2012 Hyundai Elantra GLS

2012 ENGINE General Information (Engine Mechanical System) - Elantra

SPECIFICATIONS

Specifications

ENGINE SPECIFICATION
Description Specifications Limit
General
Type In-line, DOHC
Number of cylinders 4
Bore 81.0 mm (3.1890 in.)
Stroke 87.2 mm (3.4331 in.)
Total displacement 1797 cc (109.67 cu.in.)
Compression ratio 10.3±0.2: 1
Firing order 1-3-4-2
Valve timing
Open BTDC 3° ~ BTDC 53°
Intake valve
Close ABDC 54° ~ ABDC 4°
Open BBDC 52° ~ BBDC 12°
Exhaust valve
Close ATDC 3° ~ ATDC 43°
Camshaft
Intake 39.0 mm (1.5354 in.)
Cam height
Exhaust 38.7 mm (1.5236 in.)
No. 1: 35.959 ~ 35.975 mm
(1.41571 ~ 1.41634 in.)
Intake No. 2, 3, 4, 5: 22.959 ~
22.975 mm
Journal outer (0.90390 ~ 0.90453 in.)
diameter No. 1: 35.959 ~ 35.975 mm
(1.41571 ~ 1.41634 in.)
Exhaust No. 2, 3, 4, 5: 22.959 ~
22.975 mm
(0.90390 ~ 0.90453 in.)
No. 1: 0.032 ~ 0.062 mm
(0.00126 ~ 0.00244 in.)
Intake No. 2, 3, 4, 5: 0.032 ~ 0.062
mm
Bearing oil (0.00126 ~ 0.00244 in.)
clearance No. 1: 0.032 ~ 0.062 mm
(0.00126 ~ 0.00244 in.)
Exhaust No. 2, 3, 4, 5: 0.032 ~ 0.062
mm
(0.00126 ~ 0.00244 in.)
0.10 ~ 0.19 mm (0.0039 ~
End play
0.0075 in.)
Valve
Intake 102.22 mm (4.0244 in.) 101.97 mm (4.0146 in.)
Valve length
Exhaust 104.04 mm (4.0961 in.) 103.79 mm (4.0862 in.)

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 2012 Hyundai Elantra GLS
2012 ENGINE General Information (Engine Mechanical System) - Elantra

5.465 ~ 5.480 mm (0.21516

Intake
Stem outer ~ 0.21575 in.)
diameter 5.458 ~ 5.470 mm (0.21488
Exhaust
~ 0.21535 in.)
Face angle 45.25° ~ 45.75°
Thickness of Intake 1.30 mm (0.0512 in.)
valve head
(margin) Exhaust 1.26 mm (0.0496 in.)
0.020 ~ 0.047 mm (0.00079
Valve stem to Intake
~ 0.00185 in.)
valve guide
clearance 0.030 ~ 0.054 mm (0.00118
Exhaust
~ 0.00213 in.)
Valve guide
43.8 ~ 44.2 mm (1.7244 ~
Intake
1.7402 in.)
Length
43.8 ~ 44.2 mm (1.7244 ~
Exhaust
1.7402 in.)
5.500 ~ 5.512 mm (0.21654
Intake
~ 0.21701 in.)
Inner diameter
5.500 ~ 5.512 mm (0.21654
Exhaust
~ 0.21701 in.)
Valve seat
1.05 ~ 1.35 mm (0.0413 ~
Intake
Width of seat 0.0532 in.)
contact 1.35 ~ 1.65 mm (0.0532 ~
Exhaust
0.0650 in.)
Intake 44° 45' ~ 45° 6'
Seat angle
Exhaust 44° 45' ~ 45° 6'
Valve spring
Free length 45.93 mm (1.8083 in.)
19.6 ± 1.0 kg/37.0 mm
(43.21 ± 2.20 lb/1.4567 in.)
Load
45.7 ± 1.8 kg/27.0 mm
(100.75 ± 3.97 lb/1.0630 in.)
Out of squareness Less than 1.5°
Cylinder head
Less than 0.05 mm (0.0020
in.) for total area
Flatness of gasket surface Less than 0.02 mm (0.0008
in.) for a section of 100 mm
(3.9370 in.) x 100 mm
(3.9370 in.)
Flatness of Less than 0.10 mm (0.0039
Intake
manifold in.)
mounting Less than 0.10 mm (0.0039
surface Exhaust
in.)
Piston

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 2012 Hyundai Elantra GLS
2012 ENGINE General Information (Engine Mechanical System) - Elantra

