Specification For 11 KV Dry-Type Distribution Transformers

L-517
Feb 2012
SPECIFICATION FOR 11 kV
DRY-TYPE DISTRIBUTION
TRANSFORMERS
Cawangan Kejuruteraan Elektrik

Jabatan Kerja Raya Malaysia
[!;;]
SPECIFICATION FOR 11 kV DRY-TYPE CKE.LS.01.17.(00).2011
DISTRIBUTION TRANSFORMERS
(L-517)
Date: Februari 2012
Revision: O
CONTENT
Date: Februari 2012
Paqe: i of iii
SECTION CONTENT REVISION PAGE
1.0 General 0 51-1 -51-3

1.1 Scope
1.2 Standards
1.3 Technical Particulars
1.4 Guarantees
1.5 Electrical System
1.6 Type of Transformers
1.7 Service Conditions
1.8 Deviations to Specification
2.0 Electrical Requirement and 0 52-1 -52-4

Performance
2.1 Voltage Ratios
2.2 Winding Connections and
Vector Group
2.3 Parallel Operation
2.4 Losses
2.5 Tappings
2.6 Connections
2.7 Insulation Levels
2.8 Short Circuit Impedance
2.9 Fault Conditions
2.10 Temperature Rise
3.0 Transformer Design and 0 53-1 - 53-5

Construction
3.1 Core and Core Structure
3.2 Insulation Materials
3.3 Winding Insulation
3.4 HVWindings
3.5 LVWindings
3.6 Cooling Channel and Coil
Surfaces
3.7 HV and LV Terminals
3.8 Earthing Terminals
3.9 Undercarriage
SPECIFICATION FOR 11 kV DRY-TYPE DISTRIBUTION TRANSFORMERS

© Hak Cipta : 2012 Cawangan Kejuruteraan Elektrlk, JKR Malaysia
lJ?�
SPECIFICATION FOR 11 kV DRY-TYPE
CKE.LS.01.17.(00).2011
(L-517)
--------- Date: Februari 2012
Revision: O
CONTENT
Date: Februari 2012
Paqe: ii of iii
3.10 Rating Plate

3.11 Overload Protection
3.12 Clearances
4.0 Enclosures 0 54-1
5.0 Testing of Transformers 0 55-1 • 55.7

5.1 General
5.2 Routine Test
5.3 Type Tests
5.4 Special Tests
6.0 Packing 0 56-1
7.0 Earthing Systems 0 57-1 • 57.3
8.0 Inspection, Testing and 0 58-1 • 58-2

Commissioning
8. 1 Inspection
8.2 Site Testing
8.3 Commissioning
9.0 Rejection of Plant 0 59-1
10.0 Document Requirements 0 510-1 • 510-4

10.1 Manufacturer's Catalogues
and Drawings
10.2 Recommended Spares
10.3 Working Drawings
10.4 Installation, Operation and
Maintenance Instructions
10.5 As Installed Drawings,
Manuals and Tools
10.6 Declaration of Conformity
(DoC)

© Hak Clpta: 2012 Cawangan Kejuruteraan Elektrik, JKR Malaysia
e SPECIFICATION FOR 11 kV DRY-TYPE
(L·S17)
CKE.LS.01.17.(00).2011
Date: Februari 2012
Revision: 0
CONTENT
Date: Februari 2012
Page: iii of iii
11.0 Transformer Room 0 511-1
12.0 Service and Maintenance 0 512-1
Annex A Environmental and Climatic 0 A-1

Classes
Annex B Method of Calculating the Cross- 0 B-1
sectional area of Protective
Conductors
Annexe Schedule of Particulars and 0 C-1- C-4
Guarantees

© Hak Cipta : 2012 Cawangan Kejuruteraan Elektrik, JKR Malaysia
!iJKRj SPECIFICATION FOR 11 kV DRY-TYPE
CKE.LS.01.17.(00).2011
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Date: Februari 2012
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SECTION: GENERAL
1.0 Date: Februari 2012
Paae: S1 - 1 of 3
1.1 SCOPE
This section of the specification describes and specifies requirements for the supply,
installation, testing, commissioning, handing over in approved working order and
maintenance during the defects liability period (OLP) of the 11 kV transformers all in
accordance with the specification, supplementary notes, bill of quantities, conditions of
contract, drawings, etc.
1.2 STANDARDS
The material, equipment and installation shall conform to the principles of the standards
laid down by the Malaysian Standards (MS), International Electrotechnical Commission
(IEC) and British Standard Institution (BS). The transformers shall comply with the latest
edition of relevant standards. The standards and/or relevant parts of the standards
include but not limiting to the following:
MS IEC 60076-1 Power transformers - Part 1: General
MS IEC 60076-2 Power transformers - Part 2: Temperature rise
MS IEC 60076-3 Power transformers - Part 3: Insulation levels,
dielectric tests and external clearances in air
MS IEC 60076-5 Power transformers - Part 5: Ability to withstand
short circuit
MS IEC 60076-10 Power transformers - Part 10: Determination of
sound levels
MS 60076-11 OR Power transformers Part 11: Dry-type
IEC 60076-11 transformers
IEC 60085 Electrical insulation - Thermal evaluation and
designation
MS IEC 60529 Degree of Protection Provided by Enclosures (IP
Code) (First Revision)
IEC 60270 High-voltage test techniques - Partial discharge
measurements
MS ISO 9001 Quality Management Systems - Requirements
(First Revision)
BS EN 13601 Copper and copper alloys. Copper rod, bar and
wire for general electrical purposes
MS IEC 60364-5- Electrical Installations of Buildings - Part 5-54:
54 Selection and Erection of Electrical Equipment:
Earthing Arrangements, Protective Conductors and
Protective Bonding Conductors
BS 7430 Code of practice for earthing
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SECTION: GENERAL
Paae: 51 - 2 of 3
MS 26: Part 2 Methods of testing concrete Part 2: Methods of
Testing Hardened Concrete
ISO/IEC 17050-1 Conformity assessment - Supplier's declaration of
conformity - Part 1: General requirements
If the specifications conflict in any way, with any or all of the above standards, the
specification shall have precedence and shall govern.
1.3 TECHNICAL PARTICULARS
Tenderers shall submit at the time of tendering detailed technical particulars and
guarantees in respect of the equipment offered, which shall be binding. No departure
from these technical particulars and guarantees will be permitted except with the written
approval of the Superintendent Officer's (S.O.'s) representative. Not withstanding any
description, drawings, illustrations or pamphlets which may be submitted with the tender,
all details other than those stated by the Tenderers in the schedule of departures from
specification, at the time of tendering, will be deemed to be in full conformity wlth the
specification.
1.4 GUARANTEES
The Tenderers shall guarantee the equipment to be supplied under this contract against
faulty design, materials and workmanship at the manufacturer's works within the OLP.
1.5 ELECTRICAL SYSTEM
The transformers shall be suitable for continuous operation on an 11 kV, 3 phase, 50 Hz

