Flexible Arm On Shaft
Flexible Arm On Shaft
Flexible Arm On Shaft
The simulations of multibody dynamic systems with #exible components are generally
based on solving the equations of motion by using approximate methods. This approach is
taken because these systems' closed-form solutions are often not directly available. These
methods often assume a solution as a "nite series in terms of modal functions with
time-varying coe$cients. The eigenmodes of the system under study are preferable as the set
of the basis functions used in these series because such expansions provide greater accuracy
with fewer terms. As a consequence, accurate estimation of system eigenfrequencies and
eigenmodes is extremely useful (potentially necessary) in the e!ective modelling and
simulation of these systems. In this paper, a new general model consisting of rotor, shaft,
hub, beam, and payload, as might be encountered in certain industrial robots, is presented
and investigated. This model is similar in nature to those studied previously by a number of
researchers, but it is more general in form. The authors believe that this model contains
a more realistic (and higher "delity) representation of the rotor}shaft}hub assembly of this
system and its interaction with a #exible beam (arm) and associated payload. Through this
model the relative in#uence of seven key dimensionless mass, sti!ness and geometric
parameters (ratios) on system eigenfrequencies and modes may be qualitatively and
quantitatively investigated. These investigations may include many special cases such as
#exible shaft#rigid beam, rigid shaft##exible beam, cantilever}free beam, pinned}free
beam, "xed}free shaft, etc. Given the volume of numerical studies which may be performed
to this end, this paper concentrates on the e!ect of the two parameters representing the mass
and sti!ness ratios of the system manipulator on its driveline.
2001 Academic Press
1. INTRODUCTION
Modelling and simulation of multibody dynamic systems has become indispensable in the
design and control of such systems. In many situations, these mechanical systems cannot be
adequately modelled and their behavior predicted if the #exibility, including #exible body
characteristics, of the system components are neglected. This is especially the case for
mechanical systems which have highly compliant or large links, and are subjected to high
driving torques in order to obtain high operation speeds. In such instances, the behavior
(and potentially performance) of the system can be heavily in#uenced by the link
#exibilities. In such cases, system modelling and analysis which includes all the structural
#exibility is helpful, if not absolutely necessary. Such modelling requirements may be
R Visiting Professor
Permanent Address: Department of Mechanical Engineering, College of Engineering and Archecture,
Uludag University, Bursa 16059, Turkey.
unavoidable in order to develop reliable dynamic models which can be used to accurately
predict system response through the entire range of operation speeds, and scenarios. Such
a dynamic model is also useful in gaining insight into what design parameters most
in#uence speci"c aspects of the dynamic response of the system, and thus may be modi"ed
so to adjust the system behavior in a desired manner. In this way, one may determine which
parameters may be modi"ed so to most e!ectively reduce undesired vibrations. In
multibody dynamic analysis of continuous bodies, de#ections are usually approximated by
using truncated modal expansions. The use of a more accurate (representative) set of basis
functions allows for the use of fewer terms in the "nite series approximation, without loss of
accuracy. In this regard, a more accurate system model will help determine more realistic
eigenvalues and eigenmodes, which in turn may be used to produce a more accurate, less
complex discrete system model.
The #exibility of the drive train (driving shaft, transmission gears, etc.) of mechanical
system often plays an important role in the dynamic behavior of the system, and should be
included in the model. Typical examples of these applications are heavily loaded cam and
gear mechanisms, mechanical systems driven through long transmission shafts, some
spacecraft solar array drive assemblies and deployment mechanisms, and some robot
manipulators applications. The system studied in this work is in the form of
a motor}shaft}hub}one-ink robot arm}payload assembly, as shown in Figure 1. Through
the investigation of this system two principal objectives are pursued. Firstly, this work
studies the coupled e!ects of link and shaft #exibility on the eigenfrequencies of
a distributed parameter model (DPM) and compares the results with those of the models in
which the driving shaft or transmission line is represented by a torsional spring. This
comparison emphasizes the importance of modelling by demonstrating how signi,cant
variations in predicted behavior of the system can result from &&simple'' di!erences in the
model. The second aim of this work is to determine the exact eigenfrequencies leading to the
exact eigenmodes of the system, which may in turn be used to more e$ciently and accurate
solve the equation of motions by modal expansion.
