Deform 3D PDF

DEFORM-3D
DEFORM-3D is a powerful process simulation system designed to analyze complex, Product Specifications
three-dimensional (3D) metal forming processes. It is a practical and efficient tool for
the prediction of metal flow, heat transfer and more. Manufacturing operations can be
• Deformation and heat transfer are
simulated on the computer, avoiding much of the cost and delay of shop trials. Typical
calculated in an integrated simulation
applications include hot forging (closed and open die), warm and cold forming, cogging,
environment.
rolling, drawing, extrusion, heating, machining and mechanical joining.
• 3D simulation describes a wide range
Based on the finite element method (FEM), DEFORM has proven to be an accurate and
of complex geometries, processes
robust solution in industrial applications for over three decades. The simulation engine is
and behaviors.
capable of predicting large deformation metal flow with high precision. An advanced mesh
generator automatically applies an adaptive, optimized mesh to parts and tooling. This
• Planar and rotational symmetry is
captures important model detail while minimizing the simulation time. User-defined
easily defined, when applicable.
meshing tools allow advanced users to customize the mesh to their requirements.
• Automatic, adaptive remeshing is
performed during simulations.
• Material models include elastic,

rigid-plastic/viscoplastic, elastic-
plastic, porous and hyperelastic.
• Multiple deforming body capability

allows for the analysis of coupled
die stress and mechanical joining.
• Forming equipment models are

available for hydraulic, screw and
mechanical presses and hammers.
• Translation, rotation, path and sliding

(spring) die movement controls are
also supported.
• Multiple operation sequences run

without user intervention.
• The FEM engine predicts fracture

based on damage models.
• Simulation results are analyzed via

a powerful post-processor.
A coupled die stress analysis is shown. Maximum principal stress is
in red. The small viewports show the forming shape and die contact.
Courtesy Wiseco Piston.
While DEFORM-3D provides sophisticated analysis capabilities, the graphical user

interface is intuitive and easy to learn. A ‘state of the art’ multiple operation interface
provides guided data input for a wide range of processes types. Individual operations
can be combined into process sequences that can be run one-by-one or sequentially.
This is the foundation for a comprehensive modeling system that can incorporate forming,
material modeling, design of experiments (DOE) and optimization.
Scientific Forming Technologies Corporation (SFTC) staff has a unique combination of

industrial, academic and software experience. This diverse background enables SFTC
to provide unparalleled training and technical support. Our support staff is personally
committed to the success of each and every DEFORM user.
DEFORM-3D
Computer System
Requirements
• The minimum recommended

configuration is:
- 16 GB RAM
- 1 TB free disk space
- DVD writer
- Windows 7/8/10 (64-bit) or select
Linux configurations.
Licensing
• The FEM engine is licensed to run on
one CPU thread. Parallel processing
options are available.
• Node-locked licenses support one

user on one computer. Floating
licenses are available to use within
a local-area network.
• One add-on module is included at

no extra charge: forming, cogging,
machining, shape rolling or extrusion.
This automotive suspension forging involved multiple hammer blows

General Information across multiple die cavities. Heat transfer was calculated during
transfer, forging and dwell. DEFORM-3D provides information such as
material flow, forming load, energy, strain, temperature,
• Training, support, updates and tool stress and more. Courtesy LC Manufacturing LLC.
DEFORM User Group meetings
are available to active users.
• Online documentation is provided

in HTML and PDF formats.
• The DEFORM Material Database

includes a wide range of steel,
aluminum, titanium, superalloy,
copper and other material data.
• Technical support is readily

available by phone, email, web
meetings and the online DEFORM
User Area.
DEFORM is a registered trademark of Scientific Forming

Technologies Corporation. SFTC reserves the right to
alter the product, price and/or computer system speci-
fications at any time without notice. The SFTC software
license agreement, including terms and conditions
of software purchase or lease will be applicable. A
perpetual license is subject to a maintenance fee for
upgrades and ongoing system support.
01/11/2018
The DEFORM multiple operation environment allows for the automatic

simulation of entire process sequences. These are defined using
a mix of flowchart, wizard-based and advanced menus. The full five station
nut forming progression shown above was simulated, from start to finish,
with a single click of the ‘Run’ button.

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DEFORM-3D

• Material models include elastic,

• Multiple deforming body capability

• Forming equipment models are

• Translation, rotation, path and sliding

• Multiple operation sequences run

• The FEM engine predicts fracture

• Simulation results are analyzed via

While DEFORM-3D provides sophisticated analysis capabilities, the graphical user

Scientific Forming Technologies Corporation (SFTC) staff has a unique combination of

• The minimum recommended

• Node-locked licenses support one

• One add-on module is included at

This automotive suspension forging involved multiple hammer blows

• Online documentation is provided

• The DEFORM Material Database

• Technical support is readily

DEFORM is a registered trademark of Scientific Forming

The DEFORM multiple operation environment allows for the automatic

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