RENR2301
RENR2301
RENR2301
July 2001
WARNING
SCROLL
HIGH
PUMP STARTING PUMP
COOLANT STOP AID RUN DISPLAY
TEMP
LOW
COOLANT
TEMP
CLEAR
LOW
LOW OIL OIL
PRESSURE MODE
PRESSURE
LOW
EMERGENCY FUEL DISPLAY
LEVEL
STOP
SYSTEM
NOT IN PANEL
HIGH WATER AUTO LH
LIGHTS
TEMP
LOW
BATTERY
ENGINE VOLTAGE RH
OVERSPEED
LH/RH
LOW
SELECT
COOLANT
LEVEL
OVERCRANK
EMERGENCY
STOP
STOP
FAULT R R OFF
SHUTDOWN RESET
FAULT
ALARM
AUT
COOLDOWN AUTO
ALARM STOP
PHASE ENGINE LAMP ALARM SERVICE SILENCE
EXIT
SELECT METER TEST CODES MODE
START
560-642 154-3045
F12
0 10 0 10 0 10 0 10
6 5 4 6 5 4 6 5 4
F13
2301A 3 2 1 3 2 1 3 2 1
SPEED CONTROL 0 10 0 10
WOODWARD
PART NO. 9907-014
B A B A B A
TBC
9 8 7 9 8 7 9 8 7
F15 F23
CR GRR LFSR 50 50
51 51
61 61
52 52
53 53
L1 L1
L3 L3
80 80
KILOWATT
ALARM
82 82
RELAY
RELAY
FUSE
DC TERMINAL
PUMP AC TERMINAL BLOCKS
STRIP DC PANEL RELAY STRIP
AC PANEL
AC TERMINAL
STRIP 6 5 4 6 5 4 6 5 4 ARMING
3 2 1 3 2 1 3 2 1 GROUND FAULT
RELAY
RELAY
F50 F51 F52
B A B A B A
WINDING OVER/UNDER
TEMPERATURE
9 8 7 9 8 7 9 8 7
PR
4
3 2 1
ATR ATR
B A
9 8 7
O/UVR AR GNDFR
ABCDEFGHIJ ABCDEFGHIJ
GND5
GND6
GND2
GND1
MOT2
MOT1
GND3
GND4
SP1A
136
137
101
110
131
108
109
202
203
206
207
HC1
adjust adjust
157
159
SP1
SP2
SP3
SP4
60A
23A
14A
70B
23A
T0
50
50
50
BO
MT
ER
D+
SV
SV
SV
SV
FP
EL
PC
34
37
38
39
57
57
59
62
62
62
63
67
67
67
99
22
82
87
88
89
D-
12
15
16
17
18
19
30
30
30
90
80
11
10
10
21
1
1
1
1
2
2
2
2
5
5
3
3
4
2
2
2
2
2
6
70
83
85
77
5
BLOCKS
ABCDEFGHIJ ABCDEFGHIJ
adjust adjust
set point
read
set point
read CIRCUIT HEATER
DC PANEL 12 567 12 567
BREAKER BC CONTACTOR
B
BTR ATR
GND
2 BEARING
2
3 AC PANEL TEMPERATURE BATTERY
DC CHASSIS 6
RELAY
F50 F51 F52
6 5 4 6 5 4 6 5 4
6
10
CHARGER
3 2 1 3 2 1 3 2 1
30 6 5 4
31
3 2 1
54
B A B A B A
9 8 7 9 8 7 9 8 7
KWR ALR PR 57 B A
PUMP
61
9 8 7
ALARM
O/UVR AR GNDFR
KILOWATT RELAY AC TERMINAL FUSE
ATR ATR
63 RELAY
87 PC DC TERMINAL RELAY STRIP BLOCKS
CUSTOMER
ABCDEFGHIJ ABCDEFGHIJ
STRIP
MERLIN GERIN
multi 9
88
set point set point
read read
89
CONNECTOR 90 F16 F17 F18 MCB1 F21 F22 F32 F33
HC
91 6 5 4 6 5 4 6 5 4
ABCDEFGHIJ ABCDEFGHIJ
96
adjust
set point
adjust
set point
97 3 2 1 3 2 1 3 2 1
read read
98
12 567 12 567
BTR ATR 99
D+
BC
D-
AC DC
RDM
47
48
49 B A B A B A
231A 7 7 7
9 8 9 8 9 8
232A
233A
DC TERMS
231B
232B
AC 40 PIN 233B
CONNECTOR 231C (TBD 2) (TBA 2)
232C
233C
AC TERMS
GND
SP1
SP2
SP3
SP4
10
10
30
30
36
71
72
74
81
81
84
2
2
2
3
6
RFI
GND1
GND2
GND
EF1
EF2
101
108
109
110
131
131
136
137
157
159
202
203
206
207
132
140
142
209
210
120
122
124
VOLTAGE
REGULATOR (TBD 2) 132 133 133 139 148 GND
132 131 133 GNDGND
GROUND
7W-9799
(TBA 2)
VIEW B-B
154
B 156 CHASSIS ONLY SHOWN
CUSTOMER MARSHALLING BOX
GROUND BAR (FRONT VIEW)
CUSTOMER TERMINAL STRIP
(TBC)
18 17 16 15 14 13 12 11 10 9 8 7 6 5 4 3 2 1
+ -
VOLTAGE REGULATOR TERMINAL CHART
BATTERY BATTERY
BATTERY REGULATOR TERMINAL DESTINATION CROSS REFERENCE
+ - CHARGER DISCONNECT SWITCH
A B C D E F G H J K L M N O P Q R S
CUSTOMER CB1 60A
UL NOTE W
120/240V 40
ALT VR3F 6
AC SUPPLY 7 - 4 8 10 - - 5 22 24 20 F1 F2 26 28 30 -
