YS-EWO-BEC-0102 Detail Engineering For Sanitary System Connection From Berth 71, 72 To Berth 69 Pit (Sump)
YS-EWO-BEC-0102 Detail Engineering For Sanitary System Connection From Berth 71, 72 To Berth 69 Pit (Sump)
YS-EWO-BEC-0102 Detail Engineering For Sanitary System Connection From Berth 71, 72 To Berth 69 Pit (Sump)
REVISION 00
Date 05/20/18
Orig. By MTS/BM/A
B/LM/RPM
Appvd. By MNC
CONTENTS
2.0 GENERAL 3
5.0 SUBCONTRACTORS 5
6.0 GUARANTEES 5
7.0 DOCUMENTATION 5
Item
Tag No. Description Quantity
No.
10 V93-G-0226 A Sanitary Sewer Transfer Pump 1
11 V93-GM-0226 A Sanitary Sewer Transfer Pump Motor 1
Notes:
The above list identifies the complete equipment for packing / transportation purposes
only. Major components of the packages are shown in the scope of supply, in Appendix
1 of this requisition.
2.0 GENERAL
Supplier shall provide all services, documentation, equipment and materials required to
comply with this Material Requisition, its Appendices and all Referenced Documents.
Buyer is under no obligation to consider, accept or find any deviations to the
requirements. All deviations shall be listed on the Deviation List included in Appendix 4.
The order of precedence of Referenced Documents shall be as follows:
This Material Requisition
Equipment Data Sheets
Buyer Standards and Specifications
International Standards / Codes
Manufacturer Standard
Any conflicts or ambiguities among the Referenced Documents and this Material
Requisition shall be immediately referred to Buyer by Supplier in writing for resolution.
3.0 SCOPE OF SUPPLY
3.1 Equipment and Materials
Scope of Supply is detailed in Appendix 1. The Functional Specification in Appendix 1
and the Equipment Data Sheets / Specifications / Standards listed in Appendix 2 define
the functional and technical requirements for the Equipment and Materials listed at the
front of this Material Requisition.
3.2 Lifting Beams
N/A
3.3 Special Tools
Supplier shall include for and price separately, any special tools required for
installation, field testing, operation or maintenance of the Equipment.
3.4 Spare Parts
All spare parts shall be listed on, included with the Quotation Request/ Purchase Order.
Spare parts shall be completed for each of the following:
3.4.1 Spare Parts for Normal Operation
Supplier shall include for and price separately all spare parts required during normal
operation of the Equipment for TWO years. These shall include any consumables and
lubricants etc.
3.5 Consumables
3.5.1 First Fill
Supplier shall include for the supply of first fill of all lubricants etc. required to put the
Equipment into operation.
3.5.2 Operational Consumables
Supplier shall provide Buyer with a list stating the specification, quantities, and
replacement frequency of all operational consumables required for the Equipment.
3.6 Corrosion Protection and Surface Finish
All Equipment and Materials shall be supplied suitably protected from corrosion during
transit, storage, after installation and during operation. The Project requirements for
protection are included in the documents referenced in Specifications / Standards listed
in Appendix 2.
3.7 Preservation and Protection
Supplier shall advise any requirements for preservation of Equipment and Materials
should they require long term storage after delivery. Supplier shall provide all
preservation and protection required for shipment and storage on Site prior to
installation.
Supplier shall complete an Inspection Maintenance Record Card for each item of
equipment.
3.8 Packing and Shipping
Supplier shall ensure that all Deliverables are designed and packed for transit to site
and that packing conforms to the requirements of the Specifications / Standards listed
in Appendix 2.
4.0 SCOPE OF SERVICES
4.1 General
Supplier shall provide all the necessary services for the design, manufacture,
inspection and testing of the Equipment, including provision of information to enable
Buyer to design the installation and verify the design of the Equipment supplied.
4.2 Project Co-ordinator
Supplier shall, after order placement, assign a Project Co-ordinator responsible for the
following activities:
Act as a single point contact for all communication between Buyer and Supplier.
