure sensor[0 – 1 MPa]
Filter Following control[pressure/failure],
3
Operation Method –
Switching time[LAP/GAP], Schedule
Initial pump-up operation, Err. history,
Standard Function –
IPS restart, Remote operation
Dimensions (W×D×H) mm 300×160×400
Oil Concentration/ Weight kg 10
0.003wtppm
(Dew Point under
Pressure/10℃ or below)
2 Units 2-12 Units
Dedicated Switch-Over Dedicated Multi-Unit Air Filter Micro-Mist Activated
Operation Panel Control Panel Filter Carbon
(Dual Roller Ⅲ) (Multi Roller EX) Filter
13 14
Auxiliary Equipment
Hitachi Air Dryer Line Filter
Hitachi Air Dryer HDR (Medium Size) series Air Filter*1 Micron Mist Filter*2 Activated Carbon Filter*3
HFC Refrigerant
R407C
HDR-7.5AXⅠ
Specifications
Item・Unit Model HDR-7.5AXⅠ HDR-15AXⅠ HDR-22AXⅡ HDR-37AXⅡ HDR-55AX HDR-75AX HDR-100AX
Capacity (Note 1) 50/60Hz m3/min 1.3/1.4 2.5/2.9 4.0/4.3 6.8/7.4 10.8/11.3 15.0/15.7 19.0/20.0
Inlet Pressure of Compressed Air MPa 0.30 – 0.97 0.40 – 0.97
Max. Inlet Temperature of Compressed Air ℃ 80
Ambient Temperature ℃ 5 – 40
Dew Point of Outlet Air ℃ 10 Under Pressure
Cooling Method of Condenser – Air-Cooled Specifications
Refrigerant Control Device – Capillary Tube Ejector
Capacity Control Device – Hot Gas Bypass Valve Model 7.5BX 11BX 15BX 22B 37B 55B 75B 100B 125C 160C 200C 240B
Item
Refrigerant Used – R407C
Capacity (converted to
Charged Quantity g 250 380 600 1,000 1,650 2,000 3
m /min 1.2 1.8 2.4 3.9 6.6 10.6 13.8 20 27.6 32 40 50
Finish Color – Ivory (Munsell No. 5Y8.5/1) Air theambient pressure)
Condition Inlet Air Temperature
Common
Pipe Diameter B Rc 1 Rc 1-1/2 Rc 2 Rc 2-1/2 ℃ 30
Dimensions (W×D×H) (200V Model) mm 303×603×720 356×513×1,067 356×513×1,274 356×903×1,274 356×903×1,489 406×1,400×1,380 Inlet Air Pressure MPa 0.69
Dimensions (W×D×H) (400V Model) mm 303×833×720 303×884×720 356×826×1,067 356×826×1,274 356×903×1,274 356×903×1,489 406×1,400×1,385 Use Applicable Fluid – Compressed Air
Weight (200V Model) kg 44 46 74 87 135 170 280 Condition Max. Pressure MPa 1.57 0.97
Weight (400V Model) kg 59 75 126 139 140 176 286
Connecting Pipe Diameter B(A) Rc3/4(20) Rc1(25) Rc1(25) Rc11/2(40) Rc11/2(40) Rc2(50) Rc2(50) 2 1/2*(65) 3*(80) 3*(80) 4*(100)
Accessories – Auto Drain Trap, Drain Valve
Item Model HAF-7.5BX HAF-11BX HAF-15BX HAF-22B HAF-37B HAF-55B HAF-75B HAF-100B HAF-125C HAF-160C HAF-200C HAF-240B
NOTE:
1. The capacity values above are measured at an ambient temperature of 30˚C, inlet temperature of 45˚C, inlet pressure of 0.70MPa. Use Inlet Air Temperature Range ℃ 5 – 60
2. Dew point gets worse if operated at pressure below the range of operation pressure. Condition Ambient Temperature Range ℃ 2 – 60
3. The dimensions do NOT include protruding objects. 1*1
Filtration Rating μm
Air Filter
4. In case of having solid objects such as rust in the inlet air flow, install a pre-filter on the inlet of dryer.
Filtration Efficiency % 99.999
R407C
15 16
System Optimization
2:00
3:00
4:00
5:00
6:00
7:00
8:00
9:00
10:00
11:00
12:00
13:00
14:00
15:00
16:00
17:00
18:00
19:00
20:00
21:00
22:00
23:00
0:00
Initial Investment(%)
Explanation 1 Power consumption is same featured as 75kW V plus. 100
25%
of Suction Throttle
U Type
Type 1 unit U Type *A
2 Reduction of 25% in initial investment is possible.
75kW 100 U Type Air Capacity Adjustment under U Type Control
3 Reduction of power consumption up to 39%, or about 165MWh/year when
50
Energy-Saving effect is not much
*A: Discharge Air Capacity→0%
the air consumption rate is 60%.
Power Consumption→140%
0
0 50(100) 100(200) * Calculation condition: operation time is 6,000h/year, discharge pressure is 0.6MPa 75kW V-M Combination
Air Consumption Rate(%) System(37kW)
V-M Combination
37kW Power Consumption Rate(%)
0
100 200
37kW Air Receiver Tank Full load or automatic stop Air Consumption Rate(%)
0 100 200
Air Consumption Rate(%)
ISO14001 ISO9001
EC97J1107 JQA-QM3443
Hitachi Screw Compressor is manufactured at a factory approved by Environmental Standard
(ISO 14001) and Quality Standard (ISO9001) of International Organization for Standardization.
E201 0519