PS1
SM1 DIGITAL 7 45 - - - 8 B+ B- 5 22 24 20 F1 F2 26 28 30 6
240 PF/KVAR 7 45 44 - - 8 B+ B- 5 22 24 20 F1 F2 26 28 30 6
K PS2
SM2 K
120
CB2 20A SMMS1 NOTE P
24
25 PS1
L1 N L2 2 1 NOTE AL GENERATOR WINDING OVERTEMPERATURE ALARM/SHUTDOWN SLR CHART
1
SMMS2 3
3 2 2 SYNCHRONIZING
26 VOLT LINE
PS2 +G -H 30 RESISTOR TAP
TO LINE
2 1 NOTE P SETTING CHART
6
T1 T2 T3 ATR1
1600 OHM
C C C C 37 21 208 USE E-D 1760 OHM
5 74
LAMP 1 WH A
4 171 1 240 USE E-C 2400 OHM
3200 OHM
GND 132 131 133 7 30 B
GENERATOR RUNNING RELAY ELS TC4 300 USE E-B 5600 OHM
1 2 RD 172 2
9 380 USE E-B 5600 OHM
NOTE S
WH 173 C
640 OHM
10 AMP 8 75 400 USE E-B 5600 OHM
57 31 TC1
GRR RD 174 416 USE E-A 7200 OHM
NOTE BM 87 87 LAMP 2 10 30 D
1760 OHM
7 4
C 480 USE E-A 7200 OHM
15
17 38 CR 66 19
58 32
132 136 136 136 137 137 131 GRR 14 SP2
F16 HC 88 88 E
2 AMP 2 8 A1 A2 C
7 1 16 30
59
33 LAMP 3
131 89 89
131 C
HC SPACE HEATER GOVERNOR TERMINAL CHART
J 132
F17
135 140 140 140
GOVERNOR TERMINAL DESTINATION CROSS REFERENCE J
1 2 120 VAC 240 VAC 3 2
8 AMP H1 H3 +G -H A B C D E F G H J K L
L A COMMON ALARM SHUTDOWN LAMP 4
6
ATR2 2301A SPEED 1 2 3 5 7 8 10 9 11 12 -
N B NOTE X
ALR 5 74 2301A
H2 H4 64 181 1 15 16 17 19 28 29 21 20 24 23 14
LOADSHARE
7 4 7 30
HC TC5
133 141 142 142 142 182 2
F18 ALR
65 ENCLOSURE LIGHTING 9
3 4 240 VAC
8 AMP BATTERY BATTERY 7 1 NOTE BT WH 183 8 75
CHARGER CHARGER NOTE M TC2
66 RD 184 10 30
MCB1 NOTE K
OFF/RESET
SEE CHART
CONTACTS
32 AMP NOTE W BELOW NOTE Z 15 OFF
MANUAL
HC
132 138 148 148 1L1 JACKET NOTE Q FCR1 FCR2 RESET
AUTO
STOP
1 2 5 6 WATER 29 28 14 SP2
F14
27 FCS
HEATER 10A 30 87 30 87 1 X X X X
10 16 30
240 VAC BATTERY CHARGER TERMINAL CHART 30
AWG 10 AWG 4 2 AUXILIARY CIRCUIT BREAKER CONTACT NOTE R EFCR 2 X
28 27 AUT
7 32 a 1+ 19 4 HORN INPUT 2
T1 T2 T12 H2 X2 SH 75 NOTE AL R7 R7 5 NOTE BG
J1-2 92 3
F12 11 TC GEN WINDING OVERTEMP SHUTDOWN OUTPUTS
20 8
90
SHUNT TRIP CB 5 6 7 9 10 11
5 2 DATA
T2 32 a 24
SH NOTE AM 14 13 12 11 10 9 8
109
TC 4
9 T3 T13 H1 T2 X1 SHUNT TRIP CB 76 R6 22 12 TEST
T3 GEN BEARING OVERTEMP SHUTDOWN R6 ELECTRONIC CONTROL
OUTPUTS
F13 32 a 23 GROUP
SH 13 SILENCE
PR1
14 38
TC 27 7 6 5 4 3 2 1
8 H2 X2 J1-3 93 SHUNT TRIP CB 30
TO TO 101 101 NOTE Y 63 14 HORN 7-
12 34 12 1 4 3 2
110 R5 25
SP4 R5
5 OUTPUTS
26
50 12 DC CONN 1 4
OVER/UNDER VOLTAGE RELAY 30
20 3
CT 1 6 B 12 TEST 10
51 1 51 151 51 51 62 62T R4 28
4 5 H1 T3 J1-4 94 SENSOR V- 31 OUVR 15 R4
NOTE E 2 8 SPARE FAULT INPUT LED #1
4 68 44 11 OUTPUTS
4 A 13 SILENCE 36 OUVR 29 99
BK BR 1 +
11 67 67T COOLANT 70B 16 9 SPARE FAULT INPUT
PR1
70B LED #2
50 61 SENSOR V+ 9 ECTS 69 33
1
5 C
TEMP 14 HORN
10 SPARE FAULT INPUT LED #3
16 16
CT 2 52 2 BK PU COOLANT TEMP 7 NOTE BL R3 31
LOADSHARE R3 11 SPARE FAULT INPUT LED #4
2 OUTPUTS
10 4 MODULE 15 C 32
50 15 3 SPARE FAULT INPUT LED #5
OIL PRESSURE 8 LFSR
C CT 3 53 3 52 6 7 152 52 52
H1 T4 J1-5 95
1
67P A
OIL
SP2
4 7
36
RDM
2 20
12 TEST
4 SPARE FAULT INPUT LED #6 C
5 EOPS TO D-7 R2 34 C
BK BR 3 PRESSURE R2 5 SPARE FAULT INPUT LED #7
B OUTPUTS 68
PR1
62P 86
LFSR 35 13 SILENCE