The DPMs lead to a set of partial di!erential equations of motion. In general, an exact
and closed analytical solution cannot be obtained, thus some approximate solution
procedures must be applied. These procedures generally involve some form of model
discretization, which reduces the system of equations from a set of generally coupled
non-linear partial di!erential equations (PDEs), to a system of generally coupled
non-linear ordinary di!erential equations (ODEs). One of the most common discretizations
used in analytical dynamics is based on truncated ("nite) modal expansions. In this regard,
a relatively rigid joint; and a second type with the properties contrary to the "rst. In the last
three works, the #exibility of the drive line, whether caused by the driving shaft or by the
shaft-to-link joint, is represented by a torsional spring. The detailed information on this
modelling in #exible joint robots is found in Potkonjak's paper [10].
In 1996, Morris and Taylor [11], using Hamilton's Principle, developed the equations of
motion for a single distributed #exible link, possessing a tip (payload) mass and rotational
inertia. The derivation presented in this work is very similar to that in reference [2], but
ignores the geometric sti!ness e!ects due to centripetal accelerations which were considered
by Yigit et al. [2]. This work demonstrated that the model presented by the authors
performed better in predicting experimentally determined results than the use of a
&&classical'' model.
The study presented in this paper di!ers from the aforementioned articles in that the shaft
is considered to be a continuous bar performing torsional vibrations. Additionally, the
coupled non-linear equations of motion are derived in very general fashion considering the
in#uence of rotor, shaft, hub, beam, and payload, as well as geometric sti!ness terms which
arise from both centripetal and Coriolis accelerations. Proceeding in this manner, a more
complete distributed parameter representation for the system is achieved which is felt by the
authors to be a more accurate (and thus exact) representation than the models presented in
the aforementioned works.
In this section, to emphasize the signi"cance of careful (more high "delity) modelling,
a comparison between a discrete parameter model (DcPM) and a DPM representations of
the same mechanical system is given. Consider the system shown in Figure 1 letting J be
"
the rotational inertia of a lumped rigid disc representing the hub, beam and payload which is
driven by the #exible shaft. o , G, I , A and ¸ indicates the density/length, the shear
Q Q Q Q
modulus, the polar second area moment, the cross-sectional area and the length of shaft
respectively. This is an unconstrained system with regard to rotational motion around the
z-axis and it may be modelled in two di!erent forms. The "rst of these forms is a DPM in
which the shaft has both distributed mass and distributed #exibility. In the second model
the #exibility of the shaft is replaced with a lumped torsional spring and an e!ective polar
inertia of the shaft is at one end of the spring. With k being de"ned as the ratio of the shaft
inertia J to that of the load (i.e., the lumped disc) J , the "rst exact frequency j , its
Q "
approximation j from equation (A.12) and its percentage error are given in Table 1. From
this table, it is observed that the percentage error between j and j tends to zero for
k"&6...7, but increases quickly to '10% for k(5 or k'&9. Thus, even between very
simpli"ed models, the use of lumped inertia and sti!ness representations can give very
erroneous results.
The system model proposed in this work is the full system shown in Figure 1. In this
model the shaft is treated as a continuum connected to a rotor inertia, and is considered
separately from the distributed beam with lumped payload model, which are in turn
coupled through boundary conditions at the hub. Similar models has been used by other
authors [2}5, 8, 11, 13] in order to obtain the eigenfrequencies and eigenmodes of the
system, which in turn maybe used as basis functions in a "nite series for describing the
FLEXIBLE ARM ON SHAFT 683
TABLE 1
j (DPM) and j (DcPM) values for di+erent k ratios
k j j Error"[(j !j) /j ] 100%
0)1 1)632 1)049 36
0)2 1)689 1)095 35
0)4 1)791 1)183 34
0)6 1)879 1)265 33
0)8 1)959 1)342 31
1 2)029 1)414 30
2 2)289 1)732 24
5 2)654 2)449 8
10 2)863 3)317 !16
15 2)948 4)000 !36
20 2)993 4)583 !53
25 3)021 5)099 !69
forced motion of the arm. Here, as a logical "rst step, we wish to con"ne our attention to
study the planar motion of the system, but otherwise the initial equations of motion derived
are very general in form with few simplifying assumptions.
