Model MT Service Manual: (Machine Code: B064/B065)
Model MT Service Manual: (Machine Code: B064/B065)
Model MT Service Manual: (Machine Code: B064/B065)
Subject to change
Ricoh Technical Service
April 26, 2002
!IMPORTANT SAFETY NOTICES
PREVENTION OF PHYSICAL INJURY
1. Before disassembling or assembling parts of the copier and peripherals,
make sure that the copier power cord is unplugged.
2. The wall outlet should be near the copier and easily accessible.
3. Note that some components of the copier and the paper tray unit are
supplied with electrical voltage even if the main power switch is turned off.
4. If any adjustment or operation check has to be made with exterior covers off
or open while the main switch is turned on, keep hands away from electrified
or mechanically driven components.
5. If the Start key is pressed before the copier completes the warm-up period
(the Start key starts blinking red and green alternatively), keep hands away
from the mechanical and the electrical components as the copier starts
making copies as soon as the warm-up period is completed.
6. The inside and the metal parts of the fusing unit become extremely hot while
the copier is operating. Be careful to avoid touching those components with
your bare hands.
LASER SAFETY
The Center for Devices and Radiological Health (CDRH) prohibits the repair of
laser-based optical units in the field. The optical housing unit can only be repaired
in a factory or at a location with the requisite equipment. The laser subsystem is
replaceable in the field by a qualified Customer Engineer. The laser chassis is not
repairable in the field. Customer engineers are therefore directed to return all
chassis and laser subsystems to the factory or service depot when replacement of
the optical subsystem is required.
!WARNING
Use of controls, or adjustment, or performance of procedures other than
those specified in this manual may result in hazardous radiation exposure.
!WARNING
WARNING: Turn off the main switch before attempting any of the
procedures in the Laser Unit section. Laser beams can
seriously damage your eyes.
CAUTION MARKING:
What This Manual Contains
This preliminary manual describes the installation procedures for the B064/B065
Copier and its peripheral devices:
Main unit
• B064/065 Copier with ADF, Tandem Tray
Peripherals
• B473 LCT. (Attached to the right side of the machine). Provides an additional
feed station of 4,000 sheets.
• B474 LG/B4 Feeder Kit (Attached to B473 LCT). Converts the LCT to a feed
station for legal or B4 size paper.)
• B475 A3/DLT Feeder Kit (Installed in Tandem Tray). Converts the top tray to a
feed station for A3 paper.
• B468/B469 3000-Sheet Finishers (Attached to B064/B065). Both finishers
provide punch, staple, and shift capability. The B468 provides saddle-stitching
with staples, the B469 does not provide saddle-stitching.
• B470 Cover Interposer Tray (Attached to B468/B469). Mounted on top of the
B468/B469 finisher, provides a feed station for inserting cover sheets.
• B471 9-Bin Mailbox (Attached to B468/B469). Mounted on top of the B468/B469
provides 9 output trays, each assigned to a different user.
i
1.9 9-BIN MAILBOX (B471)...........................................................................1-39
1.9.1 ACCESSORY CHECK....................................................................1-39
1.9.2 INSTALLATION PROCEDURE ......................................................1-40
Removing Tapes and Retainers .........................................................1-40
Installation...........................................................................................1-40
1.10 PRINTER/SCANNER KIT (G338), PRINTER KIT (G339) .....................1-42
1.10.1 ACCESSORY CHECK..................................................................1-42
1.10.2 INSTALLATION PROCEDURE ....................................................1-43
Inserting DIMMs..................................................................................1-43
Installation Procedure .........................................................................1-44
1.11 PS3 (B525-08).......................................................................................1-46
1.11.1 INSTALLATION PROCEDURE ....................................................1-46
1.12 USB 2.0 (B525-01) ................................................................................1-47
1.12.1 ACCESSORY CHECK..................................................................1-47
1.12.2 INSTALLATION PROCEDURE ....................................................1-48
1.12.3 USB SP SETTINGS......................................................................1-49
1.13 IEEE1394 (G561) FIREWIRE INTERFACE ..........................................1-50
1.13.1 ACCESSORY CHECK..................................................................1-50
1.13.2 INSTALLATION PROCEDURE ....................................................1-51
1.13.3 UP MODE SETTINGS FOR IEEE 1394 .......................................1-52
1.13.4 SP MODE SETTINGS FOR IEEE 1394........................................1-53
1.14 802.11B WIRELESS LAN (G628)..........................................................1-54
1.14.1 ACCESSORY CHECK..................................................................1-54
1.14.2 INSTALLATION PROCEDURE ....................................................1-55
1.14.3 UP MODE SETTINGS FOR WIRELESS LAN ..............................1-56
1.14.4 SP MODE SETTINGS FOR 802.11B WIRELESS LAN ................1-58
ii
3.1.10 PAPER FEED.................................................................................3-4
3.1.11 USED TONER ................................................................................3-4
3.2 SPECIAL TOOLS AND LUBRICANTS ................................................3-5
3.2.1 SPECIAL TOOLS .............................................................................3-5
3.2.2 LUBRICANTS ...................................................................................3-5
3.3 OPERATION PANEL AND EXTERNAL COVERS ....................................3-6
3.3.1 OPERATION PANEL........................................................................3-6
3.3.2 FRONT DOOR .................................................................................3-6
3.3.3 RIGHT COVERS ..............................................................................3-7
3.3.4 LEFT COVERS.................................................................................3-8
3.3.5 REAR COVERS ...............................................................................3-9
3.4 SCANNER ...............................................................................................3-10
3.4.1 ADF AND TOP COVERS ...............................................................3-10
ADF.....................................................................................................3-10
Top Covers .........................................................................................3-11
3.4.2 EXPOSURE GLASS.......................................................................3-12
3.4.3 SCANNER ORIGINAL SIZE SENSORS.........................................3-13
3.4.4 LENS BLOCK .................................................................................3-14
3.4.5 EXPOSURE LAMP .........................................................................3-15
3.4.6 LAMP REGULATOR.......................................................................3-16
3.4.7 SCANNER MOTOR DRIVE BOARD (SDRB).................................3-17
3.4.8 SCANNER MOTOR........................................................................3-18
3.4.9 SCANNER HP SENSOR ................................................................3-19
3.4.10 SCANNER WIRE REPLACEMENT ..............................................3-20
Preparation for Removal .....................................................................3-20
Wire Removal: Back ...........................................................................3-21
Wire Removal: Front ...........................................................................3-22
Attaching the New Wire ......................................................................3-23
3.4.11 SCANNER HEATER.....................................................................3-25
3.5 LASER UNIT ...........................................................................................3-26
3.5.1 CAUTION DECALS ........................................................................3-26
3.5.2 LD UNIT AND POLYGON MOTOR ................................................3-27
3.5.3 LASER SYNCHRONIZATION DETECTOR REPLACEMENT........3-29
3.5.4 LASER UNIT ALIGNMENT.............................................................3-30
3.6 DRUM UNIT ............................................................................................3-32
3.6.1 DEVELOPMENT UNIT REMOVAL.................................................3-32
Removal..............................................................................................3-32
Re-installation .....................................................................................3-33
Replacement with a used Development Unit ......................................3-33
3.6.2 CHARGE CORONA UNIT ..............................................................3-34
3.6.3 CHARGE CORONA WIRE AND GRID...........................................3-35
3.6.4 CHARGE CORONA WIRE CLEANING PADS ...............................3-36
3.6.5 OPC DRUM REMOVAL..................................................................3-37
3.6.6 QUENCHING LAMP .......................................................................3-38
3.6.7 DRUM POTENTIAL SENSOR........................................................3-38
3.6.8 CLEANING FILTER ........................................................................3-39
3.6.9 CLEANING BLADE.........................................................................3-39
3.6.10 CLEANING BRUSH......................................................................3-40
3.6.11 PICK-OFF PAWLS .......................................................................3-41
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3.6.12 ID SENSOR..................................................................................3-41
3.6.13 DRUM MOTOR.............................................................................3-42
3.6.14 TONER COLLECTION BOTTLE ..................................................3-43
3.6.15 TONER SEPARATION UNIT........................................................3-43
3.6.16 OZONE FILTERS .........................................................................3-44
3.6.17 OPTICS DUST FILTER ................................................................3-44
3.6.18 INTERNAL DUST FILTER............................................................3-44
3.7 DEVELOPMENT UNIT ............................................................................3-45
3.7.1 DEVELOPER REPLACEMENT ......................................................3-45
3.7.2 DEVELOPMENT FILTER ...............................................................3-47
3.7.3 ENTRANCE SEAL AND SIDE SEALS ...........................................3-48
3.7.4 TD SENSOR...................................................................................3-49
3.7.5 TONER END SENSOR ..................................................................3-49
3.7.6 TONER SUPPLY MOTOR..............................................................3-50
3.7.7 DEVELOPMENT MOTOR ..............................................................3-51
3.8 TRANSFER BELT UNIT..........................................................................3-52
3.8.1 TRANSFER BELT UNIT .................................................................3-52
3.8.2 TRANSFER BELT ..........................................................................3-53
3.8.3 TRANSFER ROLLER CLEANING BLADE .....................................3-55
3.8.4 DISCHARGE PLATE ......................................................................3-56
3.8.5 TRANSFER POWER PACK ...........................................................3-57
3.9 FUSING UNIT..........................................................................................3-58
3.9.1 FUSING UNIT.................................................................................3-58
3.9.2 FUSING UNIT THERMISTORS AND THERMOSTATS .................3-59
3.9.3 WEB CLEANING ROLLER.............................................................3-60
Web Unit Disassembly........................................................................3-60
Web Unit Assembly.............................................................................3-61
3.9.4 WEB MOTOR AND WEB END SENSOR.......................................3-62
3.9.5 PRESSURE ROLLER CLEANING UNIT ........................................3-63
3.9.6 FUSING LAMPS, HOT ROLLER, AND PRESSURE ROLLER.......3-64
Important Notes about Fusing Unit Assembly.....................................3-67
3.9.7 PRESSURE ROLLER.....................................................................3-68
3.9.8 STRIPPER PAWLS ........................................................................3-69
3.9.9 NIP BAND WIDTH ADJUSTMENT .................................................3-70
3.9.10 FUSING UNIT EXIT SENSOR......................................................3-71
3.9.11 FUSING/EXIT MOTOR.................................................................3-72
3.9.12 FUSING EXIT AND EXIT UNIT ENTRANCE SENSORS .............3-73
3.10 DUPLEX UNIT.......................................................................................3-74
3.10.1 DUPLEX UNIT REMOVAL ...........................................................3-74
3.10.2 DUPLEX UNIT SIDE-TO-SIDE ADJUSTMENT ............................3-75
3.10.3 JOGGER FENCE ADJUSTMENT ................................................3-75
3.10.4 DUPLEX MOTORS.......................................................................3-76
Duplex Inverter Motor .........................................................................3-76
Duplex Jogger and Transport Motors..................................................3-77
3.10.5 DUPLEX TRANSPORT CLUTCH/JOGGER HP SENSOR...........3-78
3.10.6 DUPLEX ENTRANCE SENSOR ..................................................3-79
3.10.7 DUPLEX TRANSPORT SENSOR 3 .............................................3-80
3.10.8 INVERTER EXIT SENSOR, TRANSPORT SENSORS 1 & 2.......3-81
3.10.9 DUPLEX JOGGER BELT ADJUSTMENT ....................................3-82
iv
3.11 PAPER FEED........................................................................................3-83
3.11.1 PAPER TRAY REMOVAL ............................................................3-83
Tandem Tray Removal .......................................................................3-83
3.11.2 REAR FENCE RETURN SENSOR REPLACEMENT...................3-85
3.11.3 REAR FENCE HP SENSOR REPLACEMENT.............................3-86
3.11.4 TANDEM RIGHT TRAY PAPER SENSOR REPLACEMENT.......3-87
3.11.5 BOTTOM PLATE LIFT WIRE REPLACEMENT ...........................3-88
3.11.6 TANDEM LCT PAPER SIZE CHANGE ........................................3-90
3.11.7 PICK-UP, FEED, SEPARATION ROLLER REPLACEMENT .......3-93
3.11.8 FEED UNIT...................................................................................3-94
3.11.9 SEPARATION ROLLER PRESSURE ADJUSTMENT..................3-96
3.11.10 RELAY SENSOR........................................................................3-97
3.11.11 BY-PASS PAPER SIZE DETECTION BOARD...........................3-98
3.11.12 BY-PASS TRAY ROLLERS........................................................3-99
3.11.13 BY-PASS SEPARATION ROLLER PRESSURE
ADJUSTMENT .........................................................................3-100
3.11.14 REGISTRATION SENSOR.......................................................3-101
3.11.15 REGISTRATION AND BY-PASS UNIT REMOVAL ..................3-102
3.12 PCBS AND HDD .................................................................................3-104
3.12.1 BCU BOARD (BASE ENGINE CONTROL UNIT) .......................3-104
3.12.2 CONTROLLER BOARD .............................................................3-105
3.12.3 IPU BOARD (IMAGE PROCESSING UNIT)...............................3-106
3.12.4 DEVELOPMENT POWER PACK ...............................................3-106
3.12.5 PSU, PFC BOARDS ...................................................................3-107
3.12.6 HDD............................................................................................3-107
3.12.7 NVRAM.......................................................................................3-108
3.13 ADF .....................................................................................................3-109
3.13.1 ADF COVERS ............................................................................3-109
3.13.2 FEED UNIT.................................................................................3-110
3.13.3 FEED BELT AND PICK-UP ROLLER.........................................3-111
3.13.4 SEPARATION ROLLER .............................................................3-112
3.13.5 REGISTRATION SENSOR.........................................................3-113
3.13.6 ADF CONTROL BOARD ............................................................3-114
3.13.7 ORIGINAL WIDTH, INTERVAL, AND SKEW CORRECTION
SENSORS ..................................................................................3-115
3.13.8 ORIGINAL LENGTH SENSORS ................................................3-116
3.13.9 DF POSITION AND APS SENSOR ............................................3-117
3.13.10 OTHER ADF SENSORS ..........................................................3-118
3.13.11 BOTTOM PLATE LIFT MOTOR ...............................................3-119
3.13.12 FEED MOTOR..........................................................................3-120
3.13.13 EXIT MOTOR AND TRANSPORT MOTOR .............................3-121
3.13.14 PICK-UP ROLLER MOTOR AND HP SENSOR .......................3-122
3.13.15 CIS POWER SUPPLY BOARD AND CIS UNIT .......................3-123
3.13.16 ADF EXIT SENSOR .................................................................3-124
3.14 COPY IMAGE ADJUSTMENTS: PRINTING/SCANNING ...................3-125
3.14.1 PRINTING ..................................................................................3-125
Registration - Leading Edge/Side-to-Side.........................................3-125
Blank Margin.....................................................................................3-126
Registration Buckle Adjustment ........................................................3-126
v
3.14.2 SCANNING.................................................................................3-127
Registration: Platen Mode.................................................................3-127
Magnification.....................................................................................3-127
3.14.3 ADF SCANNING ADJUSTMENTS .............................................3-128
Vertical Black Lines ..........................................................................3-128
DIP Switch Settings (ADF Main Board).............................................3-128
ADF Skew Correction .......................................................................3-129
3.15 TOUCH SCREEN CALIBRATION .......................................................3-130
vi
Test Pattern Table ................................................................................5-7
5.3.2 PRINTING TEST PATTERN: SP2902 003 .......................................5-8
5.3.3 IPU PRINTING TEST PATTERN: SP2902 004 ................................5-9
5.4 SOFTWARE UPDATE.............................................................................5-10
5.4.1 OVERVIEW ....................................................................................5-10
5.4.2 SOFTWARE UPDATE PROCEDURE ............................................5-11
GW Controller/BCU Update ................................................................5-11
Forced Update ....................................................................................5-12
Stamp Data Update ............................................................................5-12
Operation Panel Software Update ......................................................5-13
Printer Update.....................................................................................5-13
Scanner Update..................................................................................5-14
NIB Update .........................................................................................5-14
NetFile Firmware Update ....................................................................5-14
NVRAM Firmware Update ..................................................................5-15
5.5 USER TOOLS .........................................................................................5-16
5.5.1 OVERVIEW ....................................................................................5-16
5.5.2 SYSTEM SETTINGS ......................................................................5-17
5.5.3 COPIER/DOCUMENT SERVER FEATURES ................................5-18
5.5.4 PRINTER........................................................................................5-20
5.5.5 SCANNER ......................................................................................5-21
5.5.6 INQUIRY.........................................................................................5-21
5.5.7 COUNTER......................................................................................5-21
5.6 SERVICE PROGRAM MODE TABLES...................................................5-22
5.6.1 COPIER SERVICE TABLE.............................................................5-22
SP1-xxx Feed .....................................................................................5-22
SP2-xxx Drum.....................................................................................5-26
SP3xxx Processing .............................................................................5-40
SP4-xxx Scanner ................................................................................5-42
SP5-xxx Mode ....................................................................................5-52
SP6-xxx Peripherals ...........................................................................5-68
SP7-xxx Data Logs .............................................................................5-71
5.6.2 PRINTER SERVICE TABLE...........................................................5-78
5.6.3 SCANNER SERVICE TABLE .........................................................5-79
5.7 INPUT/OUTPUT CHECK ........................................................................5-86
5.7.1 INPUT CHECK: SP5803.................................................................5-86
5.7.2 OUTPUT CHECK: SP5804.............................................................5-91
5.7.3 ADF INPUT CHECK: SP6007 ........................................................5-92
5.7.4 ADF OUTPUT CHECK: SP6008 ....................................................5-93
vii
Controller Board....................................................................................6-7
MB (Mother Board) ...............................................................................6-7
IPU (Image Processing Unit) ................................................................6-7
SBU (Sensor Board Unit)......................................................................6-8
PFC (Paper Feed Control) ....................................................................6-8
SDRB (Scanner Driver Board) ..............................................................6-8
VIB (Video Interface Board) ..................................................................6-8
DRB (Drive Board) ................................................................................6-8
CNB (Connection Board) ......................................................................6-8
HDD (Hard Disk Drive)..........................................................................6-9
6.3 COPY PROCESS OVERVIEW ...............................................................6-10
6.4 ADF .........................................................................................................6-12
6.4.1 OVERVIEW ....................................................................................6-12
6.4.2 ADF DRIVE LAYOUT .....................................................................6-13
6.4.3 PICK-UP ROLLER LIFT .................................................................6-14
6.4.4 BOTTOM PLATE LIFT....................................................................6-15
6.4.5 ORIGINAL SEPARATION ..............................................................6-16
6.4.6 ORIGINAL TRANSPORT ...............................................................6-17
6.4.7 ORIGINAL SKEW CORRECTION ..................................................6-18
6.4.8 ORIGINAL SIZE DETECTION........................................................6-20
6.4.9 ADF SCANNING.............................................................................6-23
6.4.10 JAM DETECTION.........................................................................6-24
6.5 SCANNING..............................................................................................6-25
6.5.1 OVERVIEW ....................................................................................6-25
6.5.2 SCANNER DRIVE ..........................................................................6-26
6.5.3 ORIGINAL SIZE DETECTION........................................................6-27
Sensors...............................................................................................6-27
Detection Timing.................................................................................6-28
6.5.4 SCANNING MAGNIFICATION .......................................................6-29
Book Mode..........................................................................................6-29
6.5.5 AUTO IMAGE DENSITY (ADS) ......................................................6-30
Xenon Lamp ! CCD ADS..................................................................6-30
CIS ADS .............................................................................................6-30
6.6 IMAGE PROCESSING ............................................................................6-31
6.6.1 OVERVIEW ....................................................................................6-31
6.6.2 IMAGE PROCESSING FLOW ........................................................6-32
6.6.3 IMAGE PROCESSING MODES .....................................................6-33
6.6.4 IMAGE QUALITY SP ADJUSTMENTS...........................................6-34
6.6.5 RELATION BETWEEN THE SP AND UP SETTINGS....................6-40
6.6.6 IMAGE PROCESSING TROUBLESHOOTING ..............................6-42
6.7 LASER EXPOSURE................................................................................6-45
6.7.1 OVERVIEW ....................................................................................6-45
OPTICAL PATH..................................................................................6-46
6.7.3 FOUR-BEAM EXPOSURE .............................................................6-47
6.7.4 COOLING FAN...............................................................................6-48
6.7.5 LD SAFETY SWITCHES ................................................................6-49
6.8 DRUM UNIT ............................................................................................6-50
6.8.1 OVERVIEW ....................................................................................6-50
6.8.2 OPC DRUM ....................................................................................6-51
viii
6.8.3 DRUM DRIVE .................................................................................6-51
6.8.4 DRUM CHARGE.............................................................................6-51
6.8.5 CHARGE CORONA WIRE CLEANING ..........................................6-52
6.8.6 DRUM PICK-OFF MECHANISM ....................................................6-53
6.8.7 DRUM CLEANING..........................................................................6-54
6.8.8 DRUM VENTILATION AND OZONE FILTER.................................6-55
6.8.9 TONER RECYCLING .....................................................................6-56
6.8.10 WASTE TONER COLLECTION ...................................................6-57
Mechanism .........................................................................................6-57
Error Detection....................................................................................6-57
6.8.11 PROCESS CONTROL..................................................................6-58
What Happens at Power On ...............................................................6-58
Drum Potential Sensor Calibration......................................................6-59
Development Bias, Bias Grid, and LD Adjustment..............................6-60
ID Sensor Calibration (Vsg) ................................................................6-62
TD Sensor Calibration (Vref)...............................................................6-62
6.9 DEVELOPMENT AND TONER SUPPLY ................................................6-63
6.9.1 OVERVIEW ....................................................................................6-63
Development Unit ...............................................................................6-63
Toner Supply ......................................................................................6-64
6.9.2 DEVELOPMENT UNIT ...................................................................6-65
6.9.3 DEVELOPER/TONER MIXING (AGITATION)................................6-66
6.9.4 DEVELOPMENT BIAS ...................................................................6-67
6.9.5 TONER SUPPLY ............................................................................6-68
6.9.6 DEVELOPMENT UNIT DRIVE AND VENTILATION ......................6-69
6.9.7 TONER END SENSOR ..................................................................6-70
6.9.8 SHUTTER MECHANISM................................................................6-70
6.9.9 TONER BOTTLE SUPPLY AND VENTILATION ............................6-71
6.9.10 TONER SUPPLY CONTROL .......................................................6-72
Sensor Control Mode ..........................................................................6-72
Pixel Count Toner Supply Mode .........................................................6-73
TD Sensor Initialization .......................................................................6-74
Determining Vref .................................................................................6-74
Toner Supply without ID Sensor and TD Sensors ..............................6-75
Abnormal TD Sensor Output...............................................................6-75
Abnormal ID Sensor Output................................................................6-75
Toner End Detection ...........................................................................6-76
Toner End Recovery ...........................................................................6-76
6.10 IMAGE TRANSFER AND PAPER SEPARATION .................................6-77
6.10.1 OVERVIEW ..................................................................................6-77
6.10.2 TRANSFER BELT LIFT ................................................................6-78
Mechanism .........................................................................................6-78
Timing .................................................................................................6-79
6.10.3 TRANSFER BELT CHARGE ........................................................6-80
6.10.4 TRANSFER CURRENT SETTINGS .............................................6-81
6.10.5 TRANSFER CURRENT CIRCUIT ................................................6-82
6.10.6 TRANSFER BELT DRIVE AND PAPER TRANSPORT................6-83
6.10.7 TRANSFER BELT CLEANING .....................................................6-84
6.10.8 ANTI-CONDENSATION HEATER ................................................6-85
ix
6.11 PAPER FEED........................................................................................6-86
6.11.1 OVERVIEW ..................................................................................6-86
Tray Capacities...................................................................................6-87
Built-in Feed Stations..........................................................................6-87
By-pass Feed......................................................................................6-87
Paper Registration ..............................................................................6-87
Jam Removal......................................................................................6-87
6.11.2 DRIVE...........................................................................................6-88
6.11.3 TRAY AND PAPER LIFT MECHANISM – TRAY 2,3....................6-89
Bottom Plate Lift .................................................................................6-89
Lift Sensor...........................................................................................6-90
6.11.4 PAPER FEED AND SEPARATION MECHANISM........................6-91
Paper Feed and Separation: No Paper Present .................................6-91
Paper Feed and Separation................................................................6-92
Separation Roller Release Mechanism...............................................6-93
6.11.5 PAPER NEAR-END AND PAPER END – TRAYS 2 AND 3 .........6-94
6.11.6 PAPER SIZE DETECTION...........................................................6-95
Tandem Tray (Tray 1) .........................................................................6-95
Universal Paper Cassettes (Tray 2, 3) ................................................6-95
6.11.7 ANTI-CONDENSATION HEATERS..............................................6-96
6.11.8 TANDEM TRAY – TRAY 1 ...........................................................6-97
Overview.............................................................................................6-97
Connecting the Left and Right Sides of the Tray ................................6-98
Paper Lift/Remaining Paper Detection................................................6-99
Fence Drive ......................................................................................6-101
Rear Fence Drive..............................................................................6-102
Tray Side-to-side Positioning ............................................................6-103
6.11.9 TRAY POSITIONING MECHANISM – TRAYS 1 TO 3 ...............6-104
6.11.10 BY-PASS TRAY........................................................................6-105
By-pass Feed and Separation ..........................................................6-105
By-pass Tray Paper End Detection...................................................6-106
By-pass Paper Size Detection ..........................................................6-107
6.11.11 PAPER REGISTRATION..........................................................6-108
Overview...........................................................................................6-108
Paper Registration Drive...................................................................6-109
Jam Removal at Paper Registration .................................................6-110
6.12 IMAGE FUSING AND PAPER EXIT....................................................6-111
6.12.1 OVERVIEW ................................................................................6-111
6.12.2 FUSING MECHANISM ...............................................................6-112
6.12.3 PRESSURE ROLLER.................................................................6-113
6.12.4 HOT ROLLER CLEANING .........................................................6-114
Overview...........................................................................................6-114
Web Drive .........................................................................................6-115
Web Near-end ..................................................................................6-115
Web End ...........................................................................................6-115
6.12.5 FUSING UNIT ENTRANCE GUIDE............................................6-116
6.12.6 FUSING UNIT DRIVE.................................................................6-117
6.12.7 CPM DOWN MODE....................................................................6-118
6.12.8 FUSING TEMPERATURE CONTROL........................................6-118
x
6.12.9 EXIT............................................................................................6-120
6.12.10 EXIT JUNCTION GATE............................................................6-121
6.13 DUPLEX UNIT.....................................................................................6-122
6.13.1 OVERVIEW ................................................................................6-122
6.13.2 DUPLEX DRIVE .........................................................................6-123
6.13.3 INVERTER OPERATION ...........................................................6-124
Inverter Feed-in and Jogging ............................................................6-124
Inverter Feed-out ..............................................................................6-125
6.13.4 DUPLEX TRAY FEED ................................................................6-126
6.13.5 DUPLEX INTERLEAVE FEED ...................................................6-127
6.14 ENERGY SAVER MODES ..................................................................6-129
6.14.1 OVERVIEW ................................................................................6-129
6.14.1 ENERGY SAVER MODE............................................................6-130
Entering the energy saver mode.......................................................6-130
What happens in energy saver mode ...............................................6-130
Return to stand-by mode ..................................................................6-130
6.14.2 LOW POWER MODE .................................................................6-131
Entering the low power mode ...........................................................6-131
What happens in low power mode....................................................6-131
Return to stand-by mode ..................................................................6-131
6.14.3 AUTO OFF MODE......................................................................6-132
Entering auto off mode......................................................................6-132
What happens in auto off mode ........................................................6-132
Returning to stand-by mode..............................................................6-132
Disabling auto off mode ....................................................................6-132
6.14.4 NIGHT MODE.............................................................................6-133
Entering night stand-by and night modes..........................................6-133
What happens in night stand-by and night modes ............................6-133
Returning to stand-by mode..............................................................6-133
xi
PERIPHERALS
LCT (B473)
1. REPLACEMENT AND ADJUSTMENT.................................. B473-1
1.1 EXTERNAL COVERS ........................................................................ B473-1
1.2 PICK-UP/FEED/SEPARATION ROLLERS......................................... B473-2
1.3 PICK-UP SOLENOID ......................................................................... B473-3
1.4 PAPER END SENSOR, UPPER COVER SWITCHES....................... B473-4
1.5 TRAY MOTOR.................................................................................... B473-5
1.6 PAPER STACK SENSOR .................................................................. B473-5
1.7 PAPER SIZE ADJUSTMENT ............................................................. B473-6
xii
1.10 PUNCH POSITION ADJUSTMENT................................................ B468-10
1.11 JAM DETECTION........................................................................... B468-11
1.12 DIP SW 100 (MAIN BOARD).......................................................... B468-12
xiii
1.2 FEED UNIT AND PICK-UP ROLLER ................................................. B470-2
1.3 FEED BELT ........................................................................................ B470-3
1.4 GUIDE PLATE ADJUSTMENT........................................................... B470-4
1.5 MAIN BOARD..................................................................................... B470-5
1.6 MOTOR REPLACEMENT .................................................................. B470-6
1.6.1 VERTICAL TRANSPORT MOTOR............................................ B470-6
1.6.2 BOTTOM PLATE LIFT MOTOR ................................................ B470-6
1.6.3 FEED MOTOR, TRANSPORT MOTOR .................................... B470-7
xiv
1.2 CONTROLLER BOARD ..................................................................... G338-2
1.2.1 CONTROLLER BOARD LAYOUT ............................................. G338-2
1.2.2 CONTROLLER BOARD DIP SWITCHES.................................. G338-4
1.2.3 LED INDICATORS..................................................................... G338-4
1.3 ETHERNET BOARD .......................................................................... G338-5
1.3.1 ETHERNET BOARD LAYOUT .................................................. G338-5
1.3.2 ETHERNET BOARD OPERATION............................................ G338-6
1.4 IEEE1394 BOARD (FIREWIRE)......................................................... G338-7
1.4.1 OVERVIEW ............................................................................... G338-7
1.5 USB .................................................................................................... G338-9
1.5.1 SPECIFICATIONS..................................................................... G338-9
1.5.2 USB 1.1/2.0 ............................................................................... G338-9
1.5.3 USB CONNECTORS............................................................... G338-10
1.5.4 PIN ASSIGNMENT .................................................................. G338-10
1.5.5 REMARKS ABOUT USB ......................................................... G338-11
Related SP Mode......................................................................... G338-11
1.6 IEEE802.11B (WIRELESS LAN) ...................................................... G338-12
1.6.1 SPECIFICATIONS................................................................... G338-12
1.6.2 BLOCK DIAGRAM................................................................... G338-13
1.6.3 TRANSMISSION MODES ....................................................... G338-14
Ad Hoc Mode ............................................................................... G338-14
Infrastructure Mode...................................................................... G338-14
1.6.4 SECURITY FEATURES .......................................................... G338-15
Using the SSID in Ad hoc mode .................................................. G338-15
1.6.5 WIRELESS LAN TROUBLESHOOTING NOTES .................... G338-16
Communication Status................................................................. G338-16
Channel Settings ......................................................................... G338-16
Troubleshooting Procedure.......................................................... G338-17
2. SPECIFICATIONS...............................................................G338-18
2.1 SCANNER ........................................................................................ G338-18
2.2 PRINTER.......................................................................................... G338-19
2.3 CONTROLLER BOARD CONFIGURATION .................................... G338-20
2.4 SOFTWARE ACCESSORIES .......................................................... G338-21
2.4.1 PRINTER................................................................................. G338-21
Printer Drivers .............................................................................. G338-21
Printer Utility Software ................................................................. G338-21
2.5 PAPER SIZES SUPPORTED BY THE PRINTER ............................ G338-22
2.6 USB SPECIFICATIONS ............................................................. G338-23
2.7 IEEE 802.11B SPECIFICATIONS .............................................. G338-23
xv
SPECIFICATIONS
SPECIFICATIONS.....................................................................SPEC-1
1. GENERAL SPECIFICATIONS............................................................. SPEC-1
1.1 COPIER....................................................................................... SPEC-1
1.2 ADF ............................................................................................. SPEC-2
1.3 POWER CONSUMPTION ........................................................... SPEC-3
2. MACHINE CONFIGURATION ............................................................. SPEC-4
3. OPTIONAL EQUIPMENT .................................................................... SPEC-5
3.1 A3/DLT KIT B475 ........................................................................ SPEC-5
3.2 LCT (LARGE CAPACITY TRAY) B473........................................ SPEC-5
3.3 3000-SHEET FINISHER WITH SADDLE-STITCH AND
50-SHEET STAPLER B468......................................................... SPEC-5
3.3.1 UPPER TRAY ..................................................................... SPEC-5
3.3.2 LOWER TRAY .................................................................... SPEC-6
3.3.3 PROOF TRAY..................................................................... SPEC-6
3.3.4 STAPLE SPECIFICATIONS ............................................... SPEC-6
3.3.5 LOWER TRAY .................................................................... SPEC-6
3.4 3000-SHEET FINISHER WITH 50-SHEET STAPLER B468 ....... SPEC-7
3.4.1 LOWER TRAY .................................................................... SPEC-7
3.4.2 PROOF TRAY..................................................................... SPEC-7
3.4.3 STAPLE SPECIFICATIONS ............................................... SPEC-7
3.4.4 LOWER TRAY .................................................................... SPEC-7
3.5 PUNCH UNIT FOR B468/B469 ................................................... SPEC-8
3.6 COVER INTERPOSER TRAY B470............................................ SPEC-8
3.7 9-BIN MAILBOX B471 ................................................................. SPEC-9
xvi
26 April, 2002 INSTALLATION REQUIREMENTS
1. INSTALLATION
Installation
1.1 INSTALLATION REQUIREMENTS
1.1.1 OPERATING ENVIRONMENT
Humidity
80%
54%
Operation range
15%
Temperature
10°C 27°C 32°C
(50°F) (80.6°F) (89.6°F)
B039I502.WMF
1-1
INSTALLATION REQUIREMENTS 26 April, 2002
1-2
26 April, 2002 INSTALLATION REQUIREMENTS
Installation
Place the copier near the power source, providing minimum clearance as shown
below. The same amount of clearance is necessary when optional peripheral
devices are installed.
50 mm (2") Back
1.1.4 DIMENSIONS
480 mm (18.9")
425 mm (16.7")
1,198 mm (43.2")
1,165 mm (45.9")
1,014 mm (39.9")
B064I003.WMF
750 mm (29.5")
620 mm (24.4")
458 mm (18")
B064I002.WMF
1-3
INSTALLATION REQUIREMENTS 26 April, 2002
!CAUTION
1. Make sure that the wall outlet is near the main machine and easily
accessible. Make sure the plug is firmly inserted in the outlet.
2. Avoid multi-wiring.
3. Be sure to ground the machine.
4. Never set anything on the power cord.
!CAUTION
Never turn off the main power switch when the power LED is lit or flashing.
To avoid damaging the hard disk or memory, press the operation power
switch to switch the power off, wait for the power LED to go off, and then
switch the main power switch off.
The Main Power LED (!) lights or flashes at the following times:
• While the platen cover or ADF is open
• While the main machine is communicating with the network server
• While the machine is accessing the hard disk or memory when reading or
writing data.
There are two power switches on the machine:
• Main Power Switch.
Located on the front left corner of the machine and covered by a plastic cover.
This switch should always remain on unless the machine is being serviced.
• Operation Power Switch.
Located on the right side of the operation panel. This is the switch normally used
by the customer to power the machine on and off.
1-4
26 April, 2002 MAIN MACHINE (B064/B065)
Installation
1.2.1 ACCESSORY CHECK
Check the quantity and condition of the accessories in the box against the following
list:
Description Q’ty
1. Model Name Decal ................................................................ 1
2. Operation Instructions............................................................ 2
3. NECR with Envelope ............................................................. 1
4. Operation Panel Brand Decal ................................................ 1
5. Paper Size Decal ................................................................... 1
6. Decal – Face Up .................................................................... 1
7. Leveling Shoes ...................................................................... 2
8. Operation Instruction Holder .................................................. 1
9. Decal – Cleaning ................................................................... 1
1-5
MAIN MACHINE (B064/B065) 26 April, 2002
!CAUTION
To avoid serious injury, do not connect the power plug to the machine until
you are instructed to do so.
[C]
[A]
[B]
B064I403.WMF
[D]
B064I404.WMF
1-6
26 April, 2002 MAIN MACHINE (B064/B065)
Installation
6. Raise the ADF and remove all the
tape and shipping retainers around the
[B]
exposure glass [A] and operation
panel.
7. Remove the shipping retaining sheet
[B] under the white pad.
[A]
B064I005.WMF
[C]
8. Open the front door, open the toner
bottle holder [C], then remove all tape
and shipping retainers.
B064I007.WMF
[D]
B064I008.WMF
1-7
MAIN MACHINE (B064/B065) 26 April, 2002
[C]
[B]
[A] B064I009.WMF
[D]
13. Open the tandem tray (top paper
tray) and remove the metal retainer
bracket [D] (" x1), wire, and red tag.
B064I401.WMF
[A]
B064I405.WMF
1-8
26 April, 2002 MAIN MACHINE (B064/B065)
Installation
1. Remove shutter cover [A] of the toner [C]
supply unit (" x1).
2. Remove the lock screw [B] from the toner
bottle open/close bracket. [D]
[A]
B064I300.WMF
[E]
B064I302.WMF
[G]
6. Disconnect the development unit [F]
(# x2).
NOTE: If the LCT is installed, you may
need to disconnect it so the front
door can open far enough to
allow removal of the
development unit.
7. Close the supply pipe shutter [G], and
then while allowing the development unit
[H] to slip to the right, slowly pull it out of
the machine.
[H]
[F]
B064I303.WMF
1-9
MAIN MACHINE (B064/B065) 26 April, 2002
B064I304.WMF
(Installation Mode).
11. Assembly the developer unit then
re-install it in the machine.
12. Follow the instructions printed on
the inside of the front door to install
the toner bottle.
NOTE: If the door does not close,
make sure that the pipe line
shutter is rotated down.
(See Step 7 above.)
1-10
26 April, 2002 MAIN MACHINE (B064/B065)
Installation
[A]
B064I310.WMF
When re-installing the development unit, engage the plate ➀ on the front of the
development unit with the silver pin [A] inside the machine, then slide it to the left
➁ toward the drum.
If the unit is installed correctly, you should see the pin above the plate, and the
plate should be flat against the front of the development unit.
If the development unit will not move past the pin, the couplings are not aligned
correctly at the back of the machine. Turn the gear on the front of the developer
unit until the couplings engage at the rear of the machine.
Before closing the front door, make sure that the pipe line shutter is rotated down
to the open position.
1-11
MAIN MACHINE (B064/B065) 26 April, 2002
1-12
26 April, 2002 MAIN MACHINE (B064/B065)
Tandem Tray
Installation
Before shipping the machine, the tandem tray is set for A4 or LT LEF and must be
adjusted if the customer wants to use the tandem tray for another paper size.
[A]
B064I564.WMF
[D]
3. Remove the right tandem inner cover
[C].
4. Re-position the side fences [D] ("
x2). The outer slot position is used
[C]
when loading A4 size paper.
5. Re-install the right tandem inner
cover [C].
B064I565.WMF
1-13
MAIN MACHINE (B064/B065) 26 April, 2002
[B]
6. Remove the tray cover [A] (" x2).
7. Remove the motor cover [B] (" x4).
[A]
B064I566.WMF
[C]
8. Re-position the side fences [C] (" x8).
The outer slot position is used when
loading A4 size paper.
9. Re-install the motor cover and the tray
cover.
B064I523.WMF
[D]
10. Remove the rear bottom plate [D]
(" x1). [E]
11. Re-position the return position sensor
bracket [E] (" x1). To use the paper
tray for A4 size, put the screw in the
left hole as shown. (For LT size, the
screw should be placed on the right.)
12. Re-install the rear bottom plate.
13. Change the paper size using SP5959-
001 (Paper Size – Tray 1). For details,
see SP5959 in section “5. Service
Tables”.
B064I024.WMF
1-14
26 April, 2002 MAIN MACHINE (B064/B065)
Machine Level
Installation
1. Set a stand [A] at each corner of the
machine.
2. Place a level on the exposure glass
and use a wrench to turn each nut [B]
and level the machine to ±5 mm of the
horizontal.
[B]
3. Check the machine operation. With
the customer, determine the best
place to attach the cleaning reminder
decal.
[A]
B064I010.WMF
Date/Time Setting
Use the User Tools menu to set the current date and time.
• On the operation panel, press the User Tools key.
• On the touch-panel, press “System Settings”.
• Press the “Timer Setting” tab.
• Press “Set Date” the enter the date.
• Press “Set Time” to enter the time.