6 SPARE FAULT INPUT LED #8
6
NOTE J 9 39 69 30
PU 8 C 6 14 HORN 7-
BK 18
18
ONLY FOR VR3F COOLANT LOSS 13 R1 37
LOW FUEL LEVEL SHUTDOWN R1
9 A OUTPUTS
D2
67L COOLANT 38 RELAY
53 ECLS
53 8 9 153 53 T5 J1-6 96 LOSS
DROOP
1 OHM
100 H1 7 62L B 17 DRIVER
CT OHMS 6 LFLS 17 40
D1 BK BR 72 72 2 MODULE
LFSR RDM
PR1
33 OHMS 50 50 50 11 C 8 7 A B 1 NOTE AU
J1-7 97 19 NOTE BR NOTE BJ
16
BK PU REMOTE
12 A 3 HORN INPUT 1
J1-8 98 67 67O 99 NFPA 110
T1 T2 T3 17 1 + 16 LIGHT
V W
U ATB 62 10 B
62O
NOTE BG 4 HORN INPUT 2
90
VOLTAGE REGULATOR 7 2 DATA
7
RDM RDM
NOTE D 122 30
T4 T5 T6
5A VAR 12 TEST
J 82 82 1 124
A NOTE AA
VOLTAGE ADJUST
B 6A 80 80
2
POTENTIOMETER 19 19
13 SILENCE
30
B
S B 120 D- D-
3 19
D+ D+
C
D+
DATA + 14 HORN 7-
T7 T8 T9 RFI FILTER 20 20
3 D-
NOTE A
NOTE H
NOTE C
D-
NOTE B
D- DATA-
20 C
22 22 K PF/KVAR D+ D+
60 CCM
GENERATOR
REGULATOR
2 4
C ADJUST 1 2 3
1 SP1A SP1 99
L NOTE BK SP1 B+
RFI
- F2GEN O E LOADSHARE
NOTE BC
SP2 SP2
61 14
SP2
10
11
SPARE FAULT INPUT
LED #4
MODULE SPARE 2 24 CUSTOMER
EXC
COMMUNICATION 3 SPARE FAULT INPUT LED #5
F1GEN N F
62 24
T10 T11 T12 SP3 SP3 SP3 MODULE
+ NOTE BA
NOTE BB 10 11 12
NOTE J
SPARE 3 25 20
12 TEST
4 SPARE FAULT INPUT LED #6
18 17 16 15 14 13 12 11 10 9 8 7 6 5 4 3 2 1
SP4-TBD1-SP4T
GND-REAR COVER July 2001
GND-CHASSIS STUD
ATB
GND-AC CONN-4
50-TBA1-GND5T
GND-70 WAY-68
50-AC CONN-10
50-AC CONN-11
50-AC CONN-12
101-70 WAY-14
109-70 WAY-10
110-70 WAY-12
131-70 WAY-70
136-70 WAY-38
137-70 WAY-66
202-70 WAY-40
203-70 WAY-42
206-70 WAY-64
207-70 WAY-36
157-70 WAY-23
159-70 WAY-51
T0-AC CONN-8
51-AC CONN-1
52-AC CONN-2
53-AC CONN-3
50-TBA1-50AT
108-70 WAY-8
206-PSPB-2A
207-PSPB-1A
1-TBD1-1DT
1-TBD1-1CT
136-TBA1-136T
51-LSGOV-4
52-LSGOV-6
53-LSGOV-8
13-RM-15
202-PRL-X1
131-PSL-X2
203-PSL-X1
T1-AC CONN-7
50-TBC-50
F11 108-TBA1-108T
136-CR-2
137-CR-8
157-SS-4
159-SS-6
108-F11
109-F12
110-F13
SP2-TBD1-SP2BB
0 10 0 10 0 10 0 10
L
88-TBD1-88T
87-TBD1-87T
2301A T2-AC CONN-5 F12 109-TBA1-109T
SPEED CONTROL 0 10 0 10
WOODWARD
86-CAM-6
T3-AC CONN-9 F13 110-TBA1-110T
PART NO. 9907-014
6 5 4
3 2 1
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17
6 5 4 TBC T T T T T T T T T T T T T T T T T T T T T T T T T T T T T T T T
6 5 4
CR 3 2 1
3 2 1
GND
50-TBA1-50BT 50
D1
51-AC CONN-1 51
B A GRR F15 F23 OR 151-LSGOV-5
9 8 7 LFSR 61 TBA1 B B B B B B B B B B B B B B B B B B B B B B B B B B B B B B B B
52-AC CONN-2
OR 152-LSGOV-7 52
30-TBD1-30CT
3-TBD1-3AB
40-RM-13
41-RM-14
MPU-1
MPU-2
ACT(+)-EGA-1
ACT(-)-EGA-2
42-SP-3
43-SP-1
B A T1
53-AC CONN-3
2-LFSR-B OR 2-GRR-B
2-TBD1-2AB
3-TBD1-3BB
137-TBA1-137T
12-TBD1-12B
B A 53
9 8 7 OR 153-LSGOV-9
GND-BODY STUD
9 8 7 L1
101
110
GND5
GND6
131
NOTE D L3
2-LFSR-B OR
2-CR-B
89-TBD1-89T
38-TBD1-38L
36-70 WAY-49
211-PSPB-1B
OR 84-70 WAY-4
108
109
136
137
51
202
T0
203
206
207
157
159
50
50
50
52
53
SP2-TBD1-SP2BT
2-CR-A OR
2-GRR-B
30-LFSR-7
30-LFSR-9
30-TBD1-30DB
72-70 WAY-17
80
82
L L
91-GSC-10
92-GSC-11
93-GSC-12
94-GSC-4
95-GSC-5
96-GSC-6
97-GSC-16
98-GSC-17
108-SLR1
110-SLR2
30-GOV-1 OR 30-LSGOV-15
3-GOV-2 OR 3-LSGOV-16
CHASSIS STUD
