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    Audi A6 Vacuum Lines Pipes

    Uploaded by

    David Pope
    This document provides instructions for servicing the Motronic injection system on a mechanical throttle body car. It describes removing and installing various parts including the vacuum unit, intake manifold, fuel rail, and throttle valve control part. Precise torque specifications and renewal/replacement instructions are provided for seals and other parts. Diagrams show the vacuum connection configurations.

    Copyright:

    © All Rights Reserved
    Download as PDF, TXT or read online from Scribd

    Audi A6 Vacuum Lines Pipes

    Uploaded by

    David Pope
    2K views7 pages
    This document provides instructions for servicing the Motronic injection system on a mechanical throttle body car. It describes removing and installing various parts including the vacuum unit, intake manifold, fuel rail, and throttle valve control part. Precise torque specifications and renewal/replacement instructions are provided for seals and other parts. Diagrams show the vacuum connection configurations.

    Original Description:

    1998-2004 Audi A6 (c5) vacuum system diagram

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    © © All Rights Reserved

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    This document provides instructions for servicing the Motronic injection system on a mechanical throttle body car. It describes removing and installing various parts including the vacuum unit, intake manifold, fuel rail, and throttle valve control part. Precise torque specifications and renewal/replacement instructions are provided for seals and other parts. Diagrams show the vacuum connection configurations.

    Copyright:

    © All Rights Reserved
    Download as PDF, TXT or read online from Scribd
    Download as pdf or txt
    2K views7 pages

    Audi A6 Vacuum Lines Pipes

    Uploaded by

    David Pope
    This document provides instructions for servicing the Motronic injection system on a mechanical throttle body car. It describes removing and installing various parts including the vacuum unit, intake manifold, fuel rail, and throttle valve control part. Precise torque specifications and renewal/replacement instructions are provided for seals and other parts. Diagrams show the vacuum connection configurations.

    Copyright:

    © All Rights Reserved
    Download as PDF, TXT or read online from Scribd
    Download as pdf or txt
    of 7
    At a glance
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    The passages discuss servicing procedures for various components of the Motronic injection system, including the intake manifold, fuel rail, and vacuum lines.

    Parts mentioned include the intake manifold, vacuum unit, fuel rail, injectors, fuel pressure regulator, throttle valve control part, and solenoid valve.

    The steps mentioned are to remove the fuel rail, O-rings, retaining clips, and ensure the clips are seated correctly at the injector and fuel rail.

    A6 V6 Vaccum Lines

    Servicing Motronic injection system


    Removing and installing parts of intake manifold change-over
     

    Vacuum unit
    Spring
    Change-over
    barrel
    Intake manifold
    Non-return valve
     Installation
    position:
    Blue end to
    Y-piece
    Y piece
    Intake manifold
    change-over
    valve -N156

     
    10 Nm
    Securing plate
    Rubber grommet
    Spacer sleeve
    Washer
     Conical
    side to
    intake
    manifold
    Seal
     Renew if
    damaged
    Seal
     For
    change-
    over barrel
    6 Nm

     
    Servicing Motronic injection system
    Dismantling and assembling fuel rail with injectors
     

    Fuel rail
    To T piece
    Retaining clip
    O ring
     Renew
    Fuel pressure
    regulator
    O ring
     Renew
    Injector -N30...-
    N33, -N83, -N84
    Retaining clip
     Ensure
    clip is
    seated
    correctly at
    injector
    and fuel
    rail
     
    I provide this from the mechanical throttle body version of your
    car as it shows the vacuum pipes
     
    Servicing Motronic injection system
    Removing and installing throttle valve control part
     

    Intake manifold
    To suction jet
    pump
    To fuel pressure
    regulator
     =>Page
    24-16,
    Item 5
    T-piece
    To non-return
    valve
     =>Page
    24-18,
    Item 5
    O ring
     Renew if
    damaged
    Support bracket
     For
    change-
    over drum
    6 Nm
     
    Intake air
    temperature
    sender
    (G42)
    Air intake elbow
    10 Nm
    To crankcase
    breather valve
    Oil seal
    10 Nm
     Insert
    with
    locking
    fluid "D6"
    Throttle valve
    control part
    (J338)
     
    To solenoid
    valve 1 for
    activated
    charcoal filter
    (N80)
    Oil seal
     Renew if
    damaged
     
    → Fig. 1 Vacuum connections seen from
    above

    1 - To vacuum actuator for intake


    manifold change-over
    2 - To vacuum reservoir in left-
    hand wheel housing
    3 - To T-piece on intake manifold
    4 - Non-return valve
    5 - Intake manifold change-over
    valve
    6 - Fuel pressure regulator
    7 - To T-piece on intake manifold
    8 - Intake manifold

     
    → Fig. 2 Vacuum connections seen from
    behind

    1 - Fuel pressure regulator


    2 - To crankcase breather valve
    3 - Suction jet pump
    4 - T-piece
    5 - Non-return valve
    6 - To vacuum reservoir in left-
    hand wheel housing
    7 - Air intake elbow
    8 - Crankcase breather valve

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