The system most generally consists of "ve parts: rotor, shaft, hub, beam, and payload. In
most of the papers related to the subject, the hub inertia and hub radius are neglected for the
sake of simplicity. In other works, the payload is neglected (applicable for helicopter blades,
and many terrestrial manufacturing applications). In this derivation, the individual
contributions of the rotor, shaft, hub, arm and payload will all be considered.
4. EQUATIONS OF MOTION
For this system there are actually two equations of motion, which are coupled via
subsystem boundary conditions (BCs). The "rst of these represents the subsystem of the
rotor (motor armature, etc.) and shaft (driveline exclusive of motor and hub), while the
second represents the subsystem of the beam and payload (end e!ector plus workpiece).
These coupling subsystem BCs can be viewed as the equations describing the orientation of
the hub, which must be common to the equations of motion associated with each of these
subsystems. Figure 2 shows the reference frame, co-ordinate system, and basis vectors
associated with the hub}beam}payload subsystem, and with which the elastic deformations
of the beam are represented. The reference frame is "xed in the hub at the root of the beam
and is oriented such that the local x-axis of this rotating frame coincides with the
undeformed centerline of the beam.
The details related to the development of the equations of motion and to the derivation of
the eigenvalue (frequency) equation is given in Appendix B. In order to generalize the results
and aid in their comparison with those of other works, the follwing non-dimensional
parameter are introduced:
o A¸ J EI /¸
R :" " , R :" , (1, 2)
? J J @ GI /¸
0 0 Q Q
o A¸ J o A¸ J
R ": " , R ": " , (3, 4)
A o I¸ J B J J
Q Q Q Q & &
684 O. KOPMAZ AND K. S. ANDERSON
J M 1R
R ": ., R ": ., a"
: @, (5}7)
C 3J D M 3R
?
1R 1R r
b"
: @, c"
: @, rN "
: , (8}10)
3R 3R ¸
A B
where A represents the cross-sectional area of the beam, E represent the Young's
modulus of the beam material, I is the area moments of inertia of the beam, J , J , J , J
& . 0
are the rigid-body mass moment of inertias of the beam about its root, the hub, payload,
and rotor, respectively, ¸ is the length of the beam, M , M are the masses of the beam and
.
payload, o , o are the mass densities of the beam and shaft, respectively, and r is the hub
Q
radius.
The system, characteristic determinant, in terms of the above-mentioned parameters,
which leads to the eigenvalue (frequency) equation is given by equation (B.48) in
Appendix B, but its expansion is not given here due to its complexity. However, the
determinant given by equation (B.48) can be expanded by using any symbolic mathematical
code (e.g., Maple or Mathematica) as has been done for this study.
FLEXIBLE ARM ON SHAFT 685
5. TWO SPECIAL CASES
In this section, the two special cases of the model presented in sections 3 and 4 are given.
These are the special cases of a #exible shaft}rigid beam system, and a rigid shaft}#exible
beam system, and represent limiting cases of R PR and R P0, respectively, for which
@ @
closed-form solutions exist.
For this special (limiting) case, the system can be considered as shown in Figure 1, where
the beam is now treated is rigid. Here JI is equal to the summation of the hub moment of
inertia J , and the quantities J*, and J*, respectively, represent the beam and payload mass
& .
moments of inertia, each with respect to the rotation axis of the shaft. After some simple
calculus these quantities are found as
and
JI "J #J*#J*"J #(1#3rN #3rN ) J #[J #(1#2rN #rN )M ¸]. (13)
& . & . .
The frequency equation of this now degenerate system is associated with a uniform shaft
which has two independent rotary inertias at each of its free ends, and performs torsional
vibrations as was discussed previously in section 2 (detailed in Appendix A) and is given as
JI J J J M ¸
k " " &#(1#3rN #3rN ) # .#(1#2rN #rN ) .
J J J J J
Q Q Q Q Q
J J J J J M ¸ J
" & #(1#3rN #3rN ) # . #(1#2rN #rN ) .
