Contents

04 05 06 08 09
A Legacy of Powered to PTB Through Precision Enabling
Leadership Inspire the Years Manufacturing OEMs
Consistently

10 11 12 13 14
Robust Products Supplies to Replacement Replacement The Triveni
for Industrial Various OEMs Solutions Solution Design Edge
Applications Portfolio

16 17 18 19 20
Engineering Robust Supply Manufacturing Quality World-Class
Innovation Chain – A Excellence Assurance Testing Facility
at the Core Strong Focus
Triveni Next Gen Value Engineering

A Legacy of Leadership
Growth through innovation, expertise and customer delight

Starting in the 1930’s, the $ 700+ TRIVENI TRIVENI TURBINE

million diversified Triveni Group today
comprises two listed companies that
ENGINEERING & LTD. (TTL)
occupy leadership function in a swathe INDUSTRIES LTD. Triveni Turbines is the largest
of industries including Sugar, Fuel (TEIL) manufacturer of industrial
Ethanol, Water, Power Transmission. steam turbines in the >5 to
(Triveni Engineering and Industries Ltd.) Triveni Engineering is one of 30MW range globally*. Our
and steam turbines (Triveni Turbine the largest integrated sugar commitment to customer
Ltd.) producers in the country, a service consistently goes
market leader of engineered- above and beyond, leading
to-order high-speed gears to very high retention rates
The Group is pillared around a core set & gearboxes, and a leading and satisfaction scores.
of principles that champion integrity player in water and wastewater Continuous R&D allows us
in its people, product and business, management business. Our to stay ahead of the curve,
is driven by efficiency, innovation agile growth over the years is build a line of true industry
and relationships, and is focused a testimony to our grip over redefining solutions, and get
on building profitable, responsible sustainable business practices, the nod from demanding
and consistent value for its patrons, value-first innovation and global customers.
stakeholders and the industry. a passion to satisfy highly
discerning patrons who The Triveni Power
demand nothing but the best. Transmission stands for end-
to-end solutions in high-speed
gears and gearboxes, and
is synonymous with cutting-
edge expertise in transmission
technology, globally.

Triveni Engineering & Industries Limited Triveni Turbine Limited

Sugar Engineering Product Aftermarket

Sugar Alcohol Power Water

Transmission

Product Aftermarket Defence

4
 Triveni Next Gen Value Engineering

Powered to
Inspire
#1 in Turbo Gears

Triveni PTB - formerly known as Gears range where we deploy the latest technologies to
business - delivers innovative, value- deliver world-class and future-ready solutions.
engineered and highly reliable products
and solutions in the areas of Gears and An unerring eye for detail and sustainable business
Defence. excellence make Triveni the largest manufacturer
of high-speed gears and gearboxes in India, South
Our offerings encompass quality New Asia & South East Asia, and the preferred partner for
Products, Built-to-print high technology domestic and international customers. We are the
and quality gearing, Replacement leading name in turbo gears, with a growing
Solutions, Diagnostic studies and market share.
Aftersales service - a comprehensive

5
Triveni Next Gen Value Engineering

PTB through
the Years

1980 1991
First gearbox First integrally
suppllied to a geared internal
non-captive steam replacement
1976 turbine OEM 1982
Started at Mysore, First hydro
to cater to captive gearbox
consumption supplied

2021 2018
• 1000th gear, gearbox 40,000 MW Gears
retrofitted, replaced, capacity installed
and overhauled 2019 globally 2016
• 1000th gearbox Highest power 40 MW Test Rig Gear
exported indigenous 63.5 MW box for Compressor
STG Gearbox for testing to Japanese
installation in West steel company
Africa

6
 Triveni Next Gen Value Engineering

1998 2006
First 6 MW First Integrally
gas turbine Geared
gearbox to Compressor
1994 USA 2002 gearbox 2007
15 MW replacement First export Establishment
Steam Turbiine of API of global supply
application gearbox chain for raw
materials

2014 2011
• Frame 6 gearbox Highest power local
replacement to USA gearbox 38 MW for an
• Supplied 15 MW
2013 automobile company 2009
test rig gearbox for • First indigenously First locally manufactured
testing 1000 MW manufactured drop-in drop-in replacement of Frame
capacity generator replacement unit for LM 6 gearbox for India’s leading
6000 Gas Turbine Load petrochemical company
gearbox
• 850 KW Planetary
gearbox developed/
supplied for a sugar mill
7
Triveni Next Gen Value Engineering