GND-CHASSIS STUD
HC1-EMSII CONN-3
BO-EMSII CONN-27
MT-EMSII CONN-28
FP-EMSII CONN-38
EL-EMSII CONN-10
60A-DC CONN2-10
SV-EMSII CONN24
ER-EMSII CONN-8
GND-DOOR STUD
2-EMSII CONN-31
2-EMSII CONN-12
2-EMSII CONN-16
2-EMSII CONN-22
23A-DC CONN2-9
23A-DC CONN2-5
19-DC CONN1-11
62-DC CONN1-10
67-DC CONN1-12
2-EMSII CONN-2
2-EMSII CONN-6
GND-70 WAY-47
2-DC CONN2-11
2-DC CONN2-12
15-DC CONN1-2
16-DC CONN1-5
18-DC CONN1-8
30-DC CONN2-4
59-DC CONN2-3
62-DC CONN1-3
62-DC CONN1-6
62-DC CONN1-7
67-DC CONN1-1
67-DC CONN1-4
67-DC CONN1-9
38-DC CONN2-8
70B-TBD1-30DT
D(+)-70 WAY-19
70B-TBD1-70BT
14A-TBC-232AT
SP1-70 WAY-60
SP2-70 WAY-61
SP3-70 WAY-62
SP4-70 WAY-63
GND-GSC-GND
70B-70 WAY-44
2-TBD1-GND1T
D(-)-70 WAY-20
1-DC CONN2-1
1-DC CONN2-2
3-DC CONN2-7
4-DC CONN2-6
14A-LSGOV-14
10-70 WAY-45
30-70 WAY-16
57-70 WAY-30
99-70 WAY-35
87-70 WAY-57
88-70 WAY-58
89-70 WAY-59
SP1A-GSC-23
34-ESPB-1R2
MPU-SHIELD
11-ESPB-1L2
17-ESPB-1L3
30-ESPB-1L4
39-ESPB-1L1
MT(-)-AIMT-2
2-70 WAY-15
5-70 WAY-48
63-70 WAY-6
90-70 WAY-5
VAR-SHIELD
D(+)-GSC-19
SP2-GSC-24
SP3-GSC-25
2-TBD1-2DT
D(-)-GSC-20
SP2-LFSR-4
3-70 WAY-3
6-70 WAY-2
MOT1-GS-4
MOT2-GS-1
17-GSC-38
18-GSC-13
57-GSC-33
62-GSC-31
63-GSC-36
90-GSC-35
3412C EMCP II For MUI Engines
SP2-D1-T1
30-LFSR-7
87-GRR-4
88-GRR-1
89-GRR-7
15-GSC-8
16-GSC-7
67-GSC-9
21-GSC-1
22-GSC-2
10-RM-39
30-RM-28
38-RM-16
39-RM-24
30-ECS-1
57-ECS-4
SP4-D1-L
80-VAR-3
82-VAR-1
37-RM-19
59-SAS-2
10-PLS-3
1-RM-30
1-RM-36
2-RM-27
6-RM-22
12-CR-A
99-RM-9
1-ECS-6
5-ECS-9
2-SCS-2
1-F15-T
1-F23-T
2-PL2-1
2-PL1-1
1-RM-2
2-CR-B
5-RM-1
3-CR-9
GND-TBA1-GND6B
GND-REAR COVER
CHASSIS STUD
TBD1 T T T T T T T T T T T T T T T T T T T T T T T T T T T T T T T T T T T T T T T T T T T T T T T T T T T T T T T T T T T T T T T T T T T T T T T T T T T T T T T T T T T T T T T T T Electrical System
B B B B B B B B B B B B B B B B B B B B B B B B B B B B B B B B B B B B B B B B B B B B B B B B B B B B B B B B B B B B B B B B B B B B B B B B B B B B B B B B B B B B B B B B B
PTL1-UP
9EP1-UP
GND-BODY STUD
GND-TBD1-GND3T
BCW1-UP
GND1
MOT1
GND2
HC1
GND3
GND4
BO
MT
MOT2
SP1A
ER
SP1
14A
11
SP2
SP2
SP3
SP4
FP
D+
10
10
70B
EL
60A
12
15
16
17
18
19
SV
SV
SV
SV
23A
21
30
30
30
30
34
37
38
39
57
57
59
62
62
62
63
80
90
22
82
87
88
89
67
67
67
99
D-
1
1
1
1
2
2
2
2
5
5
3
3
4
2
2
2
2
2
4BZ1-UP
L L L L L L L L L L L L L L L L L L L L L L L L L L L L L L L L L L L L
66-GSM-1
65-GSM-2
2A-TBD1-2DL
BO(-)-AIP-B
ER(-)-REMT-B
EL(-)-LEMT-B
FP(-)-FPS-B
BO(+)-AIP-A
ER(+)-REMT-A
EL(+)-LEMT-A
FP(+)-FPS-A
BO-AIP-C
ER-REMT-C
EL-LEMT-C
MT-AIMT-1
FP-FPS-C
1A-TBD1-5AL
2A-TBD1-2EL
1A-TBD1-1DL
3-SAS-1
34A-TBD1-34L
34A-TBD1-4L
10-EMSII CONN-1
11A-TBD1-12L
11A-TBD1-11L
30-TBD1-GND2L
38-GRR-A
90-ALM-2
SP1A-TBD1-SP1AL
SP1A-TBD1-SP1L
SP4-CAM-5
21-MPU-1
22-MPU-2
30-TBD1-30DL
82-VR3F-7
OR 82-DVR-7
80-VR3F-6
OR 80-DVR-45
BODY STUD
GND-GOV-GND
GND-CHASSIS STUD
D(+)-TBD1-D(+)B
D(-)-TBD1-D(-)B
OR 84-PRPB-3
57-TBD1-57BB
30-TBD1-30AT
207-TBA1-207B
108-TBA1-108B
157-TBA1-157B
109-TBA1-109B
110-TBA1-110B
203-TBA1-203B
101-TBA1-101B
RDM-GSC-30
90-TBD1-90B
63-TBD1-63B
