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    Technical Service Bulletin: Hybrid Electric Oil Pump DTC P1774, P1775, P1776, P1777, P1784 & P1986

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    Alex PAStrano
    This technical service bulletin provides diagnosis and repair instructions for issues with the hybrid electric oil pump (EOP) and oil pump control unit (OPU) on the 2011-2014 Hyundai Sonata Hybrid. Symptoms include warning lights and messages related to the hybrid system. The document describes how to check for diagnostic trouble codes, test the EOP and OPU operation, and replace the faulty component if needed. Technicians should follow the multi-step service procedure to diagnose and repair EOP and OPU issues safely.

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    © All Rights Reserved
    Download as PDF, TXT or read online from Scribd

    Technical Service Bulletin: Hybrid Electric Oil Pump DTC P1774, P1775, P1776, P1777, P1784 & P1986

    Uploaded by

    Alex PAStrano
    2K views6 pages
    This technical service bulletin provides diagnosis and repair instructions for issues with the hybrid electric oil pump (EOP) and oil pump control unit (OPU) on the 2011-2014 Hyundai Sonata Hybrid. Symptoms include warning lights and messages related to the hybrid system. The document describes how to check for diagnostic trouble codes, test the EOP and OPU operation, and replace the faulty component if needed. Technicians should follow the multi-step service procedure to diagnose and repair EOP and OPU issues safely.

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    This technical service bulletin provides diagnosis and repair instructions for issues with the hybrid electric oil pump (EOP) and oil pump control unit (OPU) on the 2011-2014 Hyundai Sonata Hybrid. Symptoms include warning lights and messages related to the hybrid system. The document describes how to check for diagnostic trouble codes, test the EOP and OPU operation, and replace the faulty component if needed. Technicians should follow the multi-step service procedure to diagnose and repair EOP and OPU issues safely.

    Copyright:

    © All Rights Reserved
    Download as PDF, TXT or read online from Scribd
    Download as pdf or txt
    2K views6 pages

    Technical Service Bulletin: Hybrid Electric Oil Pump DTC P1774, P1775, P1776, P1777, P1784 & P1986

    Uploaded by

    Alex PAStrano
    This technical service bulletin provides diagnosis and repair instructions for issues with the hybrid electric oil pump (EOP) and oil pump control unit (OPU) on the 2011-2014 Hyundai Sonata Hybrid. Symptoms include warning lights and messages related to the hybrid system. The document describes how to check for diagnostic trouble codes, test the EOP and OPU operation, and replace the faulty component if needed. Technicians should follow the multi-step service procedure to diagnose and repair EOP and OPU issues safely.

    Copyright:

    © All Rights Reserved
    Download as PDF, TXT or read online from Scribd
    Download as pdf or txt
    of 6

    GROUP NUMBER

    HYBRID
    14-HC-003
    CONTROL
    Technical Service Bulletin DATE MODEL
    NOVEMBER 2014 SONATA (YF HEV)

    SUBJECT:
    HYBRID ELECTRIC OIL PUMP
    DTC P1774, P1775, P1776, P1777, P1784 & P1986
    Description: This bulletin provides diagnosis information and related service procedures for the
    Sonata Hybrid electric oil pump (EOP) and oil pump control unit (OPU).
    If you are servicing a vehicle with the symptoms and/or DTC listed below, go to the Service
    Procedure to diagnosis the vehicle.

    Symptoms:
    · “EV Ready” mode or “Ready” light blinks on and off
    · Check Engine light on
    · “Wrench” symbol (Service Indicator) illuminated
    · Vehicle jerks shifting into Drive or Reverse
    · Vehicle jerks from a stop or during transition from EV mode to gasoline engine mode
    · Warning on dash: “Hybrid System Warning! Safely stop and do not drive” and/or alarm sound

    DTC List:
    DTC Description Inspect
    P1774 Speed command PWM line CAN line open or short circuit
    P1775 OPU status line CAN line open or short circuit
    P1776 Electric Oil Pump Hall IC Sensor failure Electric oil pump
    P1777 OPU power control circuit failure OPU
    P1784 EOP 3-phase wiring open 3 phase motor cable between OPU and EOP
    P1986 EOP relay error EOP relay in junction box

    Applicable Vehicles: 2011~ Sonata Hybrid (YF HEV)

