1.4/1.

5 SOHC ENGINE MECHANICAL

Caution : Disconnect the negative battery cable before removing or
installing any electrical unit or when a tool or equipment could
easily come in contact with exposed electrical erminals.
Disconnecting this cable will help prevent personal injury and
damage to the vehicle. The ignition must also be in LOCK unless
otherwise noted.
SPECIFICATIONS
Engine Specifications (1.4 SOHC)
Application Description (Manual and Automatic)
General Data: .
Engine Type 4 Cylinder (In-Line)
Displacement: 1399 cm³ (85.37 in³)
Bore Stroke: 77.9 x 73.4 mm (3.07 in. x 2.89 in.)
Compression Ratio 9.5 ± 0.2 :1
Firing Order 1-3-4-2
Cylinder Bore: .
Diameter 77.9 mm (3.07 in.)
Out of Round (Maximum) 0.0065 mm (0.00025 in.)
Taper (Maximum): 0.0065 mm (0.00025 in.)
Piston : .
Diameter 77.870 mm (3.066 in.)
Clearance to Bore 0.030 ± 0.010 mm (0.0012 ± 0.0004 in.)
Piston Rings: .
Ring, End Gap: .
Top Compression 0.15 ~ 0.30 mm (0.006 ~ 0.012 in.)
2nd Compression 0.30 ~ 0.50 mm (0.012 ~ 0.020 in.)
Groove Clearance: .
Top Impression 0.060 ~ 0.100 mm (0.0024 ~ 0.0039 in)
2nd Impression 0.050 ~ 0.090 mm (0.002 ~ 0.0035 in.)
Piston Pin : .
Diameter 17.990 ~ 17.995 mm (0.7083 ~ 0.7085 in.)
Pin Off-Set 0.5 ± 0.1 mm (0.020 ± 0.004 in.)
Camshaft: .
Lift Intake: .
1.5 SOHC 4.773 mm (0.188 in.)
Lift Exhaust 5.267 mm (0.207 in.)
End Play 0.09 ~ 0.21 mm (0.0035 ~ 0.0082 in.)
 Application Description (Manual and Automatic)
Journal OD: .
No. 1 39.435 ~ 39.455 mm (1.552 ~ 1.553 in.)
No. 2 39.685 ~ 39.705 mm (1.562 ~ 1.553 in.)
No. 3 39.935 ~ 39.955 mm (1.572 ~ 1.573 in.)
No. 4 40.185 ~ 40.205 mm (1.582 in.)
No. 5 40.435 ~ 40.455 mm (1.591 ~ 1.592 in.)
Bearing OD: .
No. 1 39.500 ~ 39.525 mm (1.555 ~ 1.556 in.)
No. 2 39.750 ~ 39.775 mm (1.564 ~ 1.565 in.)
No. 3 40.000 ~ 40.025 mm (1.574 ~ 1.575 in.)
No. 4 40.250 ~ 40.275 mm (1.584 ~ 1.585 in.)
No. 5 40.500 ~ 40.525 mm (1.594 ~ 1.595 in.)
Crankshaft : .
Main Journal .
Diameter (All) 54.982 ~ 54.994 mm (2.164 ~ 2.165 in.)
Taper (Maximum) 0.005 mm (0.0001 in.)
Out of Round
0.004 mm (0.0001 in.)
(Maximum)
Main Bearing
0.026 ~ 0.046 mm (0.0010 ~ 0.0181 in.)
Clearance (All)
Crankshaft End Play 0.1 mm (0.003 in.)
Connecting Rod Journal: .
Diameter (All) 42.971 ~ 42.987 mm (1.691 ~ 1.692 in.)
Taper (Maximum) 0.005 mm (0.0001 in.)
Out of Round (Maximum) 0.004 mm (0.0001 in.)
Rod Bearing Clearance (All) 0.019 ~ 0.070 mm (0.0007 ~ 0.0027 in.)
Rod Side Clearance 0.070 ~ 0.242 mm (0.0027 ~ 0.009 in.)
Valve System: .
Valve Lash Compensators Hydraulic
Face Angle (All) 46° ± 7′30″
Seat Angle (All) 45°
Seat Runout (Maximum, All) 0.05 mm (0.0197 in.)
Face Runout (Maximum,
0.03 mm (0.0012 in.)
All)
Seat Width: .
Intake 1.3 ~ 1.5 mm (0.051 ~ 0.059 in.)
Exhaust 1.6 ~ 1.8 mm (0.063 ~ 0.071 in. )
 Application Description (Manual and Automatic)
Valve Guide Inside
6.000 ~ 6.015 mm (0.236 ~ 0.237 in.)
Diameter (All)
Valve Stem Diameter .
Intake 5.9970 ~ 5.984 mm (0.235 ~ 0.236 in)
Exhaust 5.960 ~ 5.974 mm (0.234 ~ 0.235 in)
Valve Diameter (All): .
Intake 38.0 ± 0.1 mm (1.49 ± 0.0039 in.)