SP Codes
SP5812 001~002 Service Telephone Execute this SP and enter the contact
Number Settings numbers of the custom engineer. These are
the numbers displayed when a service call is
issued.
SP5841 001 Supply Name Setting This name appears when the user presses the
– Toner Name Inquiry on the User Tools screen.
Setting: Black
SP7825 Total Counter Reset Execute after installation and after making all
test copies to reset the electronic counter
total.
1-15
A3/DLT FEEDER KIT (B475) 26 April, 2002
Description Q’ty
1. A3/DLT Tray .......................................................................... 1
2. Short connector ..................................................................... 1
3. Page size decals.................................................................... 1
3
2
B475I001.WMF
1-16
26 April, 2002 A3/DLT FEEDER KIT (B475)
Installation
!CAUTION
Switch the machine off and unplug the machine before starting the
following procedure.
[A]
B475I707.WMF
[C]
B475I708.WMF
1-17
A3/DLT FEEDER KIT (B475) 26 April, 2002
B475I709.WMF
[C]
[B]
B475I201.WMF
[D]
6. Remove the stay [D] (" x2) and re-
install it.
7. Attach the A3/DLT tray [E], using the
screws removed earlier.
8. Re-install the front cover.
9. Switch the machine on, enter the SP
mode and select the paper size for [E]
Tray 1 with SP5959 001 (Paper Size –
Tray 1) For details, see SP5959 in
section “5. Service Tables”.
10. Attach the appropriate decal for the
selected paper size. B475I202.WMF
1-18
26 April, 2002 LCT (B473)
Installation
1.4.1 ACCESSORY CHECK
Check the quantity and condition of the accessories in the box against the following
list:
Description Q’ty
1. Flat-head shoulder screw - M4x6........................................... 1
2. Upper docking pins (grooved)................................................ 2
3. Lower docking pin (not grooved)............................................ 1
4. Installation Instructions .......................................................... 1
5. Paper Set Decal..................................................................... 1
1-19
LCT (B473) 26 April, 2002
[B]
[A]
[C]
B473I001.WMF
B473I002.WMF
1. Remove the filament tape from the body [A] and top cover [B] of the LCT.
2. Remove the tape under the lid [C] of the LCT.
1-20
26 April, 2002 LCT (B473)
Installation
!CAUTION
Switch the machine off and unplug the machine before starting the
following procedure.
[A]
[B]
[D]
B473I003.WMF
[A]
[B]
B473I004.WMF
1-21
LCT (B473) 26 April, 2002
[D]
[C]
[B] [A]
B473I005.WMF
1-22
26 April, 2002 LG/B4 FEEDER KIT (B474)
Installation
1.5.1 ACCESSORY CHECK
Check the quantity and condition of the accessories in the box against the following
list:
Description Q’ty
1. Tapping screws - M4x8.......................................................... 4
2. Tapping hex screws - M4x8 ................................................... 6
3. Harness clamp....................................................................... 1
4. B4/LG frame .......................................................................... 1
5. Front bracket.......................................................................... 1
6. Rear bracket .......................................................................... 1
7. Bottom plate extension .......................................................... 1
8. Cover ..................................................................................... 1
1-23
LG/B4 FEEDER KIT (B474) 26 April, 2002
B474I507.WMF
!CAUTION
Switch the machine off and unplug the machine before starting the
following procedure.
[C]
B474I504.WMF
1-24
26 April, 2002 LG/B4 FEEDER KIT (B474)
Installation
5. Remove the LCT cover [A] (" x1).
6. Remove the right stay [B] and re- [A]
attach it below (" x2).
7. Remove the right cover [C] (" x2).
[B] [C]
B474I001.WMF
[D]
B474I502.WMF
[G]
The kit is set for B4. If you need to
change the paper size to LG, do the
following steps.
[H] B474I553.WMF
1-25
LG/B4 FEEDER KIT (B474) 26 April, 2002
[A]
B474I555.WMF
[C]
B474I508.WMF
1-26
26 April, 2002 3000-SHEET FINISHERS (B468/B469)
Installation
1.6.1 ACCESSORY CHECK
Check the quantity and condition of the accessories in the box against the following
list:
Description Q’ty
1. Rear joint bracket................................................................... 1
2. Front joint bracket .................................................................. 1
3. Upper output tray ................................................................... 1
4. Lower output tray ................................................................... 1
5. Tapping screws - M3x6.......................................................... 2
6. Tapping screws - M4x8.......................................................... 4
7. Tapping screws - M4x14........................................................ 4
8. Cushion (with double-sided tape) .......................................... 1
9. Ground (earth) plate .............................................................. 1
10. Installation Instructions .......................................................... 1
1-27
3000-SHEET FINISHERS (B468/B469) 26 April, 2002
B468 B469
B468I001.WMF B469I001.WMF
B468I002.WMF
1-28
26 April, 2002 3000-SHEET FINISHERS (B468/B469)
B468/B469 Installation
Installation
!CAUTION
Switch the machine off and unplug the machine before starting the
following procedure.
[A]
[C]
B468I003.WMF
!CAUTION
Always move the finisher slowly to avoid bending the entrance guide
plates. Bent guide plates could interfere with paper transport from the
finisher to the machine.
1-29
3000-SHEET FINISHERS (B468/B469) 26 April, 2002
[D]
B468
[C]
[B]
[A]
[F]
B468I005.WMF
B469
[E]
B469I005.WMF
B468
1. Install the lower output tray [A] (" x2).
NOTE: Only the lower output tray has a movable support tray [B].
2. Install the upper output tray [C] (" x2).
3. Attach the staple position decal [D] to the ADF.
B469
1. Install the output tray [E] (" x2).
2. Attach the staple position decal [F].
1-30
26 April, 2002 3000-SHEET FINISHERS (B468/B469)
Installation
Enter the SP mode and execute the following information.
5841* Supply Name Setting These names appear when the user presses the Inquiry
button on the initial User Tools screen.
005 Staple Std Enter the name of the staples in use for normal stapling
(not booklet stapling). This setting should be done for both
the B468 and B469.
006 Staple Bind Enter the name of the staples in use for booklet stapling
(saddle-stitching). This setting is required only for the
B468.
SP6902 Fold Position Use this SP to fine adjust the fold and staple positions if they
Adjustment are not aligned correctly. See “5. Service Tables”.
SP6120 Staple Jogger Allows fine adjustment of the staple unit jogger fences for
Adjustment different paper sizes, if required. See “5. Service Tables”.
1-31
PUNCH UNIT (B377) 26 April, 2002
1-32
26 April, 2002 PUNCH UNIT (B377)
Installation
[A]
[B]
B377I201.WMF
[C]
B377I103.WMF
[E]
[D] [F]
B377I202.WMF
!CAUTION
Switch off the main machine and unplug its power cord.
1-33
PUNCH UNIT (B377) 26 April, 2002
[A]
[C]
[B]
B377I203.WMF
[D]
B377I105.WMF
[F]
[E]
B377I106.WMF
1-34
26 April, 2002 COVER INTERPOSER TRAY (B470)
Installation
1.8.1 ACCESSORY CHECK
Check the quantity and condition of the accessories in the box against the following
list:
Description Q’ty
1. Shoulder screws .................................................................... 3
2. Upper front door extension .................................................... 1
3. Lower front door extension .................................................... 1
4. Lower cover extension ........................................................... 1
5. Lower plate ............................................................................ 1
6. Cover spacer ......................................................................... 2*1
7. Tapping screws - M3x6.......................................................... 5
8. Tapping screws - M4x8.......................................................... 4
9. Tapping screws - M4x6.......................................................... 2
10. Installation Instructions .......................................................... 1
*1:
The extra spacer is provided for the B478 3000-Sheet Finisher.
1-35
COVER INTERPOSER TRAY (B470) 26 April, 2002
B470I001.WMF
[B]
[A]
2. Remove the cover [A] of the relay
connector.
3. Remove the bracket [B] (" x1).
NOTE: Loosen the screw. Do not
remove it.
4. Remove the guide plate [C]
(" x2). [C]
B470I002.WMF
1-36
26 April, 2002 COVER INTERPOSER TRAY (B470)
Installation
[A]
[E]
[F]
[D]
[C]
[B]
B470I003.WMF
!CAUTION
Switch the machine off and unplug the machine before starting the
following procedure.
1-37
COVER INTERPOSER TRAY (B470) 26 April, 2002
[D]
11. Insert the spacer [A] and snap it [C]
into position.
12. Lower the transport guide plate [B].
13. Pick up the cover interposer, align
the keyholes [C] with the shoulder
screws [D], then set the cover
interposer onto the screws.
14. Secure the cover interposer with
the tapping screw [E] (" x1, M3x6).
15. Raise the transport guide plate [B]
to close it. [A]
[B] [E]
B470I004.WMF
!CAUTION
Dock the finisher carefully to avoid bending the entrance guide plates. Bent
guide plates could interfere with paper transport from the finisher to the
machine.
1-38
26 April, 2002 9-BIN MAILBOX (B471)
Installation
1.9.1 ACCESSORY CHECK
Check the quantity and condition of the accessories in the box against the following
list:
Description Q’ty
1. Trays...................................................................................... 9
2. Guide plate ............................................................................ 1
3. Decals (bin display) ............................................................... 1
4. Tapping screws - M3x8.......................................................... 6
5. Installation Instructions .......................................................... 1
1-39
9-BIN MAILBOX (B471) 26 April, 2002
[A]
[B]
B471I001.WMF
Installation
!CAUTION
Switch the machine off and unplug the machine before starting the
following procedure.
If the Cover Interposer Tray B470 is installed on the Finisher B468/B469, remove it.
The cover interposer tray and mailbox cannot be installed on the finisher at the
same time.
1. Remove the top cover [A] of the finisher
(" x1). [A]
B471I002.WMF
1-40
26 April, 2002 9-BIN MAILBOX (B471)
Installation
[A]
3. Attach the guide plate [A] to the top
of the finisher (" x2, M3x8).
B471I003.WMF
[B]
4. Attach the mailbox [B] to the top of
the finisher (" x4, M3x8). [C]
5. Attach the 9 trays [C] to the mailbox. [D]
B471I004.WMF
1-41
PRINTER/SCANNER KIT (G338), PRINTER KIT (G339) 26 April, 2002
Description Q’ty
1. Scanner/Printer DIMM (G338) or Printer DIMM (G339) ........ 1
2. Centronics Interface .............................................................. 1
3. NIB ........................................................................................ 1
4. Screws - M3x8....................................................................... 2
5. Ferrite Core ........................................................................... 1
6. Key Top Assembly ................................................................ 1
7. Operating Instructions – Printer............................................. 1
8. Installation Instructions.......................................................... 1
9. FCC Label ............................................................................ 1
10. Software CD-ROM ................................................................ 3
1-42
26 April, 2002 PRINTER/SCANNER KIT (G338), PRINTER KIT (G339)
Installation
Inserting DIMMs
Read this section carefully before installation so you know how to insert the DIMMs
correctly.
!CAUTION
Follow the procedure below to connect the DIMMs to the controller board.
Incorrect insertion can damage the controller board or cause a bad
connection between the DIMM and controller contacts. If the upper contact
is pressed in and bent, the resulting poor connection could cause the
entire system to not operate.
[A] [B]
[C]
G338I901.WMF
1. Hold the ROM DIMM with the edge connector [A] pointing toward the slot and
the notch [B] on the DIMM in the upper right corner.
2. Insert the edge connector [C] into the slot at a 30-degree angle from the
surface of the board.
NOTE: If the angle is too low, the upper contact could bend.
3. Move the outside edge of the ROM DIMM up and down slightly until it works
into the connector, then gently press it down level with the controller board.
1-43
PRINTER/SCANNER KIT (G338), PRINTER KIT (G339) 26 April, 2002
Installation Procedure
[D] [A]
[C]
[F]
[E]
[B]
G338I201.WMF
!CAUTION
Switch the machine off and unplug the machine before starting the
following procedure.
!CAUTION
☛ 1.10.2)
Make sure that the DIMMs are inserted correctly. (☛
4. Insert the SDRAM DIMM (expansion memory 128 MB or 256 MB) [A] into
PC133 on the controller.
5. Insert the ROM DIMM [B] (printer/scanner) board into Slot 1.
6. Remove the Centronics connector cover [C] and insert the Centronics
connector [D] into CN310 and fasten with the provided screws (" x2).
Rating voltage of interface connectors: Max. DC 5V
7. Remove the slot covers [E] (" x2).
8. Install the NIB [F] into CN311 (" x1).
Rating voltage of interface connectors: Max. DC 5V
1-44
26 April, 2002 PRINTER/SCANNER KIT (G338), PRINTER KIT (G339)
Installation
9. Make sure that the following SP commands are set correctly.
• SP5811 – Machine No. Setting
• SP5907 – Plug & Play
10. Attach the provided decal near the machine name on the copier.
11. Wrap the Ethernet cable three times inside the ferrite core, close the ferrite
core, then connect the modular jack to the NIB.
12. Follow the procedures in the instruction manuals to perform the user settings.
13. Replace the key top assembly [G].
[G]
G338I402.WMF
1-45
PS3 (B525-08) 26 April, 2002
[A]
B064I204.WMF
!CAUTION
☛1.10.2)
Make sure that the DIMM is inserted correctly. (☛
1-46
26 April, 2002 USB 2.0 (B525-01)
Installation
1.12.1 ACCESSORY CHECK
Check the quantity and condition of the accessories in the box against the following
list:
Description Q’ty
1. USB 2.0 PCB......................................................................... 1
1-47
USB 2.0 (B525-01) 26 April, 2002
[A]
[B]
B064I202.WMF
!CAUTION
Switch the machine off and unplug the machine before starting the
following procedure.
1-48
26 April, 2002 USB 2.0 (B525-01)
Installation
The following SP commands are available. However, only one setting may require
adjustment and this setting should be performed only if the customer is
experiencing USB data transmission errors.
NOTE: Do not change the settings marked “DFU”. These settings are for design
and factory use only.
To enter the SP mode:
SP3XXX Process
Line
SP4XXX Scanner
SP5XXX Mode Line 21
SP6XXX Periphs Page Initial 0
SP7XXX Data Log
Group
Prev Page Next Page
SP8XXX Data Log2
B064I999.WMF
5. Enter ,-...
SP No. Name Function
5844 001 Transfer Rate Adjusts the USB transfer rate. Do not change the setting
unless there is a data transfer error using the USB high
speed mode.
HS/FS: High speed/Full speed auto adjust
(480Mbps/12Mbps)
FS: Full speed (12Mbps fixed)
5844 002 Vendor ID Displays the vendor ID. DFU
5844 003 Product ID Displays the product ID. DFU
5844 004 Dev. Release Num Displays the development release version number. DFU
1-49
IEEE1394 (G561) FIREWIRE INTERFACE 26 April, 2002
Description Q’ty
1. IEEE-1394 Cable 2M 4PI ...................................................... 1
2. IEEE-1394 Cable 2M 6PI ...................................................... 1
3. PCB GW1394........................................................................ 1
1-50
26 April, 2002 IEEE1394 (G561) FIREWIRE INTERFACE
Installation
[A]
[B]
[C]
B064I205.WMF
!CAUTION
Switch the machine off and unplug the machine before starting the
following procedure.
1-51
IEEE1394 (G561) FIREWIRE INTERFACE 26 April, 2002
B064I998.WMF
1-52
26 April, 2002 IEEE1394 (G561) FIREWIRE INTERFACE
Installation
The following SP commands can be set for IEEE 1394.
To enter the SP mode:
SP3XXX Process
Line
SP4XXX Scanner
SP5XXX Mode Line 21
SP6XXX Periphs Page Initial 0
SP7XXX Data Log
Group Prev Page Next Page
SP8XXX Data Log2
B064I999.WMF
5. Enter ,-*(.
SP No. Name Function
5839 004 Device Name Sets the names for all the physical devices connected ot
the the IEEE 1394 firewire network.
5839 007 Cycle Master Enables or disables cycle master function of the IEEE 1394
standard bus.
5839 008 BCR Mode Sets the BCR (Broadcast Channel Register) setting for the
Auto Node operation for the standard IEEE1394 bus for
when IRM is not in use. Three settings are available: 00,
01, 11.
5839 009 IRM 1394a Check Determines whether an IRM check for IEEE 1394 is
conducted for the Auto Node when IRM is not used.
5839 010 Unique ID Enables the “Node_Unique_Id” setting for enumeration on
the standard IEEE 1394 bus.
5839 011 Logout Determines how successive initiator login in requests are
handled during login in for SBP-2.
5839 012 Login Enables or disables exclusive login for SBP-2.
5839 013 Login MAX Sets the limit for the number of logins for SBP-2. Range: 1
~ 62.
1-53
802.11B WIRELESS LAN (G628) 26 April, 2002
Description Q’ty
1. Wireless LAN PCB (GW-WLAN) ........................................... 1
2. Antenna (GW-WLAN) (options) ............................................. 2
3. Card (GW-WLAN) ................................................................. 1
4. Wireless LAN Insructions ...................................................... 1
1-54
26 April, 2002 802.11B WIRELESS LAN (G628)
Installation
40 ~ 60 mm
[E]
[A] [C]
[B]
B064I206.WMF [D] B064I207.WMF
!CAUTION
Switch the machine off and unplug the machine before starting the
following procedure.
1-55
802.11B WIRELESS LAN (G628) 26 April, 2002
B064I997.WMF
1-56
26 April, 2002 802.11B WIRELESS LAN (G628)
Installation
designed to protect wireless data transmission. In order to unlock encoded
data, the same WEP key is required on the receiving side. There are 64 bit and
128 bit WEP keys.
Range of Allowed Settings:
64 bit 10 characters
128 bit 26 characters
10. Bandwidth Status. This setting is enabled only for the Infrastructure Mode.
Press here to display the current status of the bandwidth. One of the following
is displayed to reflect the reception status of the wireless LAN:
Good 76 ~ 100%
Fair 41 ~ 75%
Poor 21 ~ 40%
Unavailable 0 ~ 20%
11. Transmission Speed. Press the Next button to display more settings, then
select the transmission speed for the mode: Auto, 11 Mbps, 5.5 Mbps, 2 Mbps,
1 Mbps (default: Auto). This setting should match the distance between the
closest machine or access point, depending on which mode is selected.
NOTE: For the Ad Hoc Mode, this is the distance between the machine and
the closest PC in the network. For the Infrastructure Mode, this is the
distance between the machine and the closest access point.
11 Mbps 140 m (153 yd.)
5.5 Mbps 200 m (219 yd.)
2 Mbps 270 m (295 yd.)
1 Mbps 400 m (437 yd.)
12. To initialize the wireless LAN settings, use page 2/2. Press Execute to initialize
the following settings:
• Transmission mode
• Channel
• Transmission Speed
• WEP
• SSID
• WEP Key
1-57
802.11B WIRELESS LAN (G628) 26 April, 2002
SP3XXX Process
Line
SP4XXX Scanner
SP5XXX Mode Line 21
SP6XXX Periphs Page Initial 0
SP7XXX Data Log
Group
Prev Page Next Page
SP8XXX Data Log2
B064I999.WMF
5. Enter ,-.$.
SP No. Name Function
5840 004 SSID Used to confirm the current SSID setting.
5840 006 Channel MAX Sets the maximum range of the channel settings for the
country.
5840 007 Channel MIN Sets the minimum range of the channels settings allowed
for your country.
5840 010 WEP Key Used to confirm the current WEP key setting.
5840 011 WEP Key Select Used to select the WEP key (Default: 00).
5840 020 WEP Mode Used to display the maximum length of the string that can
be used for the WEP Key entry.
1-58
26 April, 2002 PM TABLES
2. PREVENTIVE MAINTENANCE
2.1 PM TABLES
The amounts mentioned (K=1,000) as the PM interval indicate the number of prints
or copies unless stated otherwise. These numbers are based on the PM counter.
Maintenance
Preventive
Symbol key: C: Clean, R: Replace, L: Lubricate, I: Inspect,
EM: Emergency Maintenance
!WARNING
Turn off the main power switch and unplug the machine before performing
any procedure in this section. Laser beams can seriously damage the eyes.
2-1
PM TABLES 26 April, 2002
NOTE: Replace pick-up, feed and separation rollers as a set. Check the counter
value for each paper tray station with SP7204 (Copy Counter – Paper
Trays). If the value has reached 300K, replace the rollers. After replacing
the rollers, reset the counter with SP7816 (Copy Counter Reset).
2-2
26 April, 2002 PM TABLES
Maintenance
Transfer Entrance Dry cloth
Preventive
C C
Guide Plate
Transfer Drive Roller C C Dry cloth
Transfer Drum Roller C C Dry cloth
Transfer Bias Roller C C Dry cloth
Transfer Exit Guide Dry cloth
C C
Plate
Discharge Plate R R
2-3
PM TABLES 26 April, 2002
2.1.2 ADF
EM 80K 160K 240K Expected K Note
The PM interval is for the number of originals that have been fed.
Pick-up Roller C R R R Water or alcohol, belt cleaner
Separation Roller C R R R to clean paper feed belt.
Paper Feed Belt C R R R Replace these items together.
CIS Glass C C C Dry cloth
White Guide Plate C C C Dry cloth
Sensors C C C C Blower brush.
Platen Cover Sheet C C C C Water or alcohol
Drive Gears L L L Grease G501.
Transport Rollers C C C Water or alcohol
Entrance Roller C C C
White Platen Roller C C C
Pre-Scanning Roller C C C
Scanning Roller C C C
Exit Roller C C C
2-4
26 April, 2002 RELATED SP CODES
Maintenance
Preventive
Separation Roller R R 450
NOTE: Replace pick-up, feed and separation rollers as a set. Check the counter
value for each paper tray station with SP7204 (Copy Counter – Paper
Trays). If the value has reached 300K, replace the rollers. After replacing
the rollers, reset the counter with SP7816 (Copy Counter Reset).
7803* PM Counter Display Displays the PM count since the last PM.
7804* PM Counter Reset Resets the PM count.
2-5
26 April, 2002 GENERAL CAUTIONS
3.1.1 DRUM
An organic photoconductor (OPC) drum is more sensitive to light and ammonia gas
Replacement
than a selenium drum. Follow the cautions below when handling an OPC drum.
Adjustment
1. Never expose the drum to direct sunlight.
2. Never expose the drum to direct light of more than 1,000 Lux for more than a
minute.
3. Never touch the drum surface with bare hands. When the drum surface is
touched with a finger or becomes dirty, wipe it with a dry cloth or clean it with
wet cotton. Wipe with a dry cloth after cleaning with wet cotton.
4. Never use alcohol to clean the drum; alcohol dissolves the drum surface.
5. Store the drum in a cool, dry place away from heat.
6. Take care not to scratch the drum as the drum layer is thin and is easily
damaged.
7. Never expose the drum to corrosive gases such as ammonia gas.
8. Always keep the drum in the protective sheet when keeping the drum unit, or
the drum itself, out of the copier. Doing so avoids exposing it to bright light or
direct sunlight, and will protect it from light fatigue.
9. Dispose of used drums in accordance with local regulations.
10. When installing a new drum, execute SP2962 (Adjustment of Drum
Conditions).
1. Before pulling out the drum unit, place a sheet of paper under the drum unit to
catch any spilt toner.
2. Make sure that the drum unit is set in position and the drum stay is secured
with a screw before the main switch is turned on. If the drum unit is loose, poor
contact of the drum connectors may cause electrical noise, resulting in
unexpected malfunctions (RAM data change is the worst case).
3. To prevent drum scratches, remove the development unit before removing the
drum unit.
3-1
GENERAL CAUTIONS 26 April, 2002
1. When installing the exposure glass, make sure that the white paint is at the rear
left corner.
2. Clean the exposure glass with alcohol or glass cleaner to reduce the amount of
static electricity on the glass surface.
3. Use a cotton pad with water or a blower brush to clean the mirrors and lens.
4. Do not bend or crease the exposure lamp flat cable.
5. Do not disassemble the lens unit. Doing so will throw the lens and the copy
image out of focus.
6. Do not turn any of the CCD positioning screws. Doing so will throw the CCD out
of position.
1. Do not loosen the screws that secure the LD drive board to the laser diode
casing. Doing so would throw the LD unit out of adjustment.
2. Do not adjust the variable resistors on the LD unit, as they are adjusted in the
factory.
3. The polygon mirror and F-theta lenses are very sensitive to dust. Do not open
the optical housing unit.
4. Do not touch the glass surface of the polygon mirror motor unit with bare
hands.
5. After replacing the LD unit, do the laser beam pitch adjustment. Otherwise, an
SC condition will be generated.
3-2
26 April, 2002 GENERAL CAUTIONS
1. Clean the corona wires with a dry cloth. Do not use sandpaper or solvent.
2. Clean the charge corona casing with water first to remove NOx based
compounds. Then clean it with alcohol if any toner still remains on the casing.
3. Clean the end block with a blower brush first to remove toner and paper dust.
Then clean with alcohol if any toner still remains.
4. Do not touch the corona wires with bare hands. Oil stains from fingers may
cause uneven image density on copies.
5. Make sure that the wires are correctly between the cleaner pads and that there
is no foreign material (iron filings, etc.) on the casing.
Replacement
Adjustment
6. When installing new corona wires, do not bend or scratch the wire surface.
Doing so may cause uneven charge. Also be sure that the corona wires are
correctly positioned in the end blocks.
7. Clean the grid plate with a blower brush (not with a dry cloth).
8. Do not touch the charge grid plate with bare hands. Also, do not bend the
charge grid plate or make any dent in it. Doing so may cause uneven charge.
3.1.7 DEVELOPMENT
3-3
GENERAL CAUTIONS 26 April, 2002
3.1.8 CLEANING
1. When servicing the cleaning section, be careful not to damage the edge of the
cleaning blade.
2. Do not touch the cleaning blade with bare hands.
3. Before disassembling the cleaning section, place a sheet of paper under it to
catch any toner falling from it.
1. After installing the fusing thermistor, make sure that it is in contact with the hot
roller and that it is movable.
2. Be careful not to damage the edges of the hot roller strippers or their tension
springs.
3. Do not touch the fusing lamp and rollers with bare hands.
4. Make sure that the fusing lamp is positioned correctly and that it does not touch
the inner surface of the hot roller.
1. Do not touch the surface of the pick-up, feed, and separation rollers.
2. To avoid paper misfeeds, the side fences and end fence of the paper tray must
be positioned correctly to align with the actual paper size.
3-4
26 April, 2002 SPECIAL TOOLS AND LUBRICANTS
Replacement
Adjustment
3.2.2 LUBRICANTS
Part No. Description
A2579300 Grease Barrierta – JFE 5 5/2
52039502 Silicon Grease G-501
3-5
OPERATION PANEL AND EXTERNAL COVERS 26 April, 2002
[A]
[B]
B064R801.WMF
[A]
[B]
B064R802.WMF
While supporting the front door [A] with one hand, press down on the hinge bracket
[B] then raise the door slightly to remove it.
3-6
26 April, 2002 OPERATION PANEL AND EXTERNAL COVERS
[C]
[B]
[A]
Replacement
Adjustment
[E] [D]
B064R803.WMF
3-7
OPERATION PANEL AND EXTERNAL COVERS 26 April, 2002
[A]
[B]
B064R804.WMF
3-8
26 April, 2002 OPERATION PANEL AND EXTERNAL COVERS
[A]
[B]
Replacement
Adjustment
[C]
B064R805.WMF
3-9
SCANNER 26 April, 2002
3.4 SCANNER
3.4.1 ADF AND TOP COVERS
ADF
[D] [A]
[B]
[C]
B064R907.WMF
[E] [E]
B064R906.WMF
3-10
26 April, 2002 SCANNER
Top Covers
[A]
[B]
[C]
[D]
Replacement
Adjustment
B064R010.WMF
ADF (☛ 3.4.1)
[A]: Top inside cover (! x2)
[B]: Top left cover (! x1)
[C]: Top right cover (! x1)
[D]: Operation panel (! x1) (☛ 3.3)
3-11
SCANNER 26 April, 2002
[A]
[B]
[D]
[C]
B064R001.WMF
3-12
26 April, 2002 SCANNER
[A]
[B]
Replacement
Adjustment
B064R004.WMF
3-13
SCANNER 26 April, 2002
[A]
[C]
[D]
[B]
B064R002.WMF
B064R003.WMF
3-14
26 April, 2002 SCANNER
[D]
[B]
Replacement
Adjustment
[A]
[C]
B064R005.WMF
3-15
SCANNER 26 April, 2002
[A]
[B]
[C]
B064R073.WMF
3-16
26 April, 2002 SCANNER
[A]
Replacement
Adjustment
B064R007.WMF
3-17
SCANNER 26 April, 2002
[C]
[A] [B]
B064R006.WMF
[E]
[D]
B064R312.WMF
[F]
B064R008.WMF
3-18
26 April, 2002 SCANNER
[B]
[A]
Replacement
Adjustment
B064R009.WMF
3-19
SCANNER 26 April, 2002
[B]
[C]
[A]
B064R011.WMF
[D]
[E]
[F]
B064R012.WMF
3-20
26 April, 2002 SCANNER
[D]
[A]
Replacement
[B]
Adjustment
[C]
B064R014.WMF
3-21
SCANNER 26 April, 2002
[B]
[C]
[A]
B064R013.WMF
3-22
26 April, 2002 SCANNER
$ '
( [E]
%
#
Replacement
Adjustment
)
&
[C]
[D]
[A]
"
B064R016.WMF
[B]
B064R015.WMF
1. While paying attention to the direction of the wire (the leading bead), thread the
wire [A] through the pulley, wrap the wire on the pulley, then apply tape to hold
it in place.
• Wind the wire on the bead side [B] clockwise 6 times, and the ring side 2
times as shown (").
2. Set the pulley with the taped wire on the scanner drive shaft.
3. Position the 1st scanner with the positioning pins, part number A0069104 ([A]
on the next page).
4. Wind the end of the wire with the bead [C] as shown (#$%).
5. Wind the ring-end of the wire around the pulley [D], install the tension bracket
[E] , then tighten the screw slightly to temporarily lock the wire to the bracket
(&'().
3-23
SCANNER 26 April, 2002
[A]
[B]
B064R017.WMF
3-24
26 April, 2002 SCANNER
[C]
[B]
[A]
Replacement
Adjustment
B064R071.WMF
[D]
B064R072.WMF
3-25
LASER UNIT 26 April, 2002
!WARNING
Turn off the main power switch and unplug the machine before performing
any procedure in this section. Laser beams can seriously damage the eyes.
!WARNING
• This laser unit uses four laser beams produced by a Class III LDA with a
wavelength of 788 nm and intensity of 10 mW. Direct exposure to the
eyes could cause permanent blindness.
• Before performing any replacement or adjustment of the laser unit, press
the main power switch to power the machine off. Then unplug the
machine from the power source. Allow the machine to cool for a few
minutes. The polygon motor continues to rotate for about one to three
minutes.
• Never power on the machine with any of these components removed: 1)
LD unit, 2) polygon motor cover, 3) synchronization detector.
DECAL6.WMF
B064R018.WMF
3-26
26 April, 2002 LASER UNIT
Replacement
Adjustment
B064R910.WMF
!CAUTION
• An accidental static discharge could damage the LDB (Laser Diode
Board). Touch a metal surface to discharge any static electricity from
your hands.
• The polygon motor rotates at extremely high speed and continues to
rotate after switching the machine off. To avoid damaging the motor,
never remove the polygon motor within three minutes of switching off the
main power and disconnecting the power plug.
[D]
[D]: LDB connectors (" x6)
[E]: LD unit (! x2) [F]
[F]: Polygon motor (! x3, " x2)
• Follow this procedure in reverse
order to install the new LD unit or
polygon motor.
[E]
B064R911.WMF
!CAUTION
Before fastening the polygon motor in place (! ! x3, " x2), make sure that
the glass panel of the laser port is facing to the right (toward the mirrors in
the optical path).
3-27
LASER UNIT 26 April, 2002
SP Adjustments
1. Execute SP2962 (Automatic Adjustment of Drum Conditions) after replacing
the LD unit, but only if SP3901 – Auto Process Control – is on.
2. Read the label [A] attached to the LD unit [B]. Execute SP2115 (Main Scan
Beam Pitch Adjustment) and enter the numbers printed on the label.
[A]
[B]
B064R997.WMF
3-28
26 April, 2002 LASER UNIT
[A]
[B]
Replacement
Adjustment
B064R912.WMF
3-29
LASER UNIT 26 April, 2002
!WARNING
If you have just disassembled the LD unit, to avoid serious damage to the
eyes from accidental exposure to laser beams you must confirm that the
machine has been re-assembled completely before operation.
"
#
$
[B]
[A]
B064R913.WMF
6. While watching the scale [A], use a flathead screwdriver [B] to move the laser
exposure unit left or right to adjust the position of the unit.
3-30
26 April, 2002 LASER UNIT
[A]
1 mm
Replacement
Adjustment
[B] B064R998.WMF
3-31
DRUM UNIT 26 April, 2002
[E]
[B] [C]
B064R350.WMF [A]
[F] [D]
[G]
B064R352.WMF
[H]
B064R353.WMF
3-32
26 April, 2002 DRUM UNIT
Re-installation
When re-inserting the development unit,
engage the plate ➀ on the front of the
development unit with the silver pin [A] inside
the machine, then slide it to the left ➁ toward
the drum.
If the unit is installed correctly, you should see
the pin above the plate, and the plate should
[A]
be flat against the front of the development
unit.
If the development unit will not move past the
Replacement
Adjustment
pin, the couplings are not aligned correctly at B064R360.WMF
the back of the machine. Turn the gear on the
front of the developer unit until the couplings
engage at the rear of the machine.
Before closing the front door, make sure that
the pipe line shutter is rotated down to the
open position.
3-33
DRUM UNIT 26 April, 2002
[A]
B064R202.WMF
3-34
26 April, 2002 DRUM UNIT
[A]
[C]
Replacement
[E]
Adjustment
[B] [F]
B064R205.WMF
[D]
B064R355.WMF
3-35
DRUM UNIT 26 April, 2002
[A]
B064R357.WMF
3-36
26 April, 2002 DRUM UNIT
Replacement
[B]
Adjustment
[A]
B064R201.WMF
B064R203.WMF
3-37
DRUM UNIT 26 April, 2002
[A]
B064R207.WMF
[A]
B064R208.WMF
3-38
26 April, 2002 DRUM UNIT
Replacement
Adjustment
B064R204.WMF
[A]
B064R209.WMF
3-39
DRUM UNIT 26 April, 2002
[C]
[A]
[B]
B064R210.WMF
3-40
26 April, 2002 DRUM UNIT
[A]
Replacement
[B]
Adjustment
B064R211.WMF
3.6.12 ID SENSOR
[A]
B064R212.WMF
3-41
DRUM UNIT 26 April, 2002
[A]
B064R817.WMF
[B]
[C]
[D]
B064R818.WMF
3-42
26 April, 2002 DRUM UNIT
[A]
[C]
Replacement
Adjustment
[B]
[E]
[D] B064R814.WMF
[A]
B064R309.WMF
3-43
DRUM UNIT 26 April, 2002
[B]
[C]
B064R828.WMF
[B]
[A]
B064R829.WMF
B064R831.WMF
3-44
26 April, 2002 DEVELOPMENT UNIT
Replacement
Adjustment
B064R304.WMF
other.
• Make sure that the developer is evenly distributed.
NOTE: Continue to turn the knob several times to prevent clumping in the
developer.
3-45
DEVELOPMENT UNIT 26 April, 2002
3-46
26 April, 2002 DEVELOPMENT UNIT
[A]
Replacement
Adjustment
[B]
[C]
B064R306.WMF
3-47
DEVELOPMENT UNIT 26 April, 2002
[C]
[A]
[B]
B064R307.WMF
[D]
B064R308.WMF
3-48
26 April, 2002 DEVELOPMENT UNIT
3.7.4 TD SENSOR
[B]
[A]
Replacement
Adjustment
B064R451.WMF
[B]
[A]
[C] B064R450.WMF
3-49
DEVELOPMENT UNIT 26 April, 2002
[G]
[A]
[B] [C]
B064R350.WMF
[F]
[E]
B064R311.WMF
[D]
3-50
26 April, 2002 DEVELOPMENT UNIT
[C]
[B]
[A]
Replacement
Adjustment
B064R815.WMF
[E]
[D]
B064R819.WMF
3-51
TRANSFER BELT UNIT 26 April, 2002
[B]
[C]
[A]
B064R401.WMF
NOTE: Before you begin, spread a mat or some clean paper on the floor where
you intend to set the transfer belt unit.
1. Remove the OPC drum unit (☛ 3.6.5).
2. Disconnect the transfer belt unit [A] (" x1).
3. Remove the transfer belt unit stay [B] (! x1).
4. While supporting the transfer belt unit with your hand, turn the release lever [C]
counter-clockwise to release it, then pull the transfer belt unit out of the
machine.
NOTE: The transfer belt unit can be
removed without removing the
OPC drum unit. However, the
[D]
transfer belt unit must be
removed carefully to avoid
scratching the surface of the
transfer belt on the OPC drum
unit [D] above. Avoid touching
the belt with bare hands.
B064R550.WMF
3-52
26 April, 2002 TRANSFER BELT UNIT
[C]
[D]
[B]
Replacement
Adjustment
[F]
[A]
B064R402.WMF
[E]
B064R403.WMF
3-53
TRANSFER BELT UNIT 26 April, 2002
[A]
B064R457.WMF
3-54
26 April, 2002 TRANSFER BELT UNIT
[B]
[D]
Replacement
[A]
Adjustment
[C]
B064R408.WMF
3-55
TRANSFER BELT UNIT 26 April, 2002
[C] [B]
[D]
[A]
[E]
B064R405.WMF
3-56
26 April, 2002 TRANSFER BELT UNIT
[F]
[E]
[A]
Replacement
Adjustment
[B]
3-57
FUSING UNIT 26 April, 2002
[B]
[D] [E]
[A]
B064R501.WMF
[C] B064R502.WMF
3-58
26 April, 2002 FUSING UNIT
[A]
[E]
Replacement
Adjustment
[B]
B064R953.WMF [E]
[C]
[D]
B064R504.WMF
3-59
FUSING UNIT 26 April, 2002
[B]
[A]
B064R505.WMF B064R506.WMF
[D]
[F]
[C]
[E]
B064R507.WMF
Open the front door and pull out the fusing unit on its support rails.
[A]: Web unit (! x2, " x2)
• The web unit can be removed without removing the fusing unit from the
machine.
[B]: Upper cover (! x1)
• Rotate the cover down slightly to remove.
[C]: Web shafts (! x2)
[D]: Remove the web cleaning rollers from the shaft driver pins.
[E]: Web bushing (spring x1)
[F]: Cleaning roller
NOTE: 1) After replacing the web with a new one, you must execute SP1902 001
(Fusing Web Used Area Display/Setting) to reset the web consumption
count to zero. This SP code must be executed to release SC550.
2) Be sure to print an SMC report before executing Memory All Clear
(SP5801). After executing SP5801, be sure to re-enter the value
recorded for SP1902 001 in the SMC report.
3-60
26 April, 2002 FUSING UNIT
[C]
Replacement
Adjustment
[A] [D]
B064R508.WMF
[E]
[F]
[G]
B064R509.WMF
3-61
FUSING UNIT 26 April, 2002
[A]
[C]
[B]
B064R520.WMF
[D]
[E]
B064R521.WMF
3-62
26 April, 2002 FUSING UNIT
[A]
[D]
[B]
Replacement
Adjustment
[E]
[C]
B064R950.WMF
3-63
FUSING UNIT 26 April, 2002
[B] [D]
[C]
[A]
B064R512.WMF
[E]
[F]
[G]
B064R522.WMF
3-64
26 April, 2002 FUSING UNIT
[A]
Replacement
Adjustment
B064R513.WMF
[C]
[F]
[E]
[D]
[B]
B064R514.WMF
3-65
FUSING UNIT 26 April, 2002
[B]
[A] [C]
B064R515.WMF
B064R914.WMF
3-66
26 April, 2002 FUSING UNIT
[A]
Replacement
Adjustment
[C] [D]
[B]
B064R915.WMF
B064R618.WMF
3-67
FUSING UNIT 26 April, 2002
[A] [E]
[D]
[C]
[F] [B]
B064R516.WMF
Spring Adjustment
Two holes [F] are provided on each pressure arm for the springs.
Normally the springs should be attached to the lower holes. Attaching the springs
to the upper holes exerts less pressure on the hot roller. Attach the springs to the
upper holes only for especially thin paper.
