SUMMARY

SUMMARY OF PUMP HEAD CALCULATION

PUMP HEAD (FT) PUMP HEAD (M) PUMP HEAD WITH 20% FOULING
SR NO PUMPS
FT M FT M
1 PRIMARY PUMPS 43 13 52 16 15
2 SECONDARY PUMPS 59 18 70 21 30
3 CONDENSOR PUMPS 89 27 106 32 30

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 PRIMARY PUMPS

PRIMARY PUMP
PIPEPIPE LOSSES LOSS(FEET FITTINGS LOSSES LOSS(FEET
EQUIVELEN
SL NO SECTIONS QUANTI SIZE BETWEEN LENGTH BETWEEN OF HEAD (FT. FITTINGS QTY T OF FRICTION HEAD FIXTURES
AIR SEPERATOR OUTLET TY (MM) TAKE TAKE OFFS IN (FT.) WATER/100 OF WATER LENGTH(FT WATER/100 (FT. OF WATER )
1
TO CHILLER INLET
A.S.OUT TO R1 2880 300 2.5 8 1.6 0.13 2 ELBOWS 2 44 1.6 0.7 1BFV P.PUMP = PRIMARY PUMP
R1 TO R2 2880 300 8 26 1.6 0.4 S.PUMP = SECONDARY PUMP
R2 TO P.PUMP INLET 960 200 5 16 1.5 0.2 1 ELBOW 1 15 1.5 0.2 1BFV 1STR BFV = BUTTERFLY VALVE
P.PUMP OUTLET TO R3 960 200 5 16 1.5 0.2 1 ELBOW 1 15 1.5 0.2 1BFV 1NRV MBFV = MOTORISED BUTTERFLY VALVE
R3 TO R4 2880 300 22 72 1.6 1.2 2 ELBOW 2 44 1.6 0.7 STR = STRAINER
NRV = NON RETURN VALVE
R5 TO CHILLER INLET 960 200 6 20 1.5 0.30 1 ELBOWS 1 15 1.5 0.23 1BFV BELL = BELLOW
2 CHILLER OUTLET TO BAV = BALANCING VALVE
SECONDARY PUMP INLET
CHILLER OUT TO R5 (H.L) 960 200 8 26 1.5 1.2 1 ELBOW 1 15 1.5 0.2 1BFV 1MBFV 1BAV

R6 TO R7 (HEADER LINE) 2880 300 23 75 1.6 1.2 2 ELBOW 2 44 1.6 0.7

R7 TO S.PUMP INLET 960 200 6 20 1.5 0.3 1BFV 1STR
5 3

FLOW FIXTURE
VALVELOSSES
SL NO FIXTURES RATE SIZE CV VALUE PRESSURE DROP(PSI) DROPIN CUM/HR
(FEET OF
1 BFV (GPM)
2880 (MM)
300 8200 0.12 0.28 654.91
2 BFV 960 200 3650 0.07 0.16 218.30
3 STR 960 200 1.00 2.30 218.30
4 BFV 960 200 3650 0.07 0.16 218.30
5 NRV 960 200 1190 0.65 1.50 218.30
6 BFV 960 200 3650 0.07 0.16
7 BFV 960 200 3650 0.07 0.16 218.30
8 MBFV 960 200 3650 0.07 0.16 218.30
9 BAV 960 200 7.93 18.23 218.30
10 BFV 2880 300 8200 0.12 0.28 654.91
11 STR 960 200 1.00 2.30 218.30
26

