RENR8997-01

January 2010
FLUID POWER SYMBOLS
26 BASIC COMPONENT SYMBOLS

9 28 29 PUMP OR MOTOR FLUID CONDITIONER SPRING CONTROL VALVES RESTRICTION LINE RESTRICTION
MAIN

PUMP
AUX

PUMP
(FIXED) (2 - SECTION) (VARIABLE & PRESSURE
COMPENSATED)

39 35 43 15 16 25 30 31 46 24 49 23 3 17 4 50
VARIABILITY SPRING LINE RESTRICTION PRESSURE HYDRAULIC PNEUMATIC LINE RESTRICTION ATTACHMENT
(ADJUSTABLE) (VARIABLE) COMPENSATION ENERGY TRIANGLES (VARIABLE & PRESSURE
COMPENSATED)

VALVE ENVELOPES VALVES VALVE PORTS

24 27 29 ONE POSITION TWO POSITION THREE POSITION TWO - WAY THREE - WAY FOUR - WAY

LOWER, LEFT SIDE, CENTER CONTROL VALVES CHECK VALVES

AB A B

P T P T
BASIC SPRING SHUTTLE PILOT
NORMAL POSITION SHIFTED POSITION INFINITE POSITION
SYMBOL LOADED CONTROLLED

FLUID STORAGE RESERVOIRS

28
VENTED PRESSURIZED RETURN ABOVE FLUID LEVEL RETURN BELOW FLUID LEVEL

938H/IT38H Wheel Loader MEASUREMENT ROTATING SHAFTS

48 30 Hydraulic System PRESSURE TEMPERATURE FLOW UNIDIRECTIONAL BIDIRECTIONAL

COMBINATION CONTROLS
938H: IT38H:
MCC1-UP JNJ1-UP
25 MJC1-UP SOLENOID SOLENOID SOLENOID SOLENOID & SERVO THERMAL DETENT
OR MANUAL & PILOT PILOT OR MANUAL

JKM1-UP MANUAL CONTROL SYMBOLS

LKM1-UP
PUSH - PULL LEVER MANUAL SHUTOFF GENERAL MANUAL PUSH BUTTON PEDAL SPRING

RELEASED PRESSURE PILOT CONTROL SYMBOLS REMOTE SUPPLY PRESSURE

23 G4 G13 31 G3 G7 26 13 14 EXTERNAL RETURN INTERNAL RETURN SIMPLIFIED COMPLETE INTERNAL

SUPPLY PRESSURE

ACCUMULATORS CROSSING & JOINING LINES HYDRAULIC & PNEUMATIC CYLINDERS

32 40 45 6 36 19 34 20 10 22 18 2 21 7 1 SPRING LOADED GAS CHARGED LINES CROSSING LINES JOINING SINGLE ACTING DOUBLE ACTING

44 33 37 HYDRAULIC PUMPS HYDRAULIC MOTORS INTERNAL PASSAGEWAYS

FIXED VARIABLE DISPLACEMENT FIXED VARIABLE DISPLACEMENT INFINITE

DISPLACEMENT NON-COMPENSATED DISPLACEMENT NON-COMPENSATED POSITIONING 3 POSITION 2 POSITION

38 41
UNIDIRECTIONAL UNIDIRECTIONAL

42 47 BIDIRECTIONAL BIDIRECTIONAL
FLOW IN ONE PARALLEL CROSS FLOW IN

STEERING
DIRECTION FLOW FLOW EITHER
DIRECTION

COMPONENT LOCATIONS COMPONENT LOCATIONS © 2010 Caterpillar, All Rights Reserved Printed in U.S.A.