2-TBD1-2BT
3-TBD1-3AT
81-PRPB-4
6-TBD1-6B
72-LFSR-A
71-CAM-9
74-CAM-8
84-F23-B
60A-TBD1-60AB
23A-TBD1-23AT
67-TBD1-67BB
62-TBD1-62BB
50-TBA1-50CB
67-TBD1-67BT
62-TBD1-62BT
50-TBA1-50BB
50-TBA1-50AB
18-TBD1-18B
38-TBD1-38B
T0-TBA1-T0T
2-TBD1-2BB
2-TBD1-2AT
3-TBD1-3BT
19-TBD-19B
T3-F13
T1-F11
1 2 3 4 5 6 7 8 9 10 11 12 13 14
12 11 10 9 8 7 12 11 10 9 8 7 12 11 10 9 8 7 15 16 17 18 19 20 21 22 23 24 25 26 27 28
15-TBD1-15B
62-TBD1-62AT
67-TBD1-67AB
16-TBD1-16B
62-TBD1-62AB
1-TBD1-1AT
1-TBD1-1AB
59-TBD1-59B
30-TBD1-30AB
23A-TBD1-23AB
4-TBD1-4B
51-TBC-51
OR 51-TBA1-51B
52-TBC-52
OR 52-TBA1-52B
53-TBC-53
OR 53-TBA1-53B
GND-TBA1-GND5B
T2-F12
87-TBD1-87B
70B-TBD1-70BB
88-TBD1-88B
89-TBD1-89B
10-TBD1-10AB
SP1-TBD1-SP1B
GND-TBD1-GND1B
SP2-TBD1-SP2AB
SP3-TBD1-SP3B
5-TBD1-5AT
SP4-TBD1-SP4B
36-F15-B
99-TBD1-99B
206-TBA1-206B
159-TBA1-159B
136-TBA1-136B
137-TBA1-137B
202-TBA1-202B
GND-TBA1-GND6T
131-TBA1-131B
© 2001 Caterpillar Printed in U.S.A.
NOTE D
All Rights Reserved
40 30 20 10 EL-TBD1-ELT
5-TBD1-5BT
5-ECS-10
39 29 19 9
5-ECS-8
5-ECS-10
10-TBD1-10AT
5-ECS-9
ALM CAM FP-TBD1-FPT RHLH-RHLH-3
1-TBD1-1BB
1-TBD1-1BT
30-TBD1-30BT
57-TBD1-57AT
30-TBD1-30CB
38 28 18 8
10-ALM-1
ER-TBD1-ERT
-
11-TBD1-11B
1-TBD1-1DB
1-TBD1-1CB
14-RM-18
5-TBD1-5BB
MT-TBD1-MTT
56-GSC-40
39-TBD1-39T
17-TBD1-17T
37 27 17 7
+
34-TBD1-34B
55-GSC-39
10 7 8 9 BO-TBD1-BOT
36 26 16 6 2-TBD1-2JT
Failure Mode Identifiers (FMI)¹
FMI No. Failure Description
58-GSC-32
NOTE B 6
B+
13-CR-6 15 1 2-TBD1-2GT
38-TBD1-38T 16
0 Data valid but above normal operational range.
29 2 1L1 NC 1L2
38-GS-2 17 30 F1 3 1L3 NO 1L4 1
35 25 15 5 1 Data valid but below normal operational range.
1R1 NC 1R2
14-ESPB-1R1 18 31 F2 4 5 2 3 4 SV-TBD1-SVAT
2 Data erratic, intermittent, or incorrect.
99-TBD1-99T
37-TBD1-37B 32 5
69-CAM-14 14 7 30-CAM-7 69-ALM-14 14 7 30-ALM-7 34 24 14 4
19 F3 30-RM-B- ESPB
68-CAM-13 13 6 68-ALM-13 13 6 SRV-SCS-3
20 33 F4 6
86-LFSR-6 3 Voltage above normal or shorted high.
20-CAM-12 12 5 20-ALM-12 12 5 SP4-TBD1-SP4L CLR-MCS-6 33 23 13 3 HC1-TBD1-HC1T
21 ECS
34 F5 7
11 4 70-LFLS-5 11 4 76-BTR-8 DOOR STUD 2-TBD1-2HT 4 Voltage below normal or shorted low.
6-TBD1-6T 22 35 F6 8 32 22 12 2 2-TBD1-2ET RHLH
10 3 73-GNDFR-14 10 3 75-ATR1-8 5 Current below normal or open circuit.
23 36 F7 9 2-TBD1-2FB RHLH-CAT MONITORING
9 2 90-TBD1-90L 71-70 WAY-1 9 2 3
39-TBD1-39B 24 37 F8 10
8 1 10-CAM-1
74-70 WAY-21 8 1 10-ALM-1
2-TBD1-2EB 31 21 11 1 10-TBD1-10BL
2
SYSTEM CONN-18
2-MCS-5 CONTROL PANEL 6 Current above normal or grounded circuit.
2-GS-5
25
26
38
39
F9
F10
11
12
10-RM-39 1
REAR SUB PANEL 7 Mechanical system not responding properly.
GND-TBD1-GND4T
CLR-MCS-6 4 1
30-ALM-7
11 Failure mode not identifiable.
SCS SRV-MCS-3
NOTE C SRV-CAT MONITORING 12 Bad device or component.
10-TBD1-10BB
3
OR 43-LSGOV-23
OR 42-LSGOV-24
SYSTEM CONN-23
2 2-MCS-2 13 Out of calibration.
82-TBD1-82B
80-TBD1-80B
WOODWAR D
2-TBD1-2FT
159-TBA1-159T
157-TBA1-157T
108-TBA1-108L
1
43-GOV-12
42-GOV-11
¹The FMI is a diagnostic code that indicates what type of failure has occurred.