Exhaust 31.0 ± 0.1 mm (1.22 ± 0.0039 in.)
Valve Spring Free Length: .
SOHC 40.9 mm
Valve Spring Loads: .
625 ± 25 N (461 ± 18 lbs) @ 21.5 mm (0.846
Valve Open
in.)
275 ± 15 N (202 ± 11 lbs) @ 31.5 mm (1.240
Valve Closed
in.)
Oil Pump : .
Gap Between Oil Pump
0.400 ~ 0.484 mm (0.0157 ~ 0.0191 in.)
Body and Out Rotor
Out Rotor Side Clearance 0.045 ~ 0.100 mm (0.0018 ~ 0.0039 in.)
Inner Rotor Side Clearance 0.035 ~ 0.085 mm (0.0014 ~ 0.0033 in.)
Relief Valve Spring Free
81 mm (3.2 in.)
Length
Engine Specifications (1.5 SOHC)
Application Description (Manual and Automatic)
General Data: .
Engine Type 4 Cylinder (In-Line)
Displacement: 1,498 cm³ (91.41 in³)
Bore Stroke: 76.5 x 81.5 mm (3.012 in. x 3.209 in.)
Compression Ratio 9.5:1
Firing Order 1-3-4-2
Cylinder Bore: .
Diameter 76.5 mm (3.012 in.)
Out of Round (Maximum) 0.0065 mm (0.00025 in.)
Taper (Maximum): 0.0065 mm (0.00025 in.)
Piston : .
Diameter 77.870 mm (3.066 in.)
Clearance to Bore 0.030 mm (0.0012 in.) ± 0.01 mm
Piston Rings: .
 Application Description (Manual and Automatic)
Ring, End Gap: .
Top Compression 0.3 ~ 0.5 mm (0.012 ~ 0.020 in.)
2nd Compression 0.3 ~ 0.5 mm (0.012 ~ 0.020 in.)
Groove Clearance (Side
.
Clearance)
Top Compression 0.060 ~ 0.092 mm (0.0024 ~ 0.0036 in)
2nd Compression 0.050 ~ 0.082 mm (0.0020 ~ 0.0032 in.)
Piston Pin : .
Diameter 17.990 ~ 17.995 mm (0.7083 ~ 0.7085 in.)
Pin Off-Set 0.5 ± 0.1 mm (0.019 ± 0.039 in.)
Camshaft: .
Lift Intake: .
1.5 SOHC 4.773 mm (0.188 in.)
Lift Exhaust 5.267 mm (0.207 in.)
End Play 0.09 ~ 0.21 mm (0.0035 ~ 0.0082 in.)
Journal OD: .
No. 1 39.435 ~ 39.455 mm (1.552 ~ 1.553 in.)
No. 2 39.685 ~ 39.705 mm (1.562 ~ 1.553 in.)
No. 3 39.935 ~ 39.955 mm (1.572 ~ 1.573 in.)
No. 4 40.185 ~ 40.205 mm (1.582 in.)
No. 5 40.435 ~ 40.455 mm (1.591 ~ 1.592 in.)
Bearing OD: .
No. 1 39.500 ~ 39.525 mm (1.555 ~ 1.556 in.)
No. 2 39.750 ~ 39.775 mm (1.564 ~ 1.565 in.)
No. 3 40.000 ~ 40.025 mm (1.574 ~ 1.575 in.)
No. 4 40.250 ~ 40.275 mm (1.584 ~ 1.585 in.)
No. 5 40.500 ~ 40.525 mm (1.594 ~ 1.595 in.)
Crankshaft : .
Main Journal .
Diameter (All) 54.982 ~ 54.994 mm (2.164 ~ 2.165 in.)
Taper (Maximum) 0.005 mm (0.00020 in.)
Out of Round
0.004 mm (0.00016 in.)
(Maximum)
Main Bearing
0.026 ~ 0.042 mm (0.0010 ~ 0.00165 in.)
Clearance (All)
Crankshaft End Play 0.1 mm (0.0039 in.)
Connecting Rod Journal: .
Diameter (All) 42.971 ~ 42.987 mm (1.691 ~ 1.692 in.)
 Application Description (Manual and Automatic)
Taper (Maximum) 0.005 mm (0.0001 in.)
Out of Round (Maximum) 0.004 mm (0.0001 in.)
Rod Bearing Clearance (All) 0.019 ~ 0.071 mm (0.0007 ~ 0.0028 in.)
Rod Side Clearance 0.070 ~ 0.242 mm (0.0027 ~ 0.0095 in.)
Valve System: .
Valve Lash Compensators Hydraulic
Face Angle (All) 46° ± 7′30″
Seat Angle (All) 45°
Seat Runout (Maximum, All) 0.03 mm (0.0012 in.)
Face Runout (Maximum,
0.03 mm (0.0012 in.)
All)
Seat Width: .
Intake 1.3 ~ 1.5 mm (0.051 ~ 0.059 in.)