Precision Manufacturing
Consistent product excellence

Established in 1976 to fulfil the in-house In 2012, our product line obtained CE
demand for high-speed gears, the company Certification. In 2014, the plant was
has since grown by leaps and bounds into certified for OHSAS-18001. Triveni
India’s leading Turbo Gear company. The PTB received CII-EXIM Bank Business
company today has an installation base of Excellence award thrice in 2013, 2014
over 10,000 high-speed gearboxes, spanning & 2016. In 2020, the product line was
across 70+ countries across diverse certified for ATEX and TRCU.
applications and diverse industrial segments.
Powered with cutting-edge technology
Triveni PTB, with a committed focus on and fully integrated manufacturing
quality and compliance, has crossed many infrastructure under one roof, and an
milestones on various fronts. We are the unflinching commitment to innovation,
first company in India to be accredited operational excellence and customer care,
with ISO-9001 certification and ISO-14001 Triveni PTB continues to deliver
certifications. world-class products to its patrons
and markets.

Our technical expertise and robust – system and

application knowledge also stretch across the
replacement and refurbishment of gearboxes (of
any international make), with more than 1000
installations for over 80 global brands to date.

8
 Triveni Next Gen Value Engineering

Enabling OEMs Consistently

>50,000 MW globally installed gears capacity

Steam Turbines Gas Turbines Centrifugal Reciprocating

Triveni Turbine Ltd, MHI & BHEL Compressors Compressors
Siemens Energy, BHEL, Siemens Energy, Siemens Energy, Burckhardt
Shin Nippon, BHEL, Dresser Rand, Elliot Compression, & Kobelco.
Doosan Skoda, Ebara, Atlas Copco,
Man – Energy & Howden.
Systems, Elliot,
Skinner, Ebara, NG
Allen, EKOL & others.

Centrifugal Pumps
BHEL, Flowserve, Sulzer, KSB
Pumps, Celeros Flow Technology,
Baker-Hughes, KBL, Ebara Japan,
MHI Japan, Torishima, Hitachi,
Kirloskar Ebara, WILO, TMP-Italy,
Hyosung, CW- Hydro, & ITT.

Fans and Blowers

GD Nash, Boldrochhi,
Strainich, BHEL, & TLT.

Hydel Turbines
Andritz, Flovel, Global Hydro, BF
Hydro, Boom Systems, & Jyoti.

9
 Robust
Gearing Solutions for
Industrial Applications
Delivering products with the highest global quality standards

Triveni PTB is patronised by all major global vertical and horizontal offset or quill shaft.
OEMs in India, SEA and other parts of the Accessories include inbuilt and skid
world, offering power transmission solutions mounted lubrication systems, as well as
to various applications like Steam Turbine temperature and Vibration instrumentation
Generators / Gas Turbine Generators / Rotary packages suitable for hazardous area
& Reciprocating Compressor / Centrifugal applications - meeting stringent noise and
and Reciprocating Pumps / Blowers, Marine vibration limits.
Propulsion / Hydro Turbine Generator and
ID-FD Fans. Reliability built through superior
technology, manufacturing and product
Triveni PTB gearboxes are benchmarked to quality - combined with over four and a
global standards and compliant with the half decades of rich experience in high
latest API and AGMA standards. They cater technology gears - are the key pillars that
to a wide range of industry segments like Oil leads us to continuously raise the bar
& Gas, Petrochemical, IPP, Thermal, Fertiliser, in customised gear drives, meeting the
Steel, Cement, Sugar, Rubber & Plastic, and toughest demands of Industries across
Marine covering all geographies. high speed as well as niche slow speed
applications.
Gearboxes are optimally designed to comply
with stringent API and AGMA standards for Expertise and experience gained over
installations in extreme ambient conditions the years have made Triveni PTB the
of sub-zero or high temperatures. The preferred partner to renowned Global
Gearboxes are engineered for various OEM customers.
configurations such as multiple outputs,

Reliability built through superior technology

10
 Triveni Next Gen Value Engineering

Supplies to Various
OEMs

STEAM TURBINE GEARBOXES GAS TURBINE GEARBOXES

Customer: Siemens Ltd Customer: GE Ghana Customer: BHEL Customer: MHPS

Specification: 33000 KW, Specification: 63800 KW, Specification: 54000 KW, Specification: 39000 KW,
5900 to 1500 RPM 4769 to 1500 RPM FRAME 6 7280/1800 RPM
Standard: AGMA Standard: AGMA Application: Gas Turbine Application: Load cum
Accessory Gearbox

