RESOURCE (MAN) MANHOURS RESOURCE (EQPT)

AWL F1 F2 GW RI HW FW WEL PNT CBT MHRS MHRS MHRS MHRS MHRS MHRS MHRS MHRS MHRS
NO TASKID No TAPHASE TASK TASKNOTE OWNER CONTR DATA DUR (HRS) (AWL) (F1) (F2) (GW) MHRS (HW) (FW) (WEL) (PNT) (CBT) SCAFFOLDING (M3) INSULATION (M2)
(RI)
MHRS MHRS CRANE GEN SET WELDING SET HTW/HBT COMPRESSOR

Open
 RESOURCE (MAN) MANHOURS RESOURCE (EQPT)
AWL F1 F2 GW RI HW FW WEL PNT CBT MHRS MHRS MHRS MHRS MHRS MHRS MHRS MHRS MHRS
NO TASKID No TAPHASE TASK TASKNOTE OWNER CONTR DATA DUR (HRS) (AWL) (F1) (F2) (GW) MHRS (HW) (FW) (WEL) (PNT) (CBT) SCAFFOLDING (M3) INSULATION (M2)
(RI)
MHRS MHRS CRANE GEN SET WELDING SET HTW/HBT COMPRESSOR
1 IWR/BT2/2016/Dec/147 3/4''-WU-224264-1801X-NI PIPE REPLACEMENT & PAINTING
1 1-Pre Execution Material delivery INSP HRSB 0 0 0 0 0 0 0 0 0 0 0 0
2 1-Pre Execution Material inspection by AIMD Inspector INSP HRSB 0 0 0 0 0 0 0 0 0 0 0 0
3 1-Pre Execution Spool fabrication, NDT Inspection by AIMD at workshop HRSB 0 0 0 0 0 0 0 0 0 0 0 0
4 1-Pre Execution Perform HT and Withness by AIMD Inspector INSP 0 0 0 0 0 0 0 0 0 0 0 0
5 1-Pre Execution Perform blasting and painting on new spool 0.26m2 HRSB 0 0 0 0 0 0 0 0 0 0 0 0
6 1-Pre Execution Painting inspection by AIMD INSP HRSB 0 0 0 0 0 0 0 0 0 0 0 0
7 1-Pre Execution Erect external scaffolding HRSB 0 0 0 0 0 0 0 0 0 0 0 0
8 1-Pre Execution Remove insulation HRSB 0 0 0 0 0 0 0 0 0 0 0 0

2-Execution 1.0 Piping replacement HRSB 0 0 0 0 0 0 0 0 0 0 0 0

9 2-Execution Blinding as per EIS (above to 12" Nom Bore) HRSB 0 0 0 0 0 0 0 0 0 0 0 0
10 2-Execution Blinding as per EIS (above to 4" Nom Bore) HRSB 2 1 0 0 0 0 0 0 0 0 0 0 0 0
11 2-Execution Blinding as per EIS (up to 4" Nom Bore) HRSB 1 0.3 1 1 0.6 0 0.3 0 0.3 0 0 0 0 0 0 0.6
12 2-Execution Setup preparation and marking the cutting point HRSB 0.5 1 1 1 0 0 0.5 0.5 0 0 0 0 0 0 1
13 2-Execution Drill Pilot Hole for gas test by Operation HRSB 0.5 1 1 1 0 0 0.5 0 0 0 0.5 0 0 0 1
14 2-Execution Remove threaded pipe 3/4" sch80 (TP01 & TP02) HRSB 2 0.8 1 1 1.6 0 0 0.8 0.8 0 0 0 0 0 0 1.6
15 2-Execution Lift down existing pipe (manual lifting) HRSB 1 0.5 1 1 1 1.5 0 0.5 0 0.5 0.5 0 0 0 0 0 1.5
16 2-Execution Perform visual inspection INSP HRSB 1 0.5 0 0 0 0 0 0 0 0 0 0 0 0
3/4'' sch80 (TRD)
17 2-Execution Lift up new pipe (manual lifting) HRSB 1 0.5 1 1 1 1.5 0 0.5 0 0.5 0.5 0 0 0 0 0 1.5
18 2-Execution Install threaded pipe 3/4" sch80 (TP01 & TP02) HRSB 2 0.8 1 1 1.6 0 0 0.8 0.8 0 0 0 0 0 0 1.6
19 2-Execution Final inspection INSP HRSB 1 0.5 0 0 0 0 0 0 0 0 0 0 0 0
20 2-Execution Surface preparation, power tool and clean the surface. HRSB 0.02 0.04 1 1 1 0.12 0 0.04 0 0.04 0 0 0.04 0 0 0 0.12
21 2-Execution Surface preparation inspection INSP HRSB 0.02 1 0 0 0 0 0 0 0 0 0 0 0 0
22 2-Execution Apply 1st coat (touch up) HRSB 0.02 0.03 1 1 0.06 0 0 0 0.03 0 0 0 0 0.03 0 0.06
23 2-Execution Curing HRSB 0.02 8 0 0 0 0 0 0 0 0 0 0 0 0
24 2-Execution 1st coat inspection INSP HRSB 0.02 1 0 0 0 0 0 0 0 0 0 0 0 0
25 2-Execution Apply 2nd coat (touch up) HRSB 0.02 0.02 1 1 0.04 0 0 0 0.02 0 0 0 0 0.02 0 0.04
26 2-Execution Curing HRSB 0.02 4 0 0 0 0 0 0 0 0 0 0 0 0
27 2-Execution 2nd coat inspection INSP HRSB 0.02 1 0 0 0 0 0 0 0 0 0 0 0 0
28 2-Execution Apply final coat (touch up) HRSB 0.02 0.02 1 1 0.04 0 0 0 0.02 0 0 0 0 0.02 0 0.04
29 2-Execution Curing HRSB 0.02 4 0 0 0 0 0 0 0 0 0 0 0 0
30 2-Execution Final inspection INSP HRSB 0.02 1 0 0 0 0 0 0 0 0 0 0 0 0
31 2-Execution Deblinding as per EIS (above to 12" Nom Bore) HRSB 0 0 0 0 0 0 0 0 0 0 0 0
32 2-Execution Deblinding as per EIS (above to 4" Nom Bore) HRSB 2 1 0 0 0 0 0 0 0 0 0 0 0 0
33 2-Execution Deblinding as per EIS (up to 4" Nom Bore) HRSB 1 0.4 1 1 0.8 0 0.4 0 0.4 0 0 0 0 0 0 0.8
34 2-Execution Housekeeping HRSB 1 1 1 0 0 0 1 0 0 0 0 0 0 1