Exhaust 1.6 ~ 1.8 mm (0.063 ~ 0.071 in. )
Valve Guide Inside
6.000 ~ 6.015 mm (0.236 ~ 0.237 in.)
Diameter (All)
Valve Stem Diameter .
Intake 5.977 ± 0.007 mm (0.235 ± 0.000276 in)
Exhaust 5.967 ± 0.007 mm (0.235 ± 0.000276 in)
Valve Diameter (All): .
Intake 38.0 ± 0.1 mm (1.49 ± 0.0039 in.)
Exhaust 31.0 ± 0.1 mm (1.22 ± 0.0039 in.)
Valve Spring Free Length: .
SOHC 40.9 mm
Valve Spring Loads: .
625 ± 25 N (461 ± 18 lbs) @ 21.5 mm (0.846
Valve Open
in.)
275 ± 15 N (202 ± 11 lbs) @ 31.5 mm (1.240
Valve Closed
in.)
Oil Pump : .
Gap Between Oil Pump
0.400 ~ 0.484 mm (0.0157 ~ 0.0191 in.)
Body and Out Rotor
Out Rotor Side Clearance 0.045 ~ 0.100 mm (0.0018 ~ 0.0039 in.)
Inner Rotor Side Clearance 0.035 ~ 0.085 mm (0.0014 ~ 0.0033 in.)
Relief Valve Spring Free
81 mm (3.2 in.)
Length
Fastener Tightening Specifcations
 Application N•m Lb-Ft Lb-In
A/C Compressor Hose Assembly Retaining
33 24 -
Bolt
A/C Compressor Mounting Bolts 27 20 -
A/C Compressor Mounting Bracket Bolts 50 37 -
Air Filter Housing Bolts 8 - 71
Alternator Adjusting Bolt 25 18 -
Alternator Adjusting Bracket Retaining Bolt 25 18 -
Auxiliary Catalytic Converter-to-Exhaust
40 30 -
Manifold Nuts and Bracket Bolts
Camshaft Gear Bolt 45 33 -
Camshaft Pressure Plate Bolts 10 - 89
Connecting Rod Bearing Cap Bolts 25 + 30° 18 + 30° -
Coolant Pump Retaining Bolts 10 - 89
Coolant Temperature Sensor 20 15 -
50 37
Crankshaft Bearing Cap Bolts -
+ 45° + 15° + 45° + 15°
95 + 30° + 70 + 30° +
Crankshaft Pulley Bolt -
15° 15°
Crankshaft Position Sensor Retaining Bolt 10 - 89
Cylinder Head Bolts (Camshaft Support 25 + 70° 18 + 70°
-
Housing & Cylinder Head Mounting Bolts) + 70° + 30° + 70° + 30°
Electronic Ignition System Ignition Coil
10 - 89
Mounting Bolts
Electronic Ignition System Ignition Coil
10 - 89
Mounting Plate Bolts
Engine Lift Bracket Bolt 25 18 -
Engine Mount Attaching Nuts 40 30 -
Engine Mount Bracket Retaining Bolt 65 48 -
Engine Mount Bracket-to-Engine Mount
60 44 -
Retaining Bolts
Exhaust Manifold Heat Shield Bolts 15 11 -
Exhaust Manifold Nuts 25 18 -
Flexible Plate Bolts 60 44 -
Flexible Plate Inspection Cover Bolts 10 - 89
35 26
Flywheel Bolts -
+ 30° + 15° + 30° + 15°
Flywheel Inspection Cover Bolts 12 - 106
FrontMuffler-to-Main Catalytic Converter
30 22 -
Nuts
 Application N•m Lb-Ft Lb-In
Fuel Rail Retaining Bolts 25 18 -
Intake Manifold Retaining Nuts 25 18 -
Intake Manifold Support Bracket Retaining
25 18 -
Bolts
Lower Timing Belt Cover Bolts 10 - 89
Oil Pan Retaining Bolts 10 - 89
Oil Pan Drain Plug 35 25 -
Oil Pressure Switch 40 30 -
Oil Pump Retaining Bolts 10 - 89
Oil Pump/Pickup Tube and Support Bracket
10 - 89
Bolts
Oil Pump Safety Relief Valve Bolt 30 22 -
Oil Pump Rear Cover Bolts 6 - 53
Power Steering Pump Mounting Bolts 25 18 -
Power Steering Pump Pulley Bolts 25 18 -
Rear Timing Belt Cover Bolts 10 - 89
Right Transaxle Brace Bolts 60 44 -
Spark Plugs 25 18 -
Thermostat Housing Mounting Bolts 20 15 -
Throttle Cable Bracket Bolts 8 - 71
Timing Belt Automatic Tensioner Bolt 20 15 -
Transaxle Bell Housing Bolts 75 55 -
Transaxle Torque Converter Bolts 65 48 -
Upper Timing Belt Cover Bolts 10 - 89
Valve Cover Bolts 9 - 80