80.97 ~ 81.00 mm (3.1878 ~

Piston outer diameter
3.1890 in.)
0.02 ~ 0.04 mm (0.0008 ~
Piston to cylinder clearance
0.0016 in.)
1.030 ~ 1.050 mm (0.04055
No. 1 ring
~ 0.04134 in.)
Ring groove 1.230 ~ 1.250 mm (0.04843
No. 2 ring
width ~ 0.04921 in.)
2.010 ~ 2.025 mm (0.07913
Oil ring
~ 0.07972 in.)
Piston ring
0.040 ~ 0.080 mm (0.00157
No. 1 ring
~ 0.00315 in.)
0.040 ~ 0.080 mm (0.00157
Side clearance No. 2 ring
~ 0.00315 in.)
0.060 ~ 0.145 mm (0.00236
Oil ring
~ 0.00571 in.)
0.15 ~ 0.30 mm (0.0059 ~
No. 1 ring
0.0118 in.)
0.30 ~ 0.45 mm (0.0118 ~
End gap No. 2 ring
0.0177 in.)
0.20 ~ 0.70 mm (0.0079 ~
Oil ring
0.0276 in.)
Piston pin
19.996 ~ 20.000 mm
Piston pin outer diameter
(0.78724 ~ 0.78740 in.)
20.004 ~ 20.009 mm
Piston pin hole inner diameter
(0.78756 ~ 0.78775 in.)
0.004 ~ 0.013 mm (0.00016
Piston pin hole clearance
~ 0.00051 in.)
Connecting rod small end hole inner 20.010 ~ 20.021 mm
diameter (0.78779 ~ 0.78823 in.)
Piston pin-to-connecting rod bushing 0.010 ~ 0.025 mm (0.00039
oil clearance ~ 0.00098 in.)
Connecting rod
Connecting rod big end inner 48.000 ~ 48.018 mm
diameter (1.88976 ~ 1.89047 in.)
0.028 ~ 0.046 mm (0.00110
Connecting rod bearing oil clearance
~ 0.00181 in.)
0.10 ~ 0.25 mm (0.0039 ~
Side clearance
0.0098 in.)
Crankshaft
54.942 ~ 54.960 mm
Main journal outer diameter
(2.16307 ~ 2.16378 in.)
44.954 ~ 44.972 mm
Pin journal outer diameter
(1.76984 ~ 1.77055 in.)
Main bearing oil clearance
0.016 ~ 0.034 mm (0.00063

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 2012 Hyundai Elantra GLS
2012 ENGINE General Information (Engine Mechanical System) - Elantra

~ 0.00134 in.)
0.07 ~ 0.25 mm (0.0028 ~
End play
0.0098 in.)
Cylinder block
81.00 ~ 81.03 mm (3.1890 ~
Cylinder bore
3.1902 in.)
Less than 0.05 mm (0.0020
in.) for total area
Flatness of gasket surface Less than 0.02 mm (0.0008
in.) for a section of 100 mm
(3.9370 in.) x 100 mm
(3.9370 in.)
Engine oil
4.5 L (1.19 U.S.gal., 4.76 When replacing a short engine or
Total
U.S.qt., 3.96 lmp.qt.) block assembly
3.7 L (0.98 U.S.gal., 3.91
Oil quantity Oil pan
U.S.qt., 3.26 lmp.qt.)
4.0 L (1.06 U.S.gal., 4.23
Drain and refill Including oil filter
U.S.qt., 3.52 lmp.qt.)
If not available, refer to the
recommended API or ILSAC
Recommendation 5W-20/GF4& SM
classification and SAE viscosity
number.
Oil grade
API SL, SM or above Satisfy the requirement of the
Classification
ILSAC GF4 or above API or ILSAC classification.
Recommended SAE Refer to the "LUBRICATION
SAE viscosity grade
viscosity number SYSTEM ".
Oil pressure (at 1, 000rpm) 98.07 kPa (1.0 kgf/cm2 , Oil temperature (oil pan): 110±2°
14.22 psi) or above C (230±35.6°F)
Oil Pump
415 ~ 485 kPa
Relief valve opening pressure (4.23 ~ 4.95 kgf/cm2 , 60.16
~ 70.41 psi)
0.040 ~ 0.090 mm (0.00157
Side clearance
~ 0.00354 in.)
0.200 ~ 0.292 mm (0.00787
Body clearance
~ 0.01150 in.)
0.030 ~ 0.075 mm (0.00118
Guide clearance
~ 0.00295 in.)
Cooling system
Forced circulation with
Cooling method
cooling fan
5.9 ~ 6.3 L (1.56 ~ 1.66
Coolant quantity U.S.gal., 6.23 ~ 6.66 U.S.qt.,
5.19 ~ 5.54 lmp.qt.)
Type Wax pellet type