3-68
26 April, 2002 FUSING UNIT
[A]
[B]
Replacement
Adjustment
B064R517.WMF
[C]
[D]
B064R523.WMF
3-69
FUSING UNIT 26 April, 2002
[A]
[B]
B064R615.WMF
1. After the machine is powered on with the main switch, make an A4/LT LEF
copy, then stop the machine while the paper is still in the fusing unit by
switching it off.
NOTE: This is easier with an OHP sheet. Use an OHP sheet if you have one
available.
2. Open the front door, then turn the fusing knob to feed out the copy.
3. Measure the width of the band on the part of the image where it is particularly
black. The band, called the nip band [A], should be 9.0±0.7 mm at the center.
NOTE: When the fusing is incorrect (wrinkles, offset, curl), measure the nip
band width. The nip band width can be adjusted by changing the
position of the springs [B] on either end of the pressure roller. The
fusing temperature can also be adjusted with SP1105 (Fusing
Temperature Adjustment) for Normal, OHP, and Thick Paper.
3-70
26 April, 2002 FUSING UNIT
[B]
[A]
Replacement
Adjustment
[E]
[C]
[D] B064R518.WMF
3-71
FUSING UNIT 26 April, 2002
[A]
B064R901.WMF
[C]
[B]
B064R902.WMF
3-72
26 April, 2002 FUSING UNIT
[A]
[B]
[C]
[D]
Replacement
Adjustment
B064R519.WMF
Open the front door and pull out the exit/inverter unit.
[A]: Fusing exit sensor bracket (! x2)
[B]: Fusing exit sensor (" x1)
[C]: Exit unit entrance sensor bracket (! x2)
[D]: Exit unit entrance sensor (" x1)
3-73
DUPLEX UNIT 26 April, 2002
[B]
[A]
[C]
B064R701.WMF
1. Open the front door and pull out the duplex unit.
2. Remove the slide rail roller on the left [A] and on the right [B] ($ x1).
3. Lift out the duplex unit [C].
NOTE: To re-install the duplex unit, insert the duplex unit partially, only until it
enters the black guide rail, then re-attach each slide rail roller. After that,
push the duplex unit into the machine completely. This method prevents
interference from the guide plate during installation.
3-74
26 April, 2002 DUPLEX UNIT
[C] [B]
Replacement
Adjustment
[A]
B064R717.WMF
3-75
DUPLEX UNIT 26 April, 2002
[A]
B064R751.WMF
[C]
[B] B064R753.WMF
3-76
26 April, 2002 DUPLEX UNIT
[A]
Replacement
Adjustment
B064R754.WMF
[C]
[B]
B064R755.WMF
3-77
DUPLEX UNIT 26 April, 2002
[D]
[B]
[C]
[A]
B064R752.WMF
3-78
26 April, 2002 DUPLEX UNIT
[B]
[A]
Replacement
Adjustment
B064R762.WMF
3-79
DUPLEX UNIT 26 April, 2002
[B]
[A]
[C]
B064R763.WMF
3-80
26 April, 2002 DUPLEX UNIT
[B]
[A]
Replacement
Adjustment
[C]
B064R764.WMF
[D]
[E]
[F] [G]
B064R765.WMF
3-81
DUPLEX UNIT 26 April, 2002
[B]
[A]
B064R761.WMF
3-82
26 April, 2002 PAPER FEED
[C]
Replacement
Adjustment
[A]
[B]
B064R582.WMF
[D]
B064R583.WMF
3-83
PAPER FEED 26 April, 2002
[A]
[B]
[D]
B064R584.WMF
[C]
[E]
B064R585.WMF
3-84
26 April, 2002 PAPER FEED
[A]
[B]
Replacement
Adjustment
B064R586.WMF
3-85
PAPER FEED 26 April, 2002
[A]
[D]
[C]
[B]
B064R589.WMF
3-86
26 April, 2002 PAPER FEED
[B]
[A]
Replacement
Adjustment
[C]
B064R587.WMF
[D]
[E]
B064R588.WMF
3-87
PAPER FEED 26 April, 2002
[A]
[D]
B064R663.WMF
[G]
[F]
[E]
[B]
[C] B064R664.WMF
3-88
26 April, 2002 PAPER FEED
[E]
Replacement
Adjustment
[D]
[B]
[A]
[C]
B064R665.WMF
3-89
PAPER FEED 26 April, 2002
[B]
[D]
B064R666.WMF [A]
[C]
B064R667.WMF
3-90
26 April, 2002 PAPER FEED
[B]
[A]
[C]
Replacement
Adjustment
[D]
B064R668.WMF
[C]
[E]
B064R543.WMF
B064R669.WMF
3-91
PAPER FEED 26 April, 2002
[A]
[B]
B064R670.WMF
3-92
26 April, 2002 PAPER FEED
[A]
[C] [B]
Replacement
Adjustment
[D]
B064R709.WMF
3-93
PAPER FEED 26 April, 2002
[B]
[A]
[D]
B064R855.WMF
[C]
[E]
B064R714.WMF
3-94
26 April, 2002 PAPER FEED
Replacement
Adjustment
[A] [B]
B064R715.WMF
B064R716.WMF
3-95
PAPER FEED 26 April, 2002
[A]
[B]
B064R760.WMF
3-96
26 April, 2002 PAPER FEED
Replacement
Adjustment
[A] [B]
[C]
B064R766.WMF
3-97
PAPER FEED 26 April, 2002
[B]
[A]
[C]
[E]
B064R703.WMF
[D]
B064R704.WMF
3-98
26 April, 2002 PAPER FEED
[A]
Replacement
Adjustment
[D]
[B]
[C]
B064R705.WMF
3-99
PAPER FEED 26 April, 2002
[A]
B064R767.WMF
3-100
26 April, 2002 PAPER FEED
[A]
Replacement
Adjustment
[C]
[B]
B064R710.WMF
B064R711.WMF
3-101
PAPER FEED 26 April, 2002
[A]
[C]
[D]
[B]
[E]
[F]
B064R712.WMF
3-102
26 April, 2002 PAPER FEED
[B]
[C]
Replacement
Adjustment
[A]
B064R821.WMF
[D]
B064R713.WMF
3-103
PCBS AND HDD 26 April, 2002
[A]
B064R806.WMF
B064R807.WMF
• After replacing this board, execute SP 3001 002 (ID Sensor Initialization)
3-104
26 April, 2002 PCBS AND HDD
Replacement
Adjustment
[A]
B064R808.WMF
[C]
[B]
B064R809.WMF
3-105
PCBS AND HDD 26 April, 2002
[B]
[A]
B064R825.WMF
[A]
B064R811.WMF
3-106
26 April, 2002 PCBS AND HDD
Replacement
Adjustment
[B]
[C]
B064R812.WMF
3.12.6 HDD
Replacing the NVRAM or the HDD erases documents stored in the document
server. Before replacing either of these items, consult with the customer to
determine the best time to perform the replacement.
[B] [C]
B064R813.WMF
3-107
PCBS AND HDD 26 April, 2002
3.12.7 NVRAM
This machine has an electronic counting device that uses software to monitor the
number of copies. In addition to the electronic counter of the NVRAM on the
controller board, the machine is also equipped with a mechanical counter.
1. Enter the SP mode and print the
SMC report.
• Press Clear Modes "
• On the operation panel keypad,
press #$%.
• Hold down Clear/Stop & for more
than 3 seconds.
• Press “Copy SP” on the touch-
panel.
[A]
2. Execute SP5990 001 (All SP
Groups) to print an SMC report.
3. Remove the slot cover and insert the [B]
flash memory [A] card in the
controller board. B064R832.WMF
4. Execute SP5824 (NVRAM Data Upload) to upload the data to the flash memory
card.
5. Switch the machine off and disconnect the power cord.
6. Remove the NVRAM [B].
• Touch a metal surface to discharge any static build up on your hands or tools
before you touch the controller board.
• Work carefully when removing the NVRAM to avoid damaging other
components on the controller board or short circuiting the pins of other chips.
7. Install the new NVRAM. Make sure that the NVRAM is installed the correct way
around.
8. Connect the power cord and switch the machine on.
9. Enter the SP mode and execute SP5801 (Memory All Clear)
10. Execute SP5825 (NVRAM Download) to download the data uploaded from the
old NVRAM.
11. Switch the machine off then on.
12. Execute SP5990 to print another SMC report. Confirm that all the SP settings
have been initialized.
13. Execute SP3001 002 (ID Sensor Initialization) to initialize the ID sensor.
14. Execute SP5907 (Plug & Play) and enter the brand and model name of the
machine for Windows Plug & Play capability.
15. For details about SP initial settings, see “Section 5 Service Tables”.
3-108
26 April, 2002 ADF
3.13 ADF
3.13.1 ADF COVERS
[C]
[A]
Replacement
Adjustment
[B]
B064R051.WMF
Open the feed cover [A] (! x1, " x2, ground wire x1).
3-109
ADF 26 April, 2002
[C]
[B]
[A]
B064R052.WMF
3-110
26 April, 2002 ADF
[C]
[A]
[B]
Replacement
Adjustment
[D]
B064R053.WMF [E]
[F]
B064R054.WMF
3-111
ADF 26 April, 2002
[A]
[D]
[C]
[B]
B064R065.WMF
3-112
26 April, 2002 ADF
[A]
Replacement
Adjustment
B064R066.WMF [B]
[C]
B064R067.WMF
3-113
ADF 26 April, 2002
[A]
B064R074.WMF
3-114
26 April, 2002 ADF
[A]
[B]
Replacement
Adjustment
[E]
B064R055.WMF [C]
[F]
[D]
B064R056.WMF
3-115
ADF 26 April, 2002
[A] [C]
[D]
[E]
[B]
B064R057.WMF
3-116
26 April, 2002 ADF
[B]
Replacement
Adjustment
[C]
[A]
B064R064.WMF
3-117
ADF 26 April, 2002
[B]
[A]
[C]
B064R058.WMF [G]
[H]
B064R059.WMF
3-118
26 April, 2002 ADF
[A]
Replacement
Adjustment
[B]
B064R060.WMF
3-119
ADF 26 April, 2002
[A]
B064R075.WMF
[B]
3-120
26 April, 2002 ADF
[A]
[B]
Replacement
Adjustment
[D] [C]
B064R061.WMF
3-121
ADF 26 April, 2002
[A]
[B]
B064R063.WMF
3-122
26 April, 2002 ADF
[A]
[B]
Replacement
Adjustment
[E] [D]
B064R068.WMF
[F]
[C]
[G]
B064R070.WMF
!WARNING
Turn off the main power switch and unplug the machine before performing
this procedure.
3-123
ADF 26 April, 2002
[A]
[B]
B064R069.WMF
3-124
26 April, 2002 COPY IMAGE ADJUSTMENTS: PRINTING/SCANNING
3.14.1 PRINTING
Replacement
Adjustment
1. Make sure paper is installed correctly in each paper tray before you start these
adjustments.
2. Use the Trimming Area Pattern (SP2-902-3, No. 11 to print the test pattern for
the following procedures.
3. After completing these printing adjustments, be sure to set SP 2-902-3 to 0
again.
B064R946.WMF
3-125
COPY IMAGE ADJUSTMENTS: PRINTING/SCANNING 26 April, 2002
Blank Margin
NOTE: If the leading edge/side-to-side registration cannot be adjusted within
specifications, adjust the leading/left side edge blank margin.
1. Check the trailing edge and right edge blank margins, and adjust them with the
following SP modes.
SP2101 Print Erase Margin
SP mode Specification D
Leading Edge SP2101 001
2.5±2 mm
Trailing Edge SP2101 002
C
Left edge SP2101 003
2±1.5 mm
Right edge SP2101 004
3-126
26 April, 2002 COPY IMAGE ADJUSTMENTS: PRINTING/SCANNING
3.14.2 SCANNING
Before doing the following scanner adjustments, perform or check the printing
registration/side-to-side adjustment and the blank margin adjustment.
NOTE: Use an OS-A3 test chart to perform the following adjustments.
Replacement
Adjustment
necessary. B
A: Leading Edge Registration
B: Side-to-side Registration
B064R948.WMF
Magnification
Use an OS-A3 test chart to perform the following adjustment.
3-127
COPY IMAGE ADJUSTMENTS: PRINTING/SCANNING 26 April, 2002
3-128
26 April, 2002 COPY IMAGE ADJUSTMENTS: PRINTING/SCANNING
[A]
Replacement
Adjustment
B064R904.WMF
If the skew with A4 SEF paper is more than 0.5/200 mm in the main scan direction,
you can adjust the position of the ADF hinge [A] or adjust the appropriate SP codes
below.
NOTE: Normally, the interval sensor detects the leading edge of small originals
(B6, A5, HLT), or originals for duplex copying, and delays the start of the
scanning roller for the prescribed number of pulses to buckle the paper and
correct skew. This feature can be switched on for all paper sizes with
SP6020 (ADF Contact Mode In/Out). However, switching this feature on for
all sizes reduces scanning speed slightly.
3-129
TOUCH SCREEN CALIBRATION 26 April, 2002
1. Press ', press #((), and then press & 5 times to open the Self-
Diagnostics menu.
B064R553.WMF
2. On the touch screen press “Touch Screen Adjust” (or press #).
B064R554.WMF
3. Use a pointed (not sharp!) tool to press the upper left mark .
4. Press the lower right mark after it appears.
5. Touch a few spots on the touch screen to confirm that the marker (+) appears
exactly where the screen is touched.
If the + mark does not appear where the screen is touched, press Cancel and
repeat from Step 2.
6. When you are finished, press [#] OK on the screen (or press *).
7. Touch [#] Exit on the screen to close the Self-Diagnostic menu and save the
calibration settings.
3-130
26 April, 2002 PROGRAM DOWNLOAD
4. TROUBLESHOOTING
4.1 PROGRAM DOWNLOAD
4.1.1 OVERVIEW
Here are some important points to keep in mind when downloading software:
• If an error interrupts download processing, the machine cannot operate normally
with the program software only partially downloaded.
• When download processing execution starts, “Downloading…” is displayed and
when downloading has completed successfully, the message is cleared.
• If the download is interrupted when the “Downloading …” message is displayed,
the machine does not attempt a re-try.
• The program that downloads firmware from an IC card is part of the GW
controller software. If downloading this software is interrupted, the program
stored in the machine may be corrupted. Because of this, it may not be possible
to restart the downloading program. (In addition, if the GW controller software
cannot be downloaded, other software on other IC cards cannot be downloaded.)
shooting
Trouble-
However, it may be possible to restart the program without replacing the board
by setting DIP SW 1 on the controller to ON, and re-starting.
4-1
PROGRAM DOWNLOAD 26 April, 2002
SP5802 Free Run Mode Execute this SP to force base engine to run in the free
run mode for testing.
SP5803 Input Check Displays the signals received from sensors and switches.
Refer to the detailed tables in “4. Service Tables”.
SP5804 Output Check Switches electrical components one by one for testing.
Refer to the detailed tables in “4. Service Tables”.
SP7801 ROM Version Displays the version number of the main machine and
Display. connected peripherals.
SP7832 Self-Diagnostic Execute this SP to display a list of error codes. No errors
Result Display have occurred if nothing is displayed.
SP7911 Firmware Version Displays the current numbers of all versions of the
firmware in the system.
SP7990 Status of Issued SC Execute to display the following information about the
most recently issued SC: 1) Source file name, 2) SC
number, 3) Result
NOTE: For more information about these and other SP codes, see “4. Service
Tables”.
4-2
26 April, 2002 PROGRAM DOWNLOAD
shooting
Trouble-
• Replace RAM DIMM
• Replace controller
board
05 Download Error E05 Controller ROM update error 5 • Cycle the machine
Power off/on Error occurs when writing to the off/on
device. • Set DIP SW 1 to ON
and retry
• Replace RAM DIMM
• Replace controller
board
19 Download Error E19 Controller ROM update error 6 • Software defective
Power off/on Schedule data is unclear.
20 Down Error E20 System error 1 (+SC991) • Cycle the machine
Power Off/On The physical address cannot be off/on and re-try
mapped. Software/hardware is • Replace controller
defective board
21 Download Error E21 System error 2 (+SC991) • Cycle the machine
Power Off/On There is not sufficient memory to off/on and re-try.
download. • Replace RAM
• Replace the
controller board
22 Download Error E22 System error 3 (+SC991) • Cycle the machine
Module ID Data fails to decompress. Card off/on and re-try.
Card No xx/xx defective. • Replace card
• Replace controller
board
SC991 System error 4 • Cycle the machine
“Selfupdate” does not execute. off/on and re-try
Software defective. • Set DIP SW 1 to ON
and re-try
• Replace the
controller board
4-3
PROGRAM DOWNLOAD 26 April, 2002
4-4
26 April, 2002 CONTROLLER BOARD SELF-DIAGNOSTIC TEST
DIAGNOSE
1400
shooting
Trouble-
B064T900.WMF
• When the test ends, a self-diagnostic test report prints automatically. The
size of the paper, index, and counter print are selected automatically at the
same time. The paper size selection priority is as follows:
A4 LEF ! A4 SEF ! LT LEF ! LT SEF ! B4 ! LG ! A3 ! DLT
• If paper is not available for the printed report, the machine automatically
returns to normal operation mode. After supplying paper to the machine,
execute SP5990 005 to print the report. (The report does not print by cycling
the machine off and on.)
4. After the report prints, cycle the machine off and on.
4-5
JAM DETECTION 26 April, 2002
OPC
Duplex entrance
sensor
Registration sensor
Reverse trigger roller
Duplex inverter
exit sensor
Relay sensor
Tray 1
Transport sensor 2
Paper feed sensor 2
Tray 2
Transport sensor 3
Paper feed sensor 3
Tray 3
B064T429.WMF
4-6
26 April, 2002 JAM DETECTION
Relay sensor
(7) (8)
Registration sensor
shooting
Trouble-
Registration motor
(9)
Fusing unit paper exit
sensor
(10) (12)
Exit unit entrance sensor
(11)
Paper exit sensor
B064T430.WMF
(1): Paper feed motor ON " Paper feed sensor does not switch ON at the correct time.
(2): Paper feed motor ON " Vertical transport sensor does not switch ON at the correct
time.
(3): Vertical transport sensor ON " Paper feed sensor does not switch OFF at the correct
time.
(4): Vertical transport sensor ON " Vertical transport sensor does not switch OFF at the
correct time.
(5): Lower relay motor ON " Relay sensor does not switch ON at the correct time.
(6): Vertical transport sensor OFF " Relay sensor does not switch OFF at the correct time.
(7): Relay sensor ON " Registration sensor does not switch ON at the correct time.
(8): Relay sensor OFF " Registration sensor does not switch OFF at the correct time.
(9): Registration motor ON " Fusing unit paper exit sensor does not switch ON at the
correct time.
(10): Fusing unit paper exit sensor ON " Exit unit entrance sensor does not switch ON at the
correct time.
(11): Exit unit entrance sensor ON " Paper exit sensor does not switch ON at the correct
time.
(12): Registration motor OFF " Paper exit sensor does not switch OFF at the correct time.
4-7
JAM DETECTION 26 April, 2002
Registration sensor
B064T431.WMF
(1): From the registration sensor to the fusing unit exit, jam detection is the same as face-up
feed out.
(2): Exit unit entrance sensor ON " Duplex entrance sensor does not switch OFF at the
correct time.
(3): Registration sensor OFF " Duplex entrance sensor does not switch OFF at the correct
time.
(4): Duplex entrance sensor ON " Inverter exit sensor does not switch OFF at the correct
time.
(5): Inverter exit sensor ON " Paper exit sensor does not switch ON at the correct time.
(6): Duplex entrance sensor OFF " Paper exit sensor does not switch OFF at the correct
time. (Paper remains at the duplex unit exit.)
4-8
26 April, 2002 JAM DETECTION
Duplex Transport
Relay sensor
B064T432.WMF
(1): Duplex entrance sensor ON " Inverter exit sensor does not switch ON at the correct
shooting
Trouble-
time.
(2): Inverter exit sensor ON " Duplex transport sensor 1 does not switch on at the correct
time.
(3): Duplex transport sensor 1 ON " Duplex transport sensor 2 does not switch on at the
correct time.
(4): Duplex entrance sensor ON " Duplex transport sensor 2 does not switch OFF at the
correct time.
(5): Duplex transport sensor 2 ON " Duplex transport sensor 3 does not switch ON at the
correct time.
(6): Duplex transport sensor 2 OFF " Duplex transport sensor 3 does not switch OFF at the
correct time.
(7): Duplex transport sensor 3 ON " Relay sensor does not switch on at the correct time.
4-9
SERVICE CALL CONDITIONS 26 April, 2002
NOTE: 1) If the problem concerns electrical circuit boards, first disconnect then
reconnect the connectors before replacing the PCBs.
2) If the problem concerns a motor lock, first check the mechanical load
before replacing motors or sensors.
3) When a Level A or B SC occurs while in an SP mode, the display does
not indicate the SC number. If this occurs, check the SC number after
leaving the SP mode. This does not apply to Level B’ codes.
4-10
26 April, 2002 SERVICE CALL CONDITIONS
shooting
Trouble-
• Scanner HP sensor defective.
• Harness between scanner HP sensor
and BCU disconnected.
• Scanner wire, timing belt, pulley, carriage
installation incorrect.
121 B Scanner home position error 2
The scanner HP sensor does not • BCU, SDRB (Scanner Driver Board)
detect the off condition during defective.
initialization or copying. • Scanner motor defective.
• Harness between BCU, SDRB, scanner
motor disconnected.
• Scanner HP sensor defective.
• Harness between scanner HP sensor
and BCU disconnected.
• Scanner wire, timing belt, pulley, carriage
installation incorrect.
122 B Scanner home position error 3
The scanner home position sensor • BCU, SDRB (Scanner Driver Board)
does not detect the on condition defective.
during original scanning. • Scanner motor defective.
• Harness between BCU, SDRB, scanner
motor disconnected.
• Scanner HP sensor defective.
• Harness between scanner HP sensor
and BCU disconnected.
• Scanner wire, timing belt, pulley, carriage
installation incorrect.
4-11
SERVICE CALL CONDITIONS 26 April, 2002
4-12
26 April, 2002 SERVICE CALL CONDITIONS
shooting
Trouble-
4-13
SERVICE CALL CONDITIONS 26 April, 2002
When SC310~SC317 are logged, the machine halts without displaying the SC number. These SC
codes log an abnormal condition at the potential sensor only when SP3901 (Auto Process Control)
is set to on.
4-14
26 April, 2002 SERVICE CALL CONDITIONS
shooting
Trouble-
sensor detects that VH is more than • OPC connector defective
500V: • LD defective
VH > |–500 + VL + 130| V
315 D Potential sensor calibration error 5
During drum potential sensor • Potential sensor defective
calibration, when –100V is applied • Potential sensor harness disconnected
to the drum, the output value is out • Potential sensor connector defective or
of the prescribed range. disconnected
• BCU defective
• OPC connector defective
• Development power pack defective
316 D Potential sensor calibration error 6
During drum potential sensor • Potential sensor defective
calibration, when –800V is applied • Potential sensor harness disconnected
to the drum, the output value is out • Potential sensor connector defective or
of the prescribed range. disconnected
• BCU defective
• OPC connector defective
• Development power pack defective
317 D Potential sensor calibration error 7
During drum potential sensor • Potential sensor defective
calibration, when VL is adjusted, the • Potential sensor harness disconnected
pattern surface potential VL pattern • Potential sensor connector defective or
is not within range 0V ~ –400V. (VL disconnected
is the potential after exposing a • BCU defective
white pattern.) • OPC connector defective
• Charge corona power pack defective
• Development power pack defective
321 C No laser writing signal (F-GATE) error 1
The laser writing signal (F-GATE) • IPU board defective
for the IPU does not go LOW within • PCI bus between controller board, IPU
60 s. board defective
4-15
SERVICE CALL CONDITIONS 26 April, 2002
4-16
26 April, 2002 SERVICE CALL CONDITIONS
shooting
s. • BCU defective
Trouble-
When this error occurs, the
indication of SP2-906-1 reads
0.00V.
Note: This SC is released only after
correct adjustment of the TD
sensor has been achieved.
Switching the machine off
and on will cancel the SC
display, but does not release
ID sensor toner supply.
345 C Development output abnormal
The high voltage applied to the • Development power pack defective
development unit is detected 10 • Development bias connection defective
times higher than the upper limit • Development bias connector
(45%) of PWM. disconnected or defective
350 C ID sensor error 1
One of the following ID sensor • ID sensor defective
output voltages was detected twice • ID sensor harness disconnected
consecutively when checking the ID • ID sensor connector defective
sensor pattern. • BCU defective
Vsp ≥ 2.5V • Defect at ID sensor pattern writing
Vsg < 2.5 • Charge power pack defective
Vsp = 0V • ID sensor dirty
Vsg = 0
351 C ID sensor error 2
The ID sensor output voltage is • ID sensor defective
5.0V and the PWM signal input to • ID sensor harness disconnected
the ID sensor is 0 when checking • ID sensor connector defective
the ID sensor pattern. • BCU defective
• Defect during ID sensor pattern writing
• Charge power pack defective
• ID sensor dirty
4-17
SERVICE CALL CONDITIONS 26 April, 2002
4-18
26 April, 2002 SERVICE CALL CONDITIONS
shooting
Trouble-
low for 2 seconds while the main • Main motor defective
motor is on.
441 C Development motor lock
The development motor lock signal • Too much load on the drive mechanism
remains high for 2 seconds while • Development motor defective
the development motor is on.
490 C Main fan abnormal
The main fan motor lock signal • Too much load on the motor, motor is
goes high for 5 s while the fan is blocked by something
on. • Fan connector disconnected
495 C Toner recycling unit error
Encoder pulse does not change for • Too much load on the drive mechanism
3 s after the main motor switches • Toner end sensor detective,
on. disconnected
496 C Toner collection bottle error
The toner collection bottle set • No toner collection bottle set
switch remains off when the front • Poor connection on the switch connector
door is closed.
497 C Toner collection motor error
The toner collection motor • Toner collection motor defective
connector set signal remains off for • Motor connector disconnected
1 s.
4-19
SERVICE CALL CONDITIONS 26 April, 2002
4-20
26 April, 2002 SERVICE CALL CONDITIONS
shooting
Trouble-
the return position with 10 s after
the rear fence motor switches on, tray and motor
or does not return to the HP. • Motor mechanical overload
• The HP sensor and return sensor • Return sensor or HP sensor defective or
switch on at the same time. dirty
520 C Duplex jogger motor error 1
When the jogger fence moves to • Paper or other obstacle has jammed
the home position, the jogger HP mechanism
sensor does not turn on even if the • Sensor connector disconnected or
jogger fence motor has moved the defective
jogger fence 153.5 mm. • Sensor defective
521 C Duplex jogger motor error 2
When the jogger fence moves from • Paper or other obstacle has jammed
the home position, the jogger fence mechanism
HP sensor does not turn off even if • Sensor connector disconnected or
the jogger motor has moved the defective
jogger fence 153.5 mm. • Sensor defective
541 A Fusing thermistor open
• The fusing temperature detected • Thermistor open
by the thermistor is below 7°C for • Thermistor connector defective
35 seconds. • Thermistor damaged or warped
• The center thermistor (non- • Fusing temperature –15% less than the
contact) abnormal. standard input voltage
542 A Fusing temperature warm-up error
• After power on, or after closing • Fusing lamp disconnected
the front door, the hot roller does • Thermistor warped or installed incorrectly
not reach the 80°C control • Thermostat operating
temperature within 360 s.
• After the fusing lamp
temperature exceeds 80°C,
temperature does not change 2
degrees within 20 s.
4-21
SERVICE CALL CONDITIONS 26 April, 2002
4-22
26 April, 2002 SERVICE CALL CONDITIONS
Data Communication
SC No. Symptom Possible Cause
601 C Communication error between BCU and scanner unit
• BCU does not communicate with • Serial line connection unstable
scanner unit within 0.8 s after • External noise on the line
power on.
• BCU does not detect a break
signal after connecting to
scanner unit.
• Communication error detected 3
times.
610 C BCU # ADF communication/timeout abnormal
After 1 data frame is sent to the • Serial line connection unstable
ADF, an ACK signal is not received • External noise on the line
within 100 ms, and is not received
after 3 retries.
611 C BCU # ADF communication/break reception abnormal
During communication a break • Serial line connection unstable
(Low) signal was received from the • Harness disconnected or defective
ADF.
shooting
BCU # ADF communication/command abnormal
Trouble-
612 C
An command that cannot be • A software error, result of an abnormal
executed was sent from the main procedure.
machine to the ADF.
620 C BCU # ADF communication/timeout error
After 1 data frame is sent to the • Serial line connection unstable
finisher MBX, an ACK signal is not • External noise on the line
received within 100 ms, and is not
received after 3 retries.
621 C BCU # Finisher communication/break error
During communication with the • Serial line connection unstable
finisher MBX, the BCU received a • External noise on the line
break (Low) signal from the finisher.
623 C BCU # Tray 1~3 communication/timeout error
After 1 data frame is sent to the • Serial line connection unstable
trays, an ACK signal is not received • External noise on the line
within 100 ms, and is not received
after 3 retries.
624 C BCU # Tray 1~3 communication/break reception error
During communication with the • Serial line connection unstable
finisher trays, the BCU received a • External noise on the line
break (Low) signal.
626 C BCU # LCT communication/timeout error
After 1 data frame is sent to the • Serial line connection unstable
LCT, an ACK signal is not received • External noise on the line
within 100 ms, and is not received
after 3 retries.
627 C BCU # LCT communication/break reception error
During communication with the • Serial line connection unstable
LCT, the BCU received a break • External noise on the line
(Low) signal.
630 D CSS (RSS) communication error between line adapter and CSS center
Japan only
4-23
SERVICE CALL CONDITIONS 26 April, 2002
4-24
26 April, 2002 SERVICE CALL CONDITIONS
Peripherals
SC No. Symptom Possible Cause
700 B ADF original pick-up error 1
Pick-up roller HP sensor signal • Pick-up roller HP sensor defective
does not change after the pick-up • Pick-up motor defective
motor has turned on. • Timing belt slipping, out of position
• ADF main board defective
701 B ADF bottom plate motor error
• Bottom plate position sensor • Bottom plate position sensor defective
does not detect the plate after • Bottom plate HP sensor defective
the bottom plate lift motor • Bottom plate motor defective
switches on to lift the plate. • ADF main board defective
• Bottom plate HP sensor does not
detect the plate after the bottom
plate motor reverses to lower the
plate.
720 B Finisher transport motor error
The encoder pulse of the transport • Finisher transport motor defective
motor does not change state • Transport motor harness disconnected,
(high/low) within 600 ms and does or defective
shooting
• Finisher main board defective
Trouble-
not change after 2 retries.
722 B Finisher jogger motor error
• The finisher jogger HP sensor • Jogger HP sensor defective
remains de-activated for more • Jogger mechanism overload
1,000 pulses when returning to • Jogger motor defective (not rotating)
home position. • Finisher main board defective
• The finisher jogger HP sensor • Harness disconnected or defective
remains activated for more than
1,000 pulses when moving away
from home position.
724 B Finisher staple hammer motor error
Stapling does not finish within 450 • Staple jam
ms after the staple hammer motor • Stapler operation overload
switches on and the stapler jams. • Staple hammer motor defective
Stapler is released from the reverse • Motor connector disconnected, or
lock status. If the stapler does not defective
operate within 450 ms, even in the
reverse lock position, then the SC
is logged.
725 B Finisher stack feed-out motor error
The stack feed-out belt HP sensor • Stack feed-out HP sensor defective
does not activate within the • Harness disconnected or defective
prescribed number of pulses after • Stack feed-out motor defective
the stack feed-out motor turns on • Finisher main board defective
and does not activate after 2 • Motor overload
retries.
726 Finisher upper tray lift motor error
The paper height sensor does not • Upper tray paper height sensor defective
activate within the prescribed time • Sensor harness disconnected, defective
after the upper tray lift motor turns • Tray lift motor defective
on, or the sensor remains on after • Finisher main board defective
the motor reverses to lower the • Tray lift motor overload
tray.
4-25
SERVICE CALL CONDITIONS 26 April, 2002
4-26
26 April, 2002 SERVICE CALL CONDITIONS
shooting
Trouble-
• Stapler motor overload
741 B Finisher rear saddle-stitch stapler motor error
Saddle-stitch stapler motor fails to • HP sensor defective
operate within 450 ms within 2 • Harness disconnected, defective
counts.. • Stapler motor defective
• Finisher main board defective
• Stapler motor overload
742 B Finisher jogger side fence motor error
The jogger motor turns on but the • HP sensors defective
side fences to not return to the • Harness disconnected, defective
home position within 340 pulses for • Motor defective
2 counts. • Finisher main board defective
• Motor overload
750 B Cover interposer bottom plate motor error
• The bottom plate motor turns on • Bottom plate position sensor defective
to raise the bottom plate but the • Bottom plate HP sensor defective
plate position sensor does not • Bottom plate motor defective
detect the plate within 3 s. • Cover sheet feeder main board defective
• The bottom plate motor reverses • Harnesses disconnected, defective
to lower the bottom plate but the
bottom plate HP sensor does not
detect the plate within 3 s.
4-27
SERVICE CALL CONDITIONS 26 April, 2002
Overall System
SC No. Symptom Possible Cause
800 B Video output transfer does not end (K)
Video signal is sent to the engine • Controller board defective
but no command is received within
the prescribed time from the engine
to signal the end of transfer –
output all black.
804 B Video input transfer does not end (K)
Video transfer is requested from the • Controller board defective
scanner, but no command is
received within the prescribed time
from the scanner to signal a
response – output all black.
818 B Watchdog error
Control error • System program defective
• Controller board defective
• Optional board defective
819 B Fatal kernel error
Software defective • Software defective
820 B Self-diagnostic error: CPU
Unexpected external error or • Controller board defective
interrupt occurred. • Software defective
821 B Self-diagnostic error: ASIC
ASIC timer interrupt and CPU timer • Controller board defective
interrupt are compared and found
to be out of range.
822 B Self-diagnostic error: HDD
Check performed when HDD is • HDD defective
installed: • HDD harness disconnected, defective
• HDD device busy for over 31 s. • Controller board defective
• After a diagnostic command is
set for the HDD, but the device
remains busy for over 6 s.
• A diagnostic command is issued
to the HDD device but the result
is an error.
823 B Self-diagnostic error: NIB
• The SUM of the MAC address • NIB board defective
written in the SEEP ROM for the • Controller board defective
MAC address is calculated and
compared with the stored SUM
and judged NG.
• There is a format error in the
MAC address stored in the SEEP
ROM for the MAC address.
• A loopback error occurs on the
PHY chip of the NIB.
824 B Self-diagnostic error: NVRAM
NVRAM device does not exist, or • NVRAM defective
NVRAM device is damaged. • Controller board defective
825 B Self-diagnostic error: NVRAM (option)
Optional NVRAM is installed, but a • Incorrect NVRAM installed.
write/verify error occurred.
4-28
26 April, 2002 SERVICE CALL CONDITIONS
shooting
Trouble-
a error.
• The SPD value of the entire RAM
DIM is incorrect, or cannot be
read.
Note: RAM is not in use so the
result is not displayed on the
operation panel.
835 B Self-diagnostic error: Centronic device
• Loopback connector is • Controller board defective
connected but check results in • Centronic loopback connector not
an error. connected correctly
• Loopback connector is • Centronic loopback connector defective
connected but DMA data error
detected.
• Centronic loopback connector is
not connected for detailed self-
diagnostic test.
836 B Self-diagnostic error: Font ROM
A device exists in the font area but • Font device defective
it contains corrupted data.
837 B Self-diagnostic error: Font ROM (option)
A device exists in the font area but • Font device defective
it contains corrupted data.
838 B Self-diagnostic error: Clock Generator
Setup data is read from the clock • Controller board defective
generator via the I2C bus but differs
from the prescribed value.
850 B Net I/F error
• Duplicate IP addresses. • IP address setting incorrect
• Illegal IP address. • NIB (PHY) board defective
• Driver unstable and cannot be • Controller board defective
used on the network.
4-29
SERVICE CALL CONDITIONS 26 April, 2002
4-30
26 April, 2002 SERVICE CALL CONDITIONS
Miscellaneous
SC No. Symptom Possible Cause
900 A Electrical total counter error
The total counter contains • NVRAM defective
something that is not a number.
901 C Mechanical total counter error
The mechanical counter is not • Mechanical total counter defective
connected. • Mechanical total counter connector not
connected
951 C F-GATE signal error
When the IPU has already received • Software defective
the F-GATE signal (laser writing • BCU defective
start trigger signal), the IPU
receives another F-GATE signal.
953 C Scanner image setting error
The settings required for image • Software defective
processing using the scanner are
not sent from the IPU.
954 C Printer image setting error
The settings required for image • Software defective
shooting
Trouble-
processing using the printer
controller are not sent from the IPU.
955 C Memory setting error
The settings that are required for • Software defective
image processing using the
memory are not sent from the IPU.
964 C Printer ready error
The print ready signal is not • Software defective
generated for more than 17
seconds after the IPU received the
print start signal.
984 B Print image data transfer error
After a data transfer begins from • Controller board defective
the controller to the engine via the • BICU defective
PCI bus, the transfer does not end • BICU, controller disconnected
within 15 s.
985 B Scanned image data transmission error
After a data transfer begins from • Controller board defective
the engine to the controller via the • BICU defective
PCI bus, the transfer does not end • BICU, controller disconnected
within 3 s.
986 C Value of setting for software write parameter incorrect
The write parameter received by • Controller board defective
the write module at the beginning of • BICU defective
the setting table is NULL. • BICU, controller disconnected
990 B Software performance error
• Software defective, re-boot
*1
The software performs an
unexpected function and the
program cannot continue.
4-31
SERVICE CALL CONDITIONS 26 April, 2002
4-32
26 April, 2002 SERVICE CALL CONDITIONS
shooting
Trouble-
820 000C Overflow exception error
820 000D UTLB miss exception error
820 0010 Allocation 0 error
820 0011 Allocation 1 error
820 0012 Allocation 2 error
820 0013 Allocation 3 error
820 0014 Allocation 4 error
820 0015 Allocation 5 error
820 00FF Non-initialization allocation error • CPU defective
• Local bus defective
• Controller board defective
820 0601 Read address exception error • CPU device error
820 0602 Write address exception error • Controller board defective
820 0605 System call exception error
820 0606 Break point exception error
820 0607 Illegal command exception error
820 060A Allocation 0 mask exception error • CPU device error
820 060B Allocation 1 mask exception error • ASIC device error
820 060C Allocation 2 mask exception error • Controller board defective
820 060D Allocation 3 mask exception error
820 060E Allocation 4 mask exception error
820 0610 CPU timer 2 allocation set error • CPU device error
• Controller board defective
820 0612 ASIC allocation error • ASIC device error
• Controller board defective
• Peripheral device defective
820 06FF CPU master clock error • CPU device error
• Error in CPU initialization data (ASIC
error)
• Controller board defective
4-33
SERVICE CALL CONDITIONS 26 April, 2002
4-34
26 April, 2002 BLOWN FUSE CONDITIONS
shooting
Trouble-
4.6 COMMON PROBLEMS
Problem Check Inspect, Clean, Replace
Dirty Copies Fusing Unit Pressure roller
Jam – Fusing Unit Fusing Unit Hot roller
Jam – Fusing Unit Fusing Unit Hot roller strippers
Jam – Original ADF Pick-up, paper feed, separation rollers
Lines (black or white) Around the Drum Cleaning blade, cleaning brush
Misfeed – Fusing Unit Fusing Unit Hot roller
Offset Fusing Unit Hot roller
Poor separation Transfer Belt Unit Transfer belt, transfer belt cleaning blade
SC300 ~ SC306 Around the Drum Charge corona wire, charge corona grid,
charge corona wire cleaner.
Skew – Original ADF Pick-up, paper feed, separation rollers
Toner on transfer belt Transfer Belt Unit Transfer belt, transfer belt cleaning blade
Wrinkling Fusing Unit Pressure roller
4-35
26 April, 2002 SERVICE PROGRAM MODE
5. SERVICE TABLES
5.1 SERVICE PROGRAM MODE
5.1.1 SERVICE PROGRAM MODE OPERATION
The service program (SP) mode is used to check electrical data, change modes,
and adjust values.
!CAUTION
Never turn off the main power switch when the power LED is lit or flashing.
To avoid damaging the hard disk or memory, press the operation power
switch to switch the power off, wait for the power LED to go off, and then
switch the main power switch off.
Service
Tables
2. On the operation panel keypad, press #$%.
3. Hold down Clear/Stop & for more than 3 seconds.
The Copy SP or PM Counter items are displayed. If the printer or
scanner/printer option is installed, the Printer SP and Scanner SP items are
also available.
4. Press Copy SP.
5. To exit the SP mode, just press Exit in the upper right corner of the SP mode
screen.