J J J J J (M ¸) J
Q Q Q Q
or
JI 1
k " " #(1#3rN #3rN )#3R #3 (1#2rN #rN ) R R (16)
J R C D A
Q B
with g de"ned as
¸
g"u Q. (17)
cJ
686 O. KOPMAZ AND K. S. ANDERSON
TABLE 2
¹he eigenvalues obtained by equations (61) and (64) (R "1, R "10, R "R "10, rN "0);
? @ A B
conversion factor (b"18)2574
j (b j g
equation (B.48) equation (18) equation (14)
This case corresponds to the limiting case R PR. In the case of k "0 and/or k "0,
@
equation (14) is the frequency equation of a free}free uniform bar with an inertia at one
end [9]. In our exact model, this case can be approached for R *10. For the parameter
@
values R "10, R "1, R "R "10, R "R "rN "0, the system eigenvalues j and g as
@ ? A B C D
obtained from equations (B.48) and (14), respectively, are listed in Table 2. Except at the true
limits represented by these special cases, the relationship
g"(bj (18)
exists between j and g, which arises because these two quantities are related to each other
via u.
For this special case representing R "0, the system can be considered as a pinned}free
@
#exible beam with inertias "xed at the beam's ends. Here, JI includes J , J and J such that
0 Q &
JI "J #J #J . (19)
0 Q &
The frequency (or eigenvalue) equation is found to be
j [2j (rN #R !jR rN (R #rN )) sinh j sin j#2 (!1#jrN (rN #2R )
D C D D
#jR (R #2rN !jR rN )) sinh j cos j#(1!jrN (rN #2R )
C D D D
#jR (R #2rN !jR rN )) cosh j sin j #2j (R #R rN ) cosh j cos j
C D D C D
#k (j [(1#jR R )#(1!jR R ) cosh j cos j]
C D C D
#j [!(R #jR ) cosh j cos j#(R !jR ) cosh j sin j])]"0, (20)
D C D C
where
JI J #J #J J J J 1 1 1
k" " 0 Q &" 0# Q # &" # # . (21)
J J J J J R R R
? A B
FLEXIBLE ARM ON SHAFT 687
For R "rN "R "R "0, equation (20) gives the frequency equation derived in reference
? C D
[8]. For the case where we additionally have k"0, equation (20) is the same as that of
a pinned}free beam. When kPR, equation (20) transforms into the frequency equation of
a cantilever beam provided that all the terms must be divided by k before k goes to in"nity
[12]. This case can be approximated with equation (B.48) by taking R su$ciently small
@
such that R )10\.
@
Note that the frequency equations related to these extreme (limiting) cases cannot be
obtained from equation (B.48) by the simple substitutions R PR or R "0, because there
@ @
are two di!erent continuous media in the model. However, the frequency equations of these
cases can be obtained from equations (B.32) to (B.41) by considering that A and B must be
zero for R "0, and similarly a, b, c, d"0 for R PR.
@ @
6.1. EFFECT OF R
?
R is the ratio of the moment of inertia of the beam to that of the rotor, exclusive of the
?
shaft. A decrease in R means that either the beam inertia decreases or the rotor inertia
?
increases, i.e., a shift towards the case of a cantilever beam. It is reported in reference [1]
that R a!ects the frequencies and mode shapes of a system with a #exible link and
?
rigid joint. For this reason, four cases representing a wide range of R values (spanning
@
3 orders of magnitude) were simulated to investigate the e!ect of R on the system
?
frequencies. Figures 3(a}d), show the variation of the "rst four eigenvalues, respectively,
associated with all four R values considered. By comparison, Figures 4(a}d) show the
@
variations of the "rst "ve eigenfrequencies as a function of R , for each of the four chosen
?
values of R respectively.
@
Figures 3(a}d) indicate that in all cases the eigenfrequencies remain approximately
constant with R or increase only modestly in the "rst frequency. From inspection of
?
Figures 3(a}d) one concludes that the fundamental frequency is most sensitive to R .
?
Increasing R over the range of 0PR for a set R value represents a transition of the
? @
system from a pinned}free beam, with a spring opposing rotation of the beam at the pinned
end, to a pinned}free beam with no such spring. When R becomes larger the e!ect of R
@ ?
diminishes for all frequencies. Figure 3(b) shows the variation of the second frequency
versus R . For the cases of R '1 this frequency remains almost constant. A similar
? @
behavior is also observed for the third eigen for R '0)1, as indicated in Figure 3(c). Within
@
the range of R considered, the fourth and higher eigenfrequencies remain unchanged
@
irrespective of R ; Figure 3(d). Figures 4(a}d) demonstrate how the "rst "ve frequencies vary
?
on R for constant R . In all these "gures it is observed that only the "rst frequency varies
? @
688 O. KOPMAZ AND K. S. ANDERSON
Figure 3. Variation of each of the "rst four eigenvalues with R for "xed R values: *, R "0)01; *, R "0)1; ;,
? @ @ @
R "1; #, R "10. (R "R "1000, rN "0)001.) (a) Eigenvalue C1, (b) C2, (c) C3, (d) C4.