electrical power distribution system with neutral earthing conditions and maximum phase
fault levels as follows:
11 kV solid earthed 20 kA for 3 seconds
415 V solid earthed 31.5 kA for 3 seconds
1.6 TYPE OF TRANSFORMERS
The transformer shall be dry-type cast resin insulated complying with MS 60076-11 OR
IEC 60076-11. The transformer shall be compact and suitable for easy installation site.
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SECTION: GENERAL
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1.7 SERVICE CONDITIONS
The transformers shall be suitable for continuous operation at normal rating without
exceeding the temperature rise limits specified. It shall be fully tropicalised. Unless
otherwise specified, the transformer shall be Class E2 and C1 for environmental and
climatic classes.
The temperature of ambient air shall not exceed 40 °c and an annual average ambient
temperature shall be 35 °c. The altitude shall not exceed 1000 m above sea level. When
transformers are required to operate outside the normal service conditions, de-rating
in
accordance with MS 60076-11 OR IEC 60076-11 shall be
applied.
1.8 DEVIATIONS TO SPECIFICATION
Any deviations, alternatives or substitutions of the materials as detailed in this

specification shall be clearly stated in the tenderer's offer. In the absence of such
indication, it wiil be deemed that the tenderer is offering to supply goods fully in
accordance with this specification.

© Hak Clpta: 2012 Cawangan Kejuruteraan Elektrlk, JKR Malaysia
(L·S17)
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Date: Februari 2012
Revision: 0
SECTION: ELECTRICAL REQUIREMENT AND
2.0 PERFORMANCE Date: Februari 2012
Paqe: 52 - 1 of 4
2.1 VOLTAGE RATIOS
The standard voltage ratios at no-load shall be 11000 I 433-250 V, so as to deliver load
at the declared voltage of 415/240 V, 3 phase, 4 wire system with the neutral solidly
earthed.
2.2 WINDING CONNECTIONS AND VECTOR GROUP
Unless otherwise specified, the windings of all 3 phase step-down transformers shall be
connected as follows:
High-Voltage (HV) Winding Delta-connected
Low-Voltage (LV) Winding Star-connected with neutral brought out
Vector Group Dyn11
2.3 PARALLEL OPERATION
In case parallel operation is required, this will be clearly indicated in the data sheet for
both the enquiry and the purchase order.
In the event that these are to operate with existing transformers then, the details of the
existing transformers shall be defined, stating exact rated voltages at no-load and
tappings, power ratings, measured short-circuit impedances, winding connections and
vector group according to MS 60076-11 OR IEC 60076-11.
2.4 LOSSES
The no-load and load losses shall be separately quoted by the Tenderer in the Schedule
of Particulars and Guarantees at the time of tendering. The losses shall be low
commensurate with the economic use of materials such that the total capitalized cost is
a minimum.
The no-load loss, load loss and total losses shall not exceed the values specified in
Table 1. The tolerance shall be in accordance with MS IEC 60076-1, which allows +10%
on total losses, and +15% on no-load and load losses, provided that the tolerance
for total losses is not exceeded.

© Hak Cipta: 2012 Cawangan Kejuruteraan Elektrik, JKR Malaysia
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SECTION: TRANSFORMER DESIGN AND
3.0 CONSTRUCTION Date: Februari 2012
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3.10 RATING PLATE
3.10.1 RATING PLATE FITIED TO THE TRANSFORMER
The rating plate shall be made of weatherproof material, fitted in a visible position. The
entries on the plate shall be indelibly marked by either engraving, etching, stamping or
by a photo-chemical process.
The rating plate shall indicate the following:-
a) number and year of IEC 60076;

b) manufacturer's name;
c) manufacturer's serial number;
d) year of manufacture;
e) insulation system temperature for each winding. The first letter shall refer to
the HV winding, the second letter shall refer to the LV winding;
f) number of phases;
g) rated power for each kind of cooling;
h) rated frequency;
i) rated voltages, including tapping voltages;
j) rated currents for each kind of cooling;
k) connection symbol;
I) short-circuit impedance at rated current and at 120 °c;
m) type of cooling;
n) total mass;
o) insulation levels;
p) degree of protection;
q) environmental class;
r) climatic class;
s) fire behaviour class.
3.10.2 RATING PLATE FITTED TO THE TRANSFORMER ENCLOSURE
Each transformer enclosure shall be provided with a rating plate of weatherproof

material, fitted in a visible position, showing the items indicated in Section 3. 10. 1.
The entries on the plate shall be indelibly marked by either engraving, etching,
stamping or by a photo-chemical process.
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3.11 OVERLOAD PROTECTION
The transformer shall be equipped with the following temperature monitoring devices
given in Sections 3.11.1 and 3.11.2.
3.11.1 OVERLOAD PROTECTION SENSORS
The temperature of each winding shall be determined by one set of measurements

{alarm, trip and fan) per phase by means of thermistors or Platinum Thermal Resistance
Sensor {PT 100). These measuring elements shall be interchangeable. The leads shall
be brought out to a terminal box located on the outside of the transformer enclosure.
The thermistors shall be of the Positive Temperature Coefficient (PTC) type.
The PTCs or PT 100 shall be supplied complete with the auxiliary equipment necessary
to initiate remote alarms, trips and fans via voltage-free changeover contacts.
The PTCs or PT 100 shall be designed and located in such a manner as to avoid the
transfer of over-voltages to auxiliary or external connections.
3.11.2 DIGITAL TYPE THERMOMETER CONTROLLER
The transformers shall be fitted with a digital type thermometer controller and shall
provide the highest (center leg of the transformer) or the average temperature of three
phases LV coils.
The controller shall provide maximum temperature memory, alarm relay (local alarm),
remote alarm connection, trip relay, and manual or automatic fan controls. The digital
type thermometer controller shall be provided with remote monitoring on alarm, trip and
fan status.
3.12 CLEARANCES
Adequate space shall be ensured around the transformer to enable connections to be

made and also to keep the necessary electrical clearances. The minimum clearances to
prevent flashover shall be in accordance with Table 2.