5-1
SERVICE PROGRAM MODE 26 April, 2002
Direct Entry
SP5831 (Initial Setting Clear) an executable SP that initializes the User Tools
settings, can be executed immediately by just entering the numbers.
1. Press ()*#.
2. Press Enter +.
3. Press “Execute” on the touch panel.
If you know all seven digits of the SP code, enter the seven numbers and press
Execute.
However, if you do not know all the numbers, enter only the first four numbers of
the seven-digit SP and press Enter +. The display goes immediately to the first
SP of that group. Then you can use the buttons to browse to the desired selection.
5-2
26 April, 2002 SERVICE PROGRAM MODE
SP3XXX
Line
SP4XXX
(6) (7) (8) (9)
SP5XXX Line 21
SP6XXX
Page Initial 0 (10)
SP7XXX
Group Prev Page Next Page
SP8XXX
B064S500.WMF
Service
Tables
Opens all SP groups and sublevels.
(2): Close All.
Closes all open groups and sublevels and restores the initial SP mode display.
(3): Copy Window.
Opens the copy window (copy mode) so you can make test copies. To return to the SP
mode screen, press SP Mode (highlighted) in the copy window.
(4): SP Direct.
Enter the SP code directly with the number keys if you know the SP number, then press
+. (SP Direct must be highlighted before you can enter the number. Just press SP
Direct if it is not highlighted.)
(5): Exit.
Press twice to leave the SP mode and return to the copy window to resume normal
operation.
(6): SPnxxx.
Press any group number to open a list of SP codes and titles for that group. For
example, to open the SP code list for SP1-nnn, press SP1XXX. If an SP has sublevels, it
is marked with a right pointing triangle.
(7): Group.
Press to scroll the display to the previous or next group.
(8): Page.
Press to scroll to the previous or next display in segments the size of the screen display
(page).
(9): Line.
Press to scroll the display to the previous or next line, line by line.
(10): Prev Page or Next Page.
Press to move the highlight on the left to the previous or next selection in the list.
5-3
RESETS 26 April, 2002
5.2 RESETS
5.2.1 MEMORY ALL CLEAR: SP5801
Before shipping, the SP mode data settings are printed in an SMC Report and
attached to the exposure glass of the machine for your reference. Store this report
in a safe place (next to the toner collection bottle, for example). It is a list of all the
SP initial settings. Refer to this list if you need to initialize one or more SPs. The
initial SP settings are also written in the SP mode tables at the end of this section.
As a rule, you should always print an SMC Report before initializing or adjusting
the SP settings. The SMC Report provides a concise list of all the SP commands
and their current settings. The report can be used for reference if the service
manual is not available.
Executing Memory All Clear resets all the settings stored in the NVRAM to their
default settings except the following:
5-4
26 April, 2002 RESETS
4. Press Execute, then follow the prompts on the display to complete the
procedure.
5. Make sure that you perform the following settings:
• Execute SP2115 – Laser Beam Pitch Adjustment
• Do the printer and scanner registration and magnification adjustments
(☛ Section 3 “Copy Adjustments”).
• Do the touch screen calibration (☛ Section 3 “Touch Screen Calibration”).
• Referring to the SMC data lists, re-enter any values, which had been
changed from their factory settings.
• Execute SP 3001 002 – ID Sensor Initial Setting
6. Check the copy quality and the paper path, and do any necessary adjustments.
Service
Tables
The software can be rebooted when the machine hangs up. Use the following
procedure.
Turn the main power switch off and on.
-or-
Press and hold down ! + together for over 10 seconds. When the machine
beeps once, release both buttons. After “Now loading. Please wait” is displayed for
a few seconds, the copy window will open. The machine is ready for normal
operation.
5-5
TEST PATTERN PRINTING 26 April, 2002
5-6
26 April, 2002 TEST PATTERN PRINTING
Service
Tables
15 Trimming Area
16 Bandwidth (Vertical)
17 Bandwidth (Horizontal)
18 Auto Create Vertical 1-dot Line (Main Scan)
19 Auto Create Horizontal 1-dot Line (Sub Scan)
20 Auto Create Vertical 2-dot Line (Main Scan)
21 Auto Create Horizontal 2-dot Line (Sub Scan)
22 Auto Create 1-dot Independent Dots
23 Auto Create Grid 1-dot Line
24 Auto Create Argyle
25 Auto Create Argyle
26 Auto Create Grayscale Horiz. (20 mm)
27 Auto Create Grayscale Horiz. (40 mm)
28 Auto Create Grayscale Vertical (20 mm)
5-7
TEST PATTERN PRINTING 26 April, 2002
5-8
26 April, 2002 TEST PATTERN PRINTING
This test pattern is primarily used for design purposes, but it can also be used to
trace the source of problems beyond the IPU (in the application input or BICU)
which are causing poor print quality.
Service
Tables
3 Grayscale Horizontal (16-level 20 mm)
3. When you are prompted to confirm your selection, press Yes to select the test
pattern for printing.
4. Press Copy Window to open the copy window, then select the settings for the
test print (paper size, etc.)
5. Press Start ' twice (ignore the “Place Original” messages) to start the test
print.
6. Press SP Mode (highlighted) to return to the SP mode display.
7. Switch the machine off and on.
5-9
SOFTWARE UPDATE 26 April, 2002
If an error occurs during downloading, an error code appears. For full details on
these error codes and how to recover the machine, see ‘Troubleshooting –
Program Download’ (Section 4.1).
5-10
26 April, 2002 SOFTWARE UPDATE
Exit (0)
Service
Tables
B064S501.WMF
NOTE: 1) In the ROM number displays, the first line is the software number and
the second line is the version number.
2) The left column displays the current software and version numbers of
the software in the machine, and the column on the right displays the
same information for the data on the IC card.
6. Press the appropriate item on the touch-panel.
• For the GW controller, press System (1) and Copy (2) on the touch-panel, or
you can press # or , on the operation panel.
• For the BCU, press Engine (3) on the touch-panel, or you can press * on
the operation panel.
• To update all, press two buttons simultaneously.
B064S502.WMF
7. To start the installation, press Update (#) on the touch panel, or press + on
the operation panel.
8. The installation screen opens. As the installation progresses, the dashes on the
display are replaced by asterisks (****----)
9. When “Power Off/On” is displayed, switch the machine off and remove the IC
card.
5-11
SOFTWARE UPDATE 26 April, 2002
Forced Update
If the download does not complete normally and you cannot restart the installation
procedure, execute a forced installation.
1. Switch off the machine.
2. Remove the controller cover and set DIP SW1 to ON.
3. Make sure that the IC card is inserted correctly and switch the machine on.
4. Repeat from Step 5 of the previous section.
NOTE: If the IC card of a different machine is used by mistake to start the
installation, the operation panel will return a message: “Download
Error” or “No Matching Data”. Then the machine will log SC999.
5-12
26 April, 2002 SOFTWARE UPDATE
Service
Tables
2) You must wait until the Start key stops flashing red and starts flashing
green.
3) If a power failure occurs during downloading, E32 (Reboot After Card
Insert) is logged. Remove the IC card, switch off the machine. Insert the
card again and switch on the machine to restart downloading.
Printer Update
1. Switch the main power switch off.
2. Disconnect the ADF plug, remove the rear upper cover (" x2), then remove the
IC card slot cover (" x1).
3. With its A side facing up, insert the printer IC card into the slot.
4. Switch the machine on.
5. Wait for the update screen to open.
Press “Opt DIMM Prn (1)” then press Update (#).
When “Power Off/On” is displayed, the download is completed.
6. Switch the machine off, remove the IC card, then switch the machine on.
5-13
SOFTWARE UPDATE 26 April, 2002
Scanner Update
1. Switch the main power switch off.
2. Disconnect the ADF plug, remove the rear upper cover (" x2), then remove the
IC card slot cover (" x1).
3. With its A side facing up, insert the scanner IC card into the slot.
4. Switch the machine on.
5. Wait for the update screen to open.
Press “Opt DIMM Scn (1)” then press Update (#).
When “Power Off/On” is displayed, the download is completed.
6. Switch the machine off, remove the IC card, then switch the machine on.
NIB Update
1. Switch the main power switch off.
2. Disconnect the ADF plug, remove the rear upper cover (" x2), then remove the
IC card slot cover (" x1).
3. With its A side facing up, insert the NIB data IC card into the slot.
4. Switch the machine on.
5. Wait for the update screen to open.
Press “Network Support (1)” then press Update (#).
When “Power Off/On” is displayed, the download is completed.
6. Switch the machine off, remove the IC card, then switch the machine on.
5-14
26 April, 2002 SOFTWARE UPDATE
Service
Tables
7. Switch the machine off, remove the IC card, then switch the machine on.
The NVRAM download execution updates everything except the following SP
functions:
5-15
USER TOOLS 26 April, 2002
5-16
26 April, 2002 USER TOOLS
Service
Tray Paper Size: Tray 3 Number of Scanner Recalls
Tables
Paper Type: Bypass Tray Key Operator Tools
Paper Type: Tray 1 User Code Management
Paper Type: Tray 2 Key Counter Management
Paper Type: Tray 3 Key Operator Code
Cover Sheet Tray Display/Print Counter
Slip Sheet Tray 1 Display/Clear/Print Counter per User Code
Slip Sheet Tray 2 Address Book Management
Timer Setting Address Book: Program/Change/Delete
Auto Off Timer Group
Energy Saver Timer Address Book: Change Order
Panel Off Timer Address Book: Edit Title
System Reset Timer Address Book: Select Title
Copier/Document Server Auto Reset Timer Auto Delete File
Scanner Auto Reset Toner Delete All Files
Set Date Display Password with Stored File
Set Time Key Operator’s E-Mail Address
Weekly Timer Code AOF (Always On)
Weekly Timer: Monday
Weekly Timer: Tuesday
Weekly Timer: Wednesday
Weekly Timer: Thursday
Weekly Timer: Friday
Weekly Timer: Saturday
Weekly Timer: Sunday
5-17
USER TOOLS 26 April, 2002
5-18
26 April, 2002 USER TOOLS
Service
Tables
Stamp Format: PRELIMINARY Rotate Sort: Auto Paper Continue
Stamp Format: For Internal Use Only Auto Sort
Stamp Format: CONFIDENTIAL Memory Full Auto Scan Restart
Stamp Format: DRAFT Select Stapling Position (Top Left)
User Stamp Select Stapling Position (Bottom Left)
Program/Delete Stamp Select Stapling Position (Top Right)
Stamp Position: 1 Select Stapling Position (Bottom Right)
Stamp Position: 2 Select Stack Position
Stamp Position: 3 Select Punch Type
Stamp Position: 4 Letterhead Setting
Stamp Format: 1 Eject Copy Face Up/Down in Glass Mode
Stamp Format: 2 Eject Copy Face Up/Down in Bypass
Stamp Format: 3 Mode
Stamp Format: 4
Date Stamp
Format
Font
Stamp Position
Stamp Setting
Size
Superimpose
5-19
USER TOOLS 26 April, 2002
5.5.4 PRINTER
Paper Input
Bypass Paper Size
List/Test Print
Config. Page
Menu List
PCL Config./Font Page
PS Config./Font Page
Hex Dump
Maintenance
System
Print Error Report
Auto Continue
Memory Overflow
Job Separation
Memory Usage
Duplex
Quantity of Print Sets
Edge Smoothing
Spool Images
Resolution
Toner Saving
Reserved Job Waiting Time
Printer Language
Sub Paper Size
Page Size
Letterhead Setting
Edge to Edge Printing
Host Interface
I/O Buffer
I/O Timeout
5-20
26 April, 2002 USER TOOLS
5.5.5 SCANNER
Basic Settings
Program Change
Initial Setup
1~9
Delete
1~9
System Settings
Send/Store Correction Timeout
Compression (Black & White)
Compression (Gray Scale)
Sender’s Name Default
Max. E-Mail Size
Divide & Send E-Mail
E-Mail Information Language
Job Reset Time in Adding Original
Original Setting
Original Orientation Priority
Mixed Original Sizes Priority
Service
Tables
Switch to Batch
File Type Priority
Print & Delete Scanner Journal
Select Title
Subject Settings
Program Change
Delete
5.5.6 INQUIRY
Machine Repair
Telephone No.
Sales Representative
Serial No. of Machine
Telephone Number
Print Inquiry List
5.5.7 COUNTER
Total 000000
Print Counter List
5-21
SERVICE PROGRAM MODE TABLES 26 April, 2002
5-22
26 April, 2002 SERVICE PROGRAM MODE TABLES
SP Number/Name Function/[Setting]
1008* Duplex Fence Adjustment Adjusts the distance between front and rear
fences. A smaller value shortens the distance.
If the fences are too far apart, skewing may
occur in the duplex tray. If the fences are too
close, the paper may be creased in the duplex
unit.
[–4~+4/0/0.1 mm]
1103* Fusing Idling Adjusts the fusing idling time.
[0~900/70/1 s]
Increase this value when fusing on the 1st and
2nd copies is incomplete due to low room
temperature.
1104* Fusing Temperature Control Selects the fusing temperature control mode.
Off: On/Off control
On: Phase control
If power supply to the machine is unstable,
select Phase Control. The machine must be
switched off and on after this setting is
changed for the new setting to take effect.
Service
Phase control could interfere with radio or TV
Tables
reception.
1105* Fusing Temperature Adjustment Adjusts the fusing temperature of the hot roller
for plain paper, OHP or thick paper.
001 Normal [170~200/185/1 degree C]
003 OHP [170~200/165/1 degree C]
005 Thick Paper [170~200/190/1 degree C]
1106 Fusing Temperature Display Displays the temperature of the hot roller
detected by the thermistors.
1110* Platen Mode Paper Exit Selects the paper exit method for platen
mode.
[0~1/0/0 or 1]
0: Face down
1: Face up
1112 Auto Process Control Sets the temperature of the hot roller for auto
process control to start.
[70ο~150ο/140ο/1οC] DFU
1901* CPM Down Setting for Special Paper
001 Thick Paper Selects the speed (copies per minute) for
002 Tab Sheet copying on thick paper or tab sheets. A slower
speed ensures better fusing.
[0~4/2/1 step]
0: 25 cpm
1: 35 cpm
2: 40 cpm
3: 45 cpm
4: 55 cpm
This setting does not affect fusing
temperature.
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SERVICE PROGRAM MODE TABLES 26 April, 2002
SP Number/Name Function/[Setting]
1902* Fusing Web Motor Control
001 Fusing Web Used Area Displays the percentage of the web
Display/Setting consumption in 1% steps (0% ~ 100%). This
setting must be reset to zero after the web is
replaced.
[0~120%/0/1%]
002 Fusing Web Motor Adjusts the interval of copy operation time
Operation Interval (seconds) after which the web motor is driven.
[5~50/15/1 s]
003 Fusing Web Motor Adjusts the length of time that the web motor
Operation Time is driven.
[1~40/28/0.1 s] DFU
004 Web Near End Value Adjusts the timing of the web near end alert by
changing the amount of web that has been
used before the alert is triggered.
[0~100/90/1%]
005 Web Roll Coefficient Determines the coefficient of the web take-up
time from cleaning toner from the roller while
taking into consideration the take-up time for
web buckle. DFU
[10~20/12/1]
1903* Web Job End
001 Yes/No This determines whether the web motor is
driven at the end of a job.
[0~1/0/0 or 1]
0: Off
1: On
Enable when paper affected by too much
paper dust is causing copies to blacken.
002 Job End Condition At the end of a job, the web motor is driven if
the job lasted longer than the value of this SP
mode. Only valid if SP1903 001 is set to ‘On’.
[1~99/7/1s]
003 Job End Frequency If the web motor is driven at the end of a job,
this SP determines how many times the web
motor operation is executed.
[1~5/2/1]
1904 By-pass Tray Paper Size Selection
001 Minimum Size Calibrates the minimum paper width position
of the sensor (100 mm). Move the side fences
to the 100 mm position then press Start.
002 Maximum Size Calibrates the maximum paper width position
of the sensor (A3). Move the side fences to
the A3 position then press Start.
5-24
26 April, 2002 SERVICE PROGRAM MODE TABLES
SP Number/Name Function/[Setting]
1905* Thick Paper – By-pass Tray Adjusts the by-pass feed clutch operation for
thick paper.
On: 30 ms
Off:
This setting switches the by-pass feed clutch
on for 30 ms when the registration motor turns
on. It only happens when thick paper is
selected, to help this paper pass through the
registration rollers.
Service
Tables
5-25
SERVICE PROGRAM MODE TABLES 26 April, 2002
SP2-xxx Drum
SP Number/Name Function/[Setting]
2001* Charge Bias Adjustment
001 Applied Voltage for Image Adjusts the voltage applied to the grid plate
Processing during copying when auto process control is
off.
[–600~–1300/–1000/10V Steps]
After replacing the charge corona wire or the
drum, reset to the factory default setting.
002 ID Sensor Pattern: Adjusts the voltage applied to the grid plate
Adjustment when the ID sensor pattern is created.
[–600~–1300/–650/10V]]
003 Setting for Total Bias Adjusts the total current applied to the charge
Current corona wire. DFU
[–600~–1300/–1000/10µA]
004 Setting for Total Bias Adjusts the voltage applied to the grid plate
Current (With Auto during copying when auto process control is
Processing Control) on.
[–600~–1300/–600/10µA]
This voltage changes every time auto process
control starts up (every time the machine is
switched on).
005 Total Bias Grid Current: Adjusts the voltage applied to the grid plate
OHP when OHP mode is selected.
[–600~–1300/–700/10V]
Use this if there is a copy quality problem
when making OHP’s.
006 Total Bias Current: Photo Adjusts the voltage applied to the grid plate
when Photo mode is selected. DFU
[–1400~ –1600/–1600/10 µA]
2101* Printing Erase Margin These settings adjust the erase margin for the
leading, trailing, left, and right edges.
001 Leading Edge [0.0~9.0/3/0.1 mm]
Specification: 3±2 mm
002 Trailing Edge [0.0~9.0/3/0.1 mm]
Specification: 3±2 mm
003 Left Edge [0.0~9.0/2/0.1 mm]
Specification: 2±1.5 mm
004 Right Edge [0.0~9.0/2/0.1 mm]
Specification: 2±1.5 mm
2103* LD Power Adjustment Adjusts the laser to prevent uneven 1200 dpi
images.
001 LD0 Power Adjust Adjusts the power of each of the four laser
002 LD1 Power Adjust beams. DFU
003 LD2 Power Adjust [–127~+ 127/0/1] 1 = 1.1 µW
004 LD3 Power Adjust
005 LD0 Power Start/End
006 LD1 Power Start/End
007 LD2 Power Start/End
008 LD3 Power Start/End
5-26
26 April, 2002 SERVICE PROGRAM MODE TABLES
SP Number/Name Function/[Setting]
2104* Small Pitch Banding Reduction
001 Reduction Mode On/Off Switches on/off the setting that corrects
Setting:1200 dpi uneven images generated during 1200 dpi
printing.
[0~1/0/1 or 0] 1: On, 0: Off
Unevenness may appear in dot patterns or
narrowly spaced horizontal lines, i.e. some
areas may appear lighter or darker than
others.
002 Reduction Mode On: 1200 Adjusts the amount of correction for uneven
dpi Printing images generated during 1200 dpi printing.
[–20~+10/–8/1]
003 Reduction Mode On/Off: Switches on/off the setting that corrects
1200 dpi Copying uneven images generated during 1200 dpi
copying.
[0~1/1/1 or 0] 1: On, 0: Off
004 Reduction Mode On: 1200 Adjusts the amount of correction of uneven
dpi Copying image generated during 1200 dpi copying.
[–20~+10/0/1]
Service
2110 Test Mode dpi Adjusts the pixel density. Required for design
Tables
check, beam pitch adjustment for the test
pattern, etc. DFU.
2111 FCI Shade Detection
001 Matrix Size (>600 dpi) Allows shading detection if FCI (Fine
002 Threshold Value (>600 Character Adjustment) smoothing is on. With
dpi) this SP switched on, photos and painted areas
003 Matrix Size (<400 dpi) are detected, and FCI is not applied in these
004 Threshold Value (<400 areas. FCI is used for outputs in printer mode.
dpi) [0~1/1/0 or 1]
0: Off
1: On
2114* Binary Edge Processing Allows setting a parameter for binary edge
processing for the printer application with FCI
switched off. The value for this SP is enabled
only when the printer is initialized. In all other
cases, the data registered in the software are
enabled. This SP allows adjustment of image
quality if the desired effect cannot be achieved
with the default settings for edge processing.
However, some settings could cause defective
images on white paper.
001 Leading Edge Pixel Level [0~15/7/1]
(1200 dpi)
002 Trailing Edge Pixel Level [0~15/14/1]
(1200 dpi)
003 Continuous Pixel Level [0~15/15/1]
(1200 dpi)
004 Independent Dot Pixel [0~15/15/1]
Level (600 dpi)
005 Leading Edge Pixel Level [0~15/7/1]
(600 dpi)
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SERVICE PROGRAM MODE TABLES 26 April, 2002
SP Number/Name Function/[Setting]
2114* Binary Edge Processing
006 Trailing Edge Pixel Level [0~15/15/1]
(600 dpi)
007 Continuous Pixel Level [0~15/15/1]
(600 dpi)
008 Independent Dot Pixel [0~15/15/1]
Level (600 dpi)
2115 Main Scan Beam Pitch A label attached to the LD unit service part
Adjustment lists the correct settings. Refer to these
settings when adjusting the beam pitch for
LD0 to LD3.
001 Pitch Adjustment Between [0~999/106/1]
LD0 and LD1
002 Pitch Adjustment Between [0~999/212/1]
LD0 and LD2
003 Pitch Adjustment Between [0~999/317/x]
LD0 and LD2
2201* Development Bias Adjustment
001 Dev. Bias (Image) Adjusts the development bias for copying
when process control is off
[–700~–200/–600/10V]
Adjust as a temporary measure to
compensate for an aging drum until the old
drum can be replaced.
002 ID Sensor Pattern Adjusts the development bias used to create
the ID sensor pattern. DFU
[–700~–200/–380/10V]
This SP and SP2201 004 must be changed
together by the same amount.
003 OHP Adjusts the development bias for copying with
OHP sheets.
[–700~–200/–380/10V]
004 ID Sensor Pattern Dev. Adjusts the development potential to create
Potential the ID sensor pattern. DFU
[–700~–200/–380/10V]
This SP and SP2201 002 must be changed
together by the same amount.
005 Vb Scale Voltage Setting Sets the Vb target development bias voltage
(Vb). DFU
2207* Forced Toner Supply Rotates the toner bottle for 7 s to supply toner
to the toner supply unit. Press Start to force
toner supply.
Use to determine if toner supply is operating
correctly. If forcing toner supply with this SP
does not darken the image, then toner supply
is not operating correctly.
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26 April, 2002 SERVICE PROGRAM MODE TABLES
SP Number/Name Function/[Setting]
2208* Toner Supply Mode Selects the toner supply mode: Sensor
Control or Image Pixel Count.
[0~1/0/0 or 1]
0: Sensor Control
1: Pixel Count
Select Image Pixel Count only if the TD
sensor has failed and cannot be replaced
immediately, so that the customer can use the
machine. Return the setting to Sensor Control
after replacing the sensor.
2209* Toner Supply Rate Adjusts the toner supply rate.
[10~800/30/5 mg/s]
Increasing this value reduces the time the
toner supply clutch remains on. Use a lower
value if the user tends to make many copies
that have large areas of black.
2210* ID Sensor Pattern Interval Adjusts the time interval between making ID
sensor patterns onto the drum for Vsp/Vsg
detection.
[0~200/10/1]
Service
Tables
Reduce the interval for copies that contain a
high proportion of black.
2220* Vref Manual Setting Adjusts the TD sensor reference voltage
(Vref) manually.
[1.0~4.80V/4.00/0.01V]
Change this value after replacing the development unit with another one that
already contains toner. For example, when using a development unit from another
machine for test purposes, do the following:
1) Check the value of SP2-220 in both the machine containing the test unit and the
machine that you are going to move it to.
2) Install the test development unit, then input the VREF for this unit into SP2-220.
3) After the test, put back the old development unit, and change SP2-220 back to
the original value.
2223* Vt Display Displays the current TD sensor output voltage.
[0~5.0V/4.0V]
2301* Transfer Current Adjustment Adjusts the current applied to the transfer belt
during copying.
001 1st Copy [20~200/80/1 µA]
002 2nd Copy [20~200/80/1 µA]
003 By-pass Tray [20~200/75/1 µA]
004 Postcard (Japan Only) [20~200/165/1 µA]
005 Paper Interval [20~200/15/1 µA]
006 Tab Paper [20~200/75/1 µA]
007 Thick Paper: Front Side [20~200/120/1 µA]
008 OHP: Front Side [20~200/75/1 µA]
009 Tracing Paper: Front Side [20~200/120/1 µA]
010 Image Leading Edge [20~200/65/1 µA]
011 Image Trailing Edge [20~200/65/1 µA]
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SERVICE PROGRAM MODE TABLES 26 April, 2002
SP Number/Name Function/[Setting]
2506* Cont. Op. Time Cleaning Setting
001 Operation Setting Determines whether multiple copy jobs are
stopped at regular intervals for: 1) Stopping
and reversing the drum motor to clean the
cleaning blade edge, and 2) creating an ID
sensor pattern to correct toner density control.
[1~2/1/1 or 2]
1: No
2: Yes
The interval is set with SP2-506-2.
Use if the drum gets dirty or images get too
pale or too dark during a long job.
002 Time Setting Selects the interval at which multi-copy jobs
are stopped.
[1~100/15/1 min.]
2507* ID Sensor Pattern During Job
001 Operation Setting Determines whether an ID sensor pattern is
created during copy jobs.
[0~1/1/1]
0: Off
1: On
002 No. of Copies Selects the interval (number of copies)
between ID sensor patterns when 1 is
selected for SP2507 001
[0~10,000/100/1]
2801* TD Sensor Initial Setting Press the Start button to do the TD sensor
initial setting. This SP mode controls the
voltage applied to the TD sensor to make the
TD sensor output about 3.0 V.
When SP2967 is on, the TD sensor output is
set to about 2.5 V.
Execute this SP only after replacing the TD
sensor or the developer.
2803 Charge Cleaner Start Time Press Start to clean the charge corona wire
manually.
When copy density across the paper is
uneven, clean the wire with this mode.
2804 Charge Cleaning
001 Operation Mode Determines whether the charge corona wire is
cleaned at regular intervals.
[0~1/1/1]
1: Yes
0: No
The time interval between cleaning is set with
SP2804 002.
002 Number of Sheets Sets the interval (number of sheets printed)
between charge corona wire cleanings.
[100~10,000/5000/100]
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26 April, 2002 SERVICE PROGRAM MODE TABLES
SP Number/Name Function/[Setting]
2902 Test Pattern
001 IPU Test Pattern: Front Produces a scan test pattern in place of data
Side scanned from the front side (CCD!SBU) of
an original. (☛ 5-6)
002 IPU Test Pattern: Back Produces a scan test pattern in place of data
Side scanned from the back side (CIS!SBU) of an
original. (☛ 5-6)
003 Printing Test Pattern Produces the printer test patterns. (☛ 5-8)
004 IPU Printing Test Pattern Produces test patterns in place of scan image
data. (☛ 5-9)
2906* TD Sensor Control Voltage and Check
001 TD Sensor Control Adjustment mode for production. DFU
Voltage Setting [4.0~12.0/9.7/0.1]
002 Automatic Adjustment Displays the TD sensor data stored when
Setting SP2801 (TD Sensor Initial Settings) is
executed.
2909* Main Scan Magnification
001 Copy Adjusts magnification in the main scan
Service
Tables
direction for copying.
[–2.0~+2.0/0/0.1%]
002 Printer Adjusts magnification in the main scan
direction for printing from a computer.
[–2.0~+2.0/0/0.1%]
2910* Writing Sub Scan Magnification Adjusts magnification in the sub scan direction
for copying.
[–1.0~+1.0/0.0/0.1%]
2912* Drum Reverse Rotation
001 Rotation Amount Sets the length of time the drum is reversed to
clean the drum cleaning blade.
[0~10/2/1]
To calculate the actual time of reverse
rotation, multiply the selected value by the 15
ms.
002 Rotation Interval Determines the frequency of drum reverse
rotation for blade cleaning.
[0~6/0/1 min.]
2920* LD Off Check Checks whether the LD turns off or on when
the front door is opened. DFU
0: On
1: Off
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SERVICE PROGRAM MODE TABLES 26 April, 2002
SP Number/Name Function/[Setting]
2930* Transfer Idle Cleaning When resolution changes from 400 to 600
dpi, the LD writes a pattern on the drum.
Toner is applied, and this must be cleaned
off the belt. This SP mode determines
whether bias is applied to the transfer belt
cleaning bias roller at this time. DFU
[0/1]
0: Off
1: On
Switching this function on adds 3 s to the job
time.
2931* Transfer Current On/Off Timing: LCT
001 La1 Adjusts on transfer current ON timing for front
side copying.
[–30~+30/0/1 mm]
002 La1f Adjusts the area where the transfer is applied
for the leading edge during front side copying.
[0~+20/0/1 mm]
003 Lc1r Adjusts the area where the transfer current is
applied for the trailing edge during front side
copying.
[0~+20/0/1 mm]
004 Lc1 Adjusts the transfer current OFF timing for
front side copying.
[–30~+30/0/1 mm]
005 La2 Adjusts on transfer current ON timing for back
side copying.
[–30~+30/0/1 mm]
006 La2f Adjusts the area where the transfer current is
applied for the leading edge during front side
copying.
[0~+20/0/1 mm]
007 Lc2r Adjusts the area where the transfer current is
applied for the trailing edge during back side
copying.
[0~+20/0/1 mm]
008 Lc2 Adjusts the transfer current OFF timing for
back side copying.
[–30~+30/0/1 mm]
009 La3 Adjusts the transfer current ON timing for
copying from the LCT.
[–30~+30/0/1 mm]
010 La3f Adjusts the transfer current OFF timing for
copying from the LCT.
[–30~+30/0/1 mm]
011 Lc3r Adjusts the transfer current ON timing for
copying with thick paper from the LCT.
[–30~+30/0/1 mm]
012 Lc3 Adjusts the transfer current OFF timing for
copying with thick paper from the LCT.
[–30~+30/0/1 mm]
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26 April, 2002 SERVICE PROGRAM MODE TABLES
SP Number/Name Function/[Setting]
2932* Transfer Current On/Off Timing: Tray 1
001 La1 Adjusts on transfer current ON timing for front
side copying.
[–30~+30/0/1 mm]
002 La1f Adjusts the area where transfer current is
applied for the leading edge during front side
copying.
[0~+20/0/1 mm]
003 Lc1r Adjusts the area where transfer current is
applied for the trailing edge during front side
copying.
[0~+20/0/1 mm]
004 Lc1 Adjusts the transfer current OFF timing for
front side copying.
[–30~+30/0/1 mm]
005 La2 Adjusts on transfer current ON timing for back
side copying.
[–30~+30/0/1 mm]
006 La2f Adjusts the transfer current for the leading
Service
Tables
edge during front side copying.
[0~+20/0/1 mm]
007 Lc2r Adjusts the transfer current for the trailing
edge during back side copying.
[0~+20/0/1 mm]
008 Lc2 Adjusts the transfer current OFF timing for
back side copying.
[–30~+30/0/1 mm]
090 La3 Adjusts the transfer current ON timing for
copying from the by-pass tray.
[–30~+30/0/1 mm]
010 La3f Adjusts the transfer current OFF timing for
copying from the by-pass tray.
[–30~+30/0/1 mm]
011 Lc3r Adjusts the transfer current ON timing for
copying with thick paper from the by-pass
tray.
[–30~+30/0/1 mm]
012 Lc3 Adjusts the transfer current OFF timing for
copying with thick paper from the by-pass
tray.
[–30~+30/0/1 mm]
2933* Transfer Current On/Off Timing: Tray 2
001 La1 Adjusts on transfer current ON timing for front
side copying.
[–30~+30/0/1 mm]
002 La1f Adjusts the area where transfer current is
applied for the leading edge during front side
copying.
[0~+20/0/1 mm]
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SERVICE PROGRAM MODE TABLES 26 April, 2002
SP Number/Name Function/[Setting]
2933* Transfer Current On/Off Timing: Tray 2
003 Lc1r Adjusts the area where transfer current is
applied for the trailing edge during front side
copying.
[0~+20/0/1 mm]
004 Lc1 Adjusts the transfer current OFF timing for
front side copying.
[–30~+30/0/1 mm]
005 La2 Adjusts on transfer current ON timing for back
side copying.
[–30~+30/0/1 mm]
006 La2f Adjusts the area where transfer current is
applied for the leading edge during front side
copying.
[0~+20/0/1 mm]
007 Lc2r Adjusts the area where the transfer current is
applied for the trailing edge during back side
copying.
[0~+20/0/1 mm]
008 Lc2 Adjusts the transfer current OFF timing for
back side copying.
[–30~+30/0/1 mm]
009 La3 Adjusts the transfer current ON timing for
copying from the by-pass tray.
[–30~+30/0/1 mm]
010 La3f Adjusts the transfer current OFF timing for
copying from the by-pass tray.
[–30~+30/0/1 mm]
011 Lc3r Adjusts the transfer current ON timing for
copying with thick paper from the by-pass
tray.
[–30~+30/0/1 mm]
012 Lc3 Adjusts the transfer current OFF timing for
copying with thick paper from the by-pass
tray.
[–30~+30/0/1 mm]
2934* Transfer Current On/Off Timing: Tray 3
001 La1 Adjusts on transfer current ON timing for front
side copying.
[–30~+30/0/1 mm]
002 La1f Adjusts the area where transfer current is
applied for the leading edge during front side
copying.
[0~+20/0/1 mm]
003 Lc1r Adjusts the area where transfer current is
applied for the trailing edge during front side
copying.
[0~+20/0/1 mm]
004 Lc1 Adjusts the transfer current OFF timing for
front side copying.
[–30~+30/0/1 mm]
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26 April, 2002 SERVICE PROGRAM MODE TABLES
SP Number/Name Function/[Setting]
2934* Transfer Current On/Off Timing: Tray 3
005 La2 Adjusts on transfer current ON timing for back
side copying.
[–30~+30/0/1 mm]
006 La2f Adjusts the area where transfer current is
applied for the leading edge during front side
copying.
[0~+20/0/1 mm]
007 Lc2r Adjusts the area where transfer current is
applied for the trailing edge during back side
copying.
[0~+20/0/1 mm]
008 Lc2 Adjusts the transfer current OFF timing for
back side copying.
[–30~+30/0/1 mm]
009 La3 Adjusts the transfer current ON timing for
copying from the by-pass tray.
[–30~+30/0/1 mm]
010 La3f Adjusts the transfer current OFF timing for
Service
Tables
copying from the by-pass tray.
[–30~+30/0/1 mm]
011 Lc3r Adjusts the transfer current ON timing for
copying with thick paper from the by-pass
tray.
[–30~+30/0/1 mm]
012 Lc3 Adjusts the transfer current OFF timing for
copying with thick paper from the by-pass
tray.
[–30~+30/0/1 mm]
2935* Transfer Current On/Off Timing: Tray 4 Japan Only
001 La1 Adjusts on transfer current ON timing for front
side copying.
[–30~+30/0/1 mm]
002 La1f Adjusts the area where transfer current is
applied for the leading edge during front side
copying.
[0~+20/0/1 mm]
003 Lc1r Adjusts the area where transfer current is
applied for the trailing edge during front side
copying.
[0~+20/0/1 mm]
004 Lc1 Adjusts the transfer current OFF timing for
front side copying.
[–30~+30/0/1 mm]
005 La2 Adjusts on transfer current ON timing for back
side copying.
[–30~+30/0/1 mm]
006 La2f Adjusts the area where transfer current is
applied for the leading edge during front side
copying.
[0~+20/0/1 mm]
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SERVICE PROGRAM MODE TABLES 26 April, 2002
SP Number/Name Function/[Setting]
2935* Transfer Current On/Off Timing: Tray 4 Japan Only
007 Lc2r Adjusts the area where transfer current is
applied for the trailing edge during back side
copying.
[0~+20/0/1 mm]
008 Lc2 Adjusts the transfer current OFF timing for
back side copying.
[–30~+30/0/1 mm]
009 La3 Adjusts the transfer current ON timing for
copying from the by-pass tray.
[–30~+30/0/1 mm]
010 La3f Adjusts the transfer current OFF timing for
copying from the by-pass tray.
[–30~+30/0/1 mm]
011 Lc3r Adjusts the transfer current ON timing for
copying with thick paper from the by-pass
tray.
[–30~+30/0/1 mm]
012 Lc3 Adjusts the transfer current OFF timing for
copying with thick paper from the by-pass
tray.
[–30~+30/0/1 mm]
2936* Transfer Current On/Off Timing: By-pass
001 La1 Adjusts on transfer current ON timing for front
side copying.
[–30~+30/0/1 mm]
002 La1f Adjusts the area where transfer current is
applied for the leading edge during front side
copying.
[0~+20/0/1 mm]
003 Lc1r Adjusts the area where transfer current is
applied for the trailing edge during front side
copying.
[0~+20/0/1 mm]
004 Lc1 Adjusts the transfer current OFF timing for
front side copying.
[–30~+30/0/1 mm]
005 La2 Adjusts on transfer current ON timing for back
side copying.
[–30~+30/0/1 mm]
006 La2f Adjusts the area where transfer current is
applied for the leading edge during front side
copying.
[0~+20/0/1 mm]
007 Lc2r Adjusts the area where transfer current is
applied for the trailing edge during back side
copying.
[0~+20/0/1 mm]
008 Lc2 Adjusts the transfer current OFF timing for
back side copying.
[–30~+30/0/1 mm]
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26 April, 2002 SERVICE PROGRAM MODE TABLES
SP Number/Name Function/[Setting]
2936* Transfer Current On/Off Timing: By-pass
009 La3 Adjusts the transfer current ON timing for
copying from the by-pass tray.
[–30~+30/0/1 mm]
010 La3f Adjusts the transfer current OFF timing for
copying from the by-pass tray.
[–30~+30/0/1 mm]
011 Lc3r Adjusts the transfer current ON timing for
copying with thick paper from the by-pass
tray.
[–30~+30/0/1 mm]
012 Lc3 Adjusts the transfer current OFF timing for
copying with thick paper from the by-pass
tray.
[–30~+30/0/1 mm]
013 La4 Adjusts the transfer current OFF timing for
copying from the by-pass tray.
[–30~+30/0/1 mm]
014 La4f Adjusts the transfer current OFF timing for
Service
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copying from the by-pass tray.
[–30~+30/0/1 mm]
015 Lc4r Adjusts the transfer current OFF timing for
copying from the by-pass tray.
[–30~+30/0/1 mm]
016 Lc4r Adjusts the transfer current OFF timing for
copying from the by-pass tray.
[–30~+30/0/1 mm]
2940* Reface Mode Determines whether a blade bend prevention
pattern is created during creation of the ID
sensor pattern. This setting sets the pattern
count. DFU
[0~100/6/1]
Increase the setting if the rotation of the drum
is not smooth, i.e. when drum rotation is
generating noise.
2961 Developer Adjust Mode DFU
2962 Adjustment of Drum Conditions Manually executes a process control.
However, this only works if process control is
enabled with SP3901, and if the fusing
temperature is less than 100°C.
2963 Installation Mode Use the keyboard display to enter the lot
number of the developer. (The lot number is
embossed on the top edge of the developer
pack.)
Press Execute to initialize the developer and
force toner supply to the toner hopper at
machine installation.
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SERVICE PROGRAM MODE TABLES 26 April, 2002
SP Number/Name Function/[Setting]
2964* Transfer Cleaning Blade Forming
001 Pattern Interval Setting Selects the interval for application of a strip of
toner across drum and transfer belt to prevent
the drum cleaning blade and belt cleaning
blade from sticking and bending against the
drum or belt.
[0~100/0/1 copy] DFU
If set to zero, then no pattern is created.
002 Pattern Light Amount Adjusts the intensity of light that is used to
Setting create the blade protection pattern.
[0~4/2/1] DFU
003 Transfer Current On/Off Determines whether transfer current is
Setting switched on or off while the blade protection
pattern is created. DFU
Off: Toner is applied to the entire cleaning
area and drum cleaning blade.
2965* Toner Pump System Adjustment DFU
001 Toner Consumption for [0~100/3/1 g] DFU
First Rotation
002 Toner Consumption After [0~100/3/1 g] DFU
First Rotation
003 Pump Clutch On Time [0~5/2/1 s] DFU
004 Pump Motor On Time [0~20/6/1 s] DFU
005 Toner Consumed: Rev. [0~50/30/1 g] DFU
Returning to First
006 Amount of Toner DFU
Consumed Display
2966* Drum Conditions: Periodic Adjustment
001 On/Off Determines whether auto process control is
adjusted and corona wire cleaning is executed
at a prescribed interval.