@ @ A B
FLEXIBLE ARM ON SHAFT 689
Figure 3. Continued.
6.2. EFFECT OF R
@
R is the ratio of a form of beam sti!ness to that of the torsional sti!ness of the shaft. Here,
@
the shaft sti!ness is de"ned as the equivalent sti!ness of a uniform circular cross-section
shaft, i.e., GI /¸ . Figures 5(a}d) demonstrate how R a!ects the eigenfrequencies for four
N Q @
di!erent R values. Here it is observed that all eigenfrequencies decrease as R increases.
? @
One may view the increase in R as a decrease in the shaft sti!ness relative to the beam
@
sti!ness. If all other quantities are held constant, this would result in a drop in the shaft
Figure 4. Variation of the "rst "ve eigenvalues with R for di!erent R constants: *, eigenvalue C1; *,
? @
eigenvalue C2; ;, eigenvalue C3; #, eigenvalue C4; 䊉, eigenvalue C5. (R "R "1000, rN "0)001.)
A B
(a) R "0)01, (b) 0)10, (c) 1)0, (d) 10)0.
@
FLEXIBLE ARM ON SHAFT 691
Figure 4. Continued.
Figure 5. Variation of each of the "rst four eigenvalues with R for "xed R values: *, R "0)01; *, R "0)1; ;,
@ ? ? ?
R "1; #, R "10. (R "R "1000, rN "0)001.) (a) Eigenvalue C1, (b) C2, (c) C3, (d) C4.
? ? A B
FLEXIBLE ARM ON SHAFT 693
Figure 5. Continued.
with these frequencies interchange. This phenomenon cannot be observed in reference [8]
because only the "rst three frequencies were studied there.
When one compares Figures 3(a}d) and 5(a}d) of this paper with the results given in
reference [8], signi"cant di!erences are obvious. For example, a jump phenomenon of the
frequency curves does not appear in the graphics obtained in reference [8]. Moreover, the
frequency equation given in reference [8] does not yield the frequencies listed in Tables
2 and 3 of that article, indicating some form of error on the part of that article. By
comparison, the model presented within this work is felt to be more exact than the models
which are associated with related systems and have previously appeared in the relevant
literature. The frequency equation as derived in this work from equation (B.48) is very
694 O. KOPMAZ AND K. S. ANDERSON
general in scope, satis"es limit cases which have been checked against independently
obtained results of other authors, and gives reasonable and reliable results overall.
Figure 6. Variation of the "rst "ve eigenvalues with R for di!erent R constants: *, eigenvalue C1;
@ ?
*, eigenvalue C2; ;, eigenvalues C3; #, eigenvalue C4; 䊉, eigenvalue C5. (R "R "1000, rN "0)001.)
A B
(a) R "0)01, (b) 0)10, (c) 1)0, (d) 10)0.
?
FLEXIBLE ARM ON SHAFT 695
Figure 6. Continued.