Opening 88±1.5°C (190.4±34.7°F)

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 2012 Hyundai Elantra GLS
2012 ENGINE General Information (Engine Mechanical System) - Elantra

temperature
Thermostat Full opening valve More than 8 mm (0.3
lift/temperature in.)/100°C (212°F)
93.16 ~ 122.58 kPa
Main valve opening
pressure (0.95 ~ 1.25 kgf/cm2 , 13.51
Radiator cap ~ 17.78 psi)
Vacuum valve 0 ~ 6.86 kPa (0 ~ 0.07
opening pressure kgf/cm2 , 0 ~ 1.00 psi)

Tightening Torques

TIGHTENING TORQUES SPECIFICATION

Item Quantity N.m kgf.m lb-ft
Engine mounting
Engine mounting bracket to body
3 49.0 ~ 63.7 5.0 ~ 6.5 36.2 ~ 47.0
fixing bolt
Engine mounting support bracket
to engine mounting insulator fixing 1 63.7 ~ 83.4 6.5 ~ 8.5 47.0 ~ 61.5
nut
Engine mounting support bracket
to engine support bracket fixing 1 49.0 ~ 63.7 5.0 ~ 6.5 36.2 ~ 47.0
bolt
Engine mounting support bracket
2 49.0 ~ 63.7 5.0 ~ 6.5 36.2 ~ 47.0
to engine support bracket fixing nut
Transaxle mounting bracket to
3 49.0 ~ 63.7 5.0 ~ 6.5 36.2 ~ 47.0
body fixing bolt
Transaxle mounting support
bracket to transaxle mounting 2 88.3 ~ 107.9 9.0 ~ 11.0 65.1 ~ 79.6
insulator fixing bolt
Roll rod bracket to sub frame
2 49.0 ~ 63.7 5.0 ~ 6.5 36.2 ~ 47.0
fixing bolt
Roll rod bracket to roll rod support
1 107.9 ~ 127.5 11.0 ~ 13.0 79.6 ~ 94.0
bracket fixing bolt & nut
Timing system
Crankshaft pulley bolt 1 196.1 ~ 205.9 20.0 ~ 21.0 144.7 ~ 151.9
Timing chain cover service plug
1 29.4 ~ 39.2 3.0 ~ 4.0 21.7 ~ 28.9
bolt
Timing chain cover bolt (M10x55) 3 39.2 ~ 49.0 4.0 ~ 5.0 28.9 ~ 36.2
Timing chain cover bolt (M10x85) 2 39.2 ~ 49.0 4.0 ~ 5.0 28.9 ~ 36.2
Timing chain cover bolt - Seal bolt
1 9.8 ~ 11.8 1.0 ~ 1.2 7.2 ~ 8.7
(M6x38)
Timing chain cover bolt - Seal bolt
1 19.6 ~ 23.5 2.0 ~ 2.4 14.5 ~ 17.4
(M8x50)
Timing chain cover bolt (M8x50) 11 18.6 ~ 23.5 1.9 ~ 2.4 13.7 ~ 17.4
Timing chain cover bolt (M8x28) 5 18.6 ~ 23.5 1.9 ~ 2.4 13.7 ~ 17.4
Timing chain tensioner bolt 2 9.8 ~ 11.8 1.0 ~ 1.2 7.2 ~ 8.7
Timing chain tensioner arm bolt 1 18.6 ~ 22.6 1.9 ~ 2.3 13.7 ~ 16.6

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 2012 Hyundai Elantra GLS
2012 ENGINE General Information (Engine Mechanical System) - Elantra