PUMP GEARBOXES COMPRESSOR GEARBOXES

Customer: BHEL Customer: KSB Ltd Customer: BHEL Customer: Dresser-

Specification: 648 KW, 5547 Specification: 2233 kW, Specification: 6204 kW, Rand India Pvt.Ltd
to 1495 RPM, AGMA 1493 to 3964 RPM, API 613 1485 to 9422 RPM Specification: 5915 kW,
Application: Booster Pump Application: HDT Feed Application: Centrifugal 1500 to 15722 RPM
Pumps Compressor Application: Compressor

TEST RIG GEARBOXES

Customer: Kobe Steel Ltd Customer: GE Energy

Specification: 40000 KW, Specification: 15000 KW,
1200 to 1792/3632 RPM 1800 to 3682 RPM
Application: IG Compressor Application: Generator
Testing Test Rig

11
Triveni Next Gen Value Engineering

Replacement
Solutions

Any Brand, Any Application, includes major repair and replacement of parts.
PTBs replacement solutions provided to
Any Where. industries across the globe are a testament of
In the life-cycle of any gearbox, there high-reliability and low product life cycle costs.
inevitably comes a point where replacements Strategic creation of dedicated dimensioning
or upgradations have to be made to ensure assets facilitates setting up of a large pool of
optimum performance according to the ever- dimension ready sites (DRS) at no cost to the
changing demands of the industry. Highly customer helps in developing parts during
skilled and experienced engineering and service distress, and in a significantly lower lead time as
resources enable PTB to undertake repair and compared to global OEMs.
refurbishment of predominantly world-renowned
brands in addition to the domestic brands with Triveni PTB’s reverse engineering technology
inherent issues. revolves around deep understanding of
application dynamics and know-how which
Two-pronged strategy is adopted in the event influences and enhances overall train
of failure – Short term & Long-term solutions. performance. PTBs capability to diagnose is key
Short term solutions include minor repair with to providing long-lasting solutions to chronic
least lead time to maximise the up time of the problems and providing comprehensive solutions
equipment whereas long term solutions are with enhanced value proposition.
aimed at creating higher order of reliability which

12
 Triveni Next Gen Value Engineering

Replacement Solution
Portfolio
Troubleshooting & Diagnostic Study
Problem solving (RCA) and Inspection

Commissioning
Uprating
Support

Dimensioning &
On-site training Replacement of
and assistance part/Complete
Gearbox

Spares and Service

Speed Change
consumables

Annual Maintenance Overhauling

Contract

5
4
MODUS
3
2
1 Supervision of
commissioning
Assembly and support at site
testing if complete
Dimensioning parts are sent to
of parts to be TEIL, Mysore
Case history to replaced either at
eradicate the site or to be sent
• General inherent problems, to TEIL, Mysore on
Arrangement if any DDP basis, to be
• Drawing/Sectional developed
Arrangement
• Drawing/ Mass
Elastic Drawing/
• Name plate details
for proposal making
13
Triveni Next Gen Value Engineering

The Triveni
Design Edge
Innovation | Performance | Technical Know-how

Our design superiority is a result of several

influences such as technical thought leadership, a
proactive Research & Development (R&D) culture,
a highly skilled technology team (that supports our
Engineering, NPD, and R&D programmes), reliability
ensured through best engineering practices and
proximity to facilitate our ETO business.

14
 Triveni Next Gen Value Engineering

• Confirming to the industry • More than 50 Design

standards: workstations with CREO 3D
software for modelling & drafting
• API
• Windchill software for product
• AGMA
data management
• DIN
• XL Rotor software for Rotor
• ISO Dynamic Analysis
• Skilled and experienced design • ANSYS software for Structural
resource and modal analysis
• Highly efficient designs • Triveni Gear Suite and KISSsoft
• Customized software for gear software for gear rating
tooth design optimization • HydroDyn software for Journal
Bearing design

TECHNOLOGY MILESTONES IN HIGH

SPEED & LOW SPEED GEARBOXES

60 MW 178 m/s 70 Tonne 70,000 RPM

Max Power Max PLV Max Weight Max Speed
Manufactured

90 MW 80+ 1000+ 3190 kNm

Max Power of Global Brands Replacements done Max Torque
Gearbox Tested replaced

15
Triveni Next Gen Value Engineering

Engineering
Innovation at the Core
Delivering value-engineered
products with greater efficiency