[On/Off]
When this setting is on, auto process control
and wire cleaning are done automatically (1)
when the main switch has not been switched
off for 24 hours, and (2) after every copy job.
002 Time Setting Sets the time interval between automatic
adjustments after SP2966 001 is switched on.
[1~24/24/1 hour]
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26 April, 2002 SERVICE PROGRAM MODE TABLES
SP Number/Name Function/[Setting]
2967* Auto Image Density Adjustment Determines whether the amount of toner is
Mode checked during auto process control with only
the TD sensor. With this feature on, the
machine uses the TD sensor only.
[On/Off]
During auto process control execution after
the main switch is turned on, the toner amount
in the development unit is normally checked
and adjusted using the ID sensor. However, in
some environments, such as where there
could be traces ammonia in the air, copies
could appear dirty or too dark because the ID
sensor reading is not reliable.
2968 Toner Exit Mode Press Execute to force used toner into the
toner collection bottle. Blank paper will feed
for about 60 s with the transfer belt released.
2969* Toner Bottle: Revolution Count
001 Copy Count Setting Sets the standard number of copies by using
the number of toner bottle rotations. DFU
[50~500/100/1]
Service
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002 Count Reset Resets the toner bottle rotation count. DFU
003 Copy Count Display 1 Used to confirm the number of toner bottle
rotations.
[0~10K/0]
2970* 001 Transfer Belt Resistance: Uses the interval between sheets to measure
Disp. Current Value the resistance of the transfer belt and displays
this value (Ω).
Very High → 190 ← High → 90 ← Standard
→ 25 ← Low → 15 ← Very Low
2971* Trans. Interval Output
001 Voltage Displays the measurement condition of the
002 Current value in SP2970.
2972* Toner Bottle Cool. Fan Drive Switches fan control On/Off.
Control Off: The toner bottle fan switches off when
the machine is powered off and when the
machine enters the night mode.
On: Toner bottle fan remains on.
Switch on in an extremely hot environment to
prevent the toner from overheating and
clumping.
5-39
Edited by Foxit Reader
Copyright(C) by Foxit Software Company,2005-2007
For Evaluation Only.
SERVICE PROGRAM MODE TABLES 26 April, 2002
SP3xxx Processing
SP Number/Name Function/[Setting]
3001* ID Sensor Initial Setting
001 ID Sensor PWM Setting Recovers the machine when an SC is logged
because the ID Sensor Initial Setting is not
done after doing an NVRAM Clear or
replacing the NVRAM. Reset this SP to the
factory setting in this case.
[0~255/90/1]
002 ID Sensor Initialization Performs the ID sensor initial setting. The ID
sensor output for the bare drum (VSG) is
adjusted to 4.0 ± 0.2V.
Press Start.
This SP mode should be performed after:
(1) replacing or cleaning the ID sensor, (2)
replacing the NVRAM, (3) clearing NVRAM,
(4) Replacing the BICU board
3103* ID Sensor Output Display
001 Vsg Displays the current value of the ID sensor
output after checking the bare drum surface.
002 Vsp Displays the current value of the ID sensor
output after checking the ID sensor pattern
image
003 Vsdp Displays the current value of the ID sensor
output immediately after Vsp is output when
the charge potential drops. This reading is
used to test and determine characteristics for
design.
If the ID sensor output is abnormal, an SC is logged and the displays change:
1) SC350 01 logged: Vsp/Vsg/Vsdp = 0.00/0.00/0.00
2) SC350 02 logged: Vsp/Vsg/Vsdp = 5.00/5.00/5.00
3) SC350 03 logged: Vsp/Vsg/Vsdp = 0.01/0.01/0.01
3901* Auto Process Control On/Off Determines whether the machine checks and
Setting corrects the drum potential (Vd) and LD power
when the fusing temperature is lower than
100°C at power-on.
[On/Off]
This setting attempts to change the Vd setting
consistent with the OPC, the charge corona
unit, and environment to improve the reliability
of the system.
3902* Drum Condition Display
001 Auto Process Control Displays whether auto process control is
On/Off switched on or off (0:Off, 1:On)
When auto processing control is set on,
displays only when the potential sensor is
calibrated correctly. Auto process control is
not executed when this SP is switched off.
0: Off
1: On
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26 April, 2002 SERVICE PROGRAM MODE TABLES
SP Number/Name Function/[Setting]
3902* Drum Condition Display
002 Vd Displays drum dark potential, the standard
potential, electrical potential of the black areas
after exposure.
003 Vh Displays standard halftone drum potential,
used for laser power adjustment.
004 Vg Displays the charge grid voltage resulting from
the latest Vd adjustment.
005 LD Level Displays the LD power correction value as a
result of the latest Vh adjustment.
006 ID Sensor Pattern Displays the latest drum surface voltage
Potential (Back) measured on the ID sensor pattern.
007 Vql Displays the drum potential after quenching.
008 Vl Displays the standard electrical potential of
white areas on the drum after exposure.
3903* Drum Rotation Time Extension Switch this setting on to reduce the
On/Off occurrence of out-of-focus copy images when
the machine is used immediately after power-
on.
Service
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[On/Off]
If On is selected, after auto process control
calibrates its initial settings, the drum
continues to rotate until the fusing unit
reaches its operation temperature.
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SERVICE PROGRAM MODE TABLES 26 April, 2002
SP4-xxx Scanner
SP Number/Name Function/[Setting]
4008* Scanner Sub Scan Magnification Fine adjusts the magnification in the sub scan
direction for scanning by changing the speed
of the scanner motor.
[–0.9~+0.9%/0/0.1%]
Setting a lower value reduces the speed of the
motor and lengthens the image in the sub
scan direction (direction of paper feed).
Setting a higher value increases the speed of
the motor speed and shortens the image in
the sub scan direction.
4010* Scanner Leading Edge Adjust the registration of the leading edge for
Registration scanning in the sub scan direction.
[–0.9~+0.9/0/0.1%]
This setting ensures that the point where the
original strikes the registration roller matches
the point where the F-GATE signal will trigger
the start of scanning in the main scan
direction.
Setting a larger value shifts the image away
from the leading edge, and a smaller value
shifts the image toward the leading edge.
4011* Scanner Side-to-Side Registration Adjusts the side-to-side registration for
scanning in the main scan direction across the
page.
[–0.6~+0.6/0/0.1%]
Setting a negative value shifts the image
toward the left edge, and setting a positive
value shifts the image toward the right edge.
4012* Scanner Erase Margin These settings adjust the margins (erase
margins) of the scanned area on the sheet.
The leading, trailing, right, and left margins
can be set independently.
001 Leading Edge [0~0.9/0.5/0.1 mm]
002 Trailing Edge
003 Right
004 Left
4013 Scanner Free Run Switches on/off a scanner free run.
[1:Start, 0:Stop]
The scanning area is A3.
001 Scanner Free Run: Lamp Performs a scanner free run with the exposure
On lamp on.
002 Scanner Free Run: Lamp Performs a scanner free run with the exposure
Off lamp off.
4016* White Board Read Adjust
001 Read Start Position Adjusts the start position for reading the
standard white board.
[–9~+9/0/1]
002 Read Width Adjusts the width of the area read on the
standard white board.
[–9~+9/0/1]
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26 April, 2002 SERVICE PROGRAM MODE TABLES
SP Number/Name Function/[Setting]
4018 Scanner Optical Axis Adjust
001 Adjust Display Switches on the mode for scanner optical
adjustment mode. DFU
[–2~+2/0/1]
002 Adjust Display Displays the result after adjusting SP4018 001
DFU
003* Read Position Set Allows adjustment of the scanning position for
free runs by changing the scanning stop
position if the exposure glass is dirty and
producing black lines. The default is set with
SP4018 001. Adjusting this SP changes the
leading edge registration and affects the
setting of SP6006 003 for the ADF.
[–4~+4/0/1]
004 Read Position Set Start If 003 is adjusted, press Execute to force the
change to take effect on the main machine.
4019* Scanner HP View Position Use to display the status of each after SC120,
Display SC121, SC122, or SC123 is logged. (These
are scanner HP sensor errors.)
Service
0: Normal
Tables
1: Abnormal
Bit 0: Sensor OFF at start of high-speed return
operation.
Bit 1: Remains ON after return.
Bit 2: Remains ON during return.
Bit 3: Does not switch OFF during forward
motion
Bit 4: Switches ON at return
Bit 5: Scanner HP detection is out of position.
4301 APS Sensor Output Display Displays the APS sensor output signals when
an original is placed on the exposure glass. If
a non-standard size is placed on the glass,
asterisks (*) are displayed.
4303* APS A5 Size Detection Selects whether or not the copier determines
that the original is A5/HLT size when the APS
sensor does not detect the size.
[0~3/0/1]
0: Not detected
1: A5 length/51/2" x 81/2"
2: Not detected
3: A5 length/51/2" x 81/2"
If "A5 length/51/2" x 81/2" is selected, paper
sizes that cannot be detected by the APS
sensors are regarded as A5 lengthwise or
51/2" x 81/2". If "Not detected" is selected,
"Cannot detect original size" will be displayed.
If not using 8 k and 16 k paper, select “0” or
“1”. If using 8 k and 16 k paper, select “2” or
“3”.
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SERVICE PROGRAM MODE TABLES 26 April, 2002
SP Number/Name Function/[Setting]
4600* Read SBU ASIC ID Displays the SBU ID code confirmed by
reading the SBU after the SBU adjusts
automatically at power on.
[0~FFFFh/B550h]
4601* SBU PLL Adjustment Adjusts the PLL bandwidth. DFU
[0~FFFFh/2862h]
4605 Scanner Adjustment
001* Flag Display Displays a flag to indicate whether density
control adjustment was executed with the
standard white board for the CCD.
[0~1/1/1]
0: Not executed.
1: Executed
002 Start Starts the density adjustment for the CCD
using the standard white board. Place 5
sheets of A3 plain paper on the exposure
glass, then press Execute. A message is
displayed to indicate the success or failure of
the adjustment.
4610* White Level Adj: Next Displays the value read from the standard
white board after density adjustment. DFU
[0~255/0/1]
4613* White Level Adj.: Previous DFU
Normal
4616* White Level Adj.: Factory DFU
4624* Read Offset Data
001 FE ch DFU
002 F0 ch DFU
003 LE ch DFU
004 LO ch DFU
4632* Gain Adjustment
001 FE ch DFU
002 F0 ch DFU
003 LE ch DFU
004 LO ch DFU
4641* White Adjust Loop DFU
4646* SBU Adjustment Error Flag DFU
4647* SBU Hard Error Flag DFU
4662* Gain Adjustment Normally
001 FE ch DFU
002 F0 ch DFU
003 LE ch DFU
004 L0 ch DFU
4681* Gain Adjustment at Factory
001 FE ch DFU
002 F0 ch DFU
003 LE ch DFU
004 L0 ch DFU
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26 April, 2002 SERVICE PROGRAM MODE TABLES
SP Number/Name Function/[Setting]
4691* Read Shading Data
001 FE ch DFU
002 F0 ch DFU
003 LE ch DFU
004 L0 ch DFU
4700* Read CIS ASIC ID Reads and displays the ID of the CIS board at
power on.
0~FFh/0Ah
4701* Frequency Adjustment DFU
4702* Periodic Adjustment Setting DFU
4705 CIS Adjustment
001* Flag Display Displays whether density adjustment was
executed for the CIS, using the white roller.
0: Not executed
1: Executed
002 Start Starts the standard white density adjustment
for the CIS. Place 5 sheets of A3 on the
exposure glass, then press Execute. A
message is displayed to indicate the success
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or failure of the adjustment.
4713* CIS White Level Adjustment
001 White Roller DFU
002 White Document DFU
4716* CIS White Level Adjustment: Factory
001 White Roller DFU
002 White Document DFU
4732* CIS Gain Adjustment DFU
4735* CIS Read White Level DFU
4741* CIS White Adjust Loop DFU
4742* CIS White Roller Adjust Loop DFU
4745* CIS Adjustment Overflow Flag DFU
4747* CIS Adjustment Time Out Flag DFU
4762* CIS Gain Adjustment Normal
4765* CIS Standard White Level Adjustment: Normal
001 White Roller DFU
002 Standard White Original DFU
4781* CIS Gain Adjustment at Factory DFU
4901 Front Side Scan Correction
001* Shading Correction: Changes the AEREF (Automatic Exposure
AEREF Setting Reference) value used in shading correction
for the image scanned from the front side
(SBU). DFU
[0~63/0/1]
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SERVICE PROGRAM MODE TABLES 26 April, 2002
SP Number/Name Function/[Setting]
4901 Front Side Scan Correction
002 Front Shading Correction: Outputs the AEREF value used in shading
Shading Output Data correction for the image scanned from the
front side (SBU). DFU
0: Normal
1: Output
After setting 001, return to the Copy Window
and press Start to output. (The machine
automatically leaves SP mode.)
003* Front Digital AE: AEREF Changes the AEREF (Automatic Exposure
Setting Reference) value used in digital A/E
processing for the image data scanned from
the front side. DFU
[–63/–12/63]
004* Front Digital AE: Low Limit Sets the low limit at 120 for the value used in
digital A/E processing for the image data
scanned from the front side. DFU
0: No low limit
1: Low limit set
010* Front Scan Image Adj. Changes the density of front side (SBU)
Mode: Text scanned image data and the MTF.
011* Front Scan Image Adj. [0~3/0/1]
Mode: Photo 0: Normal
012* Front Scan Image Adj. 1: Low Level
Mode: Text/Photo 2: Medium Level
013* Front Scan Image Adj. 3: High Level
Mode: Pale
014* Front Scan Image Adj.
Mode: Generation
019* Front Scan Image Adj.
Mode: Setting
4902 Back Side Scan Correction
001* Back Shading Correction: DFU
AEREF Setting
002 Back Shading Correction: DFU
Shading Output Data
003* Back Digital AE: AEREF DFU
Setting
004* Back Digital AE: Low Limit DFU
010* Back Scan Image Adj. Changes the density of front side (SBU)
Mode: Text scanned image data and the MTF.
011* Back Scan Image Adj. [0~2/0/1]
Mode: Photo 0: Normal
012* Back Scan Image Adj. 1: Low Level
Mode: Text/Photo 2: Medium Level
013* Back Scan Image Adj. 3: High Level
Mode: Pale
014* Back Scan Image Adj.
Mode: Generation
019* Back Scan Image Adj.
Scan Select Mode
5-46
26 April, 2002 SERVICE PROGRAM MODE TABLES
SP Number/Name Function/[Setting]
4903* Image Quality Adjustment
001 Text Mode (25.0~55%) Adjusts the sharpness and texture of images
002 Text Mode (55.5~75.0% processed in Text mode.
003 Text Mode (75.5%~160%) [0~10/5/1]
004 Text Mode 0: Softest
(160.5~400.0%) 1: Soft Mode
2: ↑
3: ↑
4: ↑
5: Normal
6: ↓
7: ↓
8: ↓
9: Sharp Mode
10: Sharpest
005 Photo Mode Dithering Adjusts the sharpness and texture of images
(25.0~55%) processed in Photo mode with dithering
006 Photo Mode Dithering [0~6/3/1]
(55.5~75.0% 0: Softest
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007 Photo Mode Dithering 1: ↑
(75.5%~160%) 2: ↑
008 Photo Mode Dithering 3: Print Original Mode
(160.5~400.0%) 4: ↓
5: ↓
6: Sharpest
009 Photo Mode Error Adjusts the sharpness and texture of images
Diffusion (25.0~55%) processed in Photo mode with error diffusion.
010 Photo Mode Error [0~6/1/1]
Diffusion (55.5~75.0% 0 Softest
011 Photo Mode Error 1: Normal (Default)
Diffusion (75.5%~160%) 2: ↑
012 Photo Mode Error 3: ↑
Diffusion (160.5~400.0%) 4: ↑
5: Print Original Mode
6: Sharpest
013 Text/Photo Mode Adjusts the sharpness and texture of images
(25.0~55%) processed in Text/Photo mode.
014 Text/Photo Mode 0: Softest
(55.5~75.0% 1: Photo Priority
015 Text/Photo Mode 2: ↑
(75.5%~160%) 3: ↑
016 Text/Photo Mode 4 ↑
(160.5~400.0%) 5 Normal (Default)
6 ↓
7 ↓
8 ↓
9 Text Priority
10 Sharpest
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SERVICE PROGRAM MODE TABLES 26 April, 2002
SP Number/Name Function/[Setting]
4903* Image Quality Adjustment
017 Pale Mode (25.0~55%) Adjusts the sharpness and texture of images
018 Pale Mode (55.5~75.0% processed in Pale mode.
019 Pale Mode (75.5%~160%) [0~10/5/1]
020 Pale Mode 0: Softest
(160.5~400.0%) 1: Soft
2: ↑
3: ↑
4: ↑
5: Normal (Default)
6: ↓
7: ↓
8: ↓
9; Sharp
10: Sharpest
021 Generation Mode Adjusts the sharpness and texture of images
(25.0~55%) processed in Generation mode.
022 Generation Mode [0~10/5/1]
(55.5~75.0% 0: Softest
023 Generation Mode 1: Soft
(75.5%~160%) 2: ↑
024 Generation Mode 3: ↑
(160.5~400.0%) 4: ↑
5: Normal (Default)
6: ↓
7: ↓
8: ↓
9: Sharp
10: Sharpest
060 Independent Dot Erase: Sets the level for independent dot erasure.
Text Mode [0~14/0/1]
061 Independent Dot Erase: 0: Off
Photo Mode The higher the setting, the stronger the effect.
062 Independent Dot Erase:
Text/Photo Mode
063 Independent Dot Erase:
Pale Mode
064 Independent Dot:
Generation Mode
070 Background Erase: Text Sets the level for background erase.
Mode [0~255/0/1]
071 Background Erase: Photo 0: Off
Mode The higher the setting, the stronger the effect.
072 Background Erase:
Text/Photo Mode
073 Background Erase: Pale
Mode
074 Background Erase:
Generation Mode
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26 April, 2002 SERVICE PROGRAM MODE TABLES
SP Number/Name Function/[Setting]
4903* Image Quality Adjustment
080 Line Width Correction: Selects the level of line width correction for
Text Mode Select Text mode.
[0~8/1/1]
The higher the setting, the thicker the line.
081 Line Width Correction: Switches on line width correction in the main
Text Mode scan direction in text mode.
(Main Scan) 0: Line width correction OFF
1: Line width correction ON
082 Line Width Correction: Switches on line width correction in the sub
Text Mode scan direction in text mode.
(Sub Scan) 0: Line width correction OFF
1: Line width correction ON
083 Line Width Correction: Selects the level of line width correction for
Photo Mode Select photo mode.
[0~8/1/1]
The higher the setting, the thicker the line.
084 Line Width Correction: Switches on line width processing for the main
Photo Mode scan direction in photo mode.
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(Main Scan) 0: Line width correction OFF
1: Line width correction ON
085 Line Width Correction: Selects the level of line width processing for
Photo Mode sub scan direction in photo mode.
(Sub Scan) [0~8/1/1]
The higher the setting, the thicker the line.
086 Line Width Correction: Selects the level of line width processing for
Text/Photo Mode Select text/photo mode.
[0~8/4/1]
The higher the setting, the thicker the line.
087 Line Width Correction: Switches on line width processing for the main
Text/Photo Mode scan direction in text/photo mode.
(Main Scan) 0: Line width correction OFF
1: Line width correction ON
088 Line Width Correction: Switches on line width processing for the the
Text/Photo Mode sub scan direction in text/photo mode.
(Sub Scan) 0: Line width correction OFF
1: Line width correction ON
089 Line Width Correction: Selects the level of line width processing for
Pale Mode Select pale mode.
[0~8/4/1]
The higher the setting, the thicker the line.
090 Line Width Correction: Switches on line width processing for the main
Pale Mode scan direction in pale mode.
(Main Scan) 0: Line width correction OFF
1: Line width correction ON
091 Line Width Correction: Switches on line width processing for the sub
Pale Mode scan direction in pale mode.
(Sub Scan) 0: Line width correction OFF
1: Line width correction ON
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SERVICE PROGRAM MODE TABLES 26 April, 2002
SP Number/Name Function/[Setting]
4903* Image Quality Adjustment
092 Line Width Correction: Selects the level of line width processing for
Generation Mode Select generation mode.
[0~8/4/1]
The higher the setting, the thicker the line.
093 Line Width Correction: Switches on line width processing for the main
Generation Mode scan direction in generation mode.
(Main Scan) 0: Line width correction OFF
1: Line width correction ON
094 Line Width Correction: Switches on line width processing for the sub
Generation Mode scan direction in generation mode.
(Sub Scan) 0: Line width correction OFF
1: Line width correction ON
4904* Image Quality/Exposure Thin Line
002 Image Processing Setting: Selects the image processing mode for Photo
Photo Mode Mode.
0: 106 line dither processing
1: 141 line dither processing
2: 212 line dither processing
3: Error diffusion processing
[0~3/0/1]
020 Text Mode Selects the line width correction level for Text
mode.
[0~3/0/1]
0: No processing
1: Low (thin)
2: Medium (thicker)
3: High (thick)
021 Photo Mode Selects the line width correction level for
Photo mode.
[0~3/0/1]
0: No processing
1: Low (thin)
2: Medium (thicker)
3: High (thick)
022 Text/Photo Mode Selects the line width correction level for
Text/Photo mode.
[0~3/0/1]
0: No processing
1: Low (thin)
2: Medium (thicker)
3: High (thick)
023 Pale Mode Selects the line width correction level for Pale
mode.
[0~3/0/1]
0: No processing
1: Low (thin)
2: Medium (thicker)
3: High (thick)
5-50
26 April, 2002 SERVICE PROGRAM MODE TABLES
SP Number/Name Function/[Setting]
4904* Image Quality/Exposure Thin Line
024 Generation Mode Selects the line width correction level for
Generation mode.
[0~3/0/1]
0: No processing
1: Low (thin)
2: Medium (thicker)
3: High (thick)
4909 Image Processing Through
001 IPU Front Side Image DFU
Module
002 IPU Back Side Image
Module
003 IPU Plotter Image Module
Service
Tables
5-51
SERVICE PROGRAM MODE TABLES 26 April, 2002
SP5-xxx Mode
SP Number/Name Function/[Setting]
5024* mm/inch Display Selection Selects the unit of measurement.
After selection, turn the main power switch off
and on.
1: inch
0: mm
5037 Status Lamp Detection Enables or disables the function of the status
lamp installed above the operation panel.
[0~1/0/1]
0: Disabled
1: Enabled
This status lamp requires special ordering and
installation for this machine.
5047 Reverse Paper Disp Determines whether the tray loaded with
paper printed on one side is displayed.
[0~1/0/1]
0: Not displayed
1: Displayed
5104* A3/DLT Double Count Specifies whether the counter is doubled for
A3/11"x17" paper.
[0~1/0/1]
0: No
1: Yes
If "1" is selected, the total counter and the
current user code counter count up twice
when A3/11"x17" paper is used.
5106* Auto Density Level Selects the image density levels that are used
in ADS mode by assigning a value to the
center notch.
[1~7/4/1 step/notch]
5112* Non-standard Paper Selection Determines whether a non-standard paper
size can be input for the universal cassette
trays (Tray 2, Tray 3)
[0~1/0/1]
0: No
1: Yes. If “1” is selected, the customer will be
able to input a non-standard paper size
using the UP mode.
5113* Optional Counter Type Selects the type of counter:
0: None
1: Key card Japan only
2: Key card (countdown type)
3: Pre-paid card
4: Coin lock
5: MF key card
6: Not used
7: Not used
8: Key counter + Non-count system
9: Barcode printer
5-52
26 April, 2002 SERVICE PROGRAM MODE TABLES
SP Number/Name Function/[Setting]
5118* Disable Copying Temporarily denies access to the machine.
Japan Only
[0~1/0/1]
0: Release for normal operation
1: Prohibit access to machine.
5120* Mode Clear Opt. Counter Do not change. Japan Only
Removal [0~2/0/1]
0: Normal reset
1: Resets before job start/after completion
2: Normally no reset
5121* Counter Up Timing Determines whether the optional key counter
counts up at paper feed-in or at paper exit.
Japan Only
[0~1/0/1]
0: Feed count
1: No feed count
5127 APS OFF Mode This SP can be used to switch APS (Auto
Paper Select) off when a coin lock or pre-paid
key card device is connected to the machine.
Service
Tables
[0/1]
0: On
1: Off
5128 Copy Mode With Key/Card Option Japan Only
5131* Paper Size Type Selection Selects the paper size type (for originals and
copy paper). (Only needs to be adjusted if the
optional printer controller is installed)
[0~2/0/1]
0: Japan
1: North America
2: Europe
After changing the value, turn the main power
switch off and on.
5141* Tray for Tab Sheets
001 By-pass Specifies which tray contains tab sheets.
002 Tray 1 [0~1/0/1]
003 Tray 2 0: OFF
004 Tray 3 1: ON
005 Tray 4 (Japan Only)
006 Tray 5 (LCT)
5-53
SERVICE PROGRAM MODE TABLES 26 April, 2002
SP Number/Name Function/[Setting]
5141* Tray for Tab Sheets
011 Tab Height: By-pass Sets the height of the tabs for each paper
012 Tab Height: Tray 1 source for feed tab sheets. The height of a tab
013 Tab Height: Tray 2 is measured from the edge of the paper to the
edge of the tab.
014 Tab Height: Tray 3
[0~152/130/0.1 mm]
015 Tab Height: Tray 4
The actual height of the tab is the set value
016 Tab Height: Tray 5 multiplied by 0.1. The default tab height then
is:
130 x 0.1 = 13 mm
To change this setting, measure the height of
the tab in millimeters, multiply by 10, then
enter the product. For example, if the
measured height of the tab is 10 millimeters,
enter “100”.
5145 Thick Paper
001 By-pass Tray Specifies which tray contains thick paper.
002 Tray 1 [0~1/0/1
003 Tray 2 0: OFF
004 Tray 3 1: ON
005 Tray 4 (Japan Only)
006 Tray 5 (LCT)
5146 Printed P Tray
001 By-pass Tray Specifies which tray contains paper pre-
002 Tray 1 printed forms for overlay printing.
003 Tray 2 [0~1/0/1]
004 Tray 3 0: Off
005 Tray 4 (Japan Only) 1: On
006 Tray 5 (LCT)
011 By-pass Tray Specifies the position of the letterhead on the
012 Tray 1 paper in the tray.
013 Tray 2 [[0~3/1/1]
014 Tray 3 0: 0°
015 Tray 4 (Japan Only) 1: 90°
016 Tray 5 (LCT) 2: 180°
3: 270°
021 By-pass Tray Enables the settings for 011~016 or 001~006.
022 Tray 1 [0~1/0/1]
023 Tray 2 0: Enables the settings for 011~016
024 Tray 3 (letterhead).
025 Tray 4 (Japan Only) 1: Enables the settings for 001~006 (pre-
printed forms).
026 Tray 5 (LCT)
If either feature is selected with the User
Tools, the SP settings are changed by the
User Tool settings.
5-54
26 April, 2002 SERVICE PROGRAM MODE TABLES
SP Number/Name Function/[Setting]
5147 Punch P Tray
001 By-pass Specifies which tray contains punched paper.
002 Tray 1 [0~1/0/1]
003 Tray 2 0: Off
004 Tray 3 1: On
005 Tray 4 (Japan Only)
006 Tray 5 (LCT)
011 By-pass Tray Informs the machine about the location of the
012 Tray 1 punch holes on the punched paper loaded in
013 Tray 2 the feed station.
014 Tray 3 [0~3/0/1]
015 Tray 4 (Japan Only) 0: Left
1: Right
016 Tray 5 (LCT)
2: Top
3: Bottom
5150 By-pass Wide Paper Mode (Long Sets up the by-pass tray for long paper.
Paper) [0~1/0/1]
0: Off
1: On. Sets the tray for feeding paper up to
Service
Tables
600 mm long.
With this SP selected on, paper jams are not
detected in the paper path.
5154 Exit Tray Set
001 Limitless Allows ‘limitless’ paper output.
[0~1/0/1]
0: Off
1: On. Once the initial paper exit is full,
another will be selected automatically.
Switch this SP on only in the job queuing
mode, i.e. when printing jobs in the order of
selection with the print priority function. Print
priority is set in the User Tools mode (System
Settings> General Features> Print Priority>
Job Order.)
002 Override Allows overriding of the setting for SP5154
001.
[0~1/0/1]
0: Off
1: On
This SP can be set only when on is selected
for SP5154 001. Changing this setting has no
effect on the machine when SP5154 001 is
off.
5212* Page Numbering
003 Duplex Printout Left/Right Horizontally positions the page numbers
Position printed on both sides during duplexing.
[–10~+10/0/1 mm]
0 is center, minus is left, + is right.
5-55
SERVICE PROGRAM MODE TABLES 26 April, 2002
SP Number/Name Function/[Setting]
5212* Page Numbering
004 Duplex Printout High/Low Vertically positions the page numbers printed
Position on both sides during duplexing.
[–10~+10/0/1 mm]
0 is center, minus is down, + is up.
5302* Set Time Sets the time clock for the local time.
[–1440~1440/+540/1 min.]
5404* Password Code Clear Count
001 User Code Counter Clear Clears all user code counters.
Press # to execute.
5501* PM Alarm Level Sets the count level for the PM alarm.
[0~255/0/1]
0: Alarm disabled
The PM alarm goes off when the print count
reaches this value multiplied by 1,000.
5504* Jam Alarm
001 Jam Alarm Level RSS functions. Japan Only.
002 Jam Auto Call
5505* Error Alarm Japan Only
5507 Supply Alarm Japan Only
001 Paper Supply Alarm Enables or disables the paper supply call
function. Japan Only
[0~1/0/1]
0: No call
1: Call
If this SP is enabled, use the settings below to
set the supply level to initiate a call for each
paper size.
002 Staple Supply Alarm Enables or disables the staple supply call
function. Japan Only
[0~1/0/1]
0: No call
1: Call
A staple supply call is issued for every 1,000
staples consumed.
003 Toner Supply Alarm Enables or disables the toner supply call
function. Japan Only
[0~1/0/1]
0: No call
1: Call
128* Interval: Other Sets the level to initiate a paper supply call for
132* Interval: A3 each paper size, if SP 5507 001 is enabled.
134* Interval: A4 Japan Only
141* Interval: A5 [00250~10,000/1000/1]
142* Interval: B4
160* Interval: B5
164* Interval: DLT
166* Interval: LT
172* Interval HLT
5-56
26 April, 2002 SERVICE PROGRAM MODE TABLES
SP Number/Name Function/[Setting]
5508* Auto Call Settings Japan Only
001 Remain of Jam Enables/disables initiating a call for an
unattended paper jam.
[0~1/1/1]
0: Disable
1: Enable
002 Continuous Jam Enables/disables initiating a call for
Occurrence continuous paper jam.
[0~1/1/1]
0: Disable
1: Enable
003 Continuous Door Open Enables/disables initiating a call when the
front door remains open.
[0~1/1/1]
0: Disable
1: Enable
004 Low Call Mode Enables/disables the new call specifications
designed to reduce the number of calls.
[0~1/1/1]
Service
Tables
0: Normal mode
1: Reduced mode
011 Jam Detection: Time Sets the length of time to determine the length
Length of an unattended paper jam.
[03~30/10/1]
This setting is enabled only when SP5508 004
is enabled (set to 1).
012 Jam Detection Continuous Sets the number of continuous paper jams
Count required to initiate a call.
[02~10/5/1]
This setting is enabled only when SP5508 004
is enabled (set to 1).
013 Door Open: Time Length Sets the length of time the remains opens to
determine when to initiate a call.
[03~30/10/1]
This setting is enabled only when SP5508 004
is enabled (set to 1).
021 Jam Operation: Time Determines what happens when a paper jam
Length is left unattended.
[0~1/1/1]
0: Automatic Call
1: Audible Warning at Machine
022 Jam Operation: Determines what happens when continuous
Continuous Count paper jams occur.
[0~1/1/1]
0: Automatic Call
1: Audible Warning at Machine
5-57
SERVICE PROGRAM MODE TABLES 26 April, 2002
SP Number/Name Function/[Setting]
5508* Auto Call Settings Japan Only
023* Door Operation: Time Determines what happens when the front door
Length remains open.
[0~1/1/1]
0: Automatic Call
1: Audible Warning at Machine
5513 Parts Alarm Level Count Japan Only
001 Normal Sets the parts replacement alarm counter to
sound for the number of copies.
[1~999/300/1K]
002 DF Sets the parts replacement alarm counter to
sound for the number of scanned originals.
[1~999/300/1]
5514 Parts Alarm Level Japan Only
001 Normal
002 DF
5801 Memory Clear Clears all data from NVRAM. Before
executing this SP, print an SMC Report.
(☛ 5.2.1)
001 All Clear Initializes items 002~0105.
002 Engine Clear For details, see 5.2.1.
003 SCS
004 IMH Memory Clear
005 MCS
006 Copier Application
007 Fax Application
008 PRT
009 Scanner Application
010 Network Application
011 NCS
014 Clear DCS Setting
015 Clear UCS Setting
5802* Printer Free Run Makes a base engine free run
[0~1/0/1]
0: Release free run mode
1: Enable free run mode
Return this setting to off (0) after testing is
completed.
5803 Input Check Displays signals received from sensors and
switches. (☛ 5.7.1)
5804 Output Check Turns on the electrical components
individually for testing. (☛ 5.7.2)
5807 Option Connection Check
001 ADF (1:Connection) Displays a 1 or 0 to indicate the status of the
002 Bank (1:Connection) device.:
003 LCT (1:Connection) 1: Connected
004 Finisher (1:Connection) 0: Not connected
5811* Machine No. Setting Enters the machine serial number. DFU
5-58
26 April, 2002 SERVICE PROGRAM MODE TABLES
SP Number/Name Function/[Setting]
5812* Service Tel. No. Setting
001 Service Inputs the telephone number of the CE
(displayed when a service call condition
occurs.)
! : Enters a pause.
" : Deletes the previous number.
002 Fax Use this to input the fax number of the CE
printed on the Counter Report (UP mode)
! : Enters a pause.
" : Deletes the previous number.
003 Supply Displayed on the initial SP screen.
004 Operation Allows the service center contact telephone
number to be displayed on the initial screen.
5816* CSS Function Switches the CSS function on/off. Do not
change this setting. Japan Only
[0~1/0/1]
5821* CSS-PI Device Code Do not change. Japan Only
[0~4/0/1]
Service
Tables
5824 NVRAM Data Upload Uploads the NVRAM data to a flash memory
card. Press Start
When uploading this SP mode data, the front
door must be open.
5825 NVRAM Data Download Downloads data from the flash memory to the
NVRAM in the machine.
After downloading is completed, remove the
card and cycle the machine off and on.
5828 Network Setting
012 Device Name Use these SPs to perform the network
074 Delete Password settings.
075 DNS Server From DHCP
076 DNS Server 1
077 DNS Server 2
078 DNS Server 3
079 Domain Name (Ethernet)
080 Host Name (Ethernet)
5831 Initial Setting Clear Press Execute to initialize all User Tool
settings and restore them to their factory
settings.
5-59
SERVICE PROGRAM MODE TABLES 26 April, 2002
SP Number/Name Function/[Setting]
5832 HDD Formatting
001 HDD Formatting (All) Enter the SP number for the partition to
002 HDD Formatting (IMH) initialize, then press #. When the execution
003 HDD Formatting ends, cycle the machine off and on.
(Thumbnails)
004 HDD Formatting (Job Log)
005 HDD Formatting
(Printer Fonts)
006 HDD Formatting
(User Info. 1)
007 HDD Formatting
(User Info. 2)
008 HDD Formatting
(Scanner Mail)
5832 HDD Formatting
009 HDD Formatting
(Data for Design)
011 HDD Formatting (Debug)
5833 Job Log On/Off Determines whether to send the job log on the
Poplar server. Japan Only
[0/1]
0: No send
1: Send
5836* Capture
001 Capture Function With this function disabled, the settings
related to the capture feature cannot be
initialized, displayed, or selected. DFU
[0~1/0/1]
0: Disable
1: Enable
002 Panel Setting Determines whether each capture related
setting can be selected or updated from the
initial system screen.
[0~1/0/1]
0: Disable
1: Enable
The setting for SP5836 001 has priority.
061 Captured File Resend In order to reduce the load on the network,
only the captured document is sent (0), or the
network accurately maintains the captured
document for re-sending.
[0~1/0/1]
5-60
26 April, 2002 SERVICE PROGRAM MODE TABLES
SP Number/Name Function/[Setting]
5839* IEEE 1394 This SP is displayed only when an IEEE 1394
(firewire) card is installed.
004 Device Name Enter the name of the device used on the
network.
Example: RNP0000000000
007 Cycle Master Enables or disables the cycle master function
for the 1394 bus standard.
[0~1/1/1]
0: Disable (Off)
1: Enable (On)
008 BCR Mode Determines how BCR (Broadcast Channel
Register) operates on the 1394 standard bus
when the independent node is in any mode
other than IRM. (NVRAM: 2-bits)
(Range: Binary settings 0~3)
00: Off. Writes from the IRM.
01: Copies BCR of the IRM after no data is
written from the IRM after the prescribed
time has elapsed.
Service
10: Reserved. Not used.
Tables
11: BCR normally enabled.
009 1394a Check Conducts a 1394a check of IRM when the
independent node is in any mode other than
IRM.
0: Checks whether IRM conforms to 1394a
1: After IRM is checked, if IRM does not
conform then independent node switches
to IRM.
010 Unique ID Lists the ID (Node_Unique_ID) assigned to
the device by the system administrator.
[0~1/1/1]
0: Does not list the Node_Unique_ID
assigned by the system administrator.
Instead, the Source_ID of the GASP
header in the ARP is used.
1: The Node_Unique_ID assigned by the
system administrator is used, and the
Source_ID of the GASP header in the
ARP is ignored. Also, when the serial bus
is reset, extra bus transactions are opened
for the enumeration.
011 Logout Handles the login request of the login initiator
for SBP-2. (1-bit)
[0~1/1/1]
0: Disable (refuse login)
Initiator retry during login
Login refusal on arrival of login request
(standard operation)
1: Enable (force logout)
Initiator retry during login
Login refusal on arrival of login request,
and the initiator forces the login.
5-61
SERVICE PROGRAM MODE TABLES 26 April, 2002
SP Number/Name Function/[Setting]
5839* IEEE 1394
012 Login Enables or disables the exclusive login feature
(SBP-2 related).
[0~1/1/1]
0: Disables. The exclusive login (LOGIN ORB
exClusvie it) is ignored.
1: Enables. Exclusive login is in effect.
013 Login MAX Sets the maximum number of logins from the
initiator (6-bits)
[0~63/8/1]
0: Reserved
63: Reserved
5840* IEEE 802.11b
004 SSID Enters an unique ID (up to 32 characters long)
to identify the device when it is operating in an
area with another wireless LAN network.
006 Channel MAX Sets the maximum range of the bandwidth for
the wireless LAN. This bandwidth setting
varies for different countries.
[1~14/14/1]
007 Channel MIN Sets the minimum range of the bandwidth for
operation of the wireless LAN. This bandwidth
setting varies for different countries.
[1~14/1/1]
010 WEP Key A security feature of wireless LAN, Wired
Equivalent Privacy (WEP) is a coding system
designed to protect wireless data
transmission. In order to unlock encoded data,
the same WEP key is required on the
receiving side. WEP is employed in both the
ad hoc and infrastructure mode.
Range: Binary 0~3
00: 1st Key
01: 2nd Key (Reserved)
10: 3rd Key (Reserved)
11: 4th Key (Reserved)
011 WEP Key Select Determines how the initiator (SBP-2) handles
subsequent login requests.
[0~1/0/1]
0: If the initiator receives another login
request while logging in, the request is
refused.
1: If the initiator receives another login
request while logging in, the request is
refused and the initiator logs out.
Displayed only when the wireless LAN card is
installed.
5-62
26 April, 2002 SERVICE PROGRAM MODE TABLES
SP Number/Name Function/[Setting]
5840* IEEE 802.11b
020 WEP Mode Determines the operation mode of the WEP
key.
[0~1/0/1]
0: Max. 64-bit (10 characters)
1: Max. 128-bit (10, 26 characters)
5841* Supply Name Setting Press the User Tools key. These names
appear when the user presses the Inquiry
button on the User Tools screen.