35 3-Post Execution Re instate Insulation HRSB 0 0 0 0 0 0 0 0 0 0 0 0

36 3-Post Execution Dismantle External Scaffolding HRSB 0 0 0 0 0 0 0 0 0 0 0 0
0 0 0 0 0 0 0 0 0 0 0 0
26.41 10.9 0 1.74 2.6 4.91 1 0 0.54 0 0.07 0 10.86

Open
 REMAKS

Open
 REMAKS

Open
EIS (above to 12" Nom Bore) DURATION HRS
BLIND NO SIZE RATING BLINDING DE.BLIND FIL HLP
0.00 0.00 2 1
0.00 0.00 2 1
TOTAL 0.0 0.0

EIS (above to 4" Nom Bore) DURATION HRS

BLIND NO SIZE RATING BLINDING DE.BLIND FIT HLP
0.00 0.00 2 1
0.00 0.00 2 1
0.00 0.00 2 1
0.00 0.00 2 1
TOTAL 0.0 0.0

EIS (up to 4" Nom Bore) DURATION HRS

BLIND NO SIZE RATING BLINDING DE.BLIND FIT HLP
1 2 150 0.32 0.38 1 1
0.00 0.00 1 1
0.00 0.00 1 1
0.00 0.00 1 1
0.00 0.00 1 1
TOTAL 0.3 0.4

DURATION HRS
qty
piping
Remove/
weld type SIZE sch fit up weld
Install
TRD 3/4 80 0.4 1
TRD 3/4 80 0.4 1

TOTAL 0.80 0.00 0.00

life up pipe support DURATION HRS

step qty pipe support lift duration FIT S.S
0.33 0.00 1 1
0.33 0.00 1 1
0.33 0.00 1 1
TOTAL 1.00 0.00

welding DURATION HRS

QTY SIZE RATING REMOVE INSTALL FIT HLP
1 0.00 0.00 2 1
 0.00 0.00 2 1
TOTAL 0.00 0.00

painting PIPE DURATION HRS Minimum Resources

duration
QTY xtvt vol.m2 TOTAL SS FW
(hrs)
DURATION
Site pre 0.26 1 1
Surface prep 0.26 2 0.52432125 1 1
SP Insp. 0.26 1 0.262160625
1st coat 0.26 1.5 0.3932409375 1
curing 0.26 8 2.097285
1st coat Insp 0.26 1 0.262160625
2nd coat 0.26 1 0.262160625 1
curing 0.26 4 1.0486425
2nd coat Insp 0.26 1 0.262160625
Final coat 0.26 1 0.262160625 1
curing 0.26 4 1.0486425
Final coat Insp 0.26 1 0.262160625
TOTAL 0.00 0.00