CHILLER COOLING COIL LOSSES 8

AIR SEPERATOR LOSSES 1
9

GRAND TOTAL 43

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 SECONDARY PUMPS
SECONDARY PUMP
PIPE PIPE LOSSES LOSS(FEET EQUIVELE FITTINGS
FRICTIONLOSSES
LOSS(FEET
SL SECTIONS QUANTI SIZE BETWEEN BETWEEN OF FRICTION HEAD (FT. OF FITTINGS NT OF WATER/100 FRICTION HEAD FIXTURES
NO S.PUMP OUTLET TO TY (MM) TAKE TAKE OFFS WATER/100 WATER ) LENGTH(F FEET) (FT. OF WATER )
1
SHAFT01
S.PUMP OUTLET TO 960 200 5.00 16 1.5 0.2 1BFV 1NRV
R8
R8 TO R9(SH-1) 2880 300 130.00 427 1.6 6.8 6 ELBOWS 132 1.6 2.1
TOTAL FL LOSS 7 2
SHAFT-1 TAP-OFF TO
2
TERRACE TFA
R10 TO R11 1291.2 250 1.50 5 0.8 0.04
R11 TO R12 1291.2 250 22.00 72 0.8 0.6 1 ELBOW 18 0.8 0.1 1BFV
R13 TO R14 871 200 21.00 69 1.3 0.9 1 REDUCER 32 1.25 0.4
R15 TO R16 520.8 150 20.00 66 2.0 1.3 1 REDUCER 25 2 0.5
TERRACE TFA -TAP-OFF 225.6 100 8.00 26 3.2 0.8 2 ELBOWS 14 3.2 0.4 1BFV 1STA
TOTAL FL LOSS 4 1

3 TERRACE TFA TO
SHAFT-1 TAP-OFF
TFA TAP-OFF 225.6 100 10.00 33 3.2 1.0 2 ELBOWS 14 3.2 0.4 1BFV 1PIBCV
R17 TO R18 520.8 150 20.00 66 2.0 1.3 1 REDUCER 22 2 0.4
R19 TO R20 871 200 21.00 69 1.3 0.9 1 REDUCER 25 1.25 0.3
R21 TO R22 1291.2 250 22.00 72 0.8 0.6 1 ELBOW 18 0.8 0.1 1BFV 1BAV
R23 TO R24 1291.2 250 1.50 5 0.8 0.04
TOTAL FL LOSS 4 1

4 SHAFT-2 TAP-OFF TO
TERRACE TFA
R25 TO R26 1113.6 250 15.00 49 0.7 0.3 3 ELBOW 18 0.65 0.1
R27 TO R28 1113.6 250 22.00 72 0.7 0.5 1BFV
R29 TO R30 909.6 200 25.00 82 1.4 1.1 1 REDUCER 25 1.4 0.4
R31TO R32 487.2 150 20.00 66 2.0 1.3 4 ELBOWS 44 2 0.9
TERRACE TFA -TAP-OFF 192 150 8.00 26 0.3 0.1 2 ELBOW 22 0.3 0.1 1BFV 1STR
TOTAL FL LOSS 3 1
TERRACE TFA TO
5
SHAFT-2 TAP-OFF
TERRACE TFA -TAP-OFF 192 150 10.00 33 0.3 0.1 2 ELBOW 13 0.3 0.0 1BFV 1PIBCV
R33 TO R34 487.2 150 20.00 66 2.0 1.3 4 ELBOWS 44 2 0.9
R35 TO R36 909.6 200 25.00 82 1.4 1.1 1 REDUCER 25 1.4 0.4
R37 TO R38 1113.6 250 22.00 72 0.7 0.5 25 0.65 0.2
R39 TO R40 1113.6 250 15.00 49 0.7 0.3 3 ELBOW 18 0.65 0.1 1BFV 1BAV
TOTAL FL LOSS 3 2

6 SHAFT01 TO AIR
SEPEARTOR
R40 TO R41 2880 300 130.00 427 1.6 6.8 6 ELBOW 132 1.6 2.1 1BFV

FLOWFIXTURE LOSSES
SL E PRESSURE DROPIN
NO FIXTURES RATE SIZE CV VALUE DROP(PSI) (FEET OF CUM/HR
1 BFV (GPM)
960 200 3650 0.07 0.2 218.30
2 NRV 960 200 1190 0.65 1.5 218.30
3 BFV 1291.2 250 5701 0.05 0.1 293.62
4 BFV 225.6 100 880 1.09 2.5 51.30
5 STA 225.6 100 0.65 1.5 51.30
6 BFV 225.6 100 880 1.09 2.5 51.30
7 BFV 1291.2 250 5701 1.09 2.5 293.62
8 BAV VAL 1291.2 250 1.45 3.3 293.62
9 BFV 1113.6 250 5701 0.90 2.1 253.23
10 BFV 192 150 2180 0.01 0.0 43.66
11 STA 192 150 0.20 0.5 43.66
12 BFV 192 150 2180 0.90 2.1 43.66
13 BFV 1113.6 250 5701 0.04 0.1 253.23
14 BAL VAL 1113.6 250 0.99 2.3 253.23
15 BFV 2880 300 8200 0.12 0.3 654.91
TOTAL FL LOSS 21

