Encoder: Technical Manual 222115-001 40223723-Series
Encoder: Technical Manual 222115-001 40223723-Series
Encoder: Technical Manual 222115-001 40223723-Series
Technical Manual
222115-001
40223723-Series
This document contains proprietary and confidential information which National Oilwell Varco
belongs to National-Oilwell Varco, L.P., its affiliates or subsidiaries (all
collectively referred to hereinafter as "NOV"). It is loaned for limited 1200 Cypress Creek Road
purposes only and remains the property of NOV. Reproduction, in whole Cedar Park, Texas 78613
or in part, or use of this design or distribution of this information to others
is not permitted without the express written consent of NOV.
USA
This document is to be returned to NOV upon request and in any event Phone 512-340-5000
upon completion of the use for which it was loaned. This document and Fax 512-340-5219
the information contained and represented herein is the copyrighted
property of NOV.
© National Oilwell Varco
DOCUMENT NUMBER REV
42TM20-15 B
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Revision History
Change Description
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Table of Contents
Chapter 1: General Information
Conventions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5
Notes, Cautions, and Warnings . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5
Illustrations . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5
Safety Requirements . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6
Personnel Training . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6
Recommended Tools . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6
General System Safety Practices . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6
Replacing Components . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6
Routine Maintenance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7
Proper Use of Equipment . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7
Chapter 2: Installation
Parts and Tools . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9
Mechanical Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9
Electrical Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12
EDMS Calibration . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14
Full Calibration . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14
Drill Logic Calibration . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 19
Kelly Rig Set-up . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 21
Top Drive Rig Set-up . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 22
Offshore Semi-Sub and Drill Ship Setup . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23
Channel Values & Offsets . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 24
Set Time / Date . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 25
Save To Disk. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 25
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Table of Contents
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1: General Information
This manual is intended for use by field engineering, installation, operation, and repair personnel.
Every effort has been made to ensure the accuracy of the information contained herein. National
Oilwell Varco (NOV) will not be held liable for errors in this material, or for consequences arising
from misuse of this material.
Conventions
Notes, Cautions, and War nings
Notes, cautions, and warnings provide readers with additional information and advise the reader to
take specific action to protect personnel from potential injury or lethal conditions. They may also
inform the reader of actions necessary to prevent equipment damage. Please pay close attention
to these advisories
Note: The note symbol indicates that additional information is provided about the
current topics.
Caution: The caution symbol indicates that potential damage to equipment or injury to
personnel exists. Follow instructions explicitly. Extreme care should be taken
when performing operations or procedures preceded by this caution symbol.
ESD The ESD (Electrostatic Discharge) warning symbol indicates that static
Warning: control precautions are needed.
Illustrations
Illustrations (figures) provide a graphical representation of equipment components or screen
snapshots for use in identifying parts or establishing nomenclature, and may or may not be drawn
to scale.
For component information specific to your application, see the technical drawings included with
your NOV documentation.
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Safety Requirements
NOV equipment is installed and operated in a controlled drilling rig environment involving
hazardous situations. Proper maintenance is important for safe and reliable operation. Procedures
outlined in NOV manuals are the recommended methods of performing operations and
maintenance.
Personnel Training
All personnel performing installation, operations, repair, or maintenance procedures on the
equipment, or those in the vicinity of the equipment, should be trained on rig safety, tool operation,
and maintenance to ensure their safety.
Personnel should wear protective gear during installation, maintenance, and certain
operations.
Recommended Tools
Service operations may require the use of tools designed specifically for the purpose described.
NOV recommends that only those tools specified be used when stated. Ensure that personnel and
equipment safety are not jeopardized when following service procedures or using tools not
specifically recommended by NOV.
Read and follow the guidelines below before installing equipment or performing
maintenance to avoid endangering exposed persons or damaging equipment.
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Routine Maintenance
Equipment must be maintained on a routine basis. See the service manual for maintenance
recommendations.
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2: Installation
This chapter contains a list of parts and tools, instructions for mechanical and electrical installation,
and steps for the calibration of the electronic depth measurement system (EDMS).
Mechanical Installation
1. Attach the tether.
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Excessive run out will cause the tether to break and/or damage the encoder bearings.
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Electrical Installation
Use electrostatic (ESD) protection.
There is an O-ring retained by the cover plate that may fall out when the cover is removed.
2. Loosen each wiring terminal screw until its window is fully open.
3. Unscrew the cable seal gland nut.
4. Slide the nut over the end of the data/power cable.
5. Momentarily ground the cable shield.
6. Push the end of the cable through the cable gland seal.
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8. Tighten the cable gland nut onto the cable gland until the cable is secure.
9. Verify that the O-ring is in place around the terminal access hole.
10. Replace the terminal cover plate and secure.
11. The user may now safely power the encoder.
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EDMS Calibration
There are two calibration procedures for EDMS: full calibration and two-point calibration.
Use the Full calibration procedure under the following conditions:
At initial system installation.
When the number of lines strung has changed.
After a cut-and-slip, if the zero block position on the drawworks drum changes layers.
When the line diameter has been changed.
Two-Point calibration should be performed under the following conditions:
After each cut and slip, provided the zero block position on the drawworks drum is on the
same layer that it was on during full calibration.
After power failures that deplete the E-DEPTH battery backup.
Full Calibration
The following items are required to perform a full calibration:
Calibration switch box (P/N 219255-001) and calibration cable assembly (P/N 221564-001).
100-foot tape measure.