Component Locations
Description
Part
Number
Machine
Location
Schematic
Location
FAN / BRAKE COMPONENT LOCATIONS
Accumulator Gp - Pilot
Implement System
275-7875 1 C-4, F-3
ELECTRICAL SYMBOLS TABLE
Accumulator. Gp - Ride Cntrl (Attch)
Cylinder Gp - Lift
259-4685
254-9037
2
3
D-1, F-1
C-3, F-2 16 9 20 G14 36
HYDRAULIC SYMBOLS (ELECTRICAL)

Cylinder Gp - Tilt 317-1089

4 C-4, F-3
Tilt, High Lift 317-1090
G
Filter Gp - Pump Case Drain
Manidfold Gp - Relief
285-2235
277-9660
5
6
C-8
D-8 15 G8 M
Plate - Orifice 317-5574 7 B-4, F-3
G15
Pump Gp - Implement / Steering
Screen -
304-9308
9T-9227
8
9
D-8
C-7
12 TRANSDUCER TRANSDUCER GENERATOR ELECTRIC MOTOR
Switch As - Pressure, Brake Accumulator Press. 314-2405 10 C-6 33 (FLUID) (GAS / AIR)

(Dimensions: 39 inches x 28 inches)

Switch As - Pressure, Case Drain Filter 253-2673 11 C-8
Switch As - Pressure, Fan Return Filter
Switch As - Pressure, Sec. Steering Pump Press.
253-2673
313-5104
12
13
C-6
E-8
38
Switch As - Pressure, Steering Supply Pressure 313-5104 14 E-8 G2
C-7 to C-8
11

RENR8997-01
Tank Gp - Hydraulic Oil 255-2421 15
B-6
PRESSURE SWITCH PRESSURE SWITCH TEMPERATURE ELECTRICAL WIRE
Valve - Breaker Relief, Vacuum 220-0814 16 C-8
Valve Gp - 2 Function
2 Function w/ Ride Control (Attch)
254-8101
254-8100
G5 34 (ADJUSTABLE) SWITCH

3 Function (Attch)
3 Function w/ Ride Control (Attch)
251-1675
251-1676
17
E-1 to F-3
B-1 to B-4 5
ELECTRICAL SYMBOLS (ELECTRICAL)
4 Function (Attch) 266-5977
G10
Valve Gp - Ball, Dead Engine
Valve Gp - Mntng, Power Control
112-1817
286-8970
18
19
C-4, F-3
D-7
G6
Valve Gp - Pilot, 2 Funct. (Attch), 1 Joystick 261-8653
Pilot, 2 Funct., 2 Levers 261-8654 T
Pilot, 3 Funct. (Attch), 1 Joystick 261-8655
20 F-5 to F-6
Pilot, 3 Funct. (Attch), 3 Levers 261-8656 PRESSURE TEMPERATURE LEVEL FLOW
Pilot, 4 Funct. (Attch), 1 Joystick
Pilot, 4 Funct. (Attch), 4 Levers
261-8657
261-8658
6 G17 SWITCH SWITCH SWITCH SWITCH

Valve Gp - Ride Cntrl (Attach) 314-4008 21 C-1

Valve Gp - Tank Drain 245-5943 22 C-7 G12 G1 37 47 39 32 35 40 WIRE NUMBER IDENTIFICATION CODES

Cylinder Gp - Steering
Steering System
314-9340 23 F-8
19 G16
Pump Gp - HMU 322-4638 24 F-8
ELECTRICAL SCHEMATIC EXAMPLE HYDRAULIC SCHEMATIC EXAMPLE
RIGHT SIDE, CENTER VIEW RIGHT SIDE, REAR VIEW CURRENT STANDARD CURRENT STANDARD
Pump Gp - Sec. Steer (Attch) 313-5855 25 E-8
Screen Gp - 306-4025 26 D-8
HARNESS IDENTIFICATION CODE THIS EXAMPLE
Valve Gp - Check
Valve Gp - Check
128-6847
303-5974
27
28
E-8
C-8
RIGHT SIDE, CENTER VIEW 22 INDICATES WIRE 135 IN HARNESS “AG”
WIRE
Valve Gp - Check, Sec. Steer (Attch) 9T-1013 29 E-8