    Parts Information:
    MODEL PART SECTION PNC PART NUMBER

    2011~ Sonata Electric oil pump 43-453 46120C 46120-3D00*


    Hybrid (YF HEV) Oil pump control unit 43-453 46151A 46151-3D1**

    Circulate To: Service Manager, Warranty Manager, Service Advisors, Technicians, Fleet Repair
    SUBJECT: HYBRID ELECTRIC OIL PUMP

    Warranty Information:
    Model Op Code Operation Op time Causal Part

    46120R00 0.5 46120-3D00*


    2011~ Sonata Hybrid Electronic oil pump
    (YF HEV)
    46150R00 Oil pump control unit 0.3 46150-3D1**

    Service Procedure:
    1. Depress the brake pedal and press the Start button one time to activate “EV Ready” mode.
    Attach a GDS, check for DTC in the A/T menu. Record the DTC and description. Delete the
    DTC.
    2. Attach a GDS and select VIN, A/T menu and Current Data and the parameters shown below.
    Drive the vehicle in EV Mode (Gasoline engine off, engine clutch status Open).
    If the results are not as shown, the EOP or OPU may not be functioning properly.
    Go to Step 3 and test the EOP.

    Parameter EV Mode
    Oil pump speed command RPM 440~3800 rpm
    Oil pump speed actual RPM 440~3800 rpm
    OPU enable status ON
    OPU input current (via CAN) 7~45 A
    Engine clutch status Open

    TSB #: 14-HC-003 Page 2 of 6


    SUBJECT: HYBRID ELECTRIC OIL PUMP

    3. With GDS attached, select VIN, A/T menu, Option Treatment and EOP Test (Electric Oil
    Pump Test).
    Follow the procedure in the GDS. Confirm the status items are correct and select OK.
    · HEV System Ready (EV Ready mode)
    · ATF Temperature: 104~210°F (40~99°C)
    · Shift Lever: “P” status (Shift lever In “P” position)
    · No APS signal (accelerator pedal released)
    · LDC (12V battery) output voltage: Over 12V
    If the results indicate
    · “OK”: Replace the oil pump control unit (OPU). Refer to the Sonata Hybrid Shop Manual,
    Automatic Transaxle, Hydraulic System, Oil Pump Unit and Repair Procedures.
    · If not “OK”: Go to Step 4 and replace the electric oil pump (EOP)

    4. Open the rear trunk and open the cover to the


    safety switch.

    Put on insulation gloves and pull up on the


    black tab and pull out the safety plug.

    WARNING
    Failure to perform this procedure may
    result in accidental injury or death.

    TSB #: 14-HC-003 Page 3 of 6


    SUBJECT: HYBRID ELECTRIC OIL PUMP

    5. Without depressing the brake pedal, push the Start-Stop button 2 times to power the cluster.

    Attach a GDS and select BMS menu, Current Data and Inverter Capacitor Voltage. Confirm
    the Inverter Capacitor Voltage is less than 30V.
    · If less than 30V, the system voltage is safe for the technician. Turn off the ignition and
    disconnect the 12V negative battery cable. Go to Step 6.
    · If more than 30V, wait until the voltage is within specification before performing any
    repairs. Go to Step 6.

    6. Remove the splash shield below the transaxle.

    7. Squeeze the tab and disconnect the connector


    above the oil pump.

    TSB #: 14-HC-003 Page 4 of 6


    SUBJECT: HYBRID ELECTRIC OIL PUMP

    8. Use a screwdriver to push the gray tab to the left.

    9. Squeeze the tab and remove the connector for


    the fluid pressure switch.

    10. Remove two bolts and one nut and remove the
    electric oil pump.

    TSB #: 14-HC-003 Page 5 of 6


    SUBJECT: HYBRID ELECTRIC OIL PUMP

    11. Install two oil seals in the case. Confirm one O-ring is installed on the electric oil pump.

    Electric oil pump Transaxle case

    12. Install the pump and tighten the bolts and nut to specification.
    Torque: 18~22 lb-ft (25~30 Nm)
    13. Reconnect the connectors to the oil pump and the pressure switch.
    14. Attach a GDS and delete any DTC.
    15. Clear the DTC in the BlueLink system according to instructions in TSB 12-BE-005-2.
    16. Drive the vehicle and confirm the proper operation of the oil pump.

    TSB #: 14-HC-003 Page 6 of 6

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