R
LOW VOLTAGE
3 2301A LOAD SHARING & SPEED CONTROL
RAMP TIME RESET
SP 2 PLS VAR 3
2
1
3 1
2
6 5 4
SS LSGOV
3 2 1
21-TBD1-21B
22-TBD1-22B
9-PL1-2
94-ATB J1-4
95-ATB J1-5
96-ATB J1-6
9-PL2-2
NOTE A: ALL WIRE IS STRANDED 16 AWG UL & CSA, 90°C, 600 VAC
INSULATION WIRE UNLESS OTHERWISE INDICATED.
160
SL2
10 = 10 AWG
A
A
2 1
= COMPONENT LOCATED ON ENGINE OR BASE
C B
B
161
10 11 12 38-RM-16 2 5 2-RM-27 NOTE C: WIRES 108 AND 110 CONNECT TO THE SYNCHRONIZING LIGHT
16-TBD1-16T 7 8 9 93-ATB J1-3 SL1
RESISTORS (SLR1 & SLR2) OF THE SYNCHRONIZING MODULE
E
67-TBD1-67CB 2 1
REFER TO SLR CHART BELOW FOR PROPER CONNECTIONS. GND
13 14 15 97-ATB J1-7
16 17 18 GS NOTE D: WIRES 51, 52, AND 53 ARE CONNECTED TO TERMINAL STRIP
18-TBD1-18T
"TBC" UNLESS OPTIONAL LOADSHARE GOVERNOR IS PROVIDED. 100 Pressure Sensor (Engine Oil)
98-ATB J1-8
D(-)-TBD1-D(-)T 110 Temperature Sensor (Engine Coolant)
19 20 21 22 SLM
D(+)-TBD1-D(+)T 111 Fluid Level Sensor (Engine Coolant)
SP2-TBD1-SP2AT
23 24 25 26 27 28 168 Electrical System Voltage
SP1A-TBD1-SP1AB WIRING EXAMPLE (IF REQUIRED)
14A-TBD1-14AT
30-TBD1-30CT
3-TBD1-3AB
40-RM-13
122-TBA2-122U
124-TBA2-124U
120-TBA2-120U
51-TBA1-51T
151-TBC-51
52-TBA1-52T
152-TBC-52
53-TBA1-53T
153-TBC-53
SPECIFIC TERMINAL BLOCK
43-SP-1
42-SP-3
41-RM-14
SP3-TBD1-SP3T 190 Speed Sensor (Engine)
203-TBA1-203T
GND-BODY STUD
MPU-1
MPU-2
ACT(+)-EGA-1
ACT(-)-EGA-2
FOR WIRE NO. I.E.: 'A' IS
207-TBA1-207T
206-TBA1-206T
202-TBA1-202T
131-PRL-X2
131-TBA1-131T
RDM-70 WAY-7
84--70 WAY-4
81-70 WAY-18
84-PSPB-2B
29 30 31 32 33 34
248 CAT Data Link
131-PSL-X2
1A NC 2A 1 3 NO 4
2 - TBD1 - 2 F T 334 Spare Output
1B NC 2B
336 Switch (Engine Control)
PSPB PRPB
441 Electronic Governor Relay
442 Generator Fault Relay
443 Crank Termination Relay
SLR CHART
444 Starting Motor Relay
SYNCHRONIZING
VOLT LINE 445 Run Relay
RESISTOR TAP
TO LINE
SETTING CHART 446 Air Shutoff Relay
1600 OHM
PL1 PL2 208 USE E-D 1760 OHM 447 Fuel Control Relay
1 2 1 2 A
2-TBD1-2DB 9-PLS-2 2-TBD1-2CT 9-PLS-2 240 USE E-C 2400 OHM
475 Relay Driver Module
3200 OHM
B
300 USE E-B 5600 OHM
380 USE E-B 5600 OHM
500 EMCP Electronic Control (Generator Set)
C
566 Unexpected Shutdown
640 OHM
10
14
14
10
14
10-DVR-B(+)
OR 3-BTR-G
120-LSGOV-3 @
122-LSGOV-1 @
124-LSGOV-2 @
OR 2-BTR-H
209-PUMP-T1/T3
210-PUMP-T2/T4
30-FRBS-2
120-TBA2-120T
122-TBA2-122T
124-TBA2-124T
10-LFLS-8
30-LFLS-6
72-LFLS-7
81-LFLS-4
81-LFLS-1
84-LFLS-3
83-LFLS-2
3-ATR1-G
2-ATR1-H
139-JWH-IL2
148-JWH-IL1
85-MV-2
GND-PUMP-GND
2-MV-1
77-FRBS-1
140-SPH-H1
142-SPH-H4
140-BC-L
131-BC-N
GND B T
64-TBD2-64B
85-TBD2-85B
81-TBD2-81T
49-TBC-49T
2-TBD2-2AT
205-OL-95
2-OUVR-13 L 2 B T
NOTE A: ALL WIRE IS STRANDED 16 AWG UL & CSA, 90°C, 600 VAC
65-TBD2-65B
47-TBC-47T
INSULATION WIRE UNLESS OTHERWISE INDICATED.
3 B T 3-TBD2-3B
U U U U U U U U U U U 10 = 10 AWG 3-TBC-233AT
14 = 14 AWG 6 B T 6-TBD2-6B
U 6-ALR-A
6 5 4 6 5 4 6 5 4 = COMPONENT LOCATED ON ENGINE OR BASE
@ = COMPONENT LOCATED IN THE CONTROL PANEL 10-OUVR-12 L 10 B T 10-TBD2-10B
SP1
SP2
SP3
SP4
NOTE C: WIRES 20, 22, AND 24 ARE CONNECTED FROM THE GENERATOR 31
70B B T
81
10
71
83
85
64
65
30
30
36
72
74
84
2
2
2
3
6
66
77
54 B T
KWR ALR PR NOTE E: WIRES 26, 28, AND 30 WILL NOT BE CONNECTED WITH
57-DC CONN-30
GND1
GND
GND2
GND
101
110
117
131
131
AN OPTIONAL SE GENERATOR. 57
EF1
B T
108
109
136
137
157
158
159
178
202
203
206
207
132
140
142
209
210
EF2
132
133
133
139
148
120
122
124
N
NOTE F: UL LISTED BATTERY CHARGER WILL BE ENGINE MOUNTED.