30 Page,
Valve Gp - Priority, Steering 317-0953 30 D-8 CIRCUIT NUMBER
325-AG135 PK-14 IDENTIFICATION WIRE COLOR
Valve Gp - Shuttle, Load Sense 8J-6875 31 D-7
Fan / Brake System
CIRCUIT NUMBER WIRE WIRE GAUGE
Cooler - Oil
Filter Gp - Fan Return
282-2024
244-1031
32
33
D-6
D-6
50 48 21 IDENTIFICATION COLOR 325-PK
Manifold Gp - Brake / Fan 309-4907 34 C-6 3 4 PREVIOUS STANDARD
Motor Gp - Fan 265-4925
35 D-6
Fan, Cold Start Attachment 330-0826
Pump Gp - Fan 254-5145 36 C-7 2 WIRE WIRE COLOR
Valve Gp - Ball, Dead Engine 112-1817 37 C-5
Valve Gp - Check
Valve Gp - Check, Cooler Bypass
175-0447
145-8983
38
39
D-6
D-6
43 46 325-PK-14 B A

Valve Gp - Shutoff (Cold Start Attachment) 151-8680 40 D-7

Axle Hydraulic System (Attachment) CIRCUIT NUMBER WIRE GAUGE (EXAMPLE VALVE)
IDENTIFICATION
Accmltr. Gp - Diff. Lck. (Attch) 245-2975 41 B-7, F-7
Manifold Gp - Mntng, Man. Frnt Diff. Lck. 244-7139
42 B-7, F-7
Mntng, Auto. Frnt / Rear Diff. Lck. 244-7140
Pump Gp - Axle Oil Cooling (Attch) 273-1807 43 E-6
Screen Gp - Magnetic, Front Axle Cooling 251-6351 44 D-6
Screen Gp - Magnetic, Rear Axle Cooling 251-6351 45 E-6
Valve Gp - Relief,Axle Oil Clr Bypass 130-5202 46 E-6
Valve Gp - Shuttle, Diff. Lck 8J-6875
Quick Coupler (Attachment)
47 D-8
49
Cylinder Gp - Quick Coupler (Attch) 311-1463 48 A-3, D-3
Manifold Gp - Cntrl, Quick Coupler (Attch) 180-8585 49 A-4, D-3
Valve Gp - Ball, Dead Engine 112-1817 50 A-4, D-3

41
Tap Locations
Pressure, Sampling, and Sensor
Tap Schematic
Number Description Location
G1 Fan Motor Supply Pressure D-6
G2 Fan Pump Load Sense Pressure C-7
G3
G4
Steering Load Sense Pressure
Implement Load Sense Pressure
E-8
E-7
18 G11 G9 7 17 1
G5 Implement / Steering Pump Load Sense C-8
G6 Implement / Steering Pump Discharge D-8
G7 Steering Supply Pressure D-8
G8 Schedule Oil Sampling (SOS) D-6
RIGHT SIDE, FRONT
G9 Implement Pilot Supply Pressure D-6
G10 Brake Accumulator Pressure B-4, E-3
G11 Implement Supply Pressure B-4, E-3 45 44 42 G16 G17
G12 Fan / Brake Pump Discharge Pressure C-7
G13
G14
Resolved Implmnt / Str Load Sense
Implmnt / Str Pump Case Drain Airbleed
D-7
C-8
IMPLEMENT
G15 Fan Motor Case Drain Airbleed D-6
G16
G17
Differential Lock Pressure
Differential Lock Accumulator Pressure
F-7
F-7
COMPONENT LOCATIONS DIFFERENTIAL LOCK AND AXLE COOLING COMPONENT LOCATIONS
 8 7 6 5 4 3 2 1