Monitor and expedite all of Supplier’s and Subcontractor’s activities to ensure
compliance with the agreed schedule and the requirements stated in this Material
Requisition and the Reference Documents listed in Appendix 2.
Attend a kick-off meeting at Supplier’s office.
Attend technical and progress meetings at Buyer’s office, these may include HAZOP’s,
layout, constructability, operability, maintenance and safety reviews.
Implementation of Supplier control system in Buyer’s DCS (Distributed Control
System).
Monitor and expedite responses to Buyer’s communication with Supplier.
Resolving engineering questions relating to equipment within the scope of supply and
package interfaces.
4.3 Inspection and Testing
Supplier shall issue Inspection and Test plan as per attached 175-310900, Refer to 8.0
Quality Requirement that is including the minimum requirements stated in the
applicable Codes and Standards to Buyer. Supplier is responsible for all inspection,
testing and quality control to ensure that the requirements of this Material Requisition
are met.
4.4 Field Services
Supplier shall quote for provision of suitably qualified and experienced personnel for
the supervision of field services. Rates, manpower requirements and durations shall be
quoted for the provision of the following field services:
Installation
Commissioning
Supplier shall recommend the scope of field services they consider necessary,
specifically detailing any mandatory field services required for warranty.
These field services shall be subject to a separate field services contract.
5.0 SUBCONTRACTORS
Supplier shall control, co-ordinate, expedite and resolve all problems with any
Subcontractors in order to meet the requirements of this Material Requisition. Supplier
shall guarantee and be responsible for the design and performance of all sub-supplied
items. Supplier shall ensure that all relevant information, Reference Documents listed
in Appendix 2 and Documentation Requirements included in Appendix 3 are passed on
to all Subcontractors.
Buyer reserves the right through its own and/or any appointed representative(s) to
progress, expedite and inspect all work covered by Subcontractors.
Supplier shall ensure that Buyer shall have the right of access at all reasonable times
to Subcontractor's premises and information in connection with the purchase order.
6.0 GUARANTEES
Supplier shall guarantee that the complete scope of supply shall safely and reliably
meet all of the requirements of this Material Requisition and the Reference Documents
listed in Appendix 2.
7.0 DOCUMENTATION
Supplier shall provide documentation as stated in Supplier Documentation
Requirements included in Appendix 3 and NMR’s listed in Appendix 2. Supplier shall
comply with the specific documentation indicated as ‘required to be submitted with the
Quotation’.
Supplier shall complete the Equipment Data Sheets listed in Appendix 2 for all
Equipment proposed in the Quotation or being supplied.
Following purchase order placement, Supplier shall incorporate all the relevant NMR
forms into the Supplier’s Supplier Document Index (SDI) including all agreed submittal
due dates. Thereafter, Supplier shall advise Buyer of any additional documents as
their requirements become known. Supplier should be aware that the Buyer will record
and monitor the flow of Supplier documentation against the SDI (NMR forms) and
dates therein.
Supplier shall provide all required drawings and documentation.
Supplier shall provide all necessary documentation to enable Buyer to perform the
required operational and maintenance activities.
Supplier shall ensure that one copy of the Installation Operation and Maintenance
Manual is despatched with the equipment to site.
8.0 QUALITY REQUIREMENTS
The Supplier shall operate a Quality System to ISO 9001: 2000 or an equally
recognised national QA Standard, commensurate with the type of goods and scope of
services provided.
Buyer, or appointed representative, reserves the right to carry out Quality Audits at the
Supplier / Subcontractor office and works, to verify that the Quality System is being
met.
The Supplier Quality Plan shall show the planned activities, resources and events
serving to implement and record the implementation of the Supplier Quality System
relevant to the goods in accordance with ISO 9001: 2000. The Quality Plan shall list
documentation / design reviews.
Supplier may use his standard format ITP provided the content includes (and
references) the information and all requirements of referenced standard.
Supplier shall prepare detailed Inspection and Test Plans (ITPs) with relevant
certificates for all assigned equipment and material.
For any test that is require to be witnessed by Buyer at Supplier /Subcontractor
locations, Buyer shall be informed well ahead of time to enable them to attend the
tests.