CKE.LS.01.17.(00).2011
� SPECIFICATION FOR 11 kV DRY-TYPE
ii!, ! DISTRIBUTION TRANSFORMERS

�
(L-S17)
Date: Februari 2012
Revision: 0
SECTION: ENCLOSURES
Page: 54 - 1 of 1
The transformers shall be provided with a galvanized sheet steel enclosure, naturally
ventilated, with a minimum degree of protection of IP 20. Galvanized paint shall be
applied to any joint or exposed ends of any part/section. This enclosure shall act as a
safeguard against any electrical part of the transformer. The enclosures shall be
specified by reference to MS IEC 60529. The enclosures shall be supplied by the
transformer manufacturer or any approved fabricator by the transformer manufacturer.
Bonding conductors shall be fitted to ensure satisfactory earthing of the

panels/covers.
In order to provide the transformer with sufficient cooling air, adequate ventilation
systems (such as air forced or air natural) shall be foreseen, either at the base or at the
top of the enclosure or both (if required).
The enclosures shall be fitted with removable front and rear panels, for easy
reconnection of HV tappings and assembling of connecting cables. Cut-outs shall be
provided for entry of both HV and LV cables, and flanges in the event of bus ducts on
the LV side. The size and type of cables/bus ducts as well as the arrangement of
entering the enclosure whether bottom or top entering shall be clearly stated.
If the transformers are equipped with enclosures to IP 23 or more protection class,

de•
rating in accordance with the manufacturer's recommendation shall be applied.
SPECIFICATION FOR 11 kV DRY·TYPE DISTRIBUTION TRANSFORMERS

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SECTION: TESTING OF TRANSFORMERS Revision: 0

5.0
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5.1 GENERAL
New transformers shall be subjected to routine tests as specified in Section 5.2,

temperature rise test as specified in Section 5.3.2, and measurement of sound level as
specified in Section 5.4.2. Generally, the requirements for type and special tests will be
waived if corresponding certification is made available for transformer of identical design.
However, the S.O retains the right to have the same tests repeated. Electrical Contractor
shall in any case quote at the time of tendering separate prices for conducting type and
special tests.
Routine tests shall be made at the manufacturer's works or at an approved

laboratory/factory, unless otherwise agreed between the Electrical Contractor and the
S.O.'s representative. Before leaving the manufacturer's works, each transformer shall
be inspected and tested. It is the responsibility of the Electrical Contractor to arrange for
the execution of the test, with two (2) electrical engineers to witness the tests.
Upon satisfactory completion of the routine tests, the test reports shall be submitted to
the 8.0.'s representative for approval at least two weeks before leaving the
manufacturer's works or shipment. Copies of all test reports shall be submitted to the
S.O. in quadruplicate. No item or plant shall be dispatched to site until the S.O.'s
representative has given approval in writing.
Tapped windings shall be connected on their principle tapping, unless the relevant test
clause requires otherwise.
Manufacturers shall submit to Jabatan Kerja Raya Malaysia (JKR) a list of testing
equipment and measuring instruments used in their factory. All measuring instruments
used for the tests shall be certified by the accredited laboratory, traceable accuracy and
subjected to periodic calibration, according to the MS ISO 9001.

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5.2 ROUTINE TESTS
5.2.1 MEASUREMENT OF WINDING RESISTANCE
Before measurement, the transformer shall be at rest in a constant ambient temperature

for at least three hour.
The resistance and temperature of each winding of every transformer shall be measured
and recorded in accordance with Sub-clause 10.2 of MS IEC 60076-1. Winding
resistance and winding temperature shall be measured at the same time. Measured
values will be recorded for used to load loss calculation.
5.2.2 MEASUREMENT OF VOLTAGE RATIO AND CHECK OF PHASE

DISPLACEMENT
The test described in Sub-clause 10.3 of MS IEC 60076-1 applies.
The voltage ratio shall be measured on each tapping. The deviation of the voltage ratio
tolerance shall be ± 0.5 % of declared ratio. The polarity and the connection symbol of
the transformer shall be checked.
5.2.3 MEASUREMENT OF SHORT-CIRCUIT IMPEDANCE AND LOAD LOSS
These measurements shall be carried out in accordance with Clause 17 of MS 60076-11

OR I EC 60076-11. The measurements shall be performed quickly so that temperature
rises do not cause significant heating of the windings.
The measured value of short circuit impedance, in ohm per phase, shall be corrected to
reference temperature of 120 °c. The short circuit impedance tolerance shall be± 10 %
of the values specified in Section 2.8.
The load loss of the transformer shall be measured in accordance with Sub-clause 10.4
of MS IEC 60076-1. The load loss shall then be derived and corrected to reference
· temperature of 120 °c. The tolerance shall be in accordance with Section 2.4.
[@] SPECIFICATION FOR 11 kV DRY-TYPE CKE.LS.01.17.(00).2011
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5.2.4 MEASUREMENT OF NO-LOAD LOSS AND CURRENT
The test described in Sub-clause 10.5 of MS IEC 60076-1 applies.

The no-load loss tolerance shall be in accordance with Section 2.4.
5.2.5 SEPARATE-SOURCE AC WITHSTAND VOLTAGE TEST
The test described in Clause 11 of MS I EC 60076-3 applies.
The test voltage shall be in accordance with Table 2. The full test voltage shall be
applied for 60 s between each winding, and all the remaining windings, core, frame,
connected to earth.
The test is successful if no collapse of the test voltage occurs.
5.2.6 INDUCED AC WITHSTAND VOLTAGE TEST
The test described in Clause 12 of MS IEC 60076-3 applies.
The test voltage shall be twice the rated voltage. The test is successful if no collapse of
the test voltage occurs.
5.2.7 PARTIAL DISCHARGE MEASUREMENT
Partial discharge measurements shall be performed on all dry-type transformers.

Measurement shall be made in accordance with MS 60076-11 OR IEC 60076-11, IEC
60270 and Annex A of MS !EC 60076-3.
The partial discharge measurement shall be carried out after all dielectric tests are
completed.
The maximum level of partial discharges shall be 10 pC. The test has been unsuccessful
may be caused by insufficient drying of transformer. Re-processing of the transformer, or
a period of rest, and subsequent repetition of the test may therefore be tried.
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5.3 TYPE TESTS
Type tests as specified in MS 60076-11 OR IEC 60076-11 shall be carried out at an

internationally recognized independent laboratory such as KEMA, CESI, etc. Type tests
certificates shall be submitted with the tender. Failure to do so shall result in the
transformers offered to be rejected.
5.3.1 LIGHTNING IMPULSE TEST
The test described in Clause 13 of MS IEC 60076-3 applies.
The test voltage shall be in accordance with Table 2. The test impulse wave shape shall
be 1.2 µs ± 30 % I 50 µs ± 20 %.
At the conclusion of the lightning impulse test, the dielectric tests mentioned in
Section
5.2.5 and 5.2.6 shall be repeated and no failure shall be observed.
5.3.2 TEMPERATURE RISE TEST
The test shall be in accordance with MS 60076-11 OR IEC 60076-11 and the relevant
requirements in MS IEC 60076-2.
The temperature rise of the winding at the rated load condition shall be in
accordance with Section 2.10. Tests shall be carried on the transformers which are
not easily affected by the air flow.
The temperature of the transformer shall be stabilized with that of the test
laboratory/factory environment. The resistance of the HV and LV windings shall be
measured; these values will be used as reference values for the calculation of the
temperature rise of the two windings. The ambient temperature of the test
laboratory/factory shall also be measured and registered.
The ultimate temperature rise is reached when the temperature rise becomes
constant. This is considered to have been achieved when the temperature rise does not
vary by more than 1 K per hour.