ENGINE END FRAME (20) VALVE GP

(4) CYLINDER GP
TILT: 317-1089 (3) CYLINDER GP
(17) VALVE GP
254-8101: 2ND FUNCTION
254-8100: 2ND FUNCTION W/ RIDE CONTROL (ATCH)
(23) CYLINDER GP (18) VALVE GP 251-1675: 3RD FUNCTION (ATCH)
PILOT TILT, HIGH LIFT (ATCH): 317-1090 LIFT
STEERING DEAD ENGINE
STEERING 314-9340 261-8654: 2ND FUNCTION, 2 LEVERS
112-1817
(1) ACCUMULATOR GP 254-9037 251-1676: 3RD FUNCTION W/ RIDE CONTROL(ATCH)
261-8653: 2ND FUNCTION (ATCH), 1 JOYSTICK PILOT
261-8656: 3RD FUNCTION (ATCH), 3 LEVERS 275-7875 (2) ACCUMULATOR GP
(41) ACCUMULATOR GP 261-8655: 3RD FUNCTION (ATCH), 1 JOYSTICK, 1 LEVER
AXLE
RIDE CONTROL (ATCH)
DIFF. LOCK 261-8658: 4TH FUNCTION (ATCH), 4 LEVERS
(ATCH) RESERVOIR DIFFERENTIAL 261-8657: 4TH FUNCTION (ATCH), 1 JOYSTICK, 2 LEVER LIFT 259-4685
(24) PUMP GP 245-2975 LOCK
F HMU
DIFFERENTIAL LOCK
F
322-4638
PROPORTIONAL LEVER MOTION
SOLENOID G17 REAR DIFFERENTIAL
LOCK ON-OFF FORE AFT PILOT SHUT OFF
SOLENOID TILT
HEAD END RIDE
CONTROL SOLENOID
HEAD END RIDE
CONTROL SOLENOID
SOLENOID

A1 B1 a1 A2 B2 a2 LOWER B3 A3 a3
RH LH RH LH OPEN/RAISE
G16 DUMP LOWER/ LIFT LIFT LIFT LIFT
DUMP FLOAT
RACK
FLOAT
RAISE ARM ARM ARM ARM G9 C1
C2

(7) PLATE
ORIFICE
317-5574
4TH FUNCTION A PORT PILOT SEE 4TH FUNCTION WITH RIDE CONTROL
3RD FUNCTION A PORT PILOT T
LOWER/FLOAT PILOT
a1 b1 a2 b2 a3 b3 a4 b4
DUMP PILOT
FLOAT
IMPLEMENT PILOT SUPPLY

T LS P
IMPLEMENT RETURN
G11 DUMP LOWER
IMPLEMENT VALVE SUPPLY
FRONT DIFF. RH LIFT
(42) MANIFOLD GP LOCK ON-OFF IMPLEMENT LOAD SENSE HOLD ARM
MOUNTING SOLENOID
HOLD
VALVE DRAIN
AUTO FRONT / REAR DIFF. LOCK
244-7140 (45) SCREEN GP RACK BACK PILOT P RACK HOLD
MANUAL FRONT DIFF. LOCK MAGNETIC BACK RAISE
RAISE PILOT
244-7139 251-6351 LH LIFT
E 3RD FUNCTION B PORT PILOT ARM
E
4TH FUNCTION B PORT PILOT SEE 4TH FUNCTION WITH RIDE CONTROL
(29) VALVE GP AXLE OIL COOLING RETURN
(13) SWITCH AS
CHECK
PRESSURE AXLE OIL COOLING SUCTION
SEC. STEER
313-5104
(ATCH) QUICK COUPLER SUPPLY
9T-1013 (31) VALVE GP
SHUTTLE (46) VALVE GP QUICK COUPLER RETURN
LS OUT
LOAD SENSE RELIEF FRONT DIFFERENTIAL LOCK NOTE A
(14) SWITCH AS
AXLE OIL
PRESSURE
313-5104
(27) VALVE GP
CHECK
G3 8J-6875
COOLER BYPASS
130-5202
128-6847 G4 (43) PUMP GP 4TH FUNCTION A PORT PILOT
(25) PUMP GP AXLE OIL COOLING DR
SEC. STEER G7 (ATCH)
273-1807
3RD FUNCTION A PORT PILOT
b1 RACK BACK b2 RAISE b3 CLOSE/LOWER
(ATCH)
LOWER/FLOAT PILOT
313-5855
DUMP PILOT