NOZZLE UNLOAD DURATION HRS

QTY SIZE RATING REMOVE INSTALL FIT HLP
0.00 0.00 1 1
0.00 0.00 1 1
0.00 0.00 1 1
0.00 0.00 1 1
TOTAL 0.00 0.00

CLEANING FORMULA
ID H π D
SHELL 4.88 28.4 3.142 4.88
SHELL 3 20.315 4.142 3
ELLIP TOP 3 1 1.084 3
ELLIP BOTTOM 4.88 1 1.084 4.88

D
ELLIP SHELL bottom 4.942 1 1.084
1.084 0
 CLEANING LGHT ID π TOTAL QTY PLATE
PERIMETER

WELDMENT SHELL 28.4 4.942 3.142 15.53 6.47

WELDMENT SHELL 20.315 3 4.142 12.43 5.18
WELDMENT ELLIP top 1 3 3.142 9.43 3.93
WELDMENT ELLIP bottom 1 4.942 3.142 15.53 6.47
3.142 0.00 0.00

CLEANING FORMULA
ID H π D
TRAY 4.942 3.142 4.942
TRAY 3 3.142 3

D
1.084 0
1.084 0

NDT
NO TYPE QTY DURATION TOTAL DUR
1 BORO 0.083 0.0
2 IRIS 0.367 0.0
3 RFET 0.083 0.0
TOTAL (HR) 0.53 0.0

INT.SCAFFOLDING DURATION
L W H M3 ERECT DISMANTLE
5 5 4 100 25 25 bottom
5 5 2.5 63 16 16 tray 35#
0 0 0
TOTAL 163 41 41

unloading & loading FORMULA

ID H π D
unloading 3.142 0
loading 3.142 0
remove tray
tray no bolt nut qty tray total bolt nut
MH 1A - Tray #64,63 and 61 322 24 966
MH 1B - Tray #58,57,55,54,52,51 and 49 322 56 2254
MH 1C - Tray #46,45,43,42,40,38 and 37 322 56 2254
MH 1D - Tray #33,32,30,29,27 and 26 322 96 1932
MH 1E - Tray #23,22,20,19,17,16 and 14 322 112 2254
MH 1F - Tray #11,10,8,7,5,4 and 2. 322 112 2254
total 1932 456 11914
 RIG
1
1

RIG

open flange (up to 4" Nom Bore) DURATION HRS

RIG TP No SIZE RATING BLINDING
SPEC 0.00
0.00

0.00
TOTAL 0.0

HRS FOR
WELD
ONLY

RIG

RIG
1
 1

TOUCH UP

Fitter Painter Ins xtvt

1 Site pre
1 Surface prep
1 SP Insp.
1 1st coat
curing
1 1st coat Insp
1 2nd coat
curing
1 2nd coat Insp
1 Final coat
curing
1 Final coat Insp

RIG

ORMULA DURATION
AREA M2
H WIRE BRUSH COTTON RAG POWER BRUSH
28.4 435.46 217.73 145.15 72.58
20.32 252.43 126.22 84.14 42.07
1 3.25 1.63 1.08 0.54
1 5.29 2.64 1.76 0.88

D
0.00 0.00 0.00 0.00
0 0.00 0.00 0.00 0.00
TOTAL 696.43 348.22 232.14 73.46

DURATION
 TOTAL
WELMENT TOTAL
QTY PLATE WELDMENT POWER BRUSH
TOP ELLIP VESSEL
& LENGTH
BOTTOM
ELLIP
15.53 23.67 582.29 97.0
12.43 16.93 340.39 56.7
9.43 0.83 61.27 10.2
15.53 0.83 100.93 16.8
0.00 0.00 0.00 0.0
TOTAL 271.22 45.2 25% TOTAL WELDMENT

ORMULA DURATION
AREA M2
H WIRE BRUSH COTTON RAG POWER BRUSH
0 124.22 62.11 41.41 20.70
0 61.27 30.63 20.42 10.21

D
0 0.00 0.00 0.00 0.00
0 0.00 0.00 0.00 0.00
TOTAL 185.49 92.75 61.83 30.92

ORMULA QTY DURATION

M3
H DRUM manual crane
0 0.00 0.00 0.00
0 0.00 0.00 0.00 0.00
remove install
80.5 80.5
187.83 187.83
187.83 187.83
161.00 161.00
187.83 187.83
187.83 187.83
992.83333 992.83333333
DURATION HRS
DE.BLIND FIT HLP
0.00 1 1
0.00 1 1