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For the purpose of determining when steady state conditions have been achieved,
thermocouples or thermometers shall be applied to the centre of top yoke and as close
as practicable to the innermost LV winding conductors at the top of the winding, the
measurement being on the centre leg of a three phase unit.
When the input test current (11) is below the rated value of current (I,), but not less
than
90 % I,, the temperature rises (1'181) of the windings shall be measured by the resistance
method when steady-state conditions of the winding and magnetic core have been
reached, and corrected to rated load conditions (1'18,) by the formula as defined in MS
60076-11 OR IEC 60076-11.
5.4 SPECIAL TESTS
5.4.1 PARTIAL DISCHARGE MEASUREMENT (ADDITIONAL PROCEDURE TEST)
The test described in sub-clause 24.4.1.2 of MS 60076-11 OR IEC 60076-11 applies.
This additional test is for transformers connected to systems which are isolated or
earthed through high value impedance and which can continue to be operated under a
single phase line-to-earth fault condition.
5.4.2 MEASUREMENT OF SOUND LEVEL
Sound level test shall be carried out according to MS IEC 60076-10. This standard is
primarily intended to apply to measurements made at the factory. Nevertheless, the
same general rules as are given in this standard may be followed when on-site
measurements are made.
For safety reasons, a distance of one ( 1) metre shall be chosen to measure transformers
without enclosures. For measurements made with forced air cooling, the contour shall be
spaced two (2) metre away from the principal radiating surface.
The measuring positions shall be approximately equally spaced and not more than one
(1) metre apart with a minimum number of six (6) microphone positions.
The average sound pressure level (SPL) of each transformer shall be less than the value
given in Table 4.

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Rated Power SPL

kVA dB(A)
400
500 65
800
1000
1250 68
1600
2000 70
Table 4 - Sound Pressure Level
5.4.3 SHORT-CIRCUIT TEST
The relevant requirements in MS IEC 60076-5 apply.
The partial discharge test shall be repeated after the short-circuit test. The final values
shall not exceed the limits given in Section 5.2.7.
5.4.4 ENVIRONMENT TEST
This test establishes the suitability of transformers for environmental classes as defined
in Annex A. The test shall be in accordance with MS 60076-11 OR IEC 60076-11.
5.4.4.1 CLASS E1 TRANSFORMERS
This test is a condensation test. During the test, no flashover shall occur and visual
inspection shall not show any serious tracking.
5.4.4.2 CLASS E2 TRANSFORMERS
This test procedure includes a condensation test and a humidity penetration test. At the
conclusion of this test, the dielectric tests and visual inspection shall be conducted and
no flashover and breakdown shall occur and visual inspection shall not show any serious
tracking.

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5.4.5 CLIMATIC TEST
This test will determine the suitability of transformers for climatic classes as defined in
Annex A. The test shall be in accordance with MS 60076-11 OR IEC 60076-11. The test
shall be carried out on a complete transformer without enclosure.
5.4.6 FIRE BEHAVIOUR TEST
To optimize the behaviour of a transformer, it is necessary to minimize its emission of

toxic substances in the event of burning. The use of halogen materials should be
avoided. The transformer shall not contribute significantly to the thermal energy of an
external fire. The fire behaviour shall be assessed by the test procedure in accordance
with MS 60076-11 OR I EC 60076- 11.

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Revision: 0
SECTION: PACKING
Paae: S6 - 1 of 1
All plant and equipment shall be packed in a manner so that they are protected
adequately against the tropical climatic conditions encountered during shipment and
storage at site. All fragile parts shall be packed separately in an approved manner.
e SPECIFICATION FOR 11 kV DRY-TYPE
(L·S17)
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Date: Februari 2012
Revision: 0
SECTION: EARTHING SYSTEMS
Paae: 57 -1 of3
All earthing system and accessories shall comply with Electricity Regulations 1994, MS
IEC 60364-5-54, BS EN 13601 and BS 7430.
All protective and earthing conductors shall be of high conductivity copper conductor
either stranded or solid, continuous throughout the whole lengths and without joints
unless approved in writing by S.O.'s Representative. They shall be robust design and
protected from mechanical damage and corrosion. Before connecting the protective or
earthing conductor, the metal works, the conductors and the metal work at the point of
contact, including the clamps, shall be thoroughly cleaned of surface corrosion or paint
to ensure that good electrical contact is made.
The neutral point of the LV system of the transformer shall be solidly earthed to achieve
an earth resistance one ( 1) ohm or less. The frameworks and all non-current carrying
metal parts of the transformer shall be earth similarly.
Unless otherwise specified, the copper tape/bar with dimension not less than 25 mm x 6
mm shall be installed around the four walls of the transformer room at a height of
300 mm from the finished floor level. The copper tape/bar shall be bolted to the
frame earthing terminal of the transformer.
Unless otherwise specified, the neutral earthing and the frame earthing of the
transformer shall be separately connected to its own group of earth electrodes. The
neutral earthing and the frame earthing shall be connected to its electrodes by means of
green PVC insulated copper cable. The cross-sectional areas of the neutral earthing and
the frame earthing shall either be calculated in accordance with Annex B, or selected in
accordance with Table 5. The two groups of earth electrodes after been verified by the
S.O.'s Representative to be each of earth resistance one (1) ohm or less, shall be linked
together by means of PVC cables as mentioned above, unless otherwise specified. At
least two points of the frame earthing system of the transformer shall be connected to
the earth electrodes.
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Cross-sectional
Rated Power
Area S
kVA mm'
400 50
500
70
800
1000 95
1250
120
1600
2000 150
Table 5 - Minimum Cross-sectional Areas of Neutral and Frame Earthing

Conductors
Earth electrodes shall be of copper jacketed steel core rods with 16 mm nominal
diameter and supplied in 1500 mm length and shall have provision for screw coupling
with another standard length. The copper jacket of 99.9 % pure electrolytic copper shall
be of minimum radial thickness 0.25 mm and shall be molecularly bonded to the steel
core to ensure that the copper jacket and steel core are not separable.
Each earth electrode shall be driven 3000 mm in depth. Where the desired earth
resistance value cannot be achieved after the first earth electrode have been driven,
sufficient number of earth electrodes in parallel shall be installed outside the resistance
area until required value is reached. Mutual separation between two earth electrodes
shall be more than, but less than twice, the driven depth of the earth electrode. Earth
electrodes shall not be installed close to a metallic fence. Unless the metallic fence is
separately earthed, the fence shall be separated from the electrical earthing system by
at least 2000 mm. Interconnection between different earth electrodes shall be by means
of 25 mm x 3 mm annealed copper tape.
The connection of the earthing conductor and/or the earth electrode to the earth
electrode shall be soundly made by the use of plumbed joints, either by brazing using
zinc-free material with a melting point of at least 600 °c or by exothermic welding, or
made by joints as stated in the standards.