As a minimum, each ITP shall include the following information:
1. Process description
2. Quality control requirements
3. Notification requirements for Supplier inspection witness and hold points
(minimum 5 working days.)
4. Responsibilities
5. Applicable procedures
6. Acceptance criteria
7. Verifying documents
8. Inspection points
9. Hold points
1.0 INTRODUCTION 8
3.0 EXCLUSIONS 13
1.0 INTRODUCTION
The Yanbu Gas Plant (YGP), which was constructed approximately 35 years
ago, fractionates NGL's from the east-west NGL pipeline into Naphtha,
refrigerated Butane and refrigerated Propane liquid products for export through
Yanbu Marine Terminal (YMT).
The YMT is the only outlet for exporting YASREF liquid products as well as a
critical outlet for Saudi Aramco LPG and Naphtha Products.
The YMT is situated in the Western Province of Kingdom of Saudi Arabia on the shore
of the Red Sea; located on the west side of the SA YNGL plants.
The YMT consists of a 1.85-kilometer long causeway and a 1.15-kilometer pile-
supported trestle which connects the shore plant to two-berths (Berth 71 & 72),
an L-shaped offshore loading facility.
The sanitary water streams from the existing facilities are not currently being collected
and treated at the Yanbu Site Sanitary Waste Treatment Plant (SWTP).
The sanitary wastes from Berths 71 and 72 are transferred to an existing concrete
surge tank at the Marine Operations Area (MOA) and then transferred to SP 3 Sanitary
System via sanitary sewage lift station pit.
The existing sanitary sewage lift station pit shall be equipped with new sanitary pumps
(V93-G-0226 A/B). The new submersible pumps shall be grinder-type sewage pumps
(one pump running plus the second as a spare).
The Pump Supplier shall be responsible for the design, engineering, materials of
construction, manufacture, co-ordination, assembly, inspection, testing and proper
functioning of the complete pump sets.
This Technical specification in no way releases the Supplier from the final guarantees
as to materials, equipment, workmanship and performance of the Pump sets.
2.0 SCOPE OF SUPPLY
Supplier shall confirm Scope of Supply compliance in the table below in the ‘Supplier
Compliance’ column. Supplier shall return the completed table with their Quotation.
Pump shall be supplied with Electric Motor, spares (commissioning & operational),
consumables, installation and operation manual as minimum.
This Specification covers submersible grinder-type sewage pumps for sanitary sewage
lift station pit at the Marine Operations Area (MOA) facilities. For detailed specification,
refer SAES-S-010 and 31-SAMSS-010.
The scope of supply includes the following items;
Supplier
Requisition Compliance
Item No. Description
Requirement Yes / No /
NA
Mounting/Base Plate(s) / Anchor Bolts
2.3.1 (Foundation Bolt) / motor stool for the By Supplier
pump, motor
2.4 Piping
Interconnecting piping / valves / fittings
2.4.1 By Supplier
on pump sets
Associated piping and valves for vent and
2.4.2 drains connections for skid edge By Supplier
termination
All gaskets, bolts and nuts within the
2.4.3 By Supplier
limits of the pump set
2.5 Electrical
All electrical equipment shall be suitable
2.5.1 By Supplier
for non-hazardous area classification.
Earth bosses (2 x diagonally opposite per
pump set/ lube oil skid/ control oil
2.5.2 accumulator) and electrical continuity, By Supplier
wiring throughout inclusive of cable
glanding and lugs.
Local control panel suitable for
2.5.3 termination of power, control and By Supplier
grounding cables.
Supplier
Requisition Compliance
Item No. Description
Requirement Yes / No /
NA
Acoustic conditioning necessary to
2.8.1 By Supplier
achieve the specified noise limit
Supplier
Requisition Compliance
Item No. Description
Requirement Yes / No /
NA
Final Inspection of all equipment items at
2.13.1 the Supplier or Subcontractor facilities By Supplier
prior to shipment.