Timing chain guide bolt 2 18.6 ~ 22.6 1.9 ~ 2.3 13.7 ~ 16.6
Cylinder head
Engine cover mounting bolt 2 7.8 ~ 9.8 0.8 ~ 1.0 5.8 ~ 7.2
Ignition coil bolt 4 9.8 ~ 11.8 1.0 ~ 1.2 7.2 ~ 8.7
[3.9~5.9] + [0.4~0.6] + [2.9~4.3] +
Cylinder head cover bolt 14
[7.8~9.8] [0.8~1.0] [5.8~7.2]
Injector & rail assembly bolt 2 18.6 ~ 23.5 1.9 ~ 2.4 13.7 ~ 17.4
CVVT bolt (LH/RH) 2 64.7 ~ 76.5 6.6 ~ 7.8 47.7 ~ 56.4
Camshaft bearing cap bolt (M6) 10 11.8 ~ 13.7 1.2 ~ 1.4 8.7 ~ 10.1
Camshaft bearing cap bolt (M8) 15 18.6 ~ 22.6 1.9 ~ 2.3 13.7 ~ 16.6
Cam carrier bolt 2 18.6 ~ 22.6 1.9 ~ 2.3 13.7 ~ 16.6
[32.4~36.3] + [3.3~3.7] + [23.9~26.8] +
Cylinder head bolt 10 [90~95°] + [90~95°] + [90~95°] +
[90~95°] [90~95°] [90~95°]
Engine hanger bolt (Front/Rear) 2 34.3 ~ 39.2 3.5 ~ 4.0 25.3 ~ 28.9
Camshaft position sensor (LH/RH) 2 9.8 ~ 11.8 1.0 ~ 1.2 7.2 ~ 8.7
Oil control valve (OCV) bolt
2 9.8 ~ 11.8 1.0 ~ 1.2 7.2 ~ 8.7
(LH/RH)
Cylinder block
Flywheel bolt (M/T) 7 117.7 ~ 127.5 12.0 ~ 13.0 86.8 ~ 93.9
Drive plate bolt (A/T) 7 117.7 ~ 127.5 12.0 ~ 13.0 86.8 ~ 93.9
[17.7~21.6] + [1.8~2.2] + [13.0~15.9] +
Connecting rod bearing cap bolt 8
[88~92°] [88~92°] [88~92°]
Lower crankcase bolt 11 18.6 ~ 23.5 1.9 ~ 2.4 13.7 ~ 17.4
[27.5~31.4] + [2.8~3.2] + [20.3~23.1] +
Main bearing cap bolt 10
[120~125°] [120~125°] [120~125°]
Crankshaft position sensor bolt 1 9.8 ~ 11.8 1.0 ~ 1.2 7.2 ~ 8.7
Knock sensor 1 18.6 ~ 23.5 1.9 ~ 2.4 13.7 ~ 17.4
Lubrication system
Oil drain plug 1 34.3 ~ 44.1 3.5 ~ 4.5 25.3 ~ 32.5
Oil filter 1 11.8 ~ 15.7 1.2 ~ 1.6 8.7 ~ 11.6
Oil pan bolt 16 9.8 ~ 11.8 1.0 ~ 1.2 7.2 ~ 8.7
Oil screen bolt 1 19.6 ~ 26.5 2.0 ~ 2.7 14.5 ~ 19.5
Oil screen nut 2 11.8 ~ 13.7 1.2 ~ 1.4 8.7 ~ 10.1
Oil pressure switch 1 9.8 ~ 11.8 1.0 ~ 1.2 7.2 ~ 8.7
Cooling system
Water pump pulley bolt 4 9.8 ~ 11.8 1.0 ~ 1.2 7.2 ~ 8.7
Water pump bolt 5 9.8 ~ 11.8 1.0 ~ 1.2 7.2 ~ 8.7
Water inlet fitting nut 2 18.6 ~ 23.5 1.9 ~ 2.4 13.7 ~ 17.4
Water temperature control
3 9.8 ~ 11.8 1.0 ~ 1.2 7.2 ~ 8.7
assembly bolt
Heater pipe bolt 2 19.6 ~ 23.5 2.0 ~ 2.4 14.5 ~ 17.4
Intake and exhaust system
Air intake hose clamp bolt 2 2.9 ~ 4.9 0.3 ~ 0.5 2.2 ~ 3.6
Air cleaner assembly bolt 3 3.9 ~ 5.9 0.4 ~ 0.6 2.9 ~ 4.3

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 2012 Hyundai Elantra GLS
2012 ENGINE General Information (Engine Mechanical System) - Elantra

Electronic throttle control (ETC)

4 9.8 ~ 11.8 1.0 ~ 1.2 7.2 ~ 8.7
module bolt
Intake manifold stay bolt 2 18.6 ~ 23.5 1.9 ~ 2.4 13.7 ~ 17.4
Intake manifold bolt 3 18.6 ~ 23.5 1.9 ~ 2.4 13.7 ~ 17.4
Intake manifold nut 2 18.6 ~ 23.5 1.9 ~ 2.4 13.7 ~ 17.4
Oxygen sensor (Front/Rear) 2 39.2 ~49.0 4.0 ~ 5.0 28.9 ~ 36.2
Exhaust manifold heat protector
3 9.8 ~ 11.8 1.0 ~ 1.2 7.2 ~ 8.7
bolt
Exhaust manifold stay bolt 3 39.2 ~49.0 4.0 ~ 5.0 28.9 ~ 36.2
Exhaust manifold nut 5 29.4 ~ 34.3 3.0 ~ 3.5 21.7 ~ 25.3
Catalytic converter/muffler nut 6 39.2 ~ 58.8 4.0 ~ 6.0 28.9 ~ 43.4

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