rf,KI,!1 DISTRIBUTION TRANSFORMERS
c.:::::
-·-·- ::::J {L-S17)
Date: Februari 2012
Revision: 0
Paae: S7 - 3 of 3
Each earth electrodes shall be provided with heavy duty type inspection chamber with
removable cover. The inspection chamber shall be of square or round type and tested in
accordance with MS 26: Part 2. The minimum size of square type inspection chamber
shall be 300 mm {width) x 300 mm (length) x 180 mm {height) and for round type
inspection chamber, the minimum size shall be 300 mm {diameter) x 180 mm (height).
The working load of the inspection chamber shall be minimum 4500kg. Lifting hook shall
be provided in the cover. The brand name shall be durably marked on the removable
cover.
The earthing points shall be identified by permanent label durably marked with the words
'Transformer Frame Earthing' or 'Transformer Neutral Earthing' permanently fixed at the
point of connection of every earthing conductor to an earth electrode.
� {L-S17)
Date: Februari 2012
Revision: 0
SECTION: INSPECTION, TESTING AND
8.0 COMMISSIONING Date: Februari 2012
Pane: SS -1 of 2
8.1 INSPECTION
The whole of the plant and equipment to be supplied under the Tender shall be
subjected according to Section 5.1. The approval by the S.O.'s Representative of the
results of any such inspection or test shall not prejudice the right of the S.O. to reject the
plant if it fails to comply with the specification when erected or it fails to give complete
satisfaction in service within the DLP.
The costs required for the inspection, testing and commissioning, including the provision
of all necessary equipment, facilities, expenses, allowances etc. for the S.O.'s
Representative and his officers to inspect the plant, equipment and verify the tests, shall
be deemed to be included in the Tender Price.
Adequate notice shall be given when the plant is ready for inspection or testing and
commissioning and every facility shall be provided by the Electrical Contractor to enable
the S.O.'s Representative to carry out the necessary inspection and tests.
8.2 SITE TESTING
On completion of the installation work on site, the Electrical Contractor shall at his own
expense, arrange for all necessary tests to be carried out on the equipment by an
Electrical Service Engineer registered with Suruhanjaya Tenaga (ST) as part of the tests
required of him for the whole installation under this Contract. The test to be carried out
shall be as prescribed in the Standard for transformer and other tests deemed necessary
by the S.O.'s Representative. In the event the installation fails to pass any of these tests,
the Electrical Contractor shall take such measures as are necessary to remedy the
defects or any other measures as instructed by the S.O.'s Representative and the
installation shall not be considered as completed until all such tests and remedies have
been passed.
The tests to be carried out by the Electrical Contractor shall consist of the following tests
as the minimum requirement:-
(a) 2000 V d.c insulation resistance test.

{b) 24 kVa.c. pressure test for 1.0 minute.
(c) Testing and setting of safety devices and measuring gauges.
{d) Any other tests as recommended by the manufacturer and the supplier.
SPECIFICATION FOR 11 kV DRY-TYPE DISTRIBUTION

TRANSFORMERS
1�
2 DISTRIBUTION TRANSFORMERS
------- {L-S17)
Date: Februari 2012
Revision: 0
SECTION: INSPECTION, TESTING AND
8.0 COMMISSIONING Date: Februari 2012
Pane: SB - 2 of 2
The S.O.'s Representative reserves the right to be present at all tests and the Electrical
Contractor shall give at least one week notice in writing to the S.O.'s Representative for
this purpose. In any case no test shall be carried out without prior approval of the S.O.'s
Representative. Copies of all the test certificates shall be submitted to the S.O.'s
Representative within one week after the completion of the testing.
8.3 COMMISSIONING
On successful testing of the complete installation, the Electrical Contractor shall arrange
to commission the equipment in the presence of the S.O.'s Representative on a date to
be decided by the S.O.'s Representative.
SPECIFICATION FOR 11 kV DRY·TYPE CKE.LS.01.17.(00).2011
c.::::. � (L·S17)
Date: Februari 2012
Revision: 0
SECTION: REJECTION OF PLANT
Pane: S9 • 1 of 1
Any item of plant or component which fails to comply with the requirements of this
specification in any respect whatsoever at any stage of manufacture, test, erection or on
completion at site within the OLP of the contract may be rejected by the S.O. either in
whole or in part as he considers necessary. After adjustment or modification if so
directed by the S.O., the Electrical Contractor shall submit the item for further inspection
and/or tests as necessary. Plant or components with defects of such nature that, in
the opinion of the S.O., the requirements of this specification cannot be fulfilled
by adjustment or modification shall be replaced by the Electrical Contractor at his
own expense and to the satisfaction of the S.O.

[t;J
SPECIFICATION FOR 11 kV DRY-TYPE CKE.LS.01.17 .(00).2011
{L·S17)
Date: Februari 2012
Revision: O
SECTION: DOCUMENT REQUIREMENTS
Paae: S10 -1 of 4
10.1 MANUFACTURER'S CATALOGUES AND DRAWINGS
Manufacturer's catalogues and drawings giving detailed information on the general

arrangement of the transformer, overall dimensions for each transformer rating, weight,
general construction, positions of cables, grouting bolts, loading on foundation, minimum
clearance to rear end walls, trenching details, technical specification and other useful
details shall be submitted together with the Tender.
10.2 RECOMMENDED SPARES
The tenderer shall submit with his Tender separate Schedule of Spares recommended
by the manufacturer of the equipment. This Schedule shall contain the price and delivery
period of each items of the spares recommended. The Tenderer shall also recommend
the quantity of each item to be stored for the purpose of maintenance. The prices of
these spares shall not be included in the total Tender Price and the purchase of all or
any of the spares listed shall be at the option of the S.O. The prices quoted shall be valid
for acceptance during the Contract Period { extended if applicable) of the project.
All spare parts shall be original and fully interchangeable with the corresponding part
used in the main items of the equipment and with each other without having to resort to
machining or additional, fittings at site. All spares shall be finished, protected, packed
and labeled in suitable manner to prevent deterioration during prolonged storage in
tropical climate.
10.3 WORKING DRAWINGS
Within two (2) weeks after award of the Tender or such shorter period as may be
required by the S.O.'s Representative, the Electrical Contractor shall submit to the S.O.'s
Representative for his approval four (4) sets of the details of the layout of the
transformer in the transformer room provided. The drawings submitted are to be
modified if necessary as requested by the S.O.'s Representative and resubmitted for
final approval. It is to be understood, however, that approval of the drawing will not
exonerate the Electrical Contractor from any responsibility in connection with the work.
10.4 INSTALLATION, OPERATION AND MAINTENANCE INSTRUCTIONS
As soon as the general arrangement and details of the equipment to be supplied have
been finalized and before the delivery of the equipment, the Electrical Contractor
shall
I ---J---
,-_
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I "' DISTRIBUTION TRANSFORMERS
< : (L·S17)
I
e>
Date: Februari 2012
Revision: 0
Paae: S10 · 2 of 4
submit to the S.O.'s Representative two (2) copies of detailed installation, operation and
maintenance instructions in respect of the equipment to be supplied. The instructions
shall cover the main as well as any associated equipment. For this purpose,
manufacturer's standard brochures will be acceptable provided that they refer
particularly to the equipment to be supplied and are free from extraneous matter.
The instruction shall include essential details, drawings and sketches of the equipment
installation,· operation and maintenance techniques and make mention of specials
materials where used etc. Each of the above two (2) sets of manuals submitted shall be
in a stiff cover ring file and with titles to the satisfaction of the S.0.'s Representative. The
cost of these manuals shall be deemed to be included in the Tender Price.
10.5 AS INSTALLED DRAWINGS, MANUALS AND TOOLS
The drawings, manuals, tools etc. as mentioned below shall be provided whether or not
they are separately itemized in the BQs of the Tender Document. The cost of all these
drawings, manuals, tools, etc. is deemed to be included in the Tender Price.
10.5.1 AS INSTALLED DRAWINGS
After the practical completion of the Works, one (1) set true to scale negatives (155/165
gm/sq.m, ISO AO or A1 size) and four (4) sets of prints for each of the following drawings
shall be submitted after CPC and before handing over:
(a) Site Plan.
(b) Schematic Wiring Diagrams and Electrical Layout Plans.
(c) Layout Plans of cable routes and earthing points with reference to easily
recognizable buildings and structures.