constant, and
Q neglected, were investigated. To aid in the comparison of these results with
those obtained by other investigators, the parameter values of R "R "10, R "R "0,
A B C D
rN "10\, and
Q :0 were used. These parameter values represent a system with negligible
shaft, hub and payload inertias, as well as negligible sti!ening (softening) e!ects arising from
centripetal and Coriolis accelerations. It should be noted that the e!ect of these parameters
on the system eigenvalues and associated mode shapes are not in general negligible. Indeed,
preliminary work indicates that these parameters (individually, and in combination) can
signi"cantly alter the dynamic behavior of the system. This is clearly demonstrated by the
results shown in Tables 3}5, which indicate how the "rst four eigenvalues can be in#uenced
by changes in the dimensionless parameters R , R and rN respectively. Thus, the particular
A B
simplifying assumptions used in modelling the dynamic characteristics of the system need to
696 O. KOPMAZ AND K. S. ANDERSON
TABLE 3
¹he ,rst four eigenvalues for various R values (R "0)3, R "0)1, R "3, rN "0)
A ? @ B
R j j j j
A
10\ 0)2272 0)2624 0)2933 0)3213
10\ 0)7358 1)0405 1)2743 1)4711
10\ 1)2784 1)7737 1)9196 2)2440
10\ 1)7628 2)1638 2)9854 3)7120
1 1)8215 2)9002 4)4882 4)8993
TABLE 4
¹he ,rst four eigenvalues for various R values (R "0)3, R "0)1, R "1, rN "0)
B ? @ A
R j j j j
B
10\ 1)6922 1)8757 4)2090 4)6941
10\ 1)7066 1)8811 4)2107 4)6946
10\ 1)7831 1)9675 4)2280 4)6989
1 1)8191 2)5620 4)3636 4)7523
10 1)8223 3)1053 4)5500 5)1228
100 1)8226 3)2029 4)5706 5)2743
1000 1)8226 3)2132 4)5725 5)2907
TABLE 5
¹he ,rst four eigenvalues for various rN values (R "0)3, R "0)1, R "1, R "3)
? @ A B
rN j j j j
0)001 1)8287 2)8923 4)5185 4)8421
0)01 1)8280 2)8932 4)5156 4)8469
0)1 1)8215 2)9002 4)4882 4)8933
0)2 1)8143 2)9032 4)4615 4)9411
0)3 1)8073 2)9018 4)4378 4)9857
0)4 1)8005 2)8968 4)4166 5)0272
0)5 1)7941 2)8887 4)3976 5)0658
0)8 1)7765 2)8526 4)3514 5)1656
1 1)7664 2)8233 4)3280
be very carefully chosen so that the resulting model is not unduly complicated, yet is
su$ciently accurate to capture all important characteristics of the system.
REFERENCES
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416}421. Unconstrained and constrained mode expansions for a #exible slewing beam.
2. A. YIGIT, A. SCOTT and A. G. ULSOY 1988 Journal of Sound and <ibrations 121, 201}210. Flexible
motion of a radially rotating beam attached to a rigid body.
3. F. BELLEZZA, L. LANARI and G. ULIVI 1990 Proceedings of IEEE Conference on Robot
Automation. 734}739. Exact modeling of the #exible slewing link.
4. A. A. SHABANA 1996 Journal of Sound and <ibration 192, 389}398. Resonance conditions and
deformable body coordinate systems.
5. K. H. LOW 1990 Journal of <ibration and Acoustics 112, 497}500. Eigen-analysis of a tip loaded
beam attracted to a rotating joint.
6. K. H. LOW 1997 Journal of Sound and <ibration 204, 823}828. A note on the e!ect of hub inertia
and payload on the vibration of a #exible slewing link.
7. E. GARCIA and D. INMAN 1991 American Institute of Aeronautics and Astronautics Journal of
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Control 116, 826}831. Coupling e!ects in a manipulator with both a #exible link and joint.
10. V. POTKONJAK 1988 Robotica 6, 63}69. Contribution to the dynamics and control of robots
having elastic transmissions.
11. K. A. MORRIS and K. J. TAYLOR 1996 SIAM Review 38, 294}305. A variational calculus approach
to the modelling of #exible manipulators.
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edition.
13. N. C. PERKINS and C. D. MOTE Jr 1986 Journal of Sound and <ibration 106, 451}463. Comments
on curve veering in eigenvalue problems.
The equation of motion of the shaft in Figure 1 while the system vibrates freely is [12]
uK "cJ u , (A.1)
where u is the rotating angle of any cross-section with respect to its free end, and the over
dot symbol ( . ) and prime ( ) imply the derivations with respect to time t and position
co-ordinate x respectively. Furthermore,
G
cJ " (A.2)
o .
Q
The associated boundary conditions (BC's) are
GI u (0, t)"0, GI u (¸ ,t)#J uK (¸ , t)"0. (A.3, 4)
Q Q Q " Q
Via separation of variables, a solution to equation (A.1) in the form u(x, t)"U(x) ¹(t) is
sought. It has been shown [12] that the functions U(x) and ¹(t) are
u u
U (x)"A cos x#B sin x, ¹(t)"C cos ut#D sin ut , (A.5, 6)
cJ cJ
698 O. KOPMAZ AND K. S. ANDERSON
with u being the circular frequency of free vibration. Boundary condition (A.3) yields B"0.