001 Toner Name Setting: Enter the name of the toner in use.
Black
005 Staple Std Enter the name of the staples in use for
normal stapling (not booklet stapling)
006 Staple Bind Enter the name of the staples in use for
booklet stapling.
007 Org Stamp Japan Only
5842* 001 Net File Analysis Mode Bit SW 0011 1111
Setting
5844* USB
Service
Tables
001 Transmission Rate Sets the speed for USB data transmission.
Full Speed
High Speed/Full Speed
002 Vendor ID Sets the vendor ID:
Initial Setting: 0x05A Ricoh Company
[0x0000~0xFFFF/0x05A/1] DFU
003 Product ID Sets the product ID.
[0x0000~0xFFFF/0x0403/1] DFU
004 Device Release No. Sets the device release number of the BCD
(binary coded decimal) display.
[0000~9999/0100/1] DFU
Enter as a decimal number. NCS converts the
number to hexadecimal number recognized as
the BCD.
5845* Delivery Server Provides items for delivery server settings.
001 FTP Port No. [0~65535/3670/1]
002 IP Address [0~FFFFFFFF/0x00/1
003 Retry Attempts [60~900/300/1]
004 Number of Retries [0~99/3/1]
005 Capture Server IP [0~0xFFFFFFF]
Address
006 Error Display Time [0~999/1/1]
007 Options [0~1/0/1]
5-63
SERVICE PROGRAM MODE TABLES 26 April, 2002
SP Number/Name Function/[Setting]
5846* UCS Setting
001 Machine ID (Delivery Displays the unique device ID in use by the
Server) delivery server directory. The value is only
displayed and cannot be changed.
This ID is created from the NIC MAC or IEEE
1394 EUI.
The ID is displayed as either 6-byle or 8-byte
binary.
6-byte
%02X.%02X.%02X.%02X.%02X.%02X
8-byte
%02X.%02X.%02X.%02X.%02X.%02X.%02X
.%02X
002 Machine ID Clear Clears the unique ID of the device used as the
(Delivery Server) name in the file transfer directory. Execute this
SP if the connection of the device to the
delivery server is unstable. After clearing the
ID, the ID will be established again
automatically by cycling the machine off and
on.
003 Max. Length of Entry Changes the maximum number of entries that
UCS can handle.
[2000~50000/2000/1]
If a value smaller than the present value is
set, the UCS managed data is cleared, and
the data (excluding user code information) is
displayed.
004 Delivery Server Model Changes the model of the transfer server
registered for the I/O device.
[0~4/0/1]
0: Not used
1: SG1 Provided
2: SG1 Package
3: SG2 Provided
4: SG2 Package
005 Delivery Server Capability Changes the capability of the server
registered for the I/O device.
Bit 7 = 1 Comment information
Bit 6 = 1 Address direct entry possible
Bit 5 = 1 Mail Rx confirmation possible
Bit 4 = 1 Address book auto update
Bit 3 = 1 Fax Rx function
006 Delivery Server Retry Sets the interval for retry attempts when the
Timer delivery server fails to acquire the delivery
server address book.
[0~255/0/1 s]
0: No retries
007 Delivery Server Retry Sets the number of retry attempts when the
Times delivery server fails to acquire the delivery
server address book.
[0~255/0/1]
5-64
26 April, 2002 SERVICE PROGRAM MODE TABLES
SP Number/Name Function/[Setting]
5846* UCS Setting
050 Initialize All Directory Clears all the directory information managed
Information by UCS. Also clears the user codes.
5847* Net File Mag. Rate Changes the default settings of image data
transferred externally by the Net File page
reference function.
[0~2/]
0: 1x
1: ½x
2: ¼x
001 Copy: Color [0~2/2/1]
002 Copy: B&W Text [0~2/0/1]
003 Copy: Other B&W [0~2/2/1]
004 Printer: Color [0~2/2/1]
005 Printer: B&W Binary [0~2/0/1]
006 Printer: B&W Dither [0~2/2/1]
5848* Net File Page Quality Default for Selects the default setting for the quality of
JPEG JPEG data files transferred externally by the
Net File Page reference function of
Service
Tables
[5~95/50/1]
5849* Counter Clear Day Sets the delivery date for the machine. DFU
5850* Address Book Function
001 Switch Module Selects the module for managing user
information.
[0~1/1/1]
0: SCS
1: UCS
002 Select Title Selects the default heading of the address
book.
[2~4/3/1]
2: Heading 1
3: Heading 2
4: Heading 3
5852 SMTP Simple Mail Transfer Protocol. The protocol
for communication between Internet main
MTAs (Message Transfer Agents).
001 Server Name Sets the server name.
002 Port Number Sets the port number
5907* Plug & Play Maker/Model Name Selects the brand name and the production
name for Windows Plug & Play. This
information is stored in the NVRAM. If the
NVRAM is defective, these names should be
registered again.
After selecting, press the “Original Type” key
and “#” key at the same time. When the
setting is completed, the beeper sounds five
times.
5-65
SERVICE PROGRAM MODE TABLES 26 April, 2002
SP Number/Name Function/[Setting]
5913 Switchover Permission Time Sets the length of time to elapse before
allowing another application to take control of
the display when the application currently
controlling the display is not operating
because a key has not been pressed.
[3~30/3/1 s]
5914* Application Counter Display Selects the total counts that will be displayed
in the UP mode.
001 Print Counter [0~1/0/1
003 Copier Counter 0: Not displayed
1: Displayed
5915* Mechanical Counter Detection Displays whether the mechanical counter is
installed in the machine.
[0~1/0/1]
0: Not detected.
1: Detected
2: Unknown
5918* A3/DLT Counter Display Determines whether pressing the counter key
displays count confirmation: system initial
settings ! system manager settings !
counter
[0~1/0/1]
0: No display
1: Display
This SP affects the display only, and has no
effect on SP5104 (A3/DLT Double Count).
5921 Key Card Setting Enables operation with a key card device
outside Japan.
[0~1/0/1]
0: No key card operation
1: Key card operation
5959* Paper Size
001 Tray 1 Tray 1 (Tandem Tray) can accept two paper
sizes: A4 LEF and LT LEF. Enter the correct
number to select the size of the paper loaded
in Tray 1:
A4 LEF: 5
LT LEF: 38
If the A3/DLT Tray Kit B475 is installed,
enter the correct number to select the size
of the paper loaded in the kit:
5-66
26 April, 2002 SERVICE PROGRAM MODE TABLES
SP Number/Name Function/[Setting]
5959* Paper Size
005 Tray 4 (LCT) Tray 4 (LCT) accepts three paper sizes. Enter
the correct number of the size of the paper
loaded in the LCT:
A4 LEF: 5
B5 LEF: 14
LT LEF: 38
If the LG/B4 Feeder Kit B474 is installed, enter
the correct number to select the size of the
paper loaded in the kit:
A4 SEF: 133
B4 SEF: 141
LG SEF: 164
006 Cover Sheet The Cover Interposer Tray B470 is provided
with two arrays of paper size sensors to detect
the paper size. However, some of the paper
sizes may not be indicated correctly on the
display panel. For more details, refer to the
Cover Interposer Tray manual section “Paper
Size Detection”.
Service
Tables
5974* Cherry Server Do not change. Japan Only
5990 SMC Print In the SP mode, press Copy Window to move
to the copy screen, select the paper size, then
press Start. Select A4/LT (Sideways) or larger
to ensure that all the information prints. Press
SP Window to return to the SP mode, select
the desired print, and press Execute.
001 All SP Groups
002 All Data
003 UP Data
004 Login Data
005 Self-Diagnostic Report
007 NIB Summary
008 Net File Log
021 Copy UP Mode
022 Scanner SP Mode
023 Scanner UP Mode
5-67
SERVICE PROGRAM MODE TABLES 26 April, 2002
SP6-xxx Peripherals
SP Number/Name Function/[Setting]
6006* ADF Registration Adjustment
001 ADF Horizontal Adjusts the side-to-side registration for the
Registration (Front) front/back in ADF mode.
002 ADF Horizontal [–3~+3/0/0.1 mm]
Registration (Back)
003 ADF Vertical Registration Adjusts the vertical registration for the
(Front) front/back in ADF mode.
004 ADF Vertical Registration [–5~+5/0/0.1 mm]
(Back)
005 ADF Buckle Adjustment 1 Adjusts the roller timing at the skew correction
sensor/entrance roller. A higher setting
causes more buckling.
[–3.0~+3.0/0/0.1mm]
006 ADF Buckle Adjustment 2 Adjusts the roller timing at the interval
sensor/scanning roller. A higher setting
causes more buckling.
[–5.0~+5.0/0/0.1mm]
007 ADF Trailing Edge Erase These settings adjust the erase margin for the
Margin (Front) trailing edges for the front/back.
008 ADF Trailing Edge Erase [–10~+10/0/0.5 mm].
Margin (Back)
6007 ADF Input Check Displays signals received from sensors and
switches in the ADF. (☛ 5.7.3)
001 Group 1 For details, see 5.7.3.
002 Group 2
003 Group 3
6008 ADF Output Check Turns on the ADF electrical components
001 Feed Motor: Forward individually for testing. (☛ 5.7.4)
002 Feed Motor: Reverse
003 Transport Motor: Forward
004 Exit Motor: Forward
005 Pick-up Motor: Reverse
006 Bottom Plate Motor:
Forward
007 Bottom Plate Motor:
Reverse
6009 ADF Free Run Performs an ADF free run in duplex original
mode.
6010 ADF Stamp Position Adjustment Not used.
6016 Original Size Determination Allows selection of alternate settings for
Priority automatic original size detection. (☛ 6.4.9)
6017* Sheet Through Magnification This changes the magnification by adjusting
the speed of scanning.
[–50(–5%)~+50(+5%)/0/0.1%]
6018* Original Length Setting Allows setting long originals; adjusts the ADF
jam timing.
Default: 440 mm (17”
Maximum: 1260 mm (49.5”)
5-68
26 April, 2002 SERVICE PROGRAM MODE TABLES
SP Number/Name Function/[Setting]
6020* ADF Contact Mode In/Out If the original is small (B6, A5, HLT), the delay
sensor detects the leading edge of the sheet
and delays the original at the entrance roller
for the prescribed number of pulses to buckle
the leading edge and correct skew.
[0~1/0/1]
0: Delay skew correction only for small
originals
1: Delay skew correction for all originals,
regardless of size. (May reduce the
scanning speed of the ADF)
6105* Staple Position Adjustment Adjusts the stapling position in the main scan
direction.
[–3.5~+3.5/0/0.5 mm]
A larger value shifts the stapling position
outward.
6113* Punch Hole Adjustment
001 2-Hole Adjusts the punch hole position in the sub-
scan direction for the punch unit with two
punch holes.
Service
Tables
[–7.5~+7.5/0/0.5 mm]
A larger value shifts the punch holes towards
the edge of the paper.
002 3-Hole Adjusts the punch hole position in the sub-
scan direction for the punch unit with three
punch holes.
[–7.5~+7.5/0/0.5 mm]
A larger value shifts the punch holes towards
the edge of the paper.
6116* Staple Limit Counter for Thick Multiply the normal limit by this number to
determine the staple limit number for thick
paper.
[1~3/3/1 sheet]
6119* Punch Enabled (Thick Paper) Allows punching heavier paper, including tab
sheets.
[0~1/0/1]
0: Punching thick paper prohibited
1: Punching thick paper allowed
6120* Staple Jogger Adjustment
001 A3 Allows fine adjustment of the staple unit
002 B4 jogger fences for different paper sizes.
003 A4 SEF [0~1.5/0/0.5 mm]
004 A4 LEF
005 B5 SEF
006 B5 LEF
007 DLT
008 LG
009 LT SEF
010 LT LEF
011 Other
5-69
SERVICE PROGRAM MODE TABLES 26 April, 2002
SP Number/Name Function/[Setting]
6900* ADF Up/Down Setting Sets the timing for raising and lowering the
bottom plate of the ADF.
[0~1/0/1]
0: Original set
1: Copy start
6902* Fold Position Adjustment Adjusts the fold position of the copies for
saddle-stitching according to paper size.
001 A3/DLT [–3.0~+3.0/0/0.5 mm]
002 B4 [–2.0~+2.0/0/0.5 mm]
003 A4/LT [–1.5~+1.5/0/0.5 mm]
5-70
26 April, 2002 SERVICE PROGRAM MODE TABLES
Service
002 Copy Displays the total number of prints in copy
Tables
mode.
003 Fax Not used.
004 Printer Displays the total number of prints in printer
mode.
005 Others Displays the total number of prints in other
modes.
7006* C/O, P/O Counter
001 C/O Displays the number of sets of copies per
original when making 10 or more sets of
copies.
When making 15 sets of copies of an original,
this counter value will increase by “6”.
002 P/O Displays the number of sets of prints per
original data when making 10 or more sets.
When making 15 sets of prints of an original
data, this counter value will increase by “6”.
7007* Other Device Counters
001 Duplex Counter Displays the count total for the selected item.
002 A3/DLT Counter
003 Staple Counter
004 Scan Counter
5-71
SERVICE PROGRAM MODE TABLES 26 April, 2002
SP Number/Name Function/[Setting]
7101* Print Count – Paper Size Displays the total number of prints by paper
size.
005 A4 LEF Displays the number of copies by paper size.
006 A5 LEF Display range: 0~9999999
014 A5 LEF
038 LT LEF
044 HLT LEF
132 A3 LEF
133 A4 SEF
134 A5 SEF
141 B4 SEF
142 B5 SEF
160 DLT SEF
164 LG SEF
166 LT SEF
172 HLT SEF
255 Other
7105* P Type Counter
001 Normal Displays the total number of prints by paper
002 Recycled type. A single-sided print counts as 1 and a
003 Special two-sided print counts as 2.
004 Color 1 Display range: 0~9999999
005 Color 2
006 Letterhead
007 Label
008 Thick
009 OHP
010 Used
011 Index (Tab Sheets)
012 Tracing
255 Others
7201* Total Scan Counter Displays the total number of scanned
originals.
7204* Print Counter – Paper Trays Displays the total number of sheets fed from
each paper tray.
001 By-pass
002 Tray 1
003 Tray 2
004 Tray 3
005 Tray 4
006 LCT
007 Inserter
7205* ADF Counter Displays the total number of originals fed by
the ADF.
7206* Staple Counter Displays the total number of staples used.
001 Normal
002 Booklet
7209* Punch Counter Displays the total number of times the punch
has been used.
5-72
26 April, 2002 SERVICE PROGRAM MODE TABLES
SP Number/Name Function/[Setting]
7301* Number of Copies by Reproduction Ratio
001 Reduce 25% <-> 49% Displays the total number of prints for each
002 Reduce 50% <-> 99% reproduction ratio range.
003 Full Size Display range: 0~9999999
004 Enlarge 101% <-> 200% SP7848 clears these counters.
005 Enlarge 201% <-> 400%
006 Free Mag. %
007 Free Size Mag. %
008 Auto Reduce/Enlarge
7304* Copy: Number of Copies by Mode Displays the total number of copies by original
type. SP7837 or SP7848 clears this counter.
001 Text
002 Text/Photo
003 Photo
004 Generation Copy
005 Pale
006 Punching
007 Repeat
Service
008 Sort
Tables
009 Staple
010 Series
011 Erase
012 Duplex
013 ADF
014 Double Copy
015 Duplex Original
016 Divide Copy
017 Combine 1 Side
018 Combine 2 Side
019 Booklet Gathering
020 Pamphlet Saddle-Stitch
021 Batch
022 SADF
023 Mixed Sizes
024 Stamp
025 Cover/Chapter Sheet
026 Chapter Page
7305 Copy: Display Jobs by Displays the total number of multiple print jobs
Continuous by the size of the sets. SP7838 or SP7848
clears this counter.
001 1 to 1
002 1 to 2 2<-> 5
003 1 to 6 <-> 10
004 1 to 11 <-> 20
005 1 to 21 <-> 50
006 1 to 51 <-> 100
007 1 to 101 <-> 300
008 1 to 310 <-> Over
5-73
SERVICE PROGRAM MODE TABLES 26 April, 2002
SP Number/Name Function/[Setting]
7306 Copy: Display Jobs by Mode Displays the total number of copy jobs by
operation mode (stapling, punching, etc.).
SP7839 or SP7848 clears this counter.
7320 Doc. Svr. – Scan Count Displays the total number of pages stored in
the document server. SP7840 or SP7848
clears this counter.
7321 Doc. Svr. – Original Size Display Displays by paper size the total number of
originals stored in the document server.
SP7841 or SP7848 clears this counter.
7323 Doc. Svr. – Print Size Display Displays by paper size the total number of
prints stored in the document server. SP7842
or SP7848 clears this counter.
7324 Doc. Svr. – Print Job Counter Displays the total number of jobs executed
from the document server. SP7843 or SP7848
clears this counter.
7325 Doc. Svr. – Job Count (Page No) Displays the number of pages in jobs
executed from the document server. SP7844
or SP7848 clears this counter.
7326 Doc. Svr. – Job Count (File No.) Displays the number of files in jobs executed
from the document server. SP7845 or SP7848
clears this counter.
7327 Doc. Svr. – Job Count (Set No.) Displays the number of sets of multiple page
print jobs executed from the document server.
SP7846 or SP7848 clears this counter.
7328 Doc. Svr. – Job Count (Print Displays the total number of prints in print
Mode) mode executed from the document server.
SP7847 or SP7848 clears this counter.
7401* Total SC Counter Displays the total number of SCs logged.
7403* SC History Displays information about the most recent
service calls. The SC code number, total, and
date are displayed for the 10 most recent
service calls. However, for SC990 and SC991
(issued for software errors) three additional
items are displayed:
Line: The number of the line in the program
code where the error occurred.
Val: The value in the line that caused the
error.
File: The name of the file where the error
occurred.
7502* Total Copy Jam Counter Displays the total number of copy jams.
7503* Total Original Jam Counter Displays the total number of original jams.
7504 Paper Jam Counter by Location Displays the list of possible locations where a
jam could have occurred. Press the
appropriate key to display the jam count for
that location. These jams are caused by the
failure of a sensor to activate.
5-74
26 April, 2002 SERVICE PROGRAM MODE TABLES
SP Number/Name Function/[Setting]
7505* Total Original Jam Counter
005 A4 LEF Displays the total number of original jams by
006 A5 LEF paper size.
014 B5 LEF
038 LT LEF
044 HLT LEF
128 Other Size
132 A3
133 A4 SEF
134 A5 SEF
141 B4 SEF
142 B5 SEF
160 DLT
164 LG
166 LT SEF
172 HLT SEF
7506* Total Jam Counter by Paper Size Displays the total number of jams by paper
size.
Service
7507* Jam History
Tables
001 Copy Latest Displays the following items for the last 10
002 Latest 1 copy paper jams: 1) Jam code, 2) Paper size,
003 Latest 2 3) Total count when jam occurred, 4) Date of
004 Latest 3 jam.
005 Latest 4 The “jam codes” are listed in the SMC report
under SP7504.
006 Latest 5
007 Latest 6
008 Latest 7
009 Latest 8
010 Latest 9
7508* Original Jam
001 Original Latest Displays the following items for the Latest 10
002 Latest 1 original jams: 1) Jam code, 2) Paper size, 3)
003 Latest 2 Total count when jam occurred, 4) Date of
004 Latest 3 jam.
005 Latest 4 The “jam codes” are listed in the SMC report
under SP7504.
006 Latest 5
007 Latest 6
008 Latest 7
009 Latest 8
010 Latest 9
7618 PM Parts Counter Reset Japan Only
001 Normal Press Execute to clear the parts replacement
alarm counter for the main machine.
002 DF Press Execute to clear the parts replacement
alarm counter for the ADF.
7801* ROM Version Display Displays the ROM version numbers of the
main machine and connected peripheral
devices.
7803* PM Counter Display Displays the PM count since the last PM.
5-75
SERVICE PROGRAM MODE TABLES 26 April, 2002
SP Number/Name Function/[Setting]
7804* PM Counter Reset Resets the PM count.
7807* SC/Jam Counter Reset Press Start to reset the SC and jam counters.
7808* Counters Reset Press # to reset all counters, with the
exception of the optional card/key counter
devices. The following counts are reset:
• Total electronic counts
• Copy count
• Print count
• Duplex count
• Staple count
• A3/DLT count
• P/O count
• C/O count
7810* Key Operator Code Clear Press # to clear the key operator code if the
customer key operator forgets the password
and the machine cannot be used..
7811* Original Feed Count Clear Clears the original total display, displayed with
SP7-002-***. To clear, press #.
7816* Copy Counter Reset
001 Tray 1 (Tandem Tray) Resets the total feed count for each feed
002 Tray 2 station.
003 Tray 3
004 Tray 4 Japan Only
005 LCT
006 By-pass
7817* ADF Counter Reset Resets the counters of SP7205
7822 Copy Counter Rest – Resets all counters of SP7301.
Magnification
7825 Total Counter Reset Resets the electronic counter total.
Normally, this SP is executed at installation.
7826* Optional Card/Key Counter Displays the number of counts requested of
Devices the card/key counter. Japan Only
001* Error Total Counter
002* Stapler Error Counter
7827 Optional Card/key Counter Reset Press # to reset to 0 the values of SP7826.
Japan Only
7828 Punch Count Reset Resets the count for SP7209 (Punch Count)
7832 Self-Diagnostic Report Details Press # to display a list of error codes.
Nothing is displayed if no errors have
occurred.
7836 Memory Contents Press # to display the contents of the memory
on the controller board.
7837 Copy Clear: Pages by Mode Press Execute to clear counter SP7304 (Copy
Num – Copies by Mode)
7838 Copy Clear: Jobs by Count Press Execute to clear counter SP7305
Continuous (Copy: Display Jobs by Mode)
7839 Copy Clear: Jobs by Mode Press Execute to clear counter SP7306
(Copy: Display Jobs by Mode).
7840 LS Clear: Stored Image Logins Press Execute to clear counter SP7320 (Doc.
Svr. – Scan Count.
5-76
26 April, 2002 SERVICE PROGRAM MODE TABLES
SP Number/Name Function/[Setting]
7841 LS Clear: Originals by Size Press Execute to clear counter SP7321 (Doc.
Svr. – Original Size Display)
7842 LS Clear: Prints by Size Press Execute to clear counter SP7323 (Doc.
Svr – Print Size Display).
7843 LS Clear: Print Job Logins Press Execute to clear counter SP7324 (Doc.
Svr. – Print Job Counter).
7844 LS Clear: Print to Page Distr. Press Execute to clear SP7325 (Doc. Svr. –
Job Count (Page No.).
7845 LS Clear: Print Job File Distr. Press Execute to clear SP7326 (Doc. Svr –
Job Count (File No.)
7846 LS Clear: Print Job Copies Distr. Press Execute to clear SP7327 (Doc. Svr. –
Job Count (Set No.
7847 LS Clear: Number of Pages by Press Execute to clear SP7328 (Doc. Svr –
Mode Job Count (Print Mode).
7848 Copy: All Clear Press Execute to clear the following SP
codes: SP7301, SP7304, SP7305, SP7306,
SP7320, SP7321, SP7323, SP7324, SP7325,
SP7326, SP7327, SP7328.
7901 Assert Info.
Service
001 Filename Used for debugging. DFU
Tables
002 Line No.
003 Value
7910 ROM Number Prints the ROM number in the SMC Report.
The number is not displayed on the operation
panel.
7911 Firmware Version Displays the version numbers of all firmware
in the system.
7990 Status of Issued SC Displays the following information about the
most recently issued SC: 1) Source file name,
2) SC number, 3) Result
5-77
SERVICE PROGRAM MODE TABLES 26 April, 2002
SP Number/Bit SW Initial
1001 —
001 Bit SW 1 00H
002 Bit SW 2 00H
003 Bit SW 3 00H
004 Bit SW 4 00H
005 Bit SW 5 00H
006 Bit SW 6 00H
007 Bit SW 7 00H
008 Bit SW 8 00H
1003 Reset
001 System Initialization
002 CSS Counter Reset
003 Erase Program
1004 — Print Service Summary
1005 — Printer Application Version No.
5-78
26 April, 2002 SERVICE PROGRAM MODE TABLES
SP Number/Name Function/[Setting]
1001 001 Model Name Displays the model name.
002 Scanner Firmware Displays the scanner firmware version.
Version
003 Scanner Firmware Displays the firmware’s part number.
Number
004 Detail Model Name Displays the detail model name.
1002 Error Log Display Displays the error log data.
1003* FTP Port Number Changes the FTP port number.
After changing this value, do the following:
1. Run the Registry Editor
2. Access
/HKEY_LOCAL_MACHINE/SOFTWARE/
Ricoh/NetworkScanner
3. Change the value of ‘PortNo’ to this SP
mode’s value
[0 – 65535/3670/1 step]
1004* Compression Type Selects the compression type for binary
Service
Tables
picture processing.
[1: MH, 2: MR, 3: MMR]
1005* Erase Margin Creates an erase margin for all edges of the
scanned image.
If the machine has scanned the edge of the
original, create a margin.
[0 – 5/0mm/1mm step]
1006* Auto Reset Timer Adjusts the auto reset timer for the scanner
function.
If this is “0”, the auto reset function is
disabled.
[0, 10 – 99/60s/1s step]
2002 Text Mode
001* MTF Filter Coefficient Selects the MTF filter coefficient in the main
(Text/Binary/Main scan) scan direction for Text mode.
Select a higher number for a stronger filter.
If this is “0”, the MTF filter is not applied.
[0~15/7/1 step]
002* MTF Filter Coefficient As above, for sub scan
(Text/Binary/Sub scan) [0~13/6/1 step]
003* MTF Filter Strength Selects the MTF filter strength in the main
(Text/Binary/Main scan) scan direction for Text mode.
Select a higher number for a stronger filter.
[0~7/5/1 step]
004* MTF Filter Strength As above, for sub scan
(Text/Binary/Sub scan) [0~7/5/1 step]
005* Smoothing Filter Selects the smoothing pattern for Text mode
(Text/Binary) when using binary picture processing mode.
A larger value could cause moiré to appear in
the image.
[0~7/0/1 step]
5-79
SERVICE PROGRAM MODE TABLES 26 April, 2002
SP Number/Name Function/[Setting]
2002 Text Mode
006* Scanner Gamma Selects the scanner gamma type for Text
(Text/Binary) mode when using binary picture processing
mode.
[0~6/4/1 step]
007* Brightness – Notch 7 The following SPs adjust the image density
(Text/Binary) (brightness, contrast, and thresholds) for each
image density level (from 7 to 1) for Text
mode when using binary picture processing
mode. The settings are reflected in the
gamma table.
[0~255/128/1 step]
008* Contrast – Notch 7 [0~255/128/1 step]
(Text/Binary)
009* Threshold Level – Notch 7 [0~255/160/1 step]
(Text/Binary)
010* Brightness – Notch 6 [0~255/128/1 step]
(Text/Binary)
011* Contrast – Notch 6 [0~255/128/1 step]
(Text/Binary)
012* Threshold Level – Notch 6 [0~255/145/1 step]
(Text/Binary)
013* Brightness – Notch 5 [0~255/128/1 step]
(Text/Binary)
014 Density Level 5: Contrast [1~255/102/1]
015 Density Level 5: [1~255/115/1]
Threshold
016 Density Level 4: [1~255/104/1]
Intermediate Brightness
017 Density Level 4: [1~255/102/1]
Intermediate Contrast
018 Density Level 4: [1~255/107/1]
Intermediate Threshold
019 Density Level 3: [1~255/104/1]
Brightness
020 Density Level 3: Contrast [1~255/102/1]
021 Density Level 3: [1~255/90/1]
Threshold
022 Density Level 2: [1~255/104/1]
Brightness
023 Density Level 2: Contrast [1~255/102/1]
024 Density Level 2: [1~255/65/1]
Threshold
025 Density Level 1 Dark [1~255/104/1]
Brightness
026 Density Level 1 Dark: [1~255/102/1]
Contrast
027 Density Level 1 Dark: [1~255/58/1]
Threshold
028 Independent Dot Erase [0x00~0x07/0x04/1]
029 Unevenness Correction [0x00~0x07/0x04/1]
5-80
26 April, 2002 SERVICE PROGRAM MODE TABLES
SP Number/Name Function/[Setting]
2003 Text/Photo Mode
001 Main Scan MTF Level Sets the MTF coefficient for the main scan
direction.
[0x00~0xFF/0x04/0x01]
002 Sub Scan MTF Level Sets the MTF coefficient for the sub scan
direction.
[0x00~0xFF/0x04/0x01]
003 Main Scan MTF Strength Sets the MTF strength for the main scan
direction.
[0~0x07/0x05/0x01]
004 Sub Scan MTF Strength Sets the MTF strength for the sub scan
direction.
[0~0x07/0x05/0x01]
005 Smoothing Level Sets the smoothing coefficient.
[0~0xFF/0x00/0x01]
006 Gamma Selection Selects the gamma setting. 0:Normal,
1:Smooth, 2:Distinct, 3:Sharp, 4:Text,
5:Photo.
[0x00~0x06/0x05/0x01]
Service
Tables
007 Density Level 7 Light : The following SPs adjust the image density
Brightness (brightness, contrast, and thresholds) for each
image density level (from 7 to 1) for
Text/Photo mode when using the delivery
scanner mode. The settings are reflected in
the gamma table.
[1~255/15/1]
008 Density Level 7 Light: [1~255/110/1]
Contrast
009 Density Level 7 Light: [1~255/128/1]
Threshold
010 Density Level 6: [1~255/25/1]
Brightness
011 Density Level 6: Contrast [1~255/85/1]
012 Density Level 6: [1~255/128/1]
Threshold
013 Density Level 5: [1~255/27/1]
Brightness
014 Density Level 5: Contrast [1~255/51/1]
015 Density Level 5: [1~255/128/1]
Threshold
016 Density Level 4 [1~255/70/1]
Intermediate: Brightness
017 Density Level 4 [1~255/70/1]
Intermediate: Contrast
018 Density Level 4 [1~255/128/1]
Intermediate: Threshold
019 Density Level 3: [1~255/69/1]
Brightness
020 Density Level 3: Contrast [1~255/80/1]
5-81
SERVICE PROGRAM MODE TABLES 26 April, 2002
SP Number/Name Function/[Setting]
2003 Text/Photo Mode
021 Density Level 3: [1~255/128/1]
Threshold
022 Density Level 2: [1~255/100/1]
Brightness
023 Density Level 2: Contrast [1~255/100/1]
024 Density Level 2: [1~255/128/1]
Threshold
024 Density Level 1 Dark: [1~255/128/1]
Brightness
026 Density Level 1 Dark: [1~255/128/1]
Contrast
027 Density Level 1 Dark: [1~255/128/1]
Threshold
2004 Photo Mode
001 Main Scan MTF Level Sets the MTF coefficient for the main scan
direction.
[0x00~0xFF/0x00/0x01]
002 Sub Scan MTF Level Sets the MTF coefficient for the sub scan
direction.
[0x00~0xFF/0x00/0x01]
003 Main Scan MTF Strength Sets the MTF strength for the main scan
direction.
[0~0x07/0x05/0x01]
004 Sub Scan MTF Strength Sets the MTF strength for the sub scan
direction.
[0~0x07/0x00/0x01]
005 Smoothing Level Sets the smoothing coefficient.
[0~0x07/0x00/0x01]
006 Gamma Selection Selects the gamma setting. 0:Normal,
1:Smooth, 2:Distinct, 3:Sharp, 4:Text,
5:Photo.
[0x00~0x06/0x06/0x01]
007 Dither Pattern [0x01/0x04/0x0x]
008 Density Level 7 Light : The following SPs adjust the image density
Brightness (brightness, contrast, and thresholds) for each
image density level (from 7 to 1) for Photo
mode when using the delivery scanner mode.
The settings are reflected in the gamma table.
[1~255/16/1]
009 Density Level 7 Light: [1~255/128/1]
Contrast
010 Density Level 7 Light: [1~255/128/1]
Threshold
011 Density Level 6: [1~255/25/1]
Brightness
012 Density Level 6: Contrast [1~255/85/1]
013 Density Level 6: [1~255/128/1]
Threshold
5-82
26 April, 2002 SERVICE PROGRAM MODE TABLES
SP Number/Name Function/[Setting]
2004 Photo Mode
014 Density Level 5: [1~255/120/1]
Brightness
015 Density Level 5: Contrast [1~255/120/1]
016 Density Level 5: [1~255/128/1]
Threshold
017 Density Level 4 [1~255/120/1]
Intermediate: Brightness
018 Density Level 4 [1~255/120/1]
Intermediate: Contrast
019 Density Level 4 [1~255/128/1]
Intermediate: Threshold
020 Density Level 3: [1~255/135/1]
Brightness
021 Density Level 3: Contrast [1~255/133/1]
022 Density Level 3: [1~255/128/1]
Threshold
023 Density Level 2: [1~255/138/1]
Brightness
Service
Tables
024 Density Level 2: Contrast [1~255/133/1]
025 Density Level 2: [1~255/128/1]
Threshold
026 Density Level 1 Dark: [1~255/140/1]
Brightness
027 Density Level 1 Dark: [1~255/133/1]
Contrast
028 Density Level 1 Dark: [1~255/133/1]
Threshold
2005 Grayscale Mode
001 Main Scan MTF Level Sets the MTF coefficient for the main scan
direction.
[0x00~0xFF/0xFF/0x01]
002 Sub Scan MTF Level Sets the MTF coefficient for the sub scan
direction.
[0x00~0xFF/0x00/0x01]
003 Main Scan MTF Strength Sets the MTF strength for the main scan
direction.
[0~0x07/0x00/0x01]
004 Sub Scan MTF Strength Sets the MTF strength for the sub scan
direction.
[0~0x07/0x07/0x01]
005 Smoothing Level Sets the smoothing coefficient.
[0~0xFF/0x00/0x01]
006 Gamma Selection Selects the gamma setting. 0:Normal,
1:Smooth, 2:Distinct, 3:Sharp, 4:Text, 5:Photo
[0x00~0x06/0x01/0x01]
5-83
SERVICE PROGRAM MODE TABLES 26 April, 2002
SP Number/Name Function/[Setting]
2005 Grayscale Mode
007 Density Level 7 Light : The following SPs adjust the image density
Brightness (brightness, contrast, and thresholds) for each
image density level (from 7 to 1) for greyscale
mode when using the delivery scanner mode.
The settings are reflected in the gamma table.
[1~255/98/1]
008 Density Level 7 Light: [1~255/98/1]
Contrast
009 Density Level 7 Light: [1~255/98/1]
Threshold
010 Density Level 6: [1~255/108/1]
Brightness
011 Density Level 6: Contrast [1~255/108/1]
012 Density Level 6: [1~255/108/1]
Threshold
013 Density Level 5: [1~255/118/1]
Brightness
014 Density Level 5: Contrast [1~255/118/1]
015 Density Level 5: [1~255/118/1]
Threshold
016 Density Level 4 [1~255/128/1]
Intermediate: Brightness
017 Density Level 4 [1~255/128/1]
Intermediate: Contrast
018 Density Level 4 [1~255/128/1]
Intermediate: Threshold
019 Density Level 3: [1~255/138/1]
Brightness
020 Density Level 3: Contrast [1~255/138/1]
021 Density Level 3: [1~255/138/1]
Threshold
022 Density Level 2: [1~255/148/1]
Brightness
023 Density Level 2: Contrast [1~255/148/1]
024 Density Level 2: [1~255/148/1]
Threshold
025 Density Level 1 Dark: [1~255/158/1]
Brightness
5-84
26 April, 2002 SERVICE PROGRAM MODE TABLES
SP Number/Name Function/[Setting]
2006 Grayscale Compression
001 Standard Sets the rate of compression when Standard
is selected for handling JPEG files.
[5~95/50/1]
95: Low compression (larger file)
5: High compression (smaller file)
002 High Quality Sets the rate of compression when High is
selected for handling JPEG files.
[5~95/60/1]
95: Low compression (larger file)
5: High compression (smaller file)
003 Low Quality Sets the rate of compression when JPEG
files.Low is selected for handling
[5~95/40/1]
95: Low compression (larger file)
5: High compression (smaller file)
8002 File Server
001 IP Address Sets the IP Address for the Scan Router
server. The settings below will be displayed
Service
Tables
on the System Settings tab.
002 Retry Interval Sets the time to wait between retries when
connection fails.
[60~90/300/1 s]
8003 Delivery Server Retries
001 Number of Retries Determines the number of retries when
connection fails.
[0~99/3/1]
002 Capture Server IP Sets the IP Address for the NOA Capture
Address Server (address for E-Cabinet). Make sure
this address is not the same as the IP
address.
8004 Transmission Error Display Time A one-line error message when a
transmission error occurs on the file server.
This setting determines how long this one-line
message is displayed.
[0~999/300/1 s]
5-85
INPUT/OUTPUT CHECK 26 April, 2002
3. Check the status of each item against the corresponding bit numbers listed in
the table below.
5-86
26 April, 2002 INPUT/OUTPUT CHECK
4. By-pass Feed
Reading
Bit Description
0 1
7 Duplex/Inverter Path Door Closed Open
6 Paper End Sensor Paper Yes Paper No
5 Not used — —
Service
Tables
4 Paper Size Sensor 4, By-pass Activated Deactivated
3 Paper Size Sensor 3, By-pass Activated Deactivated
2 Paper Size Sensor 2, By-pass Activated Deactivated
1 Paper Size Sensor 1, By-pass Activated Deactivated
0 By-pass Unit Set Signal Yes No
5-87
INPUT/OUTPUT CHECK 26 April, 2002
7. Paper End
Reading
Bit Description
0 1
7 Front Cover Open Closed
6 Vertical Feed Path Clear Not clear
5 2nd Tray Height Sensor (Upper Limit) No Yes
4 1st Tray Height Sensor (Upper Limit) No Yes
3 Transport Sensor 2 Paper Yes Paper No
2 Transport Sensor 1 Paper Yes Paper No
1 Paper End Sensor 2 Paper No Paper Yes
0 Paper End Sensor 1 Paper No Paper Yes
8. DIP SW
Reading
Bit Description
0 1
7 Dip Switch – 8 On Off
6 Dip Switch – 7 On Off
5 Dip Switch – 6 On Off
4 Dip Switch – 5 On Off
3 Dip Switch – 4 On Off
2 Dip Switch – 3 On Off
1 Dip Switch – 2 On Off
0 Dip Switch – 1 On Off
9. Duplex
Reading
Bit Description
0 1
7 Not used — —
6 Right Cover Open On Off
5 Japan Only On Off
4 LD HP Sensor On Off
3 Jam Detection Duplex Exit On Off
2 Jam Detection Duplex Entrance On Off
1 Paper Remains in Duplex Unit On Off
0 Duplex Unit Open On Off
5-88
26 April, 2002 INPUT/OUTPUT CHECK
Service
Tables
11. Remaining Paper, continued
Reading
Bit Description
0 1
7 By-pass Yes/No Paper Yes Paper No
6 Not Used — —
5 Not Used — —
4 Not Used — —
3 Not Used — —
2 LCT: Bit 2
1 LCT: Bit 1 See the below table.
0 LCT: Bit 0
5-89
INPUT/OUTPUT CHECK 26 April, 2002
5-90
26 April, 2002 INPUT/OUTPUT CHECK
Service
Tables
10 Not Used 67 Development Bias
11 2nd Pick-up SOL 69 Transfer Current
12 3rd Pick-up SOL 70 Image Density Sensor
13 By-pass Pick-up SOL 72 Exposure Lamp
14 LCT Pick-up SOL 74 Development Unit Cooling Fan
17 1st Separation Roller SOL 75 Duplex Cooling Fan Motor
18 Not used 76 Exhaust Fan Motor
19 2nd Separation Roller SOL 77 Charge Power Pack Cooling
Fan Motor
20 3rd Separation Roller SOL 78 Drum Cooling Fan Motor
22 Right Tandem Lock SOL 79 PCU Cooling Fan Motor
23 Left Tandem Lock SOL 80 FIN Junction SOL
24 Rear Fence Motor 81 FIN Junction SOL (Stapler)
25 Not used 82 FIN End Roller SOL
27 Lower Relay Motor 84 Total Counter
28 Drum Motor 85 Shift Roller Drive Motor
31 Fusing/Exit Motor 86 FIN Main Motor 2
39 Registration Motor 87 FIN Exit Motor
40 Guide Plate SOL 88 Booklet Stapler Motors 1, 2
41 Exit Junction Gate SOL 89 FIN Punch Motor
43 Duplex Inverter Motor 90 Laser Diode DFU
44 Duplex Transport Motor 92 FIN Tray Lift Motor
45 Duplex Junction Gate SOL 93 FIN Jogger Motor
46 Reverse Trigger Roller SOL 94 FIN Staple Transport Motor
47 Duplex Transport CL 95 Feed Out Belt Motor
52 Toner Supply CL 96 Shift Drive Motor
53 Development Motor 97 FIN Staple Slant Motor
5-91
INPUT/OUTPUT CHECK 26 April, 2002
Group 1
No. Description
0 Original Length Sensor 3 (LG)
1 Original Length Sensor 2 (A4)
2 Original Length Sensor 3 (B5)
3 Original Set Sensor
4 Original Width Sensor 1
5 Original Width Sensor 2
6 Original Width Sensor 3
7 Original Width Sensor 4
Group 2
No. Description
0 Skew Correction Sensor
1 Interval Sensor
2 Registration Sensor
3 Exit Sensor
4 DF Position Sensor
5 APS Start Sensor
6 Feed Cover Sensor
7 Pick-up Roller HP Sensor
Group 3
No. Description
0 Bottom Plate HP Sensor
1 Bottom Plate Position Sensor
2 Not Used
3 Not Used
4 Not Used
5 Not Used
6 Not Used
7 Not Used
5-92
26 April, 2002 INPUT/OUTPUT CHECK
No. Description 0 1
1 Feed Motor: Forward OFF ON
2 Feed Motor: Reverse OFF ON
3 Transport Motor: Forward OFF ON
4 Exit Motor: Forward OFF ON
5 Pick-up Motor: Forward OFF ON
Service
Tables
6 Bottom Plate Motor: Forward OFF ON
7 Bottom Plate Motor: Reverse OFF ON
5-93
26 April, 2002 OVERVIEW
6. DETAILED DESCRIPTIONS
6.1 OVERVIEW
34 1 2 3 4 5 6 7 8
9
33
10
32
31 11
30 12
29 13
28 14
15
27
16
26
17
Descriptions
Detailed
25
18
24 19
23 20
22
21
B064D968.WMF
6-1
OVERVIEW 26 April, 2002
6-2
26 April, 2002 OVERVIEW
3
1 2
5
8
B064D972.WMF
Descriptions
Detailed
1. Proof Exit Tray
2. Cover Sheet Path
3. Original Path
4. By-pass Tray
5. LCT Feed
6. Vertical Transport Path
7. Finisher Exit Tray 2
8. Finisher Exit Tray 1
6-3
OVERVIEW 26 April, 2002
4 5
6
7 1
8
B064D970.WMF
6-4
26 April, 2002 OVERVIEW
1 2
11
10
4
9
8
5
7
Descriptions
Detailed
B064D984.WMF
6-5
HDD
IEEE1394 IEEE1284 USB 2.0 PCMCIA
Controller MLB
BOARD STRUCTURE
Syncho. Detection
Sensor SBU Operation Panel
NIB
IPU
CIS
VIB Heaters
6.2.1 BLOCK DIAGRAM
PSU
LDB Heaters
6.2 BOARD STRUCTURE
Front Door SW
Exposure Lamp
6-6
ADF
APS Sensors
FIN
HVPS BCU CNB
LCT
Motor Sensors
B064D969.WMF
26 April, 2002
26 April, 2002 BOARD STRUCTURE
Controller Board
The controller controls all devices for memory DIMMs, HDD, copying, printing,
scanning, etc. In order to add an option (printer, scanner, FireWire, wireless LAN,
etc.), install the appropriate ROM DIMM on the controller board.
