TCR Engineering Profile-NEW 2020
TCR Engineering Profile-NEW 2020
TCR Engineering Profile-NEW 2020
2010
TCR Engineering
TCR establishes an alliance - Malaysia
Services was
FOUNDING incorporated
2007
INDUSTRY/UNIVERSITY CORPORATE
CERTIFICATIONS ASSOCIATIONS
PARTNERSHIPS PARTNERSHIPS
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TCR LEADERSHIP TEAM
FOCUSSED & RESPONSIVE TEAM
SURESH ACHARYA AVINASH TAMBEWAGH SRIRAM SHANBHAG SHEMI BASKARAN GANESH SONAWANE LALIT SURVE
Country Head Head, Advanced and Civil Head, Technical Lab Head, NDT Head, Quality Control Head, Finance
Recognized by KNPC,
American Society of Metals (ASM) acknowledged Mr. Paresh Haribhakti Kuwait for contributions
at International Conference on ‘Material Testing & Characterization’ to the ‘Plant Integrity
Solutions Workshop’
KK Award presented to Mr. Paresh Haribhakti, MD, TCR Advanced in the Category of
Professional Field for the Year 2015 by Indian Institute of Metals (Baroda)
Global Group Focused on Inspection
Faheel
Muscat
ISO 17025 Accredited Civil LAB
Civil and Construction Material Testing
STRUCTUAL AUDITS, FIELD INSPECTIONS AND COMPLETE CIVIL TESTING LAB TECHNICIANS in
association with HPL (A TCR group associate company)
• Chemical tests
• In-situ density tests- Sand replacement method • Dynamic Cone Penetration Test
for fine and medium grained soils • Cross hole seismic test
• In-situ density tests- Sand replacement method • Seismic Refraction Survey
for fine, medium & coarse grained soils • Electrical resistivity test (E.R.T.)
• Geological Survey & report preparation
Concrete
Testing as per Service Includes:
• Compressive Strength of Hydraulic Cement Mortars
IS 516: • Air Content of Freshly prepared Concrete
Design support for Normal Pulse velocity
concrete, Pump able concrete,
• Bleeding test of fresh concrete
High performance concrete, • Water absorption for Hardened concrete
Early de-shuttering, Self- • Sampling of Concrete Masonry Units/Hollow
compacting concrete, High Fly
ash concrete and Concrete
• Determination of Dimensions, Absorption & Compressive Strength Brick testing
pavement blocks Testing of Concrete Masonry Units/Hollow Blocks
• Water absorption and Bulk Specific Gravity of dimension stones
(Kerb stones, Concrete flags, Beam, etc.)
• Determination of Flexural strength test of dimension stones
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Services Includes:
• Visual inspection of concrete
structure (Structural assessment)
• Petrographic Examination Column Rebound Rebound Hammer
• Crack Mapping/Crack Testing Hammer Test Apparatus
measurement
• Cutting of Concrete Core
Pulse Velocity Concrete cored and • Rebound Hammer Test for
Measurement sampled specimens Hardened Concrete - IS: 13311
(Part 2) UPV Testing UPV Testing UPV Testing
• Ultrasonic pulse velocity - IS:13311 on column
(Part 1)
• Concrete cover to reinforcement
(Pachometer test)
• Half-cell potentiometer as per
ASTM C876 – 2015
Reinforcement Half Cell Field
• Carbonization depth test Sampling
Pachometer test Testing Potentio
Test
AGGREGATE
TESTING
• Sampling of Aggregates
• Sieve Analysis of aggregates
• Material Finer than # 200
• Clay Lumps & Friable Particles
• Specific Gravity and Water
Absorption (Particle density)
• Sand Equivalent Test
• Moisture content of aggregates (
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Atomic Absorption
Spectrometer
Optical Emission
Spectrometer
Automatic
Carbon – Sulphur
Determination
Atomic Absorption (AA) Graphite Furnace Spectrometer
Inductively Coupled Plasma (ICP) Spectrometer
Optical Emission Spectrometer (OES)
X-Ray Diffraction Spectrometer (XRD)
GRAVIMETRY/TITRIMETRY Gas Analysis (Oxygen, Hydrogen, Nitrogen)
QUANTITATIVE AND SEMI- EDAX Analysis
On-Site Positive Material Identification (Portable XRF and OES)
QUANTITATIVE ANALYSES pH Value Determination, Acid Insoluble
WET CHEMICAL
Sand Content, Moisture Content, Ash Content
Sulphates, Chlorides, Silicates, Carbonates, Oxides of Iron
ANALYSIS AND
Calcium, Magnesium, Potassium, Sodium, Iron
Solder Alloys (Tin/Lead)
Density of Powdered Metals, Particle Size Analyzer
SPECTROMETERS Coating Identification, Coating Weights
CORROSION
TESTING
Excellent Lab Award by NACE
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FATIGUE &
Elevated Temperature Tension - ASTM E21
Strain-Controlled Fatigue Testing - ASTM E606
Measurement of Fatigue Crack Growth Rates - ASTM E647
TOUGHNESS
Fatigue testing by Axial-strain-controlled method - ISO 12106
Fatigue testing by Fatigue crack growth method - ISO 12108
Static Tensile, Cyclic Tensile, Slip Test, High Cycle Fatigue, S-N Curve
CTOD, K1C, J1C, S-N Curve
ASTM E606 (Low-cycle fatigue, strain-
controlled Fatigue Testing) and ASTM
E466 (Load-controlled Fatigue Testing –
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RUPTURE
temperatures
under load.