Substituting this result along with equations (A.5) and (A.6) into equation (A.4) yields the
frequency equation of the system which is given by the relation
u u u
GI !A sin ¸ !J u A cos ¸ "0,
Q cJ cJ Q " cJ Q
or after rearranging,
J
tan g"! " g, (A.7)
J
Q
where j and J are de"ned as
Q
u
g" ¸ , J "o I ¸ . (A.8, 9)
cJ Q Q Q Q Q
J #J
uJ " Q " k , (A.11)
JJ R
Q "
where the tilde over u indicates the discrete model approximation. Equation (A.11) can be
transformed into the form
u
¸ "gJ "((1#k) , (A.12)
cJ Q
where gJ again is an approximation to the exact g, if we de"ne the ratio of mass moment of
inertia as
J
k" Q . (A.13)
J
"
The shaft performs torsional vibrations. As can be easily found from standard references
(for example, reference [12]) its equation of motion is
dm"o A ds (B.6)
is located at a distance s along the beam from its root by the position vector
*< *¹ *h
F "p(s) ds! ds!¹ sin h# ¹# ds sin h# ds
L *s *s *s
*< *h *y
:p(s) ds! ds#¹ ds, where h+
*s *s *s
* *y
:p(s) ds! (M) ds#¹ ds. (B.9)
*s *s
700 O. KOPMAZ AND K. S. ANDERSON
¸
¹: ,aBK ) b) (o A dx)#M ,a. ) b)
x
.
V
¸
"o A (xK !yuK !u (r#x)!2yR uR ) dx#M [xK !yuK !uR (r#x)!2yR uR ] "
. *
V
¸ ¸
:o A uK (t) y(x, t) dx#2uR (t) yR (x, t) dx#uR (t) [ (¸!x)#r(¸ !x)]
V
#M [uK (t) y(¸ , t)#uR (t) (r#¸ )#2uR (t) yR (¸ , t)]. (B.10)
.
If we con"ne our attention to small de#ections of an Euler}Bernoulli beam, then xR and
xK appearing in equation (B.10) may be neglected, also *y/*x+*y/*s"sin h, cos h+1, and
*</*s"M"EI *y/*s. Substituting these simpli"cations along with equations
(B.7)}(B.10) into Newton's second law of motion, for the acceleration of the di!erential
element in the nL direction, yields
V
¸ ¸
p (s)!(EI y)# o A uK y dx#2uR yR dx#uR [ (¸!x)#r(¸ !x)]
y
V
where yJ physically represents the length of the arc tracked by any cross-section of the beam.
Solving equation (B.21) for y and substituting its corresponding expression in terms of
yJ into equations (B.17)}(B.21) yields the equation of motion and associated BC's:
If one applies the method of separation of variables to equations (B.1) and (B.22), which
assumes the existence of solutions in the form of
u (x, t)"U(x) ¹(t), yJ (x, t)">(x) ¹(t), (B.30, 31)
then after some tedious manipulations one obtains that the function U(x) and >(x) must be
u u
U(x)"A cos x#B sin x, (B.32)
cJ cJ
j j j j
>(x)"a cosh x#b cos x#c sinh x#d sin x (B.33)
¸ ¸ ¸ ¸
and
o A
j" u ¸ . (B.34)
EI
Note that the x variables in U(x) and >(x) are di!erent, however the function ¹(t)
appearing in equations (B.30) and (B.31) must be same in each case because it represents the
natural vibrations of the whole system, and has the form
¹(t)"C cosut#D sin ut, (B.35)
where u represents the natural frequency of the system. After substituting equations (B.32),
(B.33) and (B.35), into equations (B.2), (B.3), (B.23)}(B.26) and performing the necessary
manipulations one "nds the following relationships:
u
J u A#GI B"0, (B.36)
0 Q cJ
u u u u u u
GI ! sin ¸ A# cos ¸ B "J u cos ¸ A#sin ¸ B
Q cJ cJ Q cJ cJ Q & cJ Q cJ Q
j j
#EI a!b#r (!c#d) ,
¸ ¸
(B.37)
u u
a#b!r A cos ¸ A#B sin ¸ "0, (B.38)
cJ Q cJ Q
u u
j(c#d)!¸ A cos ¸ #B sin ¸ "0, (B.39)
cJ Q cJ Q
j
EI (a cosh j!b cos j#c sinh j!d sin j)
¸
"J u (a sinh j!b sin j#c cosh j ) c#d cos j), (B.40)
.
j
EI (a sinh j#b sin j#c cosh j!d cos j)
¸
"!M u (a cosh j#b cos j#c sinh j#d sin j). (B.41)
.