(26) SCREEN GP IMPLEMENT PILOT SUPPLY

306-4025 LS CF EF
IMPLEMENT RETURN
(49) MANIFOLD GP (48) CYLINDER GP
(40) VALVE GP IMPLEMENT VALVE SUPPLY CONTROL QUICK COUPLER (ATCH)
(47) VALVE GP (19) VALVE GP SHUTOFF
(30) VALVE GP QUICK COUPLER (ATCH) 311-1463
SHUTTLE MOUNTING (ATCH) IMPLEMENT LOAD SENSE
PRIORITY, POWER CONTROL (35) MOTOR GP 180-8585
DIFF. LOCK 151-8680 QUICK COUPLER
STEERING 286-8970 FAN: 265-4925 VALVE DRAIN
8J-6875 SOLENOID
317-0953 (ATCH FAN: 330-0826)
RACK BACK PILOT AXLE
(50) VALVE GP RESERVOIR DIFFERENTIAL
LOCK
G6 G13 (32) COOLER
RAISE PILOT
DEAD ENGINE
D (6) MANIFOLD GP OIL
3RD FUNCTION B PORT PILOT 112-1817 D
RELIEF G5 POWER CONTROL
SOLENOID
(39) VALVE GP
COOLER 282-2024 4TH FUNCTION B PORT PILOT
277-9660 BYPASS
AXLE OIL COOLING RETURN
145-8983
AXLE OIL COOLING SUCTION
(33) FILTER GP G15
FAN RETURN
G8 (44) SCREEN GP QUICK COUPLER SUPPLY

(8) PUMP GP
244-1031
(38) VALVE GP
CHECK
MAGNETIC
251-6351 QUICK COUPLER RETURN NON-ENGINE END FRAME - 2ND AND 3RD FUNCTION
IMPLEMENT/ 175-0447 FRONT DIFFERENTIAL LOCK
STEERING G1 (12) SWITCH AS
304-9308 PRESSURE
253-2673 (2) ACCUMULATOR GP
(10) SWITCH AS
G10 RIDE CONTROL (ATCH)
259-4685
PRESSURE
314-2405

HEAD END RIDE

CONTROL SOLENOID
(16) VALVE GP
(Dimensions: 39 inches x 28 inches)

HEAD END RIDE

BRKR RELIEF FAN CONTROL CONTROL SOLENOID
VACUUM SOLENOID
220-0814 (5) FILTER GP
CASE DRAIN C1
(1) ACCUMULATOR GP (3) CYLINDER GP
285-2235 TO SERVICE BRAKE VALVE PILOT LIFT
RENR8997-01

(36) PUMP GP (18) VALVE GP (21) VALVE GP

FAN (22) VALVE GP G12 G2
TOP PORT (FRONT AXLE)
DEAD ENGINE
275-7875 254-9037 C2
RIDE CONTROL (ATCH)
G14 254-5145 TANK DRAIN 112-1817 (4) CYLINDER GP 314-4008
245-5943 TILT: 317-1089
C
(15) TANK GP
HYDRAULIC OIL TO SERVICE BRAKE VALVE
TILT, HIGH LIFT (ATCH): 317-1090 LIFT C
255-2421 (REAR AXLE)

(11) SWITCH AS (9) SCREEN GP (17) VALVE GP

PRESSURE 9T-9227 (34) MANIFOLD GP 4 FUNCTION (ATCH)
253-2673 CONTROL PILOT SHUT OFF 266-5977
BRAKE / FAN (37) VALVE GP SOLENOID
309-4907 DEAD ENGINE TILT
112-1817
A1 B1 a1 A2 B2 a2 LOWER B3 A3 a3 B4 A4 a4
DUMP OPEN/RAISE OPEN/RAISE
(28) VALVE GP FLOAT
CHECK G9
303-5974
NOTE A : RESOLVER OMITTED FROM LAST SECTION IN VALVE
STACK