NOTE: 1) The Controller is on the front side of the swing out circuit board unit, with
the IPU on the back side.
Descriptions
2) All Controller DIP SWs should be OFF during normal operation.
Detailed
MB (Mother Board)
Interfaces the Controller, BICU, and optional devices such as key counters.
6-7
BOARD STRUCTURE 26 April, 2002
6-8
26 April, 2002 BOARD STRUCTURE
Descriptions
• The “Scan to Email” addresses are also lost by HDD replacement. However,
Detailed
addresses can be backed up SmartNetMonitor.
6-9
COPY PROCESS OVERVIEW 26 April, 2002
B064D553.WMF
2 3
10 4
8
5
7 6
B064D981.WMF
1. EXPOSURE
A xenon lamp exposes the original. Light reflected from the original passes to
the CCD, where it is converted into an analog data signal. This data is
converted to a digital signal, processed, and stored in the memory. At the time
of printing, the data is retrieved and sent to the laser diode. For multi-copy runs,
the original is scanned once and stored on the hard disk.
2. DRUM CHARGE
In the dark, the charge corona unit gives a negative charge to the OPC drum.
The grid plate ensures that corona charge is applied uniformly. The charge
remains on the surface of the drum because the OPC layer has a high
electrical resistance in the dark.
6-10
26 April, 2002 COPY PROCESS OVERVIEW
3. LASER EXPOSURE
The processed image data from the scanned original is retrieved from the hard
disk and transferred to the drum by four laser beams, which form an
electrostatic latent image on the drum surface. The amount of charge
remaining as a latent image on the drum depends on the laser beam pulse
duration, which is controlled by the BICU.
4. DRUM POTENTIAL SENSOR
The drum potential sensor detects the change in drum potential, caused by
variable conditions around the drum (heat, humidity, drum service) and adjusts
the following voltages:
• Grid bias voltage (Vg or Vgrid)
• Laser diode power
• Development bias voltage (Vb)
The drum thermistor detects drum temperature and this data is used to control
the above voltages.
5. DEVELOPMENT
The magnetic developer brush on the development roller contacts the latent
image on the drum surface. Toner particles are electrostatically attracted to the
areas of the drum surface where the laser reduced the negative charge on the
drum.
6. IMAGE TRANSFER
Paper is fed to the area between the drum surface and the transfer belt at the
proper time to align the copy paper and the developed image on the drum. The
transfer roller applies a high positive charge to the reverse side of the paper
through the transfer belt. This positive charge pulls the toner particles from the
drum to the paper while the paper is electrostatically attracted to the transfer
Descriptions
belt.
Detailed
7. PAPER SEPARATION
Paper separates from the drum as a result of the attraction between the paper
and the transfer belt. The pick-off pawls also help separate the paper from the
drum.
8. ID SENSOR
The laser writes a sensor pattern on the drum surface. The ID sensor
measures the reflectivity of the pattern and outputs this data (Vsp) to the CPU.
The Vsp output signal is one of the factors used for toner supply control.
9. CLEANING
The cleaning brush removes toner remaining on the drum after image transfer
and the cleaning blade scrapes off all remaining toner.
10. QUENCHING
The light from the quenching lamp electrically neutralizes the charge on the
drum surface. After cleaning and quenching, the drum surface is ready for the
next cycle.
6-11
ADF 26 April, 2002
6.4 ADF
6.4.1 OVERVIEW
1 2 3 4 5 6 7 8 9 10
11
23
22
21
20 19 18 17 16 15 14 13 12 B064D904.WMF
Some sensors are not shown, but the callouts indicate their approximate locations.
Original Separation and Feed. The standard FRR system for paper separation
and feed. (! Handling Paper> Handling Originals> Document Feed> FRR with
Feed Belt
Original Size Detection. A combination of three original length sensors on the
original tray and an array of four original width sensors in the paper feed path is
used. (! Handling Paper> Handling Originals> Original Size Detection>
Dynamic Original Size Detection)
Duplex Scanning. The front side of the original is scanned as it passes over the
ADF exposure glass below, and the back is scanned by a CIS mounted above the
paper path. There is no inverter mechanism for duplex scanning in the ADF.
6-12
26 April, 2002 ADF
[D]
[F]
Descriptions
Detailed
Pick-up roller lift motor: Drives the pick-up roller lift mechanism through gear [A].
Feed motor: Drives the following:
• Pick-up roller and feed belt drive gear [B]
• Entrance roller [C] and 1st transport roller [D]
Bottom plate motor: Drives the bottom plate lift mechanism through gear [E].
Transport motor: Drives the following:
• Pre-scanning roller [F]
• Scanning roller [G]
• 2nd transport roller [H]
• White platen roller [ I ]
• 3rd transport roller [J]
Exit motor: Drives the exit roller [K].
6-13
ADF 26 April, 2002
[B]
[A]
[C]
[E]
[D]
B064D054.WMF
When there are no originals: The pick-up roller [D] remains up (this is the home
position).
When an original is placed on the tray: The original set sensor switches on, and
this switches motor [A] on. The cam [B] releases lever [C]. The lever rises and the
pick-up roller [D] drops onto the stack of paper. Then the pick-up roller feeds the
paper to the feed belt and separation roller.
6-14
26 April, 2002 ADF
[A]
[C] [B]
B064D051.WMF
When an original is placed on the original tray: The original set sensor switches
Descriptions
on, the pick-up roller drops, and sensor [around location A] (on the pick-up roller
Detailed
assembly) switches off. Then, motor [B] lifts lever [C], raising the bottom plate.
When the bottom plate reaches the correct feed position: Sensor [A] switches
off and motor [B] stops.
During the job, when the top of the stack becomes too low: When the pick-up
roller drops low enough to switch sensor [A] on again, motor [B] switches on again
to raise the stack to the correct feed position.
6-15
ADF 26 April, 2002
B064D057.WMF
6-16
26 April, 2002 ADF
[I]
[M]
[F]
The pick-up roller [A] feeds the original to the feed belt [B] and separation roller [C].
Skew is corrected at the skew correction sensor [D] and entrance roller [E].
(☛ 6.4.7)
When the skew correction sensor detects the leading edge of the original, the pre-
scanning roller [F] switches on. Skew is also corrected at the pre-scanning roller.
Descriptions
(☛ 6.4.7)
Detailed
Shading correction, which attempts to compensate for slight distortions caused by
the differences in brightness of the light elements due to wear, temperature
variation, or distortion by the lenses, is done for the first sheet:
• The original is fed for a few clock pulses after the registration sensor [G] detects
the leading edge of the original.
• The original is then delayed slightly at the ADF exposure glass while the CPU
uses the white plate to determine the white peak level for the job.
• The pre-scanning roller [F], scanning roller [H] and transport rollers [I] feed the
original over the ADF exposure glass [J] and under the CIS [K], until it reaches
the exit roller [M].
• If the reverse side of the original is to be scanned, the CPU uses the surface of
the white platen roller [L] to determine the white peak level for the job.
6-17
ADF 26 April, 2002
[A]
[B]
[C]
[D]
[E]
[F]
B064D057.WMF
6-18
26 April, 2002 ADF
NOTE: Skew is always corrected with method # for every job, regardless of the
paper size and mode.
NOTE: Use SP6020 (ADF Contact Mode In/Out) to enable skew correction method
➁ for all jobs to ensure accurate original feeding. However, switching this
feature on slows original feed slightly.
Descriptions
Detailed
6-19
ADF 26 April, 2002
B064D053.WMF
6-20
26 April, 2002 ADF
Descriptions
Detailed
16 K SEF (195 x 267 mm) 1 0 0 0 1 0 0 N Y
16 K LEF (267 x 195 mm) 1 1 1 0 0 0 0 N Y
1: Actuated
0: Not actuated
Y: Yes. Size detected.
N: No. Size not detected.
S: Selectable. Size not detected with default but default can be changed with SP6016
(Original Size Determination Priority). Refer to the description in the next section.
*1
: For A5 SEF, B6 SEF, and B6 LEF, all sensors are off. The machine determines the paper
size by measuring the distance between the leading and trailing edges using the skew
correction sensor and clock pulses.
6-21
ADF 26 April, 2002
6-22
26 April, 2002 ADF
[A] [B]
B064D057.WMF
[C]
B064D052.WMF
The ADF scans both sides of an original without inverting the original:
• Front side: Scanned at the ADF exposure glass [A] by a xenon exposure
lamp and CCD below the original
• Back side: Scanned by a CIS [B] above the paper path
Descriptions
Detailed
The CIS can scan a line 306 mm (12") wide at 600 dpi. To increase the scanning
speed, the sensors are divided into 13 parallel blocks.
NOTE: Both sides are scanned at 600 dpi. The 600 dpi output is boosted to 1200
dpi by image processing at the IPU.
The CIS reads the surface of the white roller [C] and uses this reading (white point
=0) as a reference point for density correction.
! Digital Processes> Image Processing> Black and White CCD Systems, Black
and White CIS Systems
6-23
ADF 26 April, 2002
[E] [A]
[B]
Four sensors, the skew correction sensor [A], interval sensor [B], registration
sensor [C], and exit sensor [D] detect jams in the paper path. The conditions that
trigger a jam detection are listed below.
NOTE: If a problem occurs in the ADF, either SC700 or SC701 will be issued. For
details, please refer to Section 4 of this manual.
6-24
26 April, 2002 SCANNING
6.5 SCANNING
6.5.1 OVERVIEW
4 3 2 1
6 7 8 9 10 B064D001.WMF
Descriptions
Detailed
A xenon lamp (23W) illuminates the original. Light is reflected from the original to
the CCD: 1st Mirror ! 2nd Mirror ! 3rd Mirror ! Scanner Lens ! CCD
The lens block (which consists of the scanner lens, CCD, and SBU) adjusts for
refraction, MTF, and focusing. The lens block is replaced as a unit and requires no
adjustment in the field.
The resolution of the CCD is 600 dpi.
6-25
SCANNING 26 April, 2002
[D]
[C]
[A]
[B]
B064D002.WMF
The scanner motor [A] (a dc stepper motor) drives the first scanner [B] and second
scanner [C] through drive wires and pulleys.
The scanner HP sensor [D] detects when the scanner is at home position. The
machine measures distance from home position by counting scanner motor pulses.
6-26
26 April, 2002 SCANNING
[C]
[D]
[B]
[A]
B064D003.WMF
Original length sensor [A] and Original width sensor [B] (reflective sensors) detect
the width and length of the original on the exposure glass.
The ADF functions as the platen. The DF position sensor [C] (attached to the ADF)
detects whether the ADF is open or closed.
The APS start sensor [D] triggers auto paper size detection.
Descriptions
Detailed
The following diagram shows the locations of the sensors.
Width
Width Sensor 2
138.5 mm, 233 mm A5-S
A5-L A4-S
Width Sensor 3
141.2 mm, 271.6 mm
B5-L B4-S
A4-L A3-S
B064D999.WMF
6-27
SCANNING 26 April, 2002
The table below lists the sensor output for each paper size.
If an original is on the exposure glass, you can check the sensor output by using
SP4301 (APS Sensor Output Display).
Detection Timing
When the power is on, the APS sensors are always active, but the CPU checks
their signals only after the platen is lowered.
Book Mode
In the Book mode (when the ADF is open), the CPU checks the APS sensors and
determines the original size after Start ! is pressed.
ADF Mode
The CPU checks the APS sensors after the platen is lowered.
By-pass Mode
The APS sensors are ignored when copy paper is fed from the by-pass tray, but
the by-pass tray can handle a variety of sizes and orientations. To accomplish this:
• The machine always assumes short-edge feed for paper on the by-pass tray.
• Width is measured by a sensor inside the by-pass tray.
• The bypass tray cannot measure length, so the registration sensor determines
the length of the paper using clock pulses.
The copy time for the first sheet is slower, because the entire exposure glass area
(or width for the CIS) is scanned. However, when the size of the first sheet has
been detected, scanning is at normal speed for the remaining sheets. (!
Handling Paper> Paper Feed> Paper Size Detection> By-pass Size Detection)
6-28
26 April, 2002 SCANNING
Descriptions
Detailed
6-29
SCANNING 26 April, 2002
0.5 mm
10 mm
15 mm
Exposure Glass
B064D998.WMF
CIS ADS
The CIS reads the surface of the white platen roller and uses this reading (white
point =0) as a reference point for density correction. When an original is scanned,
the CIS starts 20 mm from the edge away from the operation panel and reads 65
mm in towards the center of the white platen roller and then performs image
density correction line by line.
6-30
26 April, 2002 IMAGE PROCESSING
CIS
Key
Data flow
SBU
SBU/CIS Signal flow
PCI BUS
Polygon Motor
LDB
HDD
Descriptions
OPC
Detailed
B064D992.WMF
6-31
IMAGE PROCESSING 26 April, 2002
6-32
26 April, 2002 IMAGE PROCESSING
Descriptions
Used for low density documents with text handwritten in
Detailed
Normal black or color pencil (or carbon copies) such as receipts,
Sharp invoices, etc.
Custom Setting Stores SP command settings.
Generation Soft Used to achieve an image smoother than Normal.
Copy Normal Used to achieved best reproduction of “copies of copies”
by smoothing the image.
Sharp Used to emphasize lines and text stronger than Normal for
better image quality.
Custom Setting Stores SP command settings.
6-33
IMAGE PROCESSING 26 April, 2002
If the value is increased, the outlines of lines become sharper but this could cause
moiré to appear in dot patterns. If the value is decreased, image patterns become
smoother, the occurrence of moiré decreases, but the corners of characters and
intersections of lines at acute angles may not be as sharp.
6-34
26 April, 2002 IMAGE PROCESSING
Used for printed materials (magazines, etc.) with photographs to sharp patterns in
copies.
If the photos have dithered tones, the image becomes sharper if the value is
increased, but blurring could occur in the sub scan direction. If the value is
decreased, blurring in the sub scan direction is less obvious but outlines become
fuzzy.
See the remarks for ‘Custom Setting: Text Mode Image Quality’ above.
Descriptions
160.5~400% SP4903 020
Detailed
If the value is increased, low density areas become sharper, but the background
could become dirtier. If the value is decreased, the background disappears but the
density of low density areas becomes low.
See the remarks for ‘Custom Setting: Pale Mode Image Quality’ above.
6-35
IMAGE PROCESSING 26 April, 2002
If the value is made smaller, the line width correction becomes thinner, and if the
value is made larger, the line width correction becomes thicker. To switch this
feature off, select “4”.
If the above settings do not make the lines thin enough, use SP4904 020 (Image
Quality Exposure: Thin Line - Text Mode). Normally, SP4904 020 is set to 0 (OFF).
As the setting is increased (1~3), the line width correction effect becomes stronger,
and lines become thinner. All settings of SP4903 080 will be affected by the same
amount.
See the remarks for ‘Custom Setting: Text Mode Line Width Correction’ above.
If the above settings do not make the lines thin enough, use SP4904 021 (Image
Quality Exposure: Thin Line – Photo Mode). Normally, SP4904 021 is set to 0
(OFF). As the setting is increased (1~3) the line width correction effect becomes
stronger, and lines become thinner. All settings of SP4903 083 will be affected by
the same amount.
See the remarks for ‘Custom Setting: Text Mode Line Width Correction’ above.
If the above settings do not make the lines thin enough, use SP4904 022 (Image
Quality Exposure: Thin Line – Text/Photo Mode). Normally, SP4904 022 is set to 0
(OFF). As the setting is increased (1~3) the line width correction effect becomes
stronger, and lines become thinner. All settings of SP4903 086 will be affected by
the same amount.
6-36
26 April, 2002 IMAGE PROCESSING
See the remarks for ‘Custom Setting: Text Mode Line Width Correction’ above.
If the above settings do not make the lines thin enough, use SP4904 023 (Image
Quality Exposure: Thin Line – Pale Mode). Normally, SP4904 023 is set to 0 (OFF).
As the setting is increased (1~3) the line width correction effect becomes stronger,
and lines become thinner. All settings of SP4903 089 will be affected by the same
amount.
See the remarks for ‘Custom Setting: Text Mode Line Width Correction’ above.
If the above settings do not make the lines thin enough, use SP4904 024 (Image
Quality Exposure: Thin Line – Generation Mode). Normally, SP4904 024 is set to 0
(OFF). As the setting is increased (1~3) the line width correction effect becomes
stronger, and lines become thinner. All settings of SP4903 092 will be affected by
the same amount.
Descriptions
Detailed
6-37
IMAGE PROCESSING 26 April, 2002
0: The adjustment will be applied only for duplex mode front side copies.
1: The adjustment will be applied for simplex mode, and for front side copies in
duplex mode.
6-38
26 April, 2002 IMAGE PROCESSING
Independent dot erase removes isolated black pixels. As this setting is increased,
the greater the number of eliminated isolated pixels. Setting to zero switches this
function off.
Background Erase
Item Range Default SP No.
Text SP4903 070
Photo SP4903 071
Text/Photo 0~255 0 (Off) SP4903 072
Pale SP4903 073
Generation Copy SP4903 074
Background erase attempts to eliminate the heavy background texture from copies
of newspaper print or documents printed on coarse paper. Pixels of density below
the selected threshold level are eliminated. Setting this feature to zero switches it
off. Increasing this setting increases the effect of background erase.
Descriptions
Detailed
6-39
IMAGE PROCESSING 26 April, 2002
Sharp
Soft
55.5 ~ 75%
Sharper
SP4903 006
Softer
55.5 ~ 75%
Sharper
Normal
SP4903 010
Softer
6-40
26 April, 2002 IMAGE PROCESSING
Text/Photo Mode
Setting 0 1 2 3 4 5 6 7 8 9 10 SP No.
25% ~55% SP4903 013
Photo Priority
Text Priority
55.5 ~ 75%
Normal
SP4903 014
75.5 ~ 160% SP4903 015
160.5 ~ 400% SP4903 016
Pale Mode
Setting 0 1 2 3 4 5 6 7 8 9 10 SP No.
25% ~55% SP4903 017
55.5 ~ 75%
Normal
SP4903 018
Sharp
Soft
Generation Copy
Setting 0 1 2 3 4 5 6 7 8 9 10 SP No.
25% ~55% SP4903 021
55.5 ~ 75%
Normal
SP4903 022
Sharp
Soft
Descriptions
Detailed
6-41
IMAGE PROCESSING 26 April, 2002
Increase value of OK
SP4903 017~020
END
B064D996.WMF
Increase value of
SP4903 017~020
NG (Background Out)
B064D995.WMF
6-42
26 April, 2002 IMAGE PROCESSING
Descriptions
Different?
*3 Detailed
Equal Quality Restored After
Adjusting with SP4901 019?
END
6-43
IMAGE PROCESSING 26 April, 2002
Equalizing Image Quality of Front Sides for Duplex and Simplex Modes
Normally, the front side adjustment (SP 4901 010~014) is only applied for duplex
jobs. So, you may see a slight difference in the quality of images scanned in
simplex mode and for the front sides of duplex mode jobs.
If you change SP 4901 019 to 1, the front side image quality adjustment (SP4901
010-014) will be applied to both duplex and simplex jobs. This mode is enabled for
the Custom Setting only.
SP4901 019
0: Enabled for Duplex Only (default setting)
1: Enabled for Simplex and Duplex Scanning
6-44
26 April, 2002 LASER EXPOSURE
Specifications
LD Unit Semi-conductor laser encased in an aluminum die-cast bracket.
Wavelength: 788 nm
Output: 10 mW/channel
4-beam exposure
APC (Auto Power Control) provided
Gradation control with PWM
Line Scanning Light weight, aluminum die-cast housing
Main line scanning by polygon mirror
Fθ lens controls the beam position and focus in the main scan direction.
Descriptions
Detailed
Beam focus correction by WTL.
Polygon Motor 42,756 rpm
NOTE: 1) A new ceramic shaft increases the durability of the polygon motor.
2) This machine uses APC (Auto Power Control), so no adjustments are
required when the LD unit is replaced.
6-45
LASER EXPOSURE 26 April, 2002
4
5
6
7
8
3
9
10
B064D101.WMF
1. LD Unit 6. WTL
2. Cylindrical Lens 7. 2nd Mirror
3. 1st Mirror 8. Toner Shield Glass
4. Polygonal Mirror Motor 9. Laser Synchronizing Detector
5. Fθ Lens 10. OPC Drum
The optical path is a standard arrangement, starting at the LD unit and ending with
the creation of the latent image on the OPC drum. (! Digital Processes>
Printing> Laser Printing> Image Processing> Optical Components)
6-46
26 April, 2002 LASER EXPOSURE
B064D907.WMF
Descriptions
modulation) in 5 steps.
Detailed
6-47
LASER EXPOSURE 26 April, 2002
[E]
[C] [A]
[B]
[D]
B064D102.WMF
The cooling fan [A] at the back of the machine blows air through the duct [B] and
sends it above and below the laser exposure unit. The fan switches on and off with
the polygon motor.
The air [C] above passes through a dust filter before it reaches the optical path.
The air passing below [D] flows over the top of the fusing unit and is expelled by
the fusing cooling fan.
The polygonal mirror motor [E] normally remains on. It shuts down when the
machine is powered off or enters the auto mode or night mode.
6-48
26 April, 2002 LASER EXPOSURE
Front Door
Inter-lock SW
IPU +LD5V
+5V
REG
LDD
+3.3V 8.2
560
MGAVD AA
RE 15
DATA1– LVDS 560
DATA1
RECEIVER
DATA1+ IC ALD
10
+5V
PSU LDA
LDB
B064D902.WMF
To ensure the safety of customers and customer engineers, two switches inside
the cover prevent the laser beams from switching on accidentally.
When the front cover is open, the 5V line connecting each LD driver on the LD
control board is disconnected.
Descriptions
Detailed
6-49
DRUM UNIT 26 April, 2002
1 2 3
12
11
10
9
4
8
7 6
B064D201.WMF
The OPC drum (diameter 100 mm) is charged by the charge corona unit, a
standard Scorotron grid wire charging and cleaning system.
The drum motor drives the drum and the drum cleaning unit.
A counter blade system, with both cleaning blade and brush, clean the drum.
Two sensors mounted near the drum, an ID sensor and potential sensor, are used
for process control.
Toner is collected at the cleaning area and transported back to the development
unit via the toner collection coil and toner recycling pipe.
6-50
26 April, 2002 DRUM UNIT
[A]
[B] B064D903.WMF
Descriptions
[B]
Detailed
B064D206.WMF
B064D202.WMF
6-51
DRUM UNIT 26 April, 2002
[C]
[A]
[B]
B064D354.WMF
Air flowing around the charge corona unit deposits toner particles on the wires.
These particles interfere with charging and cause pale bands on copies.
The wire cleaner [A] normally remains at the home position at the front end.
To clean the wires, the charge corona wire cleaner motor [B] switches on and
drives the cleaner [A] to the rear, then back to the home position.
The wire cleaner rotates slightly on the forward pass to bring the cleaning pads [C]
into contact with the wires. Cleaning is done only on the forward pass. The pads do
not contact the wires on their return to home position.
The motor [B] switches on after the machine is switched on, but only after 5,000 or
more copies have been made since the last wire cleaning.
6-52
26 April, 2002 DRUM UNIT
[D]
[C]
[A]
[B]
B064D203.WMF
Pick-off pawls ride along the surface of the drum to peel off paper that has not
separated from the drum.
Weak spring pressure [A] keeps the pick-off pawls [B] against the surface of the
drum.
Descriptions
Detailed
During copying, a shaft [C] turns a cam [D]. The cam moves the pick-off pawls from
side to side to prevent drum wear at any fixed location.
6-53
DRUM UNIT 26 April, 2002
[C] [A]
[B]
[E]
[D]
[F]
B064D253.WMF
B064D204.WMF
6-54
26 April, 2002 DRUM UNIT
[F]
[A]
[E]
[D] [B]
[C]
B064D207.WMF
Cooling prevents uneven buildup of negative ions which can lead to uneven charge
on the drum surface.
The drum cooling fan [A] draws cool air into the machine and sends it over the
charge corona unit [B] and down through the vents in the ends of the drum [C].
The PCU cooling fan [D] cools the drum and charge corona unit from the other end.
Descriptions
The dust filter [E] above the charge corona unit absorbs ozone in the air coming
Detailed
from around the drum.
The exhaust fan [F] vents the hot filtered air from inside the machine.
6-55
DRUM UNIT 26 April, 2002
[B] [H]
[C]
[A]
B064D309.WMF
[B]
[E]
B064D310.WMF
[D]
[H]
[F]
B064D312.WMF
[G]
The toner collection coil inside the toner recycling pipe [A] carries toner collected
from the drum cleaning unit into the toner separation unit [B] (above the toner
hopper).
Re-usable toner is separated here from waste toner. Sieve [C] sifts the toner, and
brush [D] inside the sieve moves the toner forward.
• Reusable toner [E] falls through the sieve into the toner hopper. A fine brush
outside the sieve prevents toner from plugging the mesh of the sieve.
• Waste toner [F] does not fall through the sieve. It is pushed through opening
[G] to the waste toner transport coil [H]. The coil moves the toner towards the
back of the machine, where it is deposited in the waste toner bottle.
The toner separation unit and waste toner transport coil [H] are connected to the
same drive shaft (driven by the development motor).
6-56
26 April, 2002 DRUM UNIT
[E]
[H]
[B]
[F] [G]
[C]
[A]
[D]
B064D409.WMF B064D410.WMF
Mechanism
The toner collection motor [A] drives the coils [B, C, and D].
• Coil [B] brings waste toner from the toner hopper (which originally came from
the drum cleaning unit)
• Coil [C] brings waste toner from the transfer unit.
• Coil [D] transports waste toner from both sources to the toner collection
bottle.
The toner collection bottle can hold 5000 cc of waste toner, equivalent to about
Descriptions
1,000K copies.
Detailed
Motor [A] switches on and off at the same time as the drum motor.
Error Detection
The toner collection motor sensor [E] monitors the gear driven by motor [A]. If the
sensor output does not change for 3 seconds while motor [A] is on, then SC590
(Toner Collection Motor Error) is logged.
If the toner collection coil sensor [F] (not shown) does not change within 3 seconds
after the drum motor turns on, the transport coil is clogged and cannot rotate, then
SC495 (Toner Recycling Unit Error) is logged.
When the toner overflow switch (not shown) detects that the toner collection bottle
[G] is full, operation halts after an additional 100 copies and the machine prompts
the user to replace the toner collection bottle.
The toner collection bottle set switch [H] detects when a new toner collection bottle
is installed. If installing a new bottle does not reset the machine, SC496 (Toner
Collection Bottle Error) is logged.
6-57
DRUM UNIT 26 April, 2002
6-58
26 April, 2002 DRUM UNIT
Applied Bias
0V
-100V
-800V
Sampling Sampling
B064D997.WMF
2. If the readings are within the normal range, then these readings are used to
calibrate the potential sensor.
If the variations in the readings exceed the specified range, then an SC is
Descriptions
logged (Sensor Calibration Error, SC310 to SC317) and automatic process
Detailed
control halts. The charge grid voltage Vg, development bias, and LD power are
set as follows.
• Development bias is set to the value stored in SP 2201 001
• Grid voltage is set to the value stored in SP 2001 001
• Laser power is set to the values stored in SP 2103
6-59
DRUM UNIT 26 April, 2002
6-60
26 April, 2002 DRUM UNIT
LD Power
Finally, the machine determines the laser diode power that will be used during
copying. This is done as follows.
1. The laser power is changed to the value needed to write a halftone pattern to
the drum.
2. The potential sensor reads the potential, Vh, from this pattern.
Vh: Standard halftone drum potential
3. Vh should be –300 ± 20V. If it is within this range, the current value of the laser
power will be used for copying.
• If it is not, the laser power changes by 3 units, and the process starts again
from step 1.
• The laser power cannot be changed by more than ± 60 units.
4. If Vh cannot be adjusted to this standard within 25 attempts, LD power is set to
the most recent value and SC314 (Potential Sensor Calibration Error 4) is
logged.
Descriptions
Detailed
6-61
DRUM UNIT 26 April, 2002
6-62
26 April, 2002 DEVELOPMENT AND TONER SUPPLY
1
2
4
5 B064D301.WMF
Descriptions
Detailed
1. Development Filter 5. Paddle Roller
2. Toner Auger 6. Development Roller Sleeve
3. Developer Agitator 7. Separator
4. TD Sensor
6-63
DEVELOPMENT AND TONER SUPPLY 26 April, 2002
Toner Supply
1
5
6 B064D452.WMF
The toner supply roller carries toner from front to back in the hopper and into the
development unit.
The toner supply motor rotates the toner bottle to supply toner. The cap of the
bottle seals itself immediately when the toner bottle is removed from its holder.
A toner recycling system separates waste toner from toner that can be re-used.
Reusable toner is carried to the development unit, and waste toner is sent to the
waste toner bottle.
6-64
26 April, 2002 DEVELOPMENT AND TONER SUPPLY
[C] [D]
[B]
[E]
[A]
B064D302.WMF
Descriptions
[D]: Doctor blade
Detailed
[E]: OPC drum
6-65
DEVELOPMENT AND TONER SUPPLY 26 April, 2002
[E]
[C]
[B]
[A]
[F]
[D]
B064D303.WMF
6-66
26 April, 2002 DEVELOPMENT AND TONER SUPPLY
[B] [C]
[A] [D]
B064D304.WMF
Development power pack [A] applies –550V through terminal [B] to the shaft [C] of
the development roller [D]
Bias is also applied to the lower casing to prevent toner from being attracted back
from the drum.
Descriptions
Detailed
6-67
DEVELOPMENT AND TONER SUPPLY 26 April, 2002
[B]
[A]
[C]
B064D305.WMF
The ID sensor and TD sensor control toner density. The output of these two
sensors determines when to switch the toner supply clutch [A] on. The clutch
transfers drive from the development motor to the toner supply mechanism.
When the toner supply clutch turns on, the agitator [B] mixes the toner in the
hopper and sends it to the toner supply roller [C].
Toner is caught in the grooves in the toner supply roller. Then, as the grooves turn
past the opening, the toner falls into the development unit.
6-68
26 April, 2002 DEVELOPMENT AND TONER SUPPLY
[B]
[E]
[C]
[D]
[A]
B064D306.WMF
[F]
Descriptions
Detailed
B064D908.WMF
The development motor [A] (a dc motor) drives the following units through three
drive shafts: toner separation unit [B], toner supply unit [C], and development unit
[D].
The knob [E] attached to the paddle roller can be rotated in one direction only. Use
this knob just after adding new developer, to apply an even coating of developer to
the development roller sleeve.
Two cooling fans [F] above the bypass tray draw in air to cool the development
unit. Both fans switch on when the drum motor switches on, then both switch off
110 seconds after the drum motor switches off.
6-69
DEVELOPMENT AND TONER SUPPLY 26 April, 2002
[A]
B064D308.WMF
The toner end sensor [A], a piezoelectric sensor (a sensor sensitive to pressure) is
attached to the toner hopper.
[C]
[D]
[B]
[A]
B064D411.WMF
When the toner bottle holder is opened, a self-sealing shutter prevents toner spill.
The top of the shutter [A] has a semi-circular opening [B]. Normally, toner from the
toner bottle [C] flows through this opening into the hopper below.
However, pulling out the shutter cover [D] closes the cover automatically to prevent
toner spill from the hopper.
6-70
26 April, 2002 DEVELOPMENT AND TONER SUPPLY
[C]
[A]
[B]
B064D412.WMF
[D]
Descriptions
B064D909.WMF
Detailed
The toner supply motor [A] (a dc motor) and gears [B] rotate the toner bottle [C].
The toner cooling fan [D] (below the operation panel) ventilates the area around
the bottle. This fan always switches off and on with the polygonal mirror motor.
6-71
DEVELOPMENT AND TONER SUPPLY 26 April, 2002
Factor Description
GAIN With GAIN = 0, “Clutch On Time” is 16 ms
Image Pixel Count The density for every dot in the output data for the page is
calculated. Example: 255 for A3 all black, for comparison.
Target Density 0.7 mg/cm2
Toner Supply Rate 850 mg/s This default setting can be adjusted with SP2209 –
Toner Supply Rate
Clutch Startup Time 16 ms The actual time required for the toner to arrive at the
hopper after the clutch switches on.
6-72
26 April, 2002 DEVELOPMENT AND TONER SUPPLY
At the end of the job, if Vref has not been updated for 10 copies or more, the
following occurs:
1. Vref is updated, as follows (also done just after the machine is switched on):
• The charge corona and laser diode write the ID sensor pattern on the drum.
• The ID sensor reads the reflectivity of the ID sensor pattern and outputs this
reading as Vsp.
• The ID sensor also reads the reflectivity of the bare surface of the drum and
outputs this reading as Vsg.
NOTE: 1) The 10 copy interval can be extended with SP2210 001 (ID Sensor
Pattern Interval).
2) SP2507 002 (ID Sensor Interval – Page Setting) is available for
customers who are concerned about changes in toner density during
long copy jobs and may want to specify an interval to force creating
and reading the ID sensor pattern. However, enabling this SP will
pause copying for 2 or 3 seconds every time the ID sensor pattern is
created and read.
2. The CPU uses the Vsp/Vsg readings to calculate a new value for Vref (TD
sensor reference voltage).
3. Finally, Vt and Vref are compared. If Vt is higher than Vref, the CPU switches
on the toner supply clutch to supply more toner to the development unit.
Descriptions
the sum to a value between 0 and 255 (0 = blank page, 255= black page).
Detailed
The toner supply clutch on time is calculated using the same formula, but the GAIN
value is fixed at 0.7.
6-73
DEVELOPMENT AND TONER SUPPLY 26 April, 2002
TD Sensor Initialization
The TD sensor must be initialized with SP2801 (TD Sensor Initial Setting) at the
following times:
• The first time the development unit is filled with developer
• Every time the developer is replaced.
The sensor control voltage is adjusted until the output is 3.0±0.1V. Then, after
setting the control voltage, Vt is sampled 100 times, these samplings are averaged,
then the average is used to set the standard value for Vt.
NOTE: 1) After developer is replaced, you must execute SP2801.
2) After the TD sensor is replaced, you must execute SP2801.
3) After a partially used development unit from another machine is
installed, you must use SP2220 (Vref Manual Setting) to enter the Vref
value for that unit, and use SP2906 001 (TD Sensor Control Voltage
Setting) to enter the TD sensor control voltage.
4) These initial values are stored in NVRAM. Before replacing the NVRAM,
print an SMC report so you can re-enter these settings manually after
the NVRAM is replaced.
Determining Vref
At certain intervals (see ‘Sensor Control Mode, step 4), the ID sensor reads the
bare drum and the ID sensor pattern on the drum.
Vref is calculated from Vsp and Vsg as explained in the Process Control section of
the manual.
ID sensor pattern creation parameters depend on whether automatic process
control is switched on or off with SP3901 001 (Auto Process Control).
If automatic process control is switched on:
• Charge corona grid voltage: Set automatically for the existing conditions around
the drum.
• LD power: The value Vh is used to adjust the laser power. The laser diode writes
the Vh halftone pattern on the drum. The reading from this pattern is Vh.
• Development bias: The potential sensor checks the bias voltage when the ID
sensor pattern is created (target voltage: -230V) and boosts the voltage by –280,
the voltage set for SP2201 004 (ID Sensor Pattern Development Potential), to
bring the bias to the target voltage of –510.
If automatic process control is switched off:
• Charge corona grid voltage: Set to –800V, the default setting for SP2001 002 (ID
Sensor Pattern: Adj. to Applied Voltage).
• LD power: 185 µW (target drum potential –130V)
• Development bias: -360V, default for SP2201 002 (ID Sensor Pattern: Adj. to
Applied Voltage).
6-74
26 April, 2002 DEVELOPMENT AND TONER SUPPLY
Descriptions
Abnormal ID Sensor Output
Detailed
Abnormal output detected during process control at power-on: SC353 or
SC354 is issued. Toner supply during copying will then be controlled using the TD
sensor only, until the machine is repaired.
Abnormal output detected when updating Vref: SC350, 351, or 352 is issued,
and Vref is not updated (the machine uses the current value).
6-75
DEVELOPMENT AND TONER SUPPLY 26 April, 2002
6-76
26 April, 2002 IMAGE TRANSFER AND PAPER SEPARATION
8 9
7 1
2
6
3
5
4
B064D401.WMF
Descriptions
4. Waste Toner Agitator 9. Transfer Belt
Detailed
5. Waste Toner Collection Coil
A transfer belt system transfers the image from the OPC drum to paper.
A solenoid lifts the belt against the OPC drum at the correct time.
The transfer belt system is driven by the drum motor, through a shaft and a gear.
A cleaning blade and a cleaning roller clean the surface of the transfer belt.
Easy access to the transfer belt from behind the front door allows quick removal of
paper jams.
A heater near the transfer belt unit ensures that the area around the belt is always
dry.
6-77
IMAGE TRANSFER AND PAPER SEPARATION 26 April, 2002
[A]
[D]
[B]
[C]
B064D403.WMF
The transfer belt lift solenoid [A] lifts the belt into contact with the drum using the
link [B], which is connected to the front [C] and rear [D] belt lift levers.
Springs attached to the front of the solenoid reduce the load on the solenoid as it
lifts the drum.
This mechanism raises the transfer belt unit against the OPC drum only when
needed, and keeps it separated at all other times because:
• The transfer belt is between the drum unit and the ID sensor, so it would rub off
the ID sensor pattern if it remained in contact with the drum.
• Allowing toner to transfer to the belt when making sensor patterns would
increase the load on the transfer roller cleaning blade.