FLEXIBLE ARM ON SHAFT 703
Using the parameters given by equations (1)}(8) in the text, then equations (B.36)}(B.41)
become
ajA#(bjB"0, (B.42)
¸ [j (b sin((bj)#jc cos ((bj)] A#¸ [!j (b cos ((bj)#jc sin ((bj)]B
g 0 0 0 0
g
R j !R j !rN R j rN R j
g @ @ @ @
g 1 1 0 0
g
g 0 0 j j
g (cosh j!jR sinh j) (!cos j#jR sin j) (sinh j!jR cosh j) (!sin j!jR cos j)
g C C C C
g (sinh j#jR cosh j) (sin j#jR cos j) (cosh j#jR sinh j) (!cos j#jR sin j)
D D D D
aj (bj g
g
¸ [j (b sin ((bj)#jc cos ((bj)] ¸ [!j (b cos ((bj)#jc sin ((bj)] g
!r cos ((bj) !r sin ((bj) g
g "0.
!¸ cos ((bj) !¸ sin ((bj) g
0 0 g
g
0 0 g
(B.48)
It can be easily seen that the determinant will be zero for j"0. This is expected because the
system is semi-de"nite. Equation (B.48) is the characteristic equation for the system whose
roots are the eigenvalues (or natural frequencies) of the system. Its expansion is not given
here due to its complexity. However, the determinant given by equation (B.48) can be
expanded by using any symbolic mathematical code (like Maple or Mathematica), as has
been done in this study.
704 O. KOPMAZ AND K. S. ANDERSON
APPENDIX C: NOMENCLATURE
For this investigation, the symbols which are important to the development of system equations of
motion and associated boundary conditions are
A cross-sectional area of beam (manipulator arm)
A cross-sectional area of shaft
1
bK , bK , bK dextral orthogonal basis vectors "xed in hub
cJ wave propagation velocity of torsional wave in shaft
E Young's modulus of beam material
G shear modulus of shaft (e!ective driveline) material
I area moment of inertia of beam
I area moment of inertia of shaft
Q
J rigid-body mass moment of inertia of beam about its root end
J mass moment of inertia for lumped disk crudely representing rotor}beam}payload
"
system
J mass moment of inertia of the hub which connects the beam to the shaft
&
J e!ective mass moment of inertia of payload (end e!ector#work piece)
.
J e!ective mass moment of inertia of rotor (motor armature, etc.)
0
J rigid-body mass moment of inertia of the shaft
Q
¸ length of beam
¸ e!ective length of shaft
Q
M bending moment acting on di!erential element of beam
M total mass of beam
M mass of payload (end e!ector#work piece)
.
nL unit vector normal to centerline of beam at di!erential element, lying in plane of
motion
p transverse distributed lad applied to beam
r radius of hub
rN dimensionless length
R rotational inertia ratio of beam to rotor
?
R sti!ness ratio of beam to shaft
@
R rotational inertia ratio between beam and shaft
A
R rotational inertia ratio of beam to hub
B
R rotational inertia ratio between payload and beam
C
R mass ratio of payload to the beam
D
s arc length along beam locating di!erential element
t time
tK unit vector parallel to centerline of beam of di!erential element
¹ tension in beam
¹ driving torque supplied by motor
B
¹ resisting torque felt by shaft
P
< transverse shear acting on di!erential element of beam
x local radial co-ordinate associated with location as de"ned by s
y local transverse co-ordinate associated with location as de"ned by s
yI local transverse co-ordinate which implicitly considers shaft twist.
a scaled ratio of R to R
@ ?
b scaled ratio of R to R
@ A
c scaled ratio of R to R
@ B
o mass density of beam material
o mass density of shaft
Q
j system eigenvalue
rotation of shaft
h local rotation of di!erential element of beam due to deformation of beam
u natural circular frequency of system
g beam eigenvalue