FRONT AXLE
(7) PLATE
ORIFICE
317-5574

H H
T
30 Page,

4TH FUNCTION A PORT PILOT

FROM STEERING/ FLOAT
3RD FUNCTION A PORT PILOT
IMPLEMENT PRIORITY VALVE
LOWER/FLOAT PILOT G11 DUMP LOWER
DUMP PILOT
RH LIFT RH LIFT HYDRAULIC CIRCUIT COLOR DESCRIPTIONS
HOLD ARM ARM
IMPLEMENT PILOT SUPPLY HOLD IMPLEMENT AND STEERING PUMP OUTPUT
(41) ACCUMULATOR GP
B DIFF. LOCK IMPLEMENT RETURN
PILOT CIRCUIT
FAN CONTROL CIRCUIT
B
(ATCH) P RACK HOLD HOLD
IMPLEMENT VALVE SUPPLY SECONDARY STEERING PUMP OUTPUT
245-2975 BACK RAISE
IMPLEMENT LOAD SENSE 4TH FUNCTION CONTROL CIRCUIT
LH LIFT LH LIFT
ARM ARM SUPPLY LINE
VALVE DRAIN
TC1 TC2 PR DRAIN / RETURN LINE
C1 C2 P A
RACK BACK PILOT BRAKE COOLING CIRCUIT
STEERING CIRCUIT
RAISE PILOT
COUPLER CYLINDERS AND CONTROL CIRCUIT
3RD FUNCTION B PORT PILOT TILT CYLINDER CONTROL CIRCUIT
(15) TANK GP
4TH FUNCTION B PORT PILOT 3RD FUNCTION CONTROL CIRCUIT
HYDRAULIC OIL
LIFT CYLINDERS AND RIDE CONTROL CIRCUIT
255-2421 AXLE OIL COOLING RETURN LS OUT DIFFERENTIAL LOCK CONTROL CIRCUIT
AXLE OIL COOLING SUCTION NOTE A
BRAKE CONTROL CIRCUIT
QUICK COUPLER SUPPLY IMPLEMENT AND FAN PUMP LOAD SENSE CIRCUIT
HYDRAULIC QUICK COUPLER RETURN
IMPLEMENT LOAD SENSE CIRCUIT
1
TANK FRONT DIFFERENTIAL LOCK
DR LINE PATTERNS
b1 RACK BACK b2 RAISE b3 CLOSE/LOWER b4 CLOSE/LOWER
2 3 Pressure Line
CO
T Pilot / Load Sensing Pressure

Drain / Return Lines

Component Group

Attachment
(42) MANIFOLD GP QUICK COUPLER
H H
MOUNTING SOLENOID
(48) CYLINDER GP Air Line
AUTO FRONT / REAR DIFF. LOCK
QUICK COUPLER (ATCH)
244-7140
A MANUAL FRONT DIFF. LOCK
(49) MANIFOLD GP
CONTROL
311-1463 AXLE CALLOUTS A
RESERVOIR DIFFERENTIAL
244-7139 QUICK COUPLER (ATCH) (50) VALVE GP LOCK
DEAD ENGINE
YY Taps (Pressure, Sampling,Sensor) by letter
180-8585
112-1817
52 Components by number
REAR AXLE
HYDRAULIC SYSTEM: 938H/IT38H WHEEL LOADER
MEDIA NUMBER: RENR8997-01
DIFFERENTIAL LOCK CIRCUIT PART NUMBER: 258-8893, CHANGE: 03, VERSION: -
PART NUMBER: 310-3567, CHANGE: 01, VERSION: -
NON-ENGINE END FRAME - 4TH FUNCTION WITH RIDE CONTROL ATCH Components are shown installed on a fully operable machine with the key and engine off, transmission shifter
in neutral and with parking brake set.
Refer to the appropriate Service Manual for Troubleshooting, Specifications and Systems Operations.

8 7 6 5 4 3 2 1