World-Class
design technology

Cutting edge Features • Capability to supply

Gearboxes for installation
• Efficiency as high as 98.9% in sub-zero temperatures,
• Gear tooth accuracies Hazardous areas
conforming to class 3 / 4 of and project-specific
ANSI / AGMA / ISO standards instrumentations meeting
• Optimized Gear Tooth Profile ATEX, CCOE, NEC
and Robust housing resulting in requirements.
low vibrations and less noise • Gearboxes supplied to
• Special profile fixed pad and meet country-specific
tilting pad journal and thrust certifications such as CE,
bearings with minimal power UL, TRCU etc.
loss for optimal performance.
• Rotating elements balanced to
API/ISO standards.

16
 Triveni Next Gen Value Engineering

Robust Supply Chain –

A Strong Focus
Starting from procurement processes
to delivery systems

Triveni PTB has a dedicated supply The Triveni excellence chain

chain with long term partnerships
spanning over decades, quality All raw materials like forgings Other bought out parts like
benchmarked to global standards and castings developed to pumps, clutches, RTDs, etc.
including robust process capability required quality standards from known local or international
to meet stringent demands of sources
customer and product reliability. Materials for forgings restricted
to approved steel mills meeting Barring gear units assembled
A well established metallurgical AMS 2304 by Triveni PTB with all locally
laboratory with the latest state-of- developed parts
the-art equipment ensures stringent SOS delivery in carburising
and comprehensive control on the grade or through hardened Product delivery cycle ranging
quality of input raw materials and material forgings from 10 days from a few weeks to 6 months
at the same time helps Triveni PTB to 3 weeks, normal delivery in 4 for full gearboxes
to provide constructive and specific to 6 weeks
feedback to supply chain partners Our low-cost high-quality supply
to improve and control their process Deliveries for Grey Iron castings base has given us a powerful
parameters for the sustenance of the in 4 weeks with wooden strategic edge in ensuring long-
same. patterns developed for the term relationships across the
majority of models supply chain.
Standardization of input material and
accessories provide an advantage Hydro-dynamic radial journal
on long term commitment and bearings locally developed,
leads to a regular flow of inputs, tilting pad bearings from local/
even during peak industrial demand international sources.
cycles, ensuring committed delivery
to the customer.

Seamless integration of all partners

in Triveni PTB’s supply chain ensures
perfect synergy to deliver products.

SUPPLY
CHAIN

17
Triveni Next Gen Value Engineering

Manufacturing
Excellence
Expedited Deliveries | World-class Technology | Premium Quality

Triveni PTB has a fully Centred on operational excellence, minimum material movement. There
integrated, world-class our fully integrated plant is equipped are separate bays for gears, shaft
manufacturing set-up with state-of-the-art infrastructure machining/cylindrical grinding &
with well-established and all critical operations in-house, casing machining, Heat Treatment
process flows and thus enabling tight control over quality bay as well as organised Assembly
plant layouts for across the value chain. The facility, bay with multiple workstations and
optimum cycle time. spread across 10.5 acres, houses three fully instrumented test benches.
High precision multi- our Design, Manufacturing & Quality An in-house power generation plant
axis CNC European Control functions. Our manufacturing (on standby) ensures uninterrupted
and other international systems are completely integrated, operations.
makes of machines featuring in-house core processes (up
for hobbing, surface & to 2-metre diameter) and in-house
teeth profile grinding, heat treatment (including Carburising
horizontal and vertical and Nitriding) facility. The layout –
turning and housing with multiple bays - is designed for
machining along with
highly skilled manpower
ensure a superior and
reliable product. GIORIA heavy Duty CNC
Cylindrical Grinder

CNC PFAUTER Gear

Profile Grinder with
Siemens 840D Control

CNC PFAUTER Gear

Hobber with Siemens
840D Control

18
 Triveni Next Gen Value Engineering

Quality Assurance
Long term reliability is our calling card

Mr. Tarun Sawhney

VCMD - TEIL
Mr. Rajiv Rajpal
CEO - PTB
Quality is the bedrock of Metallurgical
lab
everything we imagine and build. Micro Vickers
Hardness
tester