0.00 1 1
0.0
 DURATION HRS
Total
duration
vol.m2 duration
(hrs)
(hrs)
1 1
0.02 2 0.04
0.02 1 0.02
0.02 1.5 0.03
0.02 8 0.16
0.02 1 0.02
0.02 1 0.02
0.02 4 0.08
0.02 1 0.02
0.02 1 0.02
0.02 4 0.08
0.02 1 0.02
TOTAL 0.11

flushing
TOTAL WELDMENT

FIT HLP RIG

4 4 1
2 2 1
 PCOGD SDN BHD TURNAROUND 2019

SUMMARY DEFECT AREA BUTANOL

NO WORK ID LINE NO JOINT SIZE SCH WELD TYPE FW/SW F/U V/I DPI RT RT 1 HT PAINTING REMARKS

IWR/BT2/2016/Dec/147 3/4''-WU-224264-1801X-NI
1 3/4''-WU-224264-1801X-NI 1 0.75 80 TH FW 3/4 @ 0.75
3/4''-WU-224264-1801X-NI 2 0.75 80 TH FW 3/4 @ 0.75

Fit-up Joint Dia inch Fit-up Joint Dia inch DPI Done RT Done Ht Done PAINTING
Welded Weld Done
0 0 0 0 0 0 0 0
WORK REQUERST
TOTAL TOTAL DIA
SHOP FIELD SHOP FIELD JOINT INCH (Overall)
(Overall)
SW BW SW BW TH TH
JOINT 0 0 0 0 0 2 2
DIA INCH 0.00 0 0 0 0 1.5 1.50
TOTAL JT 0 TOTAL JT 0
TOTAL Ø
TOTAL Ø INCH 0 INCH 0 RT (total) RT (SHOP) RT (FIELD)
JOINT SW TOTAL JOINT SHOP/FIELD 0 0 0 0
AND BW DIA INCH JOINT SHOP/FIELD 0

Socket Weld Butt weld

Fit-up RT
Qty Dia Inch Qty Dia Inch
Current 0 0 0 0 0 0
Progress workshop Total 0 0 0.00 0 0 29
Current 0 0 0 0 0 0
Progress Site Total 0 0 0.00 0 0 17
1.0 Table for piping painting

PIPE SIZE od (mm) radius (m) circumference(m)lght (M) qty m2

1/2 21.3 0.01065 0.07 0.00
New Pipe 3/4 26.7 0.01335 0.08 2.5 1 0.26
Touch up (Paint) 3/4 26.7 0.01335 0.08 0.1 2 0.02
1 33.4 0.0167 0.10 0.00
1.5 48.3 0.02415 0.15 0.00
2 60.3 0.03015 0.19 0.00
2.5 73 0.0365 0.23 0.00
3 88.9 0.04445 0.28 0.00
4 114.3 0.05715 0.36 0.00
5 141.3 0.07065 0.44 0.00
6 168.3 0.08415 0.53 0.00
8 219.1 0.10955 0.69 0.00
10 273.1 0.13655 0.86 0.00
12 323.9 0.16195 1.02 0.00
14 343 0.1715 1.08 0.00
16 392 0.196 1.23 0.00
18 441 0.2205 1.39 0.00
20 490 0.245 1.54 0.00
22 539 0.2695 1.69 0.00
24 588 0.294 1.85 0.00
26 637 0.3185 2.00 0.00
28 686 0.343 2.16 0.00
30 735 0.3675 2.31 0.00
32 784 0.392 2.46 0.00
34 833 0.4165 2.62 0.00
36 882 0.441 2.77 0.00
 system 1c UNIT RATE (RM) REVENUE
1st coat(L) 2nd coat(L) 3rd coat(L) 1st coat(L) 2nd coat(L) 3rd coat(L)
0.00 0.00 0.00 RM0.00
0.06 0.06 0.03 RM0.00
0.00 0.00 0.00 RM0.00
0.00 0.00 0.00 RM0.00
0.00 0.00 0.00 RM0.00
0.00 0.00 0.00 RM0.00
0.00 0.00 0.00 RM0.00
0.00 0.00 0.00 RM0.00
0.00 0.00 0.00 RM0.00
0.00 0.00 0.00 RM0.00
0.00 0.00 0.00 RM0.00
0.00 0.00 0.00 RM0.00
0.00 0.00 0.00 RM0.00
0.00 0.00 0.00 RM0.00
0.00 0.00 0.00 RM0.00
0.00 0.00 0.00 RM0.00
0.00 0.00 0.00 RM0.00
0.00 0.00 0.00 RM0.00
0.00 0.00 0.00 RM0.00
0.00 0.00 0.00 RM0.00
0.00 0.00 0.00 RM0.00
0.00 0.00 0.00 RM0.00
0.00 0.00 0.00 RM0.00
0.00 0.00 0.00 RM0.00
0.00 0.00 0.00 RM0.00
0.00 0.00 0.00 RM0.00
MPWR MATERIAL CONSUM TOTAL COST SITE MARGIN

#DIV/0!
MTO

Sch/
Item Qty Unit Size Description Rate (RM)
Rating
1 PIPE
2 2.5 m 3/4" SCH80 API5LGR.B/GALV SMLS T&C SCH80
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
Total (RM)