61 61-DC CONN-13
B T 61-KWR-A
WIRING EXAMPLE (IF REQUIRED) 63-DC CONN-6
B B B B B B B B B B B B B B B B B B B B B B B B B SPECIFIC TERMINAL BLOCK
63 B T
FOR WIRE NO. I.E.: 'A' IS
B A B A B A B B THE FIRST BLOCK, 'B' IS
THE SECOND BLOCK,...,'F'
87 B T
87-DC CONN-31
6-TBC-6B
61-TBC-61B
(IF REQUIRED)
2-TBD2-2CT
2-TBD2-2AB
83-TBD2-83T
DEVICE TERMINAL NUMBER 89-DC CONN-33
TERMINAL CONNECTION POINT
DEVICE ABBREVIATION T=TOP 89 B T
WIRE NO. B=BOTTOM 90-DC CONN-5
TBD2 U=UPPER 90
48-TBC-48T
B T
66-TBD2-66B
206-TBA2-206T
84-PR-7
84-TBD2-84T
84-PR-8
T T T T T T T T T T T T T T T T T T T T T T T T T 2 2 - TBD1 - 2 F T 91-DC CONN-39
91 B T
T T
TBA2 96-DC CONN-8
120-VR3F-20 OR 120-DVR-20
122-VR3F-22 OR 122-DVR-22
124-VR3F-24 OR 124-DVR-24
96 B T
T T T T T T T T T T T T T T T T T T T T T T T T T T T T T T T
97-DC CONN-18
132-TBC-132B
132-MCB1-1
133-F18-T
10 133-TBC-133B
10 133-MCB1-3
10 139-HC-8
10 148-HC-6
10 GND-TBC-GNDB
97 B T
98-DC CONN-28
AC CHASSIS STUD
2-TBC-2T
2-PR-B
2-DVR-(B-)
2-DC CONN-35
2-ALR-B
2-BC-(-)
3-DC C0NN-3
3-TBC-3T
6-DC CONN-2
6-TBC-6T
10-DC CONN-12
10-TBC-10T
30B-DC CONN-15
30-TBC-30T
30-GNDFR-11
30-ATR1-7 OR 30-BTR-7
36-BC-(+)
36-DC CONN-11
71-BTR-5
71-DC CONN-16
72-DC CONN-17
74-ATR1-5
74-DC CONN-37
81-PR-4
81-DC CONN-9
84-PR-7
84-DC CONN-10
SP1-DC CONN-4
SP2-BTR-14 OR SP2-ATR1-14
SP2-DC CONN-14
SP3-DC CONN-24
SP4-OUVR-10
SP4-DC CONN-34
5-KWR-B
5-DC CONN-22
70B-OUVR-11
70B-DC CONN-36
83-PR-A
85-PR-5
64-ALR-4
65-ALR-1
98 B T
99-DC CONN-38
66-ALR-7
99 B T
D(+)-DC CONN-19
DC TERMS
10
D+ B T
101-AC CONN-38
108-OUVR-1
108-AC CONN-6
109-OUVR-2
109-AC CONN-8
110-OUVR-3
110-AC CONN-10
117-AC CONN-14
131-PC-3
131-AC CONN-33
131-TBC-131T
131-HC-A2
136-F16-B
136-AC CONN-17
137-HC-A1
137-AC CONN-19
157-F32-B
157-AC CONN-11
158-AC CONN-13
159-F33-B
159-AC CONN-15
N-AC CONN-36
178-AC CONN-29
202-PC-54
202-AC CONN-1
203-PC-62
203-AC CONN-3
206-PR-9
206-AC CONN-24
207-F22-B
207-AC CONN-5
132-F16-T
132-F21-T
140-BC-L
140-HC-2
142-BC-N
142-HC-4
209-OL-2
210-OL-4
EF1-GNDFR-K
EF2-GNDFR-L
120-F50-T
120-GNDFR-A2
122-F51-T
122-AR-A
124-F52-T
DC CHASSIS STUD
D- D(-)-DC CONN-20
10
B T
GND-AC CONN-21
RDM B T RDM-DC CONN-7
47 B T 47-KWR-1
DC CONN 48-KWR-7
GND-DC CONN-21
48 B T
AC CONN
(40 WAY) 49 B T 49-KWR-4
DROOP RESISTOR (40 WAY)
57-TBC-57T D(-)-TBC-D(-)T 231A B T
3-TBD2-3AU
2-TBD2-2AU
232-LSGOV-13 @ OR 14A-TBD1-14AB @
122-AR-A
D2 D1 232A B T
3-ATR2-G
3-ATR1-G
3-ATR3-G
84-TBD2-84B
2-ATR2-H
2-ATR1-H
2-ATR3-H
40 30 20 10 110-TBA2-110B 40 30 20 10
120-TBA2-120B
131-TBA2-131AT
5A-DVR-5 6A-DVR-6
30-TBD2-30BT
73-CAM-10 @
31-TBC-31T 233-LSGOV-14 @ OR 3-TBC-3B
110-TBA2-110T
B T
108-TBA2-108T
109-TBA2-109T
178-TBA2-178B 137-TBA2-137B D(+)-TBC-D(+)T 233A
39 29 19 9 91-TBC-91T 39 29 19 9 81-TBD2-81B
120-AR-B
131-PC-A2
118-AR-7
204-OL-96
231B B T
131-PC-3
98-TBC-98T
6 5 4
97-TBC-97T
208-F21-B
207-PC-61
101-TBA2-101B 38 28 18 8 109-TBA2-109B 99-TBC-99T 38 28 18 8 96-TBC-96T 232B B T
136-TBA2-136B 72-TBD2-72B
A B C D E F G H I J K L M N O P Q R S A B C D E F G H I J K L M N O P Q R S DROOP BOARD