Products and Processes Chemical composition and Operations

carbon percentage in heat
All our products and processes treated teeth are tightly Sustained operational
are benchmarked to global quality controlled through sophisticated excellence is maintained at
practices and 5S principles. optical spectrometer. Magnetic every step of the value chain
particle testing and surface by complying with the highest
Every Triveni PTB product passes etch inspection as well as yardsticks.
through a series of stringent quality Barkhausen noise testing
checks - from raw material to Final ensures defect-free gear teeth Customer Satisfaction
Run - to ensure that the product that last long.
not only meets but exceeds, the Rewarding, long-term
expectations of our demanding All equipment, machine tools relationships are nurtured with
clients. and quality infrastructure a growing global customer
undergo predetermined base with customer-centric
Fuelling our leadership in quality is calibration regime - which approach.
an in-house metallurgical laboratory includes heat treatment
with state-of-the-art equipment furnaces and quenching station Business Processes
to inspect raw material properties – ensuring consistent high gear
such as chemical composition, quality. All our business processes
grain size, inclusions, banding and are on SAP.
microstructure, including hardness
gradient, case and core hardness.

CII-Exim Bank
ISO Award for Business
ISO 9001:2015 OHSAS CE, ATEX, Excellence for “Strong
14001:2015 for
for QMS 45001:2018 TRCU, UL Commitment to Excel”
QMS for 2013, 2014 and
2016

19
Triveni Next Gen Value Engineering

World-Class
Testing Facility
Quality in everything we do
Every Triveni PTB product passes through a
rigorous inspection before delivery. Stringent
tests are conducted to ensure that the
product meets design specifications, and/or
exceeds, customer requirements. The unit’s
test stand consists of three fully instrumented
test benches for testing gearboxes up to 10
MW, 25 MW and 90 MW capacities, with the
capability of tandem testing.
• Bently Nevada vibration monitoring
system with ADRE software
• Vibration and noise analyser SKF
Microlog, Brüel & Kjær
• Facility to carry out extreme condition test
(Low oil pressure – High Oil temp)
• Capability to test Back-to-Back lock
torque test, unbalance response
verification test, Sound Power level test
• Partial load testing
Test Rig I upto 90 MW

With the latest digital up-gradation, Triveni PTB

offers a remote witness testing facility including
the witness of real time test parameters to all
the customers across the globe.

Noise and Vibration Check

Scada Cell

Test Rig II upto 25 MW Test Rig III upto 10 MW Remote Witness Testing Facility

Triveni’s test data acquisition system monitors and records all gearbox test results, enabling a complete analysis
of bearing temperatures, vibration spectrums and noise to ensure perfect assembly.

20
 Triveni Next Gen Value Engineering

Total Gear Solutions

from the Leader

The largest manufacturer of customised and reliable

Turbo gears in India.

India’s largest manufacturer of industrial high-speed

gears and gearboxes.

Our product portfolio in the Power Transmission

segment is structured to the diverse and varied
needs of a large number of industries and
Integrally
encompasses:
Geared
Compressors
• High power & high-speed gears designed for
& Blowers Centrifugal
steam turbines, gas turbines, compressors, Pumps
pumps, blowers, and other special-purpose Centrifugal
Blowers
industry applications.
• Niche low-speed gearboxes for mini hydel Reciprocating
Pumps &
turbines, steel mills, sugar mills, rubber mixers Compressors
and extruders, cement mills, thermal plants,
plastics, etc. Centrifugal
Applications
Compressors
• Marine offerings. for which
• Replacement solutions. gearboxes FD &
are supplied ID Fans

Generators

Low-Speed
Industrials
Test Rigs
Marine
Propulsion

Industries
we serve

Power Oil & Refinery Chemical Sugar Cement Rubber & Steel Marine
Generation Gas & & Plastics
(IPPs) Petrochemical Fertiliser
21
Registered office Head office Power Transmission Business

TRIVENI ENGINEERING & INDUSTRIES LTD. TRIVENI ENGINEERING & INDUSTRIES LTD. TRIVENI ENGINEERING & INDUSTRIES LTD.
A-44, Hosiery Complex, Phase-II Extension 8th Floor, Express Trade Towers, Plot No. 15 & 16 1,2,3 Belagola Industrial Area, Metagalli Post,
Noida 201305, Uttar Pradesh, India Sector 16-A, Noida 201301, Uttar Pradesh, India K.R.S. Road, Mysuru-570 016
+91 120 4748000 +91 120 4308000 +91-821-4286501, 4286502
info@trivenigroup.com mktg@ptb.trivenigroup.com