'."' J SPECIFICATION FOR 11 kV DRY-TYPE CKE.LS.01.17.(00).2011
.
,� -:-.,
Is JKR DISTRIBUTION TRANSFORMERS
>.e::::::::;_- (L·S17)
Date: Februari 2012
Revision: 0
Paae: 510. 3 of 4
These drawings shall be properly stenciled and shall have at the lower right hand corner
the Electrical Contractor's name and address, date of commissioning, scale, drawing
number (to be obtained from the S.O.'s Representative), titles and the following
particulars:
JABATAN KERJA RAYA MALAYSIA

CAWANGAN KEJURUTERAAN ELEKTRIK
CONTRACT NO.:
TENDER NO.:
Each of the above four (4) sets of prints shall be arranged, indexed and filed in a stiff
cover ring file together with the manuals stated hereinafter.
In addition to the aforesaid negatives and prints, as-installed drawings shall be properly
arranged, indexed and stored in electronic media or any other media as specified. For
electronic media they shall be in CD rewritable (CD-RW) optical disks format. The
software programme shall be AutoCAD of latest release. Two sets or copies
appropriately titled and stored in container or casing shall be submitted.
10.5.2 MANUALS
Four sets of the following manuals and documents of the transformers and ancillary
equipment shall be supplied:
(a) Installation Manual.
(b) Operation and Maintenance
Manual. (c) Parts List
(d) Product Data and Technical Detail Catalogues
(e) Test Certificates
The installation, operation and maintenance manuals shall be the same as those
described in Section 10.4. Each of the four (4) sets of drawings described in
Section
10.5.1 and the manuals, parts list, etc. described above shall be in a stiff cover ring file.

j � SPECIFICATION FOR 11 kV DRY-TYPE
CKE.LS.01.17.(00).2011
-:-::::l
I-- -:. (L·S17)
JKR
.:-.---'.
Date: Februari 2012
Revision: O
Pace: 810 - 4 of 4
10.5.3 TOOLS
One set of standard tools and any special tools, gauges, handling appliances etc. as
recommended by the manufacturer for the assembly, operation, checking, adjustment
and normal maintenance of the transformers and the ancillary equipment shall also be
provided for each substation.
The Electrical Contractor shall submit the catalogues of the tools to the S.O.'s
representative for his approval.
The tools to be provided shall include but not be limited to the following:-
(a) Torque wrench (for nut size M 8 to M16)
(b) Jacking pad (minimum weight, 1 ton)
(c) Vacuum cleaner
10.6 DECLARATION OF CONFORMITY (DOC)
The DoC is a document drawn up by the manufacturer on company letter head and
signed by authorized person confirming that the product complies with the regulations,
standards and technical specification. It shall be prepared and maintained in accordance
with ISO/IEC 17050-1. The manufacturer shall satisfy itself that the DoC is authentic and
applies to the equipment to be supplied to JKR.

r-;;;------- SPECIFICATION FOR 11 kV DRY-TYPE CKE.LS.01.17.(00).2011
i !f.!KRJ DISTRIBUTION TRANSFORMERS
'�- (L·S17)
Date: Februari 2012
Revision: 0
SECTION: TRANSFORMER ROOM
Paae: S11 -1 of 1
It is the responsibility of the Electrical Contractor to discuss with the structural

engineer of the project to verify the transformer room structure is able to withstand the
load of the transformer.
'BAHAYA' sign, 'DI LARANG MASUK' sign, sign indicating 'Substation No:' and
electric shock treatment chart shall be installed at a place as required in
accordance with Electricity Regulations 1994 and to the satisfaction of the S.O.'s
Representative. 'DI LARANG MEROKOK' sign shall also be installed.
All trenches in the transformer rooms shall be filled up with clean sand to a level
above cable ducts.
As installed layout plans, schematic wiring diagrams, plans showing cable routes and
positions of earthing point with reference to easily recognizable buildings and structures
shall be suitably framed up in the transformer room. These plans and diagrams shall be
in addition to the four (4) sets of prints required to be submitted to the S.0.'s
Representative after completion of the project as stated in Section 10.5.
A portable dry powder fire extinguisher for A, B, C class of fire and complete with
pressure gauge, discharge hose with nozzle installed on wall bracket in every
transformer room. The extinguisher shall be certified by Jabatan Bomba Dan
Penyelamat Malaysia valid to be used for a period of twelve (12) months from the
completion date of the Contract.

i-i-l!-J--- SPECIFICATION FOR 11 kV DRY-TYPE CKE.LS.01.17.(00).2011
K R
1£
-- -- I DISTRIBUTION TRANSFORMERS
·---- ..::----- (L-S17)
Date: Februari 2012
Revision: 0
SECTION: SERVICE AND MAINTENANCE
Pace: S12 - 1 of 1
During the DLP, the Electrical Contractor shall be responsible for the service and
maintenance work for the complete installation. All works shall be carried out by
competent personnel. All labour, material, tools and parts necessary to rectify the
defects due to manufacturing/installation faults shall be supplied/executed at the
Electrical Contractor's cost.
The service and maintenance to be performed shall include but not be limited to the
following:-
(a) Replacing or making good all components of the transformer and ancillary
equipment etc.
(b) Replacing and making good all loose and burnt cables and terminations, all
mechanical support and linkage, earth electrodes, earth electrode chambers
and covers, conduits, trunkings etc.
(c) Making good any damage to roads, buildings, drains cables, pipes, concrete
areas, paved areas etc. which had not been properly made good arising
out of his work.
( d) Measurement of temperatures of joints, bushings etc. by using a

heat sensitive camera.
(e) Vacuum cleaning as required
(f) Tightening winding supports.
(g) All other works as deemed necessary by the S.O.'s Representative.
All works shall be carried out as soon as the Electrical Contractor has been informed by
the S.O.'s Representative or the occupant and shall be completed within a
reasonable time except under emergency situation as stipulated in the Electrical Works
Additional General Conditions. If the Electrical Contractor fails to comply with
the above requirement, the S.O.'s Representative reserves the right to engage
another party to carry out the works, in which case, the Electrical Contractor shall be
responsible for all the expenses incurred.

