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    Quality Procedure Procedure For Weld Repair

    Uploaded by

    balakumar rajaram
    This quality procedure outlines the process for weld repair. Major repairs are defined as material defects requiring grinding or grooving deeper than 10mm or 10% of material thickness, cracks in the first weld layer, or out of control conditions causing weld defects. The procedure involves marking the location of defects, removing defects through grinding or gouging, performing liquid penetrate testing to ensure complete removal, cleaning the area, performing repair welding according to the welding procedure specification, finishing the surface through grinding, performing a visual test, and recording the results in an inspection report.

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    Quality Procedure Procedure For Weld Repair

    Uploaded by

    balakumar rajaram
    169 views1 page
    This quality procedure outlines the process for weld repair. Major repairs are defined as material defects requiring grinding or grooving deeper than 10mm or 10% of material thickness, cracks in the first weld layer, or out of control conditions causing weld defects. The procedure involves marking the location of defects, removing defects through grinding or gouging, performing liquid penetrate testing to ensure complete removal, cleaning the area, performing repair welding according to the welding procedure specification, finishing the surface through grinding, performing a visual test, and recording the results in an inspection report.

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    Weld repair

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    This quality procedure outlines the process for weld repair. Major repairs are defined as material defects requiring grinding or grooving deeper than 10mm or 10% of material thickness, cracks in the first weld layer, or out of control conditions causing weld defects. The procedure involves marking the location of defects, removing defects through grinding or gouging, performing liquid penetrate testing to ensure complete removal, cleaning the area, performing repair welding according to the welding procedure specification, finishing the surface through grinding, performing a visual test, and recording the results in an inspection report.

    Copyright:

    © All Rights Reserved
    Download as DOC, PDF, TXT or read online from Scribd
    Download as doc, pdf, or txt
    169 views1 page

    Quality Procedure Procedure For Weld Repair

    Uploaded by

    balakumar rajaram
    This quality procedure outlines the process for weld repair. Major repairs are defined as material defects requiring grinding or grooving deeper than 10mm or 10% of material thickness, cracks in the first weld layer, or out of control conditions causing weld defects. The procedure involves marking the location of defects, removing defects through grinding or gouging, performing liquid penetrate testing to ensure complete removal, cleaning the area, performing repair welding according to the welding procedure specification, finishing the surface through grinding, performing a visual test, and recording the results in an inspection report.

    Copyright:

    © All Rights Reserved
    Download as DOC, PDF, TXT or read online from Scribd
    Download as doc, pdf, or txt
    of 1

    No.

    QP/03
    Department
    Issue No. 01
    Quality Quality Procedure Date 01–01–2020

    Procedure for weld repair


    1.0 Scope:
    1.1 Major repairs defined hereunder are to be handled according to this procedure.
    1.1.1 Material defects requiring grinding or groove into parent material to a depth of more
    than the smaller value of 10 mm or 10% of material thickness.
    1.1.2 Cracks in first layer of weld.
    1.1.3 Out of control condition causing welds defects.
    1.1.4 Weld repairs after pressure test.
    2.0 Procedure:
    2.1 Repair of the weld defects
    2.1.1 Location marking
     Mark the weld defects if visible on surface
    2.1.2 Sub surface defects, location shall be marked out by radiography film tracing.
    2.2 Removal of defects
    2.2.1 The defective area shall be ground with the grinding machine or shall be gouged with
    the air arc gouging machine to remove the defects and then the surface shall be
    finished smoothly by the grinding. Width of the groove after grinding shall be such that
    sufficient necessary access and torch mobility during repair is possible.
    2.3 Examination
    The liquid penetrate examination (PT) shall be performed to ensure complete removal of the
    defects. PT examination shall be carried out as per procedure.
    2.4 Cleaning
    Area adjacent to the joint to be repaired shall be free from oil, grease and other foreign
    material, which may affect welding performance.
    The cleaning methods are like wire brushing, grinding, etc.
    2.5 Repairs Welding
    The repair welding shall be done in accordance with applicable WPS.
    2.6 The repair welded surface shall be finished smoothly by grinding and weld reinforcement shall
    be within the acceptance limit.
    2.7 Visual testing shall be performed again to ensure defect is removed.
    3.0 Records:
    3.1 The result of weld repair shall be recorded in Visual Inspection report (F/QCD/04) and shall be
    maintained in the record for the agreed period.

    Prepared By Approved By Issued By Page

    Ajay kumar 1 of 1

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