AUH COOLING COIL LOSSES 8

8

GRAND TOTAL 59

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 CONDENSOR PUMPS

CONDENSOR PUMP
PIPE LOSSES
WATER PIPE LOSS(FEET FITTINGS LOSSES
EQUIVELE LOSS(FEET
SL BETWEEN BETWEEN N HEAD HEAD (FT.
SECTIONS QUANTIT SIZE OF FITTINGS NT OF FIXTURES
NO C.PUMP OUTLET TO CHILLER TAKE TAKE OFFS (FT. OF OF
1 Y (GPM) (MM) WATER/10 LENGTH(FT WATER/1
INLET
C.PUMP OUTLET TO R42(HEADER) 1200 250 4.0 13 1.5 0.2 1 ELBOW 18 1.5 0.3 1BFV 1NRV
R42 (HEADER )TO R43 3600 350 18.0 59 1.1 0.7 2 ELBOWS 52 1.12 0.6
R43 TO CHILLER INLET(44)
1200 250 6.0 20 0.8 0.1 1 ELBOW 18 0.75 0.1 1BFV
TOTAL FL LOSS 1 1
CHILLER OUTLET TO COOLING
2 TOWER IN
CHILLER OUTLET(45) TO R46(HEADER) 1200 250 6.0 20 0.8 0.1 1 ELBOWS 18 0.75 0.1 1BFV 1MBFV 1BAV
R46 TO R47 (MAIN HEADER)- (CT-01) 3600 350 200.0 656 1.1 7.3 10 ELBOWS 260 1.12 2.9 1BFV
R48(HEADER) TO R49(CTH-1) TAPOFF 1200 250 15.0 49 1.5 0.7 3 ELBOW 54 1.5 0.8 1BFV
TOTAL FL LOSS 8 4

COOLING TOWER OUTLET TO

3
C.PUMP INLET

R49(CTH-1) TO R50 (MAIN HEADER) 1200 250 15.0 49 1.5 0.7 3 ELBOW 54 1.5 0.8 1BFV
R50 TO CONDPUMPINLET (HEADER) 3600 350 190.0 623 1.1 7.0 10 ELBOWS 260 1.12 2.9 1BFV 1BAV
CONDPUMPINLET 1200 250 55.0 180 1.5 2.7 3 ELBOWS 54 1.5 0.8 1BFV 1STA
TOTAL FL LOSS 10 5

FIXTURE
FLOW LOSSES
VALVE
SL PRESSURE DROPIN
FIXTURES RATE SIZE CV VALUE CUM/HR
NO DROP(PSI) (FEET OF
1 BFV (GPM)
1200 (MM)
250 5701 0.04 0.10 272.88
2 NRV 1200 250 2200 0.30 0.68 272.88
3 BFV 1200 250 5701 0.04 0.10 272.88
4 BFV 1200 250 5701 0.04 0.10 272.88
5 MBFV 1200 250 5701 0.04 0.10 272.88
6 BAV 1200 250 5701 0.04 0.10 272.88
7 BFV 3600 350 8200 7.73 17.79 818.64
8 BFV 1200 250 5701 0.04 0.10 272.88
9 BFV 1200 250 5701 0.04 0.10 272.88
10 BFV 3600 350 5701 7.73 17.79 818.64
11 BAV 3600 350 8200 0.19 0.44 818.64
12 BFV 1200 250 5701 0.04 0.10 272.88
13 STA 1200 250 0.20 0.46 272.88
38

CHILLER COOLING COIL LOSSES 13

COOLING TOWER LOSSES 13
26.25

GRAND TOTAL 89 106.5

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 CONDENSOR PUMPS

C.PUMP = CONDENSOR PUMP

P.PUMP = PRIMARY PUMP
S.PUMP = SECONDARY PUMP

BFV = BUTTERFLY VALVE

MBFV = MOTORISED BUTTERFLY VALVE
STR = STRAINER
NRV = NON RETURN VALVE
BELL = BELLOW
BAV = BALANCING VALVE

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