• The transfer belt would cause the drum to wear, if it were allowed to remain in
contact with the drum.
6-78
26 April, 2002 IMAGE TRANSFER AND PAPER SEPARATION
Timing
[B] [C]
[A]
B064D557.WMF
[E] 8 mm
[D]
B064D508.WMF
Descriptions
[D]: Front and back levers
Detailed
[E]: Nip width (about 8 mm)
The transfer belt stays away from the OPC drum until 500 ms after the drum motor
starts. Then the transfer belt lift solenoid switches on to lift the belt.
At the end of the job, the solenoid switches off, and the transfer belt unit lowers
away from the drum.
6-79
IMAGE TRANSFER AND PAPER SEPARATION 26 April, 2002
[C]
[E] [B]
[F]
[A]
[G]
[D] B064D402.WMF
The transfer power pack [A], inside the transfer belt unit, applies the following
charges:
• Transfer Roller: Max. +7.0 kV through terminal [B] to the transfer roller [C].
• Cleaning Roller: About +1.0 kV max. through terminal [D] to the cleaning
roller [E].
Drive rollers [F, G] are grounded so that the cleaning unit can clean the belt easily.
6-80
26 April, 2002 IMAGE TRANSFER AND PAPER SEPARATION
NOTE: 1) For postcards, use the by-pass tray and set the side fences for A6
width.
2) The charge for cleaning is applied even during the interval between
sheets of copy paper.
3) At the following times, the transfer roller output changes to 2.6 kV, and
the cleaning roller output is fixed at 1.0 kV:
• When the job ends
• Whenever the drum motor is turning, except during copying and during
process control
Descriptions
Detailed
6-81
IMAGE TRANSFER AND PAPER SEPARATION 26 April, 2002
[B]
[D] I3 [C]
I2 It
[D]
I1
[F]
[E]
[A]
B064D559.WMF
6-82
26 April, 2002 IMAGE TRANSFER AND PAPER SEPARATION
[B]
[C]
[A]
B064D404.WMF
The drum motor [A] drives the transfer belt [B] through belts and gears.
The transfer belt by its electrostatic charge attracts the paper [B], so a transport fan
is not required.
At the turn in the transfer belt, the transfer belt drive roller [C] discharges the belt to
reduce paper attraction, and the paper separates from the belt as a result of its
own stiffness.
The tapered parts [D] at both ends of the roller [E] help keep the transfer belt [F] in
the center, so that it does not run off the rollers.
Descriptions
[F] Detailed
[D]
[E]
B064D911.WMF
6-83
IMAGE TRANSFER AND PAPER SEPARATION 26 April, 2002
[C]
[B]
[A]
B064D405.WMF
[D]
[E]
B064D406.WMF
Toner collects on the transfer belt in the following cases. This toner causes
streaking on the reverse sides of copies.
• As a result of a paper jam
• If the by-pass feed tray side fences are set in the wrong position
The cleaning roller [A] has a positive charge, so it can collect negatively charged
toner and paper dust from the transfer belt [B]. The cleaning roller always contacts
the transfer belt.
The cleaning blade [C] scrapes toner off the cleaning roller and drops it onto the
agitator plate [D]. The plate [D] moves the toner into the collection coil [E]. The coil
takes the toner to the toner collection bottle.
6-84
26 April, 2002 IMAGE TRANSFER AND PAPER SEPARATION
[A]
B064D408.WMF
The anti-condensation heater [A] is directly below the transfer belt drive roller.
This anti-condensation heater turns on automatically at the following times:
• When the main power switch is turned off
• When the machine enters auto off mode
Descriptions
Detailed
6-85
PAPER FEED 26 April, 2002
7 8
6
2
9
10
1
11
12
3
13
4 14
15
16
5
B064D905.WMF
NOTE: Items (12)~(16) comprise the standard FRR feed system, which is used for
Trays 1, 2, and 3. This machine uses motor on/off time (not clutches) to
control paper feed.
6-86
26 April, 2002 PAPER FEED
Tray Capacities
The machine has three built-in paper trays:
• Tandem LCT (Tray 1). 1550 + 1550 sheets
• Universal Tray (Tray 2) 550 sheets
• Universal Tray (Tray 3) 550 sheets
The machine also has a by-pass feed tray which can hold 100 sheets (T-6200).
Descriptions
• Heaters. Two anti-condensation heaters are provided for the built-in paper feed
Detailed
stations.
By-pass Feed
• Capacity: 100 sheets.
• Paper feed and separation: Standard FRR system with a torque limiter for
paper separation and feed. By-pass tray motor and clutch.
• Paper end detection: Photointerrupter and feeler.
• Size detection: Side fence is used for width detection, registration sensor pulse
count is used for length detection.
• Thick paper feed: By-pass feed clutch switches on twice.
Paper Registration
• Paper is guided to the registration roller from five sources: the 3 built-in paper
trays, 1 by-pass tray, and 1 duplex tray.
• There is a mylar strip over the entire length of the registration roller.
Jam Removal
Pulling out a paper tray releases the pressure on the rollers, making it easy to
remove paper jams.
6-87
PAPER FEED 26 April, 2002
6.11.2 DRIVE
[A] [G]
[F]
[E]
[C]
[B]
[D]
[H]
B064D910.WMF
An independent paper feed motor [A] drives the rollers in each tray. It also drives
grip rollers [B], which pull the paper out of the tray. The mechanism is identical for
each tray.
A vertical transport sensor [C] at each feed station detects paper jams.
The paper feed motors on the trays drive the vertical transport rollers, which are
opposite each feed station (not shown here).
The lower relay motor [D] drives the lower relay roller [E], halfway between trays 1
and 2. The relay motor is added here due to the length of the paper path.
The upper relay roller [F] feeds each sheet to the registration roller. The by-pass
feed motor (not shown here) drives the upper relay roller [F].
The relay sensor [G], at the top of the vertical transport path, triggers the start of
image exposure on the OPC drum, and detects jams in the paper path.
The transport guide plate [H] swings against the side of the machine and locks in
place.
6-88
26 April, 2002 PAPER FEED
[A]
[E]
[B]
[C]
[D]
B064D963.WMF
Tray lift motor [A] ! Coupling [B] ! Pin [C] ! Shaft [D] ! Lift arm [E] (under the
bottom plate).
The universal trays (Tray 2, Tray 3) are not provided with near end sensors. The
pulse count of the tray lift motor is used to signal near end.
Descriptions
Detailed
6-89
PAPER FEED 26 April, 2002
Lift Sensor
[A]
[C]
[E]
[D]
[B]
B064D605.WMF
[I]
[F]
[G]
[H]
B064D656.WMF
When the tray lift motor turns on, the pick-up solenoid [A] turns on, and pick-up
roller [B] lowers.
When the top sheet of paper reaches the proper paper feed level, actuator [C] on
the pick-up roller support [D] activates the tray lift sensor [E], and the lift motor
stops.
After several paper feeds, the paper level gradually lowers and the lift sensor is de-
activated. Then the lift motor turns on again until the lift sensor is activated again.
When the tray is drawn out of the feed unit: gear [F] disengages pin [G] on shaft
[H], then the tray bottom plate [I] drops by its own weight.
6-90
26 April, 2002 PAPER FEED
[B]
[A]
[D]
[C]
B064D602.WMF
While waiting for the first sheet to feed and between sheets, the feed roller [A] must
not rotate. However, the grip roller [B] must turn, so that any paper coming up the
vertical transport path continues to feed. To do this, the paper feed motor [C]
Descriptions
rotates in reverse. The separation roller [D] is free to rotate in the direction shown
Detailed
by the arrow, because the separation roller solenoid is off.
When the feed motor reverses:
6-91
PAPER FEED 26 April, 2002
[I] [C]
[G]
[H]
[A]
[D]
[E]
[F]
[B]
B064D604.WMFF
If a paper feed station is not selected, its separation roller solenoid [A] stays off and
the separation roller [B] can turn freely in the opposite direction to feed paper.
When the paper feed station is selected and the start key is pressed, the following
mechanisms activate:
• Separation roller solenoid [A] ! separation roller [B] contacts feed roller [E]
• Pick-up solenoid [C] ! pick-up roller [F] lowers to contact the paper
• Paper feed motor [D] ! turns feed roller [E] ! turns pick-up roller [F] via
gear [G]
When the paper feed sensor [H] detects the leading edge of the paper:
• Pick-up solenoid [C] switches off, and pick-up roller [F] lifts.
• The feed roller [E] then feeds the sheet to the registration roller.
Note the three one-way clutches [I]: One for the grip roller, one for the feed roller,
and one for the separation roller.
When the feed motor rotates forward:
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26 April, 2002 PAPER FEED
[B]
[A] [D]
[C]
B064D603.WMF
B064D674.WMF
Normally, the separation roller [A] and feed roller [B] are not in contact. However,
when the feed station is selected, the separation roller solenoid [C] pushes the
separation roller against the feed roller.
This mechanism has these advantages:
• When the paper feed motor turns on, the separation roller rotates. If the
Descriptions
separation roller is away from the feed roller, it reduces the load on the paper
Detailed
feed motor and drive mechanism, and it also reduces wear to the rubber surface
of the separation roller caused by friction between the separation roller and the
feed roller.
• After a job, paper sometimes remains between the feed and separation rollers. If
the paper tray is pulled out of the machine, this paper might be torn if the two
rollers do not separate.
• The user can easily pull out jammed paper between the feed and separation
rollers if the separation roller is away from the feed roller.
Normally, the feed and separation roller separate when the separation roller
solenoid switches off.
However, if the rollers stick together after paper passes between them, the
separation roller could rotate the feed roller in reverse before the motor and
solenoid switch off. To prevent this, if the feed roller starts to reverse, a small brake
arm [D] on the feed roller shaft rotates down, strikes a stopper, and drives the feed
roller forward slightly to separate it from the reverse roller below.
The rollers are composed of rubber and may stick occasionally. This mechanism
prevents excessive wear on the rollers.
6-93
PAPER FEED 26 April, 2002
[A]
[B]
B064D607.WMF
The machine detects paper near end by counting the number of pulses the motor
makes when lifting the bottom plate.
The paper end sensor [A] receives light reflected from the paper below [B] until the
last sheet has been fed. Then, paper end is detected.
6-94
26 April, 2002 PAPER FEED
Descriptions
11000 — 8" x 13" SEF
Detailed
11100 — Not used
11110 * *
0: Actuated 1: Deactuated
If the switch is set to the asterisk (*), a range of paper sizes (illustrated below) can
be selected, but the size must be entered with a UP mode.
Direction of Feed
B064D987.WMF
6-95
PAPER FEED 26 April, 2002
[A]
[B]
B064D906.WMF
Two heaters, one below the tandem tray [A] and one below the bottom tray [B],
prevent condensation around the feed rollers and keep paper dry.
This anti-condensation heater turns on automatically at the following times:
• When the main power switch is turned off
• When the machine enters auto off mode
6-96
26 April, 2002 PAPER FEED
[B]
[A]
B064D599.WMF
1,550 sheets of paper can be set in each of the left [A] and right trays [B]. Paper is
fed from the right tray. When the paper in the right tray runs out, the paper in the
left tray automatically transfers to the right tray. After the paper transfers to the right
Descriptions
Detailed
tray, paper feeding resumes.
Normally, both the right and the left trays are joined together. However, during
copying, if there is no paper in the left tray, the left tray can be pulled out to load
paper. During that time, the right tray stays in the machine and paper feed
continues.
6-97
PAPER FEED 26 April, 2002
[A] [B]
[C]
B064D673.WMF B064D561.WMF
[A]
[D]
B064D562.WMF
6-98
26 April, 2002 PAPER FEED
[F]
[F]
[B]
[C]
[G]
[D]
[I]
[A]
[E]
[H] B064D620.WMF
When the machine detects that the tray is in the machine, the right tray paper
sensor [A] (under the tray) checks whether there is paper in the right tandem tray.
Descriptions
NOTE: If sensor [A] was not present and the tray was empty, the bottom plate
Detailed
would have to lift until the 1st tray lift paper end sensor (at the top of the
tray) detected that there was no paper, and this would waste several
seconds.
If paper is detected, the lift mechanism starts:
• 1st tray Lift motor [B] ! Coupling gear [C] ! Pin [D] on the lift shaft [E] !
Wires [F] ! Slots at the ends of the tray support rods [G, H] ! Tray bottom
plate [I].
The tray goes up until both of the following occur:
• The paper pushes up the pick-up roller and the lift sensor is activated
• The paper end sensor at the top of the tray is deactivated.
6-99
PAPER FEED 26 April, 2002
[C]
[E]
[A]
[G]
[J] [H]
[D]
[B] [I]
[F]
B064D620.WMF
Paper remaining: The amount of paper remaining in the tray is detected by which
combination of the three paper height sensors [A] are actuated by the actuator on
the left rail as the bottom plate rises.
• With the actuator below paper height sensor 1 (the bottom sensor), no sensor is
actuated and the display indicates the tray is full.
• When the actuator passes paper height sensor, the display indicates 50% of the
paper supply remaining.
• When the actuator passes paper height sensor 2 (the middle sensor), the display
indicates 30% of the paper supply remaining.
• When the actuator passes paper height sensor 3 (the top sensor), the display
does not change. This prevents the signal from returning to the off state, which
would indicate 100% of the paper remaining (the same state as when the sensor
is below paper sensor 1.
Paper near-end: Detected when the actuator [B] on the right rail activates the
paper near end sensor [C]. When the actuator passes this sensor, the display
indicates 10% of the paper supply remaining.
Paper end: After the last sheet feeds, the right tray paper sensor [D] below the
bottom of the tray actuates and signals paper end.
When paper runs out in the right tray, the stack must be moved across from the left
tray. To do that, the tray must first be lowered. The 1st tray lift motor [E] reverses
until actuator [B] activates the right tray down sensor [F].
When removing the tray manually, if paper is still present, the tray lowers under its
own weight as follows:
• Coupling [G] separates from pin [H] ! Tray bottom plate [I] moves down.
• Damper [J] lets the tray bottom plate drop slowly.
6-100
26 April, 2002 PAPER FEED
Fence Drive
[D]
[A]
[C]
[A]
[C]
[D] [B]
[B] B064D967.WMF
The side fences [A] of the right tray open only when paper in the left tray goes to
the right tray.
Descriptions
The side fence solenoids [B] turn on to open the side fences, until the side fence
Detailed
open sensors [C] activate.
After the stack has been moved into the right tray: The side fence solenoids turn off
to close the side fences, until the side fence close sensors [D] activate. Then, the
LCD prompts the user to set some paper in the left side of the tandem tray.
6-101
PAPER FEED 26 April, 2002
[E]
[C]
[D]
[A]
[B]
B064D567.WMF
[G]
[F]
B064D568.WMF
When the left tray paper sensor [A] detects paper but the right tray paper sensor
does not, the following happens.
• Rear fence motor [B] (a DC motor, in the left tray) turns counter-clockwise !
Rear fence [C] pushes the paper stack into the right tray.
• When rear fence return sensor [D] detects the actuator on the rear fence,
motor [B] turns clockwise until rear fence HP sensor [E] detects the actuator.
While the rear fence is moving, the left tray lock solenoid [F] turns on and the lock
lever [G] locks the left tray.
6-102
26 April, 2002 PAPER FEED
[A]
[B]
B064D570.WMF
B064D571.WMF
Descriptions
When the feed tray is set in the paper feed unit, the side-to-side positioning plate
Detailed
[A] presses the feed tray against the stopper [B]. By moving the positioning plate,
the tray position can be changed to adjust the side-to-side registration.
6-103
PAPER FEED 26 April, 2002
[B]
[A]
B064D569.WMF
When the tray is placed in the paper feed unit, the lock lever [A] drops behind the
lock plate [B] on the support bracket to lock the tray in the proper position.
6-104
26 April, 2002 PAPER FEED
[A]
[C]
[B]
B064D751.WMF
[E] [D]
[F]
Descriptions
Detailed
B064D752.WMF
The by-pass tray [A] opens from the right side of the machine.
By-pass feed motor [B] ! By-pass feed clutch [C] ! Pick-up roller [D] (pick-up
solenoid – see the next page) ! Feed roller [E] and separation roller [F]
The by-pass tray uses a standard FRR feed system.
(! Handling Paper> Paper Feed Methods> Forward and Reverse Roller (FRR)
or By-pass Feed Tray)
NOTE: The direction of feed in the by-pass tray is opposite from that of the other
paper trays, so their parts (with the exception of the separation roller) are
not interchangeable.
6-105
PAPER FEED 26 April, 2002
[A]
[B]
B064D753.WMF
When the paper runs out, the paper end feeler [A] drops through the cutout in the
by-pass paper end sensor [B].
6-106
26 April, 2002 PAPER FEED
[A]
[B]
B064D754.WMF
The positions of the side fences [A], connected to the by-pass paper size sensor
[B] determine the paper width.
Paper length is determined with pulse counts read from the registration sensor.
(! Handling Paper> Paper Feed> Paper Size Detection> By-pass Size
Detection)
NOTE: Use SP1007 (By-pass Feed Paper Size Display) to confirm the size of the
paper detected in the by-pass tray if paper is skewing during feeding.
The user can specify non-standard paper sizes for feeding from the by-pass tray.
The size must be within the range shown in the illustration.
Descriptions
Detailed
B064D990.WMF
NOTE: SP1904 001~002 (By-pass Paper Size Selection): Use this to calibrate the
minimum and maximum size positions of the by-pass tray side fences.
Refer to Replacement and Adjustment> Paper Feed> By-pass Paper Size
Detector.
SP1905 (Thick Paper – Bypass Tray): Use this to adjust the by-pass feed
clutch operation if thick paper often jams at the registration roller. See “5.
Service Tables” for details.
6-107
PAPER FEED 26 April, 2002
[H]
[D]
[F]
[C]
[G]
B064D794.WMF
The registration rollers [A] and registration sensor [B] handle paper fed from four
directions:
• Tandem tray and universal trays below [C]
• Duplex unit [D]
• By-pass tray [E]
• Optional LCT [F]
The grip rollers [G] feed paper from the trays into the vertical transport path to the
registration rollers.
The upper relay roller [H] feeds all paper exiting the vertical transport path. It also
feeds paper from the duplex unit and LCT.
The by-pass tray feeds paper directly to the registration rollers.
6-108
26 April, 2002 PAPER FEED
[B]
[A]
[C]
[D]
[E]
B064D613.WMF
When the registration sensor [A] detects the leading edge of the paper, the
registration motor [B] stops the paper at the registration rollers [C, D] for a short
while to correct the skew in the paper.
Mylar [E] touches the upper surface of roller [C]. This mylar removes dust from the
paper while it passes the registration rollers.
Descriptions
NOTE: Use SP1003 (Registration Buckle Adjustment) to adjust the registration
Detailed
motor timing for each paper feed station or the duplex tray. For details see
“5. Service Tables”.
6-109
PAPER FEED 26 April, 2002
[C]
[B]
[D]
[F]
[E]
[G]
[A]
B064D824.WMF
If a paper misfeed occurs between the vertical transport rollers and the registration
rollers, the next sheet is already on its way up from the paper tray, and must be
stopped, or there will be a pile-up of jammed paper.
Guide plate solenoid [B] turns on ! Lever [C] raises ! Lock lever [D] (on the
guide plate) releases from pin [E] (on the rear side frame) ! Guide plate [A] falls
open ! Paper coming along the feed path is diverted into the duplex tray.
Actuator [F] on the guide plate activates the guide plate position sensor [G] when
the guide plate opens.
The user must remove jammed paper in the feed path, the sheet in the duplex tray,
and manually close the guide plate.
To prevent the guide plate from being left open, if the guide plate position sensor is
activated, copying is disabled and a caution is displayed on the LCD panel.
6-110
26 April, 2002 IMAGE FUSING AND PAPER EXIT
14 15 16 1 2 3
13 4
12
11
10 9 8 7
B064D501.WMF
Descriptions
Detailed
7. Pressure Roller 15. Hot Roller
8. Pressure Arm 16. Fusing Lamps (x2)
The fusing unit is a hot roller/pressure roller system.
Two 550W fusing lamps switch on and off at the same time to keep the hot roller
temperature steady at 185°C.
The center thermistor (1) (not in direct contact with the hot roller) controls the
temperature at the center of the hot roller. The end thermistor (3) directly contacts
the hot roller surface and prevents overheating. The two thermostats (2) also
prevent overheating.
The web cleaning unit (web roller, cleaning roller, and take up roller) applies a light
coat of silicone oil to the hot roller to prevent toner and paper dust from sticking to
the hot roller.
The fusing exit sensor detects concertina jams at the fusing unit exit. This sensor is
required because the user may not see this type of jam in the machine when
removing a jam at the exit.
The fusing unit and exit unit can be separated, making it easier to service.
6-111
IMAGE FUSING AND PAPER EXIT 26 April, 2002
[F]
[E]
[D]
[C]
[A]
[B]
B064D502.WMF
The hot roller [A] and pressure roller [B] fuse the toner to the paper .
The hot roller, constructed of soft silicone rubber, is about 0.3 mm thick and coated
with a thin coat of Teflon (30 µ).
Two fusing lamps [C] (550 W) are inside the hot roller.
Two thermostats [D] are positioned above the hot roller near the center.
One thermistor [E] is also positioned above the hot roller near the center.
Another thermistor [F] is in contact with the end of the hot roller.
Thermistors
Center (non-contact) thermistor Temperature control
End (contact) thermistor Overheating protection
Thermostats*1
Center (non-contact) thermostats Overheating protection
*1
If the thermostats trigger an alert, the thermostat requires replacement.
A fusing exit sensor, located between the hot roller and paper exit roller, detects
paper jams inside the fusing unit.
6-112
26 April, 2002 IMAGE FUSING AND PAPER EXIT
[D]
[C]
[B]
[E]
[F] [A]
B064D504.WMF
Heavy springs [A], attached to pressure arms [B] below both ends of the pressure
roller [C], keep the roller pressed against the hot roller [D] above.
Release the springs [E] in order to release the pressure from the rollers for
maintenance.
Descriptions
Two holes [F] are provided on each pressure arm for the springs.
Detailed
NOTE: Normally, the springs should be attached to the lower holes. Attaching the
springs to the upper holes exerts less pressure on the hot roller. Attach the
springs to the upper holes only for especially thin paper.
6-113
IMAGE FUSING AND PAPER EXIT 26 April, 2002
[A]
[B]
[C]
B064D503.WMF
6-114
26 April, 2002 IMAGE FUSING AND PAPER EXIT
[B]
[C] [A]
[D]
[E] B064D509.WMF
Web Drive
The web motor drives the web supply roller [A] and web take-up roller [B]. The web
motor switches on for 0.8 to 2.8 s at 15 s intervals during copying.
Web Near-end
Descriptions
The machine monitors how much of the roll has been fed since it was installed. The
Detailed
setting of SP1902 004 (Fusing Web Motor Control) determines the amount of web
remaining on the web roll when the near end alert is issued. (The default setting is
after 90% of the web has been used, which is about 300K A4 LEF.)
Web End
A light-tension spring holds the feeler [C] against the top of the feed roll. When the
roll runs out, the actuator on the end of the feeler [D] enters the web end sensor
[E].
When all of the web has been used (after about another 30k copies), the actuator
rotates, its feeler actuates the web end sensor, and SC550 (Fusing Unit Web End)
is logged. After replacing the web with a new one, reset SP1902 001 to 0 to
release SC550.
6-115
IMAGE FUSING AND PAPER EXIT 26 April, 2002
[A]
B064D505.WMF
6-116
26 April, 2002 IMAGE FUSING AND PAPER EXIT
[A] [B]
[E]
[F] [C]
[D]
B064D506.WMF
Fusing/exit motor [A] ! timing belt [B] ! gear coupling [C] ! fusing unit
Inserting the fusing unit engages the coupling [C].
The pressure roller [D] is driven by friction between the pressure roller and the hot
roller [E].
Descriptions
The fusing unit exit rollers [F] are driven through some gears.
Detailed
6-117
IMAGE FUSING AND PAPER EXIT 26 April, 2002
As shown in the illustration, at power on when the temperature is less than 100°C,
there is an interval of 70 s during which the hot roller rotates before printing starts
(this is called ‘fusing idling’). This interval allows the hot roller to reach the control
temperature. At power on when the temperature is over 100°C, printing can start
as soon as the hot roller reaches the warm-up temperature of 182°C.
NOTE: 1) SP1103 (Fusing Idling) adjusts the fusing idling time if fusing on the first
and second copies is incomplete due to low room temperature.
2) SP1106 (Fusing Temperature Display) displays the current center and
end temperatures for the hot roller.
6-118
26 April, 2002 IMAGE FUSING AND PAPER EXIT
Before Rotation
70 s
100oC
Main SW ON
Descriptions
100oC
Detailed
B064D986.WMF
Here is a list of SC codes issued if a fusing unit error occurs. For details, see
“Troubleshooting”.
NOTE: To release these machine after one of these SC codes is issued, just enter
the SP mode.
6-119
IMAGE FUSING AND PAPER EXIT 26 April, 2002
6.12.9 EXIT
[C] [A]
[B]
[D]
B064D507.WMF
[D]
B064D762.WMF
Fusing/exit motor [A] ! timing belt [B] ! exit roller [C] via gears and timing belts.
The de-curler rollers [D] remove curl from the paper before it exits. This improves
feed through the duplex unit and finishers.
6-120
26 April, 2002 IMAGE FUSING AND PAPER EXIT
[B]
[D]
[C]
The exit junction gate [A] is controlled by the exit junction gate solenoid [B].
• If the solenoid is on: The gate opens, and paper [C] goes straight through [D]
to the output tray (for face-up delivery) or the finisher.
• If the solenoid is off: The gate remains closed and forces the paper down [E]
Descriptions
Detailed
to the duplex unit.
6-121
DUPLEX UNIT 26 April, 2002
1 2 3
4
5 6
14
13
12 11 10 9 8 7
B064D707.WMF
Normally the page is fed out directly face-up to the output tray. If the user selected
face-down output, the exit junction gate sends the page to the inverter. The inverter
inverts the page for face-down output.
If the user selected duplex mode, after the inverter inverts the page, the duplex
junction gate directs the page into the duplex unit, then the duplex unit feeds the
page back to the machine for printing the second side.
NOTE: When the duplex unit is removed, the trailing edge guide plate (6) drops to
the horizontal position to make it easier to remove.
6-122
26 April, 2002 DUPLEX UNIT
[A]
[B]
[C]
[K]
[F]
[D]
[H]
[E]
[I] [G]
B064D701.WMF
Descriptions
Detailed
[J] [E] [H]
B064D706.WMF
Fusing/exit motor [A] ! Timing belt [B] ! Inverter entrance roller [C]
Duplex inverter motor [D] ! Timing belt ! Transport rollers 1, 2 [E] and reverse
trigger rollers [F]
Duplex Inverter motor [D] ! Inverter exit roller [K]
Duplex transport motor [G] ! Timing belt ! transport rollers 3, 4 [H]
Duplex transport clutch [I]:
• Stops transport rollers 1, 2 [E] when there are two sheets in the duplex paper
path (when interleaving is used)! Allows the sheet in front to be fed out of
the duplex unit by motor [G] and rollers [H].
• Controlled by the duplex inverter sensor [J]
6-123
DUPLEX UNIT 26 April, 2002
[C]
[A]
[D]
[B]
B064D702.WMF
[E]
B064D703.WMF
6-124
26 April, 2002 DUPLEX UNIT
Inverter Feed-out
[A]
[B]
B064D704.WMF [C]
[D]
[E] [F]
B064D705.WMF
Descriptions
Detailed
[A]: Reverse trigger roller solenoid
[B]: Reverse trigger roller
[C]: Reverse roller
[D]: Paper
[E]: Inverter exit roller
[F]: Duplex inverter sensor
After jogging, each page is fed back as follows:
• Solenoid [A] pushes down roller [B].
• Roller [B] contacts roller [C], catching the paper between the two rollers.
• Roller [C] always turns counter-clockwise, and feeds the paper [D]
backwards to roller [E].
When the leading edge of the paper, now caught by roller [E], passes sensor [F],
solenoid [A] switches off and roller [B] returns to its home position.
6-125
DUPLEX UNIT 26 April, 2002
[A]
[B]
[G]
After inversion:
• If duplex mode is not selected, the duplex junction gate solenoid [A] does not
switch on to open the duplex junction gate [B]. The paper goes to the output
tray or finisher face down.
• If duplex mode is selected, after the paper leaves the inverter, the solenoid
[A] switches on and opens the junction gate [B]. The paper goes down to the
duplex tray.
For details of how the transport rollers [C, D], duplex transport clutch [E (not shown
here)], and duplex inverter sensor [F] control duplex feed, see 6.13.2.
Duplex transport sensors 1, 2, 3 [G] detect jams in the paper path.
6-126
26 April, 2002 DUPLEX UNIT
The following diagrams show where the 7 sheets are located at every step during a
14-page duplex print job with A4/LT LEF paper (three pages can be in the feed
path at once).
Descriptions
Detailed
B064D966.WMF
B064D965.WMF
6-127
DUPLEX UNIT 26 April, 2002
B064D965.WMF
B064D760.WMF
6-128
26 April, 2002 ENERGY SAVER MODES
Operation
Night Mode
System 5V Off
Panel off +5VE On
Timer
B064D530.WMF
Descriptions
When the machine is not used, the energy saver function reduces power
Detailed
consumption by lowering the fusing temperature.
This machine has four types of energy saver mode as follows.
1) Energy saver mode (called ‘panel off mode’ in the operation manual)
2) Low power mode (called ‘energy saver mode’ in the operation manual)
3) Auto off mode (copier configuration only)
4) Night mode (copier/printer/scanner configuration only)
These modes are controlled by the following User Tools:
• Panel off timer
• Energy saver timer
• Auto off timer
• Auto off disabling
The way that the machine operates depends on the combination of installed
equipment (copier only, or whether a printer/scanner is installed).
6-129
ENERGY SAVER MODES 26 April, 2002
6-130
26 April, 2002 ENERGY SAVER MODES
Descriptions
Detailed
6-131
ENERGY SAVER MODES 26 April, 2002
Approx.
Operation Energy System
Fusing Temp. Recovery Note
Switch Saver LED +5V
Time
Room Temp. 300 s Only +5VE is
Off Off Off
(Fusing lamp off) supplied to the BICU.
6-132
26 April, 2002 ENERGY SAVER MODES
Descriptions
Detailed
The system +5V and +24 V are supplied to all components.
Night mode
The system +5V supply is also turned off. However, +5VE (+5V for energy saver
mode) is still activated. When the machine detects a signal from the PC, the
machine goes back to night stand-by mode and the system +5V and +24V supplies
are activated. Then the machine receives the incoming message and prints it.
Energy
Operation System
Mode Saver Fusing Temp. Note
Switch +5V
LED
Night stand- Room Temp.
Off Off On
by mode (Fusing lamp off)
Room Temp. Only +5VE is supplied to
Night mode Off Off Off
(Fusing lamp off) the printer controller.
6-133
26 April, 2002 SPECIFICATIONS
SPECIFICATIONS
1. GENERAL SPECIFICATIONS
1.1 COPIER
Configuration Console
Original Sheet/Book/Objects
Original Size Max. A3/11"x17"
Min. B5 SEF/5.5"x8.5" (using ADF)
Original Alignment Rear left corner
Copy Paper Size Paper tray, Duplex A3/11"x17" – A5 SEF/5.5"x8.5"
By-pass tray A3/11"x17" – A6 SEF/5.5"x8.5"
Non-standard sizes Width: 100 – 305 mm (3.9"x12")
Length: 148 - 432 mm (5.6"x17.0")
Copy Paper Weight Paper Tray 52.3 ~ 127.9 g/m2 (14 ~ 34 lb.)
Duplex 64 ~ 127.9 g/m2 (17 ~ 34 lb.)
By-pass 52.3 ~ 157 g/m2 (14 ~ 34 lb.)
Reproduction Ratios 6 reduction ratios, Metric (%) 400, 200, 141, 122, 115,
5 enlargement ratios 93, 82, 75, 71, 65, 50
Inch (%) 400, 200, 155, 129, 121,
93, 85, 78, 73, 65, 50
Zoom 25 ~ 400% in 1% steps
Copying Speed B064 60 cpm (A4/11" x 8.5" LEF)
B065 75 cpm (A4/11" x 8.5" LEF)
First Copy Time 3.5 s (1st Tray, A4/11"x8.5" LEF Face-up mode)
5.3 s (1st Tray, A4/11"x8.5" LEF Face-down mode)
Warm-up Time Less than 300 s from Off mode
Less than 25 s from low power mode
Continuous Copy 1 ~ 999 (Operation panel entry)
Paper Capacity Tray 1 3100 sheets (when used as tandem tray)
Tray 2 550 sheets
Tray 3 550 sheets
By-pass Tray 100 sheets (80 g/m2, 20 lb.)
Paper Output A4/81/2"x11" and 500 sheets
smaller
B4 and larger 250 sheets
Power Source North America 120 V/60 Hz 16 A
Europe/Asia 220 ~ 240 V/ 50/60 MHz 8 A
Input voltage level North America 120 V/60 Hz: more than 20 A
Europe 220 ~ 240 V/50-60 Hz: more than 10 A
Allowed voltage 10%
fluctuation
Spec.
Spec-1
SPECIFICATIONS 26 April, 2002
1.2 ADF
Original Size A3/11"x17" – B6/5.5"x8.5"
Original Size 1-sided original 40 ~ 128 g/m2 (11 ~ 34 lb.)
2-sided original 52 ~ 128 g/m2 (14 ~ 34 lb.)
Table Capacity 100 sheets (81.4 g/m2, 22 lb.) or less than 12 mm (0.4")
original stack height
Original Standard Position Rear left corner
Separation Feed belt and separation roller
Original Transport Roller transport
Original Feed Order From top original
Reproduction Range 100%
Power Source DC 24 V from the main machine
Power Consumption Less than 110 W
Rated Voltage of Output Max. DC 24 V
Connector
Permissible voltage ±10%
fluctuation
Dimensions (W x D x H) 680 x 560 x 180 mm (26.8" x 22.0" x 7.1")
Weight 18 kg (39.6 lb.)
Spec-2
26 April, 2002 SPECIFICATIONS
NOTE: The above measurements were made in accordance with ISO 7779. Full
system measurements include the Finisher, LCT, and Mailbox. In the
above stand-by condition, the polygon mirror motor is not rotating.
Spec.
Spec-3
SPECIFICATIONS 26 April, 2002
2. MACHINE CONFIGURATION
B064V500.WMF
Spec-4
26 April, 2002 SPECIFICATIONS
3. OPTIONAL EQUIPMENT
3.1 A3/DLT KIT B475
A3, B4, 11"x17", 81/2"x14", A4 SEF, A4 LEF, 81/2"x11" SEF,
Paper Size
11"x81/2" LEF
Paper Weight 52 ~ 163 g/m2
16 ~ 40 lb. Bond
50 ~ 60 lb. Cover
90 lb. Index (no Tab)
Tray Capacity 1,000 sheets (80 g/m2, 20lb)
Spec-5
SPECIFICATIONS 26 April, 2002
Spec-6
26 April, 2002 SPECIFICATIONS
Spec-7
SPECIFICATIONS 26 April, 2002
Spec-8
26 April, 2002 SPECIFICATIONS
Power Supply DC 24 V, 5 V
Dimensions (W x D x H) 480 x 600 x 660 mm (18.9 x 23.6 x 26)
Weight 15 kg (33 lb.)
Spec-9
30 May, 2002 APPENDIX 1 (FOR MODEL MT)
[A]
[B]
B064X101.WMF
!CAUTION
Unplug the machine power cord before starting the following procedure.
APPENDIX-1
APPENDIX 1 (FOR MODEL MT) 30 May, 2002
[A]
B064X109.WMF
Line Adapter
B064X554.WMF
Machine No. 1 2 3 4 5
Jumper Set 2-3 2-3 2-3 2-3 1-2
PI device code 0 1 2 3 4
APPENDIX-2
30 May, 2002 APPENDIX 1 (FOR MODEL MT)
APPENDIX-3
APPENDIX 1 (FOR MODEL MT) 30 May, 2002
SC Calls
The SC calls are generated according to the SC level as follows. Please note that
the SC level of this copier is defined differently from the other copiers.
CC Calls
There are three types of CC calls as follows.
CC Code Definition
When paper jam is detected five times consecutively without completing any
CC 101
copy job, a CC101 is automatically generated.
When a paper jam condition is not reset for 15 minutes, CC201 is automatically
CC 201
generated.
When a cover open condition is not reset for 15 minutes, CC202 is
CC 202
automatically generated.
Alarm Calls
There are four types of Alarm Calls as follows:
Type Definition
When the PM counter reaches 80000, a PM Alarm Call is automatically reported
PM
to the Concorde system.
Original Alarm call is generated after the specified total number of originals goes through
Count the ARDF.
When 3 SCs (Any level) occur during 1500 sheets copying, an SC Alarm Call is
SC
automatically reported to the Concorde system.
When paper jamming occurs 10 times during 1000 sheets copying, a Jam Alarm
Jam
Call is automatically reported to the Concorde system.
APPENDIX-4
30 May, 2002 APPENDIX 1 (FOR MODEL MT)
Paper Size
Jam Condition
B064X555.WMF
Copier
Code Meaning
01 Jams at power on.
03 Paper does not reach the 1st Paper Feed Sensor
04 Paper does not reach the 2nd Paper Feed Sensor
05 Paper does not reach the 3rd Paper Feed Sensor
07 Paper does not reach the LCT Paper Feed Sensor
08 Paper does not reach the 1st Vertical Transport Sensor
09 Paper does not reach the 2nd Vertical Transport Sensor
0A Paper does not reach the 3rd Vertical Transport Sensor
0C Paper does not reach the Relay Sensor
APPENDIX-5
APPENDIX 1 (FOR MODEL MT) 30 May, 2002
Code Meaning
0D Paper does not reach the Registration Sensor
0E Paper does not reach the Fusing Exit Sensor
0F Paper does not reach the Exit Unit Entrance Sensor
10 Paper does not reach the Exit Sensor
13 Paper does not reach the Duplex Entrance Sensor
14 Paper does not reach the Duplex Transport Sensor 1
15 Paper does not reach the Duplex Transport Sensor 2
16 Paper does not reach the Duplex Transport Sensor 3
17 Paper does not reach the Duplex Exit Sensor
18 Paper does not reach the Exit Tray Sensor
22 Paper caught at he By-pass Paper End Sensor
35 Paper caught at the 1st Paper Feed Sensor
36 Paper caught at the 2nd Paper Feed Sensor
37 Paper caught at the 3rd Paper Feed Sensor
39 Paper caught at the LCT Paper Feed Sensor
3A Paper Jam at Finisher Exit
3B Paper Jam at Mailbox Entrance
3C Paper caught at the 1st Vertical Transport Sensor
3D Paper caught at the 2nd Vertical Transport Sensor
3E Paper caught at the 3rd Vertical Transport Sensor
42 Paper caught at the Exit Sensor
45 Paper caught at the Duplex Entrance Sensor
47 Paper caught at the Duplex Transport Sensor 2
48 Paper caught at the Duplex Transport Sensor 3
4A Paper caught at the Exit Tray Sensor
65 (79*) Paper caught or does not reach the Finisher Entrance Sensor
66 (7A*) Paper caught or does not reach the Finisher Proof Tray Exit Sensor
67 (7B*) Paper caught or does not reach the Exit Sensor
68 (7C*) Paper caught or does not reach the Booklet Exit Sensor
69 (7D*) Paper caught or does not reach the Paper Height Sensor
6A (7E*) Staple Jam
6E (82*) Paper Jam for the Jogger Motor
F (83*) Paper Jam for the Shift Motor
70 (84*) Paper Jam for the Stapler Movement Motor
71 (85*) Paper Jam for the Stapler Rotation Motor
73 (87*) Paper Jam for the Exit Motor
74 (88*) Paper Jam for the Punch Motor
(7F*) Staple Jam (Booklet)
(80*) Paper Jam at the Saddle Stitch
(86*) Paper Jam for the Booklet Stapler Motor
A1 Paper caught or does not reach the Mailbox Transport Sensor 1
A2 Paper caught or does not reach the Mailbox Transport Sensor 2
A3 Paper caught or does not reach the Mailbox Transport Sensor 3
A4 Paper caught or does not reach the Mailbox Transport Sensor 4
A5 Paper caught or does not reach the Mailbox Transport Sensor 5
*: B468 Finisher
APPENDIX-6
30 May, 2002 APPENDIX 1 (FOR MODEL MT)
1.5 OTHERS
1.5.1 SC630 [RDS COMMUNICATION ERROR]
APPENDIX-7