11i-j-J---K---�-- SPECIFICATION FOR 11 kV DRY-TYPE CKE.LS.01.17.
(00).2011
� (L-S17)
Date: Februari 2012
Revision: 0
ANNEX: ENVIRONMENTAL AND CLIMATIC
A CLASSES Date: Februari 2012
Paqe: A - 1 of 1
A.1 ENVIRONMENTAL CLASSES
Environmental conditions are identified in terms of humidity, condensation, pollution and

ambient temperature. These are important not only during service but also during
storage before installation. Three different environmental classes are defined by MS
60076-11 OR I EC 60076-11:
Class EO: No condensation occurs on the transformers and pollution

is negligible. This is commonly achieved in a clean, dry
indoor installation.
Class E 1: Occasional condensation can occur on the transformer (for
example, when the transformer is de-energized). Limited
pollution is possible.
Class E2: Frequent condensation or heavy pollution or combination of
both.
A.2 CLIMATIC CLASSES
Two climatic classes are defined by MS 60076-11 OR IEC 60076-11:
Class C1: The transformer is suitable for operation at ambient

temperature not below -5 °c but may be exposed during
transport and storage to ambient temperatures down to -25
oc.
Class C2: The transformer is suitable for operation, transport and
storage at ambient temperatures down to -25 -c.

[!------
1JKRl SPECIFICATION FOR 11 kV DRY-TYPE
CKE.LS.01.17.(00).2011
�I
(L-S17)
Date: Februari 2012
METHOD OF CALCULATING THE Revision: 0

ANNEX: CROSS-SECTIONAL AREA OF
B PROTECTIVE CONDUCTORS Date: Februari 2012
Paue: B-1 of1
B.1 METHOD OF CALCULATING THE CROSS-SECTIONAL AREA OF

PROTECTIVE CONDUCTORS
The cross-sectional areas of protective conductors shall not be less than the value
determined by the following formula:
S=--
M
k
where
2
S is the cross-sectional area, in mm ;
I is the value (r.m.s) in Ampere of prospective fault current;
is the operating time of the protective device for automatic disconnection in
second;
k is the factor dependent on the material of the protective conductor, the
insulation and other parts and the initial and the final temperatures.
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(L-S17)
Date: Februari 2012
Revision: 0
Page: 53 • 1 of 5
3.1 CORE AND CORE STRUCTURE
The framework, clamping arrangement and general structure of the core of each
transformer shall be of a robust construction and shall be able to withstand the degree of
shocks which may occur during transport, installation movement and service under
normal conditions. Any unusual conditions shall be indicated in the data sheet of both
the enquiry and purchase order.
The assembled core shall result in a rigid structure, with the clamping pressure of the
press beams evenly distributed and adjusted to minimize the noise and vibration coming
from the transformer when placed into operation.
The magnetic circuit shall be built using high quality, low loss, non-aging cold rolled,
grain oriented silicone steel laminations, having excellent magnetic properties and
specially designed for core use. The core laminations shall be insulated from each other
with a material having high-interlamination insulation resistance and also capable of
withstanding pressure, mechanical vibration, thermal changes and temperatures which
may occur under the most severe operating conditions.
The joints between limbs and yoke, in the laminated magnetic circuit shall be interleaved
and mitred to adapt the flux pattern to the preferred magnetic direction.
The core clamping frame shall be equipped with lifting lugs strong enough to enable the
finished transformer to be safely lifted, complete with all accessories in place.
The flux density in the magnetic circuit, based on the minimum cross-section of the steel
in the core, shall not exceed 1.65 Tesla at rated frequency and rated no-load voltage.
3.2 INSULATION MATERIALS
All insulation materials used either individually or in combination with others shall be
suitable for use with transformers, with an insulation system temperature of minimum
155 °c (Class F). The HV and LV windings shall be reinforced with glass fibre or quartz
powder.
The need to reinforce the resin materials with glass fibre or quartz powder is essential to
prevent the resin from cracking under the most severe temperature variations, over the
total life-time of the transformer.
3.3 WINDING INSULATION
The class of winding insulation shall be minimum 155 °c (Class F) to !EC 60085.

rg;J
I ,. --- . (L-S17)
Date: Februari 2012
Revision: 0
Pace: 52 - 4 of 4
conditions specified in MS IEC 60076-5. The transformer shall be designed to carry

the full short circuit current of the system (20 kA) for a period of three (3) seconds
when operating at full load and the highest permissible average temperature
without exceeding the temperature laid down in MS IEC 60076-5.
2.10 TEMPERATURE RISE
When the transformers are loaded at their rated current and under steady load
conditions, the temperature rise of each winding shall not exceed 100 K when tested in
accordance with MS 60076-11 OR IEC 60076-11.
The amount of cooling air required for safe operation at full load and under worst
temperature conditions shall be clearly stated in the tender.

(L-S17)
�
Date: Februari 2012
Revision: 0
Page: S2 -3 of4
2.7 INSULATION LEVELS
The insulation levels of the transformer windings shall be those given in Table 2.
Highest Voltage for Rated Short Minimum

Rated Lightnin g nd
Equipment Duration Separate Clearances
Im pulse Withsta
(Um) Source AC
Voltage
(r.m.s) Withstand Voltage
(peak value)
(r.m.s)
kV kV kV mm
s 1.1 3 . 60
12.0 28 75 110
Table 2 - Insulation Levels
2.8 SHORT CIRCUIT IMPEDANCE
Transformers for Um up to and including 12 kV, the short circuit impedance shall be
in accordance with Table 3.
Rated Power Minimum Short Circuit Impedance

kVA %
400
4
500
800
1000 5
1250
1600
6
2000
Table 3 - Short Circuit Impedances at 120 °c for Urns 12 Kv
2.9 FAULT CONDITIONS
The transformer shall be capable of withstanding on any tapping and without

damage the thermal and dynamic effects of external short circuits in accordance
with the

© Hak Cipta: 2012 Ca,vangan Kejuruteraan Elektrik, JKR Malaysia
�L . ---�- - {L-S17)
Date: Februari 2012
Revision: 0
Paqe: S2 - 2 of 4
Rated Power No Load Loss Load Loss Total Losses

(at 120 °C)
kVA w w w
400 810 4520 5330
500 840 5350 6190
800 1420 5500 6920
1000 1580 6650 8230
1250 1880 8170 10050
1600 2290 9650 11940
2000 2860 12940 15800
Table 1 - Transformer Losses
2.5 TAPPINGS
Tapping shall be provided on the HV winding to provide a variation of the transformer

ratio by+ 5 %, + 2.5 %, 0 %, - 2.5 % and - 5 %. The tapping selection shall be made off•
circuit by the use of bolted links.
These bolted links for changing the taps shall be arranged on the same side of the
transformer as the HV terminals are positioned.
2.6 CONNECTIONS
Transformer connections shall be Dyn with clock hour figure 11. The neutral connection
shall be capable of carrying full phase rated current.