Stress rupture
ASTM E139 and ASTM E292 test involves a
tensile
Reliable temperature control using specimen under
calibrated thermocouples attached to a constant load
the test specimens. The load is adjusted at a constant
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temperature.
automatically at various time intervals Stress rupture
for efficiency. tests are
employed to
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Approved
Metallographic
Replica:
In-depth condition\life
assessment of process plant
components and detection of
Graphitization, Degradation Of
Pearlite, Creep, Thermal Fatigue,
Oxidation, Grain Growth,
Hydrogen Attack, Stress
Corrosion Cracking, Sigma Phase
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ADVANTAGE
TCR’s metallurgists
have a database of over
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30,000 micro-structure
interpretation study of
various components
and materials.
ON-LINE INSPECTION
AND HIGH TEMP NDT
HTHA AND SWC Wall thickness mapping of the area,
HTHA confirmation
using PAUT
TCR Detects and Monitor’s before making hottaps
Corrosion Growth Rate/Wall
Thinning and In-service defects of
Plant piping, Vessels & Tanks
operating at elevated temperatures
up to 700° F (350° C).
Time of Flight (ToFD) inspection
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feedwater heaters.
For more information, visit us
EMAT-Electromagnetic
Acoustic Transducer
Key Differentiator
Beyond Material Composition and Crack Length, TCR
provides meaningful insights that drives plant efficiency
Thermography
Helium Leak Testing (Pressure Method) Storage Tank Level Paraffin/Sludge Level
Videoscopy
REFORMER TUBE
microstructure degradation, thickness loss and internal carburization
INSPECTION
▪ Detection of micro level sub surface and mid-wall creep fissures
▪ Creep strain and bowing angle estimate at a resolution of 0.1meter
▪ Eliminate erection of scaffolding
TCR’s in-house developed technology
solution for Automated ultrasonic
scanning on reformer tubes from 105 to
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& RCA
▪ Microbial Induced ▪ High Temperature Creep
Corrosion on cold insulation ▪ Fatigue (thermal, mechanical,
areas pressure, vibration)
Damage Mechanisms ▪ Bimetallic joint – galvanic ▪ Dusting, H2 damage/cracking
corrosion, Crevice corrosion
Unravel the mysteries surrounding parts
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Conductive
Resistance
Temperature
Distribution
Remaining Life
Thermal Lateral Strain
Assessment of Thermal
Stress Strain
Boiler, Turbine, Thermal Axil
Heat Exchanger: Stress
Ensuring components are Von Mises Theory
used to the fullest extent for
operation beyond desired
useful life
Metallurgy +
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Engineering +
NDT + Lab Larson-Miller Parameter
SEM of
Destructive oriented creep
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MALAYSIA
UAE TCR MALAYSIA
C/O Approved Group International
TCR ADVANCED ENGINEERING
No 6 Jalan DBP 3,
250-252/9, GIDC Estate, Makarpura, TCR ENGINEERING CONSULTING
Dolomite Business Park,
Vadodara-390010, Gujarat, India FZE, PO Box 122453, Dubai, UAE
68100 Batu Caves
Tel: +91-265- 2657233, 2643024 Tel: +971-50-7858901
Selangor, Malaysia
www.tcradvanced.com uae@tcreng.com
TEL: +603-6188 6311
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THANK YOU
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