37 27 17 7 74-TBD2-74B 37 27 17 7 RDM-TBC-RDMT 3 2 1 233B B T
A1 A2 T/R 11 12 14 A1 A2 231C B T
36 26 16 6 36 26 16 6 63-TBC-63T 1 2 3 4 5 6 7 8
13 5
N-TBA2-NB 108-TBA2-108B 70B-TBD2-70BB 13
232C B T
adjust adjust
GNDFR
276-DVR-44
275-DVR-45
PCB
71-TBD2-71B B T
AR
233C
set point ATR1 set point ATR2 D2 D1
159-TBA2-159B
53 61
read read
207-F22-B
207-PC-53
30-TBD2-30AT OUVR PC
35 25 15 5 207-TBA2-207B 2-TBD2-2BB 35 25 15 5 90-TBC-90T 54 62
206-TBA2-206B 117-TBA2-117B SP3-TBD2-SP3B SP2-TBD2-SP2B 14
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19
34 24 14 34 24 14 SP1-TBD2-SP1B
203-TBA2-203T
3
2
1 4 SP4-TBD2-SP4B 4 9 10 11 12 13 14 15 16 M+ M- (K) (L) T/R 21 22 24
33 23 13
158-TBA2-158B
203-TBA2-203B 33 23 13
61-TBC-61T
3-TBD2-3T
B A
3 89-TBC-89T 3 OL
202-TBA2-202T
131-TBA2-131AB
6A-VR3F-6
5A-VR3F-5
PF/KVAR 10-TBD2-10T
5-TBD2-5B
9 8 7
EF1-TBA2-EF1B
EF2-TBA2-EF2B
120-GNDFR-A2
122-TBA2-122B
122-AR-4
32 22 12 2 88-TBC-88T 32 22 12 2
SP4-TBD2-SP4T
SP4-OUVR-15
70B-TBD2-70BT
70B-OUVR-16
10-TBC-10L
2-TBC-2L
SP4-OUVR-10
70B-OUVR-11
171-TC4-WH
172-TC4-RD
74-ATR2-5
74-TBD2-74T
30-ATR1-10
30-TBD2-30BB
75-ATR2-8
@ 75-CAM-3
30-ATR1-7
30-ATR1-16
SP2-TBD1-SP2T
SP2-ATR2-14
30-ATR1-10
30-ATR2-7
181-TC5-WH
182-TC5-RD
74-ATR1-5
74-ATR3-5
30-ATR1-16
30-ATR2-10
75-ATR1-8
75-ATR3-8
30-ATR2-7
30-ATR2-16
SP2-ATR1-14
SP2-ATR3-14
30-ATR2-10
30-ATR3-7
6-TBD2-6T
98 97 95 96
118-GNDFR-A1
31 21 11 1 202-TBA2-202B 87-TBC-87T 31 21 11 1
2 4 6
204-PC-A1
GND-AC CHASSIS STUD 157-TBA2-157B 54-TBC-54T
36-TBD2-36B
209-TBA2-209B
210-TBA2-210B
205-PR-6
GND-DC CHASSIS STUD
132 132-TBA2-132BT 10
NOTE C
AC TERMS
3-ATR2-G
2-ATR2-H
131-TBA2-131BT
DVR 131
3-BTR-G
2-BTR-H
10
10
6A-DROOP-D1
3-ATR3-G OR
80-TBD1-80L
2-ATR3-H OR
22-GEN
24-GEN
20-GEN
2-TBD2-2AU
3-TBD2-3U
10
132-TBA2-132BB
133-TBA2-133BB
132-TBA2-132AB
131-TBA2-131BB
132-TBA2-132AT
133-TBA2-133AT
137-TBA2-137T
154-TBC-154T
156-TBC-156T
GND-TBA2-GNDT 10
138-MCB1-2
GND
135-F17-B
141-F18-B
132-F17-T
132-F16-T
132-F22-T
132-F21-T
22 24 20 GND
A B C D E F G H I J K L M N O P Q R S
RFI FILTER 82-TBD1-82L @
1 2 3 4 5 6 7 8 9 10
154 B T 154-F32-T
22 24 20 6A-DROOP-D1 276-PF/KVAR-1
A B C D E F G H I J K L M N O P Q R S 80-TBD1-80L @ VOLTAGE 156-F33-T
A1 A2 156
adjust 5A-DROOP-D2 275-PF/KVAR-3 VR3F REGULATOR
114-5510
B T
24-VR3F-24
20-VR3F-20
multi 9
26-GEN PM
28-GEN PM
30-GEN PM
F1-GEN FIELD LEAD
F2-GEN FIELD LEAD
20-GEN
22-GEN
24-GEN
+
BC
191-TC6-WH
192-TC6-RD
74-ATR2-5
30-ATR2-16
30-ATR3-10
75-ATR2-8
30-ATR3-7
30-ATR3-16
SP2-ATR2-14
SP2-BTR-14
30-ATR3-10
30-BTR-7
2 4 36-TBD2-36T
F1-GEN FIELD LEAD
-
22-GEN OR 22-RFI-22 2-TBD2-2CB
163-BT1-RD
164-BT1-WH
71-TBD2-71T
30-ATR3-16 OR
30-TBD2-30BB
30-BTR-10
@ 76-CAM-4
30-BTR-7
30-BTR-16
SP2-ATR3-14 OR
SP2-TBD2-SP2T
30-BTR-10
140-TBA2-140B
142-TBA2-142B
10 148-TBA2-148B
136-TBA2-136T
135-HC-1
141-HC-3
10 138-HC-5
10 134-HC-7
208-PC-1
207-PC-61
207-TBA2-207T
157-TBA2-157T
159-TBA2-159T
26-GEN PM
NOTE E 28-GEN PM
140-TBA2-140T
N TBC
142-TBA2-142T
120-F50-B
122-F51-B
124-F52-B
30-GEN PM
NOTE E