Calibration Worksheet.
Laptop PC and calibration cable assembly (P/N 220082).
Complete the following steps:
1. Connect cable assembly P/N 221564-001 to the calibration switch box.
2. Open the front of the DAQ and connect the free end of cable assembly P/N 221564-001 to
the field termination board J1S connector, Figure 2.7.
D AQ Field Term ination Board
Calibration Switch Box EDMS Input Terminal Bloc k
J1S
R ed
Pin D EXC
Blk
Pin A CON N
W ht
Pin B LAYER
Grn
Pin C CAL
SHIELD
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4. Move the block until Position 1 is reached, as shown in Figure 2.8. There will be only one
layer of cable on drawworks drum.
5. Press CONNECTION & LAYER CHANGE buttons at the same time. EDMS counts will go to
zero. The flashing red light on the Cal Box glows red, indicating Calibration Mode.
6. Move the block until the elevators touch floor, Position 2 shown in Figure 2.8.
7. Press CONNECTION button. Write down the current EDMS counts and a block height of
zero feet.
8. Attach measuring tape to the elevator, as shown in Figure 2.8.
9. Move the block back to Position 1. Press LAYER CHANGE button. Write down the EDMS
counts and the measured block height.
10. Move the block up until the cable reaches Position 3, shown on Figure 2.8. Press
CONNECTION button. Write down the EDMS counts and the measured block height.
Note: To ensure accurate calibration, make all layer change measurements to within 6
inches (152.4 mm) of actual wrap change.
11. Move the block up until the cable reaches Position 4, shown on Figure 2.8. Press LAYER
CHANGE button. Write down the EDMS counts and the measured block height.
12. Move the block up, repeating steps 9, 10 and 11, until the last measurable block height is
reached. Now proceed to step 13.
13. Move the block down until elevators touch floor, Position 2 shown on Figure 2.8. Press
CONNECTION and LAYER CHANGE buttons at the same time. The CAL BOX light will
begin to flash, ending calibration mode.
14. Reconnect the laptop to the DAQ, select DAQ ACCESS: [LOAD ALL] configuration from
DAQ. Enter data from steps 6, 9, 10 and 11, as well as drill line size, lines strung and counts
per wrap (encoder counts per one full turn; should be a 2000 or 625). Refer to Figure 2.10
before editing the EDMS calibration.
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150'
Tape
(100 to 150')
100'
NOTE
Only (1) encoder is required.
It can be mounted on either
side of the Drawworks.
Draw Works
Encoder 50' Drawworks
Encoder
Elevators
0.0'
Position 2
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Position 1
(Layer Change)
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1 5
2 3 4 6
7 11 12 8 13 14 9 10
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Figure 2.11: Trigger Hook Load, Kelly Down Length, Kelly Offset
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Save To Disk
Use this option to save the calibration, channel values and offsets to floppy/disk, as follows.
1. From the CalConf main menu, highlight CALIBRATION and press ENTER. The SYSTEM
CALIBRATION SOFTWARE screen is displayed (Figure 2.15).
2. Highlight SENSORS, EDMS or VALUES & OFFSETS: [SAVE] and press ENTER. A
message similar to the following is displayed.
3. Type in the name to save the data under. If the name entered is already assigned to an
existing file, the following message is displayed:
4. To overwrite the existing file, highlight OVERWRITE and press ENTER. Otherwise, highlight
CHANGE FILENAME and press ENTER. Then, enter a new name.
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Principles of Operation
An incremental encoder produces a series of square waves as it rotates. The encoder functions by
rotating an internal code disc in the path of a light source. The code disc acts as a shutter to
alternately shut off or transmit the light to a photo-detector. The light source, code disc, photo-
detector, and an electronic signal conditioning assembly all reside in a single housing. The
resolution of the encoder is determined by the number of lines on the code disc. If the resolution of
an encoder is 500 complete cycles per revolution, one cycle is generated for every 0.72° of
rotation (360°/500). The signal from the photo-detector is connected to an electronic signal
conditioning assembly that converts the signal to two open collector outputs labeled A and B. The
encoder is connected to a PLC or other data acquisition system using four wires—one for signal A,
one for signal B, one for instrument power (V+), and one for instrument power/signal return (0V).
The encoder is supplied with two channels, A and B, as shown in Figure 3.2 on page 30. The A
and B signals are offset from one another by 90° (quarter cycle). This is a quadrature signal, and
allows for determination of direction as well as speed. By examining the phase relationship
between the A and B channels, it can be determined if the encoder is rotating in the
counterclockwise direction (A leads B), or the clockwise direction (B leads A). This allows the
encoder to be used as a position sensor. The number of cycles provides distance of travel, while
the phase information provides the directional information.
Additionally, the A and B signals allow for an accuracy increase of four times the basic resolution
of the encoder. This is accomplished by counting the square wave transitions rather than the
number of cycles. As can be seen in Figure 3.2 on page 30, there are four transitions per cycle.
This increases the resolution of the encoder, for instance, from 500 cycles per revolution to 2000
transitions per revolutions. This results in one transition for every 0.18° of rotation (360°/2000).
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Specifications
Specification Table
Function DrawWorks Encoder
Weight 18 ounces
Code Incremental
Current Required 80 mA
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COVER REMOVED
A
B
+V
0V
CG
11
10 3
9 2 4
8
12
B1793-1
MODEL SERIAL NO
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A Red A
B Blk B
+V Wht D
OV Grn F
CG -- N/C
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