-----------·---
l!"-�;J DISTRIBUTION TRANSFORMERS
(L-S17)
Date: Februari 2012
Revision: 0
Paae: S3 - 2 of 5
3.4 HV WINDINGS
The conductor material used for the HV winding shall be either enameled copper wire or
copper foil. The enamel coating used, which also forms the turn-to-turn insulation, shall
be suitable to be used for an insulation system with minimum thermal class F insulation.
The HV winding shall be one of the following processes:-
a) wound directly onto the LV windings. The outer encapsulation and the
intermediate layer winding insulation shall consist of glass fibre or quartz
powder reinforced epoxy resin material. The completed winding block shall
be cured into an oven (in open atmosphere);
b) impregnated and cast under vacuum with epoxy resin and reinforced with
glass fibres or quartz powder.
The content of glass fibre or quartz powder shall be equal or higher than 60% and shall
be evenly distributed. This reinforcement with glass fibre is essential to ensure
mechanical strength in both axial and radial directions. Furthermore, this will ensure a
high level of short circuit withstand and avoid the possibility of any cracks caused by
mechanical stresses due to temperature variations or sudden load peaks.
3.5 LVWINDINGS
The conductor material used for the LV winding shall be copper wire or copper foil.
Copper wire shall be restricted to use in windings with a maximum rated current of 1 kA
When the LV coils are made using foil windings, the width of the foil conductor shall be
equal to the length of the final coil.
The LV foil winding shall be protected and reinforced using glass-fibre fabrics or quartz
powder.
The LV winding shall be one of the following processes:-
a) wound using insulating copper foil preimpregnated with resin under

atmospheric conditions. After the winding process, the coil shall be cured into
an oven resulting in an extremely bond the conductors together to form a
solid block and able to withstand the dynamic stresses produced by a short
circuit;
b) made of copper wire, impregnated and cast under vacuum into moulds with
epoxy resin and reinforced with glass fibres or quartz powder; ·

---- ---
1! ;
{L-S17)
Date: Februari 2012
-- --- ---
:; J
Revision: 0
Paae: 83. 3 of 5
c) copper foil that is impregnated with fibre sheet, and winding edges are
encapsulated with a resin under atmospheric conditions.
3.6 COOLING CHANNEL AND COIL SURFACES
Cooling channels, if any, shall be arranged in a vertical manner and all coils shall have
an even and smooth surface to minimize any dust accumulation, and to give the
maximum cooling efficiency.
3.7 HV AND LV TERMINALS
The HV and LV terminals shall be located on opposite sides of the upper press beams of
the transformer. The LV terminals shall be securely positioned using suitable insulators
fastened to the press beams.
The terminals shall be suitable for connection of cables coming from above or below.
The HV terminals shall be able to accept standard cables lugs.
The LV terminals shall be metal flags dimensioned to take the rated current, suitable for
connection to either busbars or standard cable Jugs.
All terminals shall be dimensioned to accept the quantity and size of cables stated in the
bill of quantities (BQs) and/or drawings.
3.8 EARTHING TERMINALS
Two (2) earthing terminals shall be provided preferably located diagonally opposite on
either side of the undercarriage. Both terminals shall be made from stainless steel and
have M10 threads.
3.9 UNDERCARRIAGE
Each transformer shall be equipped with four (4) bi-directional wheels. These wheels
shall be adjustable for either transverse or longitudinal movement and equally spaced in
both directions. The undercarriage shall be sufficiently sturdy to permit the use of
crowbars etc., place against it during movement to the transformers final location.


Specification For 11 KV Dry-Type Distribution Transformers

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L-517

Cawangan Kejuruteraan Elektrik

SECTION CONTENT REVISION PAGE

1.0 General 0 51-1 -51-3

2.0 Electrical Requirement and 0 52-1 -52-4

3.0 Transformer Design and 0 53-1 - 53-5

SPECIFICATION FOR 11 kV DRY-TYPE DISTRIBUTION TRANSFORMERS

SECTION CONTENT REVISION PAGE

3.10 Rating Plate

4.0 Enclosures 0 54-1

5.0 Testing of Transformers 0 55-1 • 55.7

6.0 Packing 0 56-1

7.0 Earthing Systems 0 57-1 • 57.3

8.0 Inspection, Testing and 0 58-1 • 58-2

10.0 Document Requirements 0 510-1 • 510-4

SPECIFICATION FOR 11 kV DRY-TYPE DISTRIBUTION TRANSFORMERS

Date: Februari 2012

Page: iii of iii

SECTION CONTENT REVISION PAGE

11.0 Transformer Room 0 511-1

12.0 Service and Maintenance 0 512-1

Annex A Environmental and Climatic 0 A-1

SPECIFICATION FOR 11 kV DRY-TYPE DISTRIBUTION TRANSFORMERS

Date: Februari 2012

Date: Februari 2012

1.3 TECHNICAL PARTICULARS

1.5 ELECTRICAL SYSTEM

The transformers shall be suitable for continuous operation on an 11 kV, 3 phase, 50 Hz

1.6 TYPE OF TRANSFORMERS

Date: Februari 2012

1.7 SERVICE CONDITIONS

1.8 DEVIATIONS TO SPECIFICATION

Any deviations, alternatives or substitutions of the materials as detailed in this

SPECIFICATION FOR 11 kV DRY-TYPE DISTRIBUTION TRANSFORMERS

Date: Februari 2012

2.1 VOLTAGE RATIOS

2.2 WINDING CONNECTIONS AND VECTOR GROUP

2.3 PARALLEL OPERATION

SPECIFICATION FOR 11 kV DRY-TYPE DISTRIBUTION TRANSFORMERS

3.10 RATING PLATE

3.10.1 RATING PLATE FITIED TO THE TRANSFORMER

a) number and year of IEC 60076;

3.10.2 RATING PLATE FITTED TO THE TRANSFORMER ENCLOSURE

Each transformer enclosure shall be provided with a rating plate of weatherproof

��;J Date: Februari 2012

3.11 OVERLOAD PROTECTION

3.11.1 OVERLOAD PROTECTION SENSORS

The temperature of each winding shall be determined by one set of measurements

The thermistors shall be of the Positive Temperature Coefficient (PTC) type.

3.11.2 DIGITAL TYPE THERMOMETER CONTROLLER

Adequate space shall be ensured around the transformer to enable connections to be

SPECIFICATION FOR 11 kV DRY-TYPE DISTRIBUTION TRANSFORMERS

ii!, ! DISTRIBUTION TRANSFORMERS

Date: Februari 2012

Bonding conductors shall be fitted to ensure satisfactory earthing of the

If the transformers are equipped with enclosures to IP 23 or more protection class,

SPECIFICATION FOR 11 kV DRY·TYPE DISTRIBUTION TRANSFORMERS

Date: Februari 2012

SECTION: TESTING OF TRANSFORMERS Revision: 0