3.0 EXCLUSIONS
The following items will be provided By Others. Supplier shall confirm Exclusion
compliance in the table below in the ‘Supplier Compliance’ column. Supplier shall
return the completed table with their Quotation.
Supplier
Item Requisition Compliance
Description
No. Requirement Yes / No /
NA
3.1 Interconnecting piping / valves / fittings By Others
3.2 Instrument cabling outside the equipment By Others
3.3 Cable glands for outside the equipment By Others
Electric motor starters and cables between
3.4 By Others
motors and starters
3.5 Power cables for panels By Others
Vibration and temperature monitoring and
3.6 By Others
protection, incl. rack panel
Insulation and cladding of Equipment and
3.7 By Others
piping
3.8 Site installation / erection By Others
3.9 Operational Consumables By Others
4.2 Instrumentation
4.2.1 Supplier shall issue all instrumentation specification and receive buyer’s approval
before purchasing.
4.2.2 All sensors, probes, instruments related to sanitary pump and auxiliaries shall be wired
by the VENDOR till the skid junction box/ Local Control Panel.
4.2.3 Instrumentation shall comply with the relevant sections of 34-SAMSS-831.
4.2.4 Closed conduit shall be used for routing cables and shall be threaded, hot-dip
galvanized, rigid steel per ANSI C80.1. Certified, liquid-tight flexible conduits suitable
for the area classification may be used only between the rigid conduit and terminal
head to tolerate vibration. Conduit fittings shall be steel, cast iron or malleable iron, and
hot dip galvanized or zinc electroplated. Nickel-plated brass conduit fittings are also
acceptable. Additionally, for offshore or nearshore installations, the conduit and fittings
shall be PVC coated per NEMA RN1 (minimum thickness of PVC: 40 mils).
4.2.5 Skid instrument shall be from Technically Acceptable Instrument Manufacturers as per
SAES-J-002.
4.2.6 VENDOR shall provide appropriate steel tags on all instruments as per SAUDI
ARAMCO Engineering Standard requirements.
4.2.7 All skid instruments shall be installed in such a way as to be easily accessible, with the
meter face facing walkways and at the grade level.
4.2.8 VENDOR shall conduct a pressure test for all instruments tubing/piping and the tests
shall be documented in the pre-commissioning forms.
4.2.9 Dedicated Junction Box shall be provided for each signal type in compliance with
SAES-J-902 section 14.1.2.
4.3 Shaft Seal
4.3.1 The pump vendor shall furnish the seal flushing plan recommendation along with the
offer.
4.4 Coupling
4.4.1 Couplings shall be diaphragm or disc pack couplings and shall be designed in
accordance with API 671.
500 HP
Submersible Pumps and Motors for Water Well and Offshore
31-SAMSS-010
Service
31-SAMSS-012 Shaft Sealing Systems for Centrifugal and Rotary Pumps
34-SAMSS-913 Instrumentation and Thermocouple cables
SA-7902 Nonmaterial Requirements for Pumps
SA-7907 Non Material Requirements for Instrumentation (General)
SA-7912 Nonmaterial Requirements for Electric Rotating Machinery
Non-Material Requirements for Instrumentation and
SA-7930
Thermocouple Cable
Severe Duty Totally Enclosed Squirrel Cage Induction Motors to
175-170200
500 HP, 4000 V or Below, and Explosion Proof Motors
Inspection & Testing Requirements for Pump: Submersible, Bowl
175-310900
Type, Including Electric Motors.
For Review:
Documents shall be submitted in accordance with the Due Date Code as follows:
PO + No: Maximum number of weeks after Purchase Order placement
FINAL At final inspection
DES: At equipment dispatch
DES – No: Minimum number of weeks prior to equipment dispatch and 1 copy with
equipment
As Arise: As information becomes available
Certificate Final:
Review documents to be inserted in the Data Book(s) must be Certified Final versions. These
documents must be stamped and signed by the Buyer responsible engineer as defined in the
General Notes.
Notes:
(1) P Denotes required in Production / Supplier Data Book
M Denotes required in Mechanical Catalogue / Equipment Data Book / IOM Manual
Paragraph
No. Deviation Justification
Reference