5500245X 2 ENG p02 of 2 2009-06 Cont-Tech Commander SK AdvUG
5500245X 2 ENG p02 of 2 2009-06 Cont-Tech Commander SK AdvUG
5500245X 2 ENG p02 of 2 2009-06 Cont-Tech Commander SK AdvUG
Commander SK
Maillefer Doc.
550 0245X.2
www.controltechniques.com
General Information
The manufacturer accepts no liability for any consequences resulting from inappropriate, negligent or incorrect
installation or adjustment of the optional operating parameters of the equipment or from mismatching the variable speed
drive with the motor.
The contents of this guide are believed to be correct at the time of printing. In the interests of a commitment to a policy
of continuous development and improvement, the manufacturer reserves the right to change the specification of the
product or its performance, or the contents of the guide, without notice.
All rights reserved. No parts of this guide may be reproduced or transmitted in any form or by any means, electrical or
mechanical including photocopying, recording or by an information storage or retrieval system, without permission in
writing from the publisher.
Drive software version
This product is supplied with the latest software version. If this drive is to be connected to an existing system or machine,
all drive software versions should be verified to confirm the same functionality as drives of the same model already
present. This may also apply to drives returned from a Control Techniques Service Centre or Repair Centre. If there is
any doubt please contact the supplier of the product.
The software version of the drive can be checked by looking at Pr 11.29 and Pr 11.34. This takes the form of xx.yy.zz
where Pr 11.29 displays xx.yy and Pr 11.34 displays zz. (e.g. for software version 01.01.00, Pr 11.29 = 1.01 and Pr 11.34
displays 0).
Environmental statement
Control Techniques is committed to minimising the environmental impacts of its manufacturing operations and of its
products throughout their life cycle. To this end, we operate an Environmental Management System (EMS) which is
certified to the International Standard ISO 14001. Further information on the EMS, our Environmental Policy and other
relevant information is available on request, or can be found at www.greendrives.com.
The electronic variable-speed drives manufactured by Control Techniques have the potential to save energy and
(through increased machine/process efficiency) reduce raw material consumption and scrap throughout their long
working lifetime. In typical applications, these positive environmental effects far outweigh the negative impacts of product
manufacture and end-of-life disposal.
Nevertheless, when the products eventually reach the end of their useful life, they must not be discarded but should
instead be recycled by a specialist recycler of electronic equipment. Recyclers will find the products easy to dismantle
into their major component parts for efficient recycling. Many parts snap together and can be separated without the use
of tools, whilst other parts are secured with conventional fasteners. Virtually all parts of the product are suitable for
recycling.
Product packaging is of good quality and can be re-used. Large products are packed in wooden crates, while smaller
products come in strong cardboard cartons which themselves have a high recycled fibre content. If not re-used, these
containers can be recycled. Polythene, used on the protective film and bags for wrapping product, can be recycled in the
same way. Control Techniques' packaging strategy prefers easily-recyclable materials of low environmental impact, and
regular reviews identify opportunities for improvement.
When preparing to recycle or dispose of any product or packaging, please observe local legislation and best practice.
REACH legislation
EC Regulation 1907/2006 on the Registration, Evaluation, Authorisation and restriction of Chemicals (REACH) requires
the supplier of an article to inform the recipient if it contains more than a specified proportion of any substance which is
considered by the European Chemicals Agency (ECHA) to be a Substance of Very High Concern (SVHC) and is
therefore listed by them as a candidate for compulsory authorisation.
For current information on how this requirement applies in relation to specific Control Techniques products, please
approach your usual contact in the first instance. Control Techniques position statement can be viewed at:
http://www.controltechniques.com/REACH
Copyright © June 2009 Control Techniques Ltd.
Issue Number: 8
Software: 01.08.00 (Size A to D)
01.08.06 (Size 2 to 6)
1 Introduction
This Advanced User Guide provides information on the more advanced features and parameters of Commander SK:
• Parameter types
• Keypad and display information
• Modbus RTU serial communications protocol
• PLC Ladder logic programming
• CTSoft Windows™ based commissioning and monitoring tool
• Advanced parameter logic diagrams and full parameter descriptions
• Commander SK Solutions Module logic diagrams and parameter descriptions
Commander SK
The Commander SK is an open loop vector AC variable speed inverter drive used to control the speed of an AC induction motor. The drive uses an
open loop vector control strategy to maintain almost constant flux in the motor by dynamically adjusting the motor voltage according to the load on the
motor.
The AC supply is rectified through a bridge rectifier and then smoothed across high voltage capacitors to produce a constant voltage DC bus. The DC
bus is then switched through an IGBT bridge to produce AC at a variable voltage and a variable frequency. This AC output is synthesized by a pattern
of on-off switching applied to the gates of the IGBTs. This method of switching the IGBTs is known as Pulse Width Modulation (PWM).
Software structure
For the majority of applications, the Commander SK's keypad and display can be used to set up the drive through 'menu 0'. Menu 0 is structured to
give an extreme ease of set-up for a simple drive but with the flexibility for more demanding applications. See the Commander SK Getting Started
Guide for details.
For applications that require extra functionality, the advanced parameters from menu 1 through to menu 21 can be used. These advanced parameters
can be programmed and adjusted using the drives keypad and display or by using CTSoft. Also, the optional LED or LCD keypads can be used to
monitor and adjust parameters.
Options
To further enhance the functionality of the Commander SK, a number of Solutions Modules, SmartStick copying option and a LogicStick PLC ladder
logic option are also available. Details of these can be found on the CD supplied with the Commander SK or at www.controltechniques.com
2 Parameter x.00
Pr x.00 (not Pr 0.00) is available in all menus and has the following functions:
1000 Save parameters
1070 Option reset
NOTE
Menu 20 parameters cannot be displayed on the drive's LED display. Source and destination parameters cannot be set to 32 bit parameters.
Parameters Pr 4.01, Pr 4.02 and Pr 4.17 are special cases and can be used as a source.All routing within the drive is 16 bit.
If a counter in SyPTLite has a 32 bit output and this output is routed to a drive parameter, for example Pr 1.21, when the count reaches the set range
of Pr 1.21, the value in Pr 1.21 will be frozen until the counter value is reset or falls below the set range.
STATUS MODE
or
Press and
Hold hold for 2s
for 2s / /
Press and
M release M M M
4 mins
/
timeout
M Parameters M
saved
When in Status mode, pressing and holding the M MODE key for 2 seconds will change the display from displaying a speed indication to displaying
Drive ready The drive is enabled and ready for a start command. The output bridge is inactive.
Mains loss When the drive is performing a mains loss stop or ride through.
Speed Indications
Display
Explanation
Mnemonic
Load indications
Display
Explanation
Mnemonic
The operation of the drives keypad and display is explained in the Commander SK Getting Started Guide.
When in parameter edit mode, the UP and DOWN keys are used to change parameter values. This will increase or decrease the parameter
value by the minimum unit value on display.
To allow values to be changed more quickly, it is possible to press the M MODE and UP or the M MODE and DOWN keys together to allow
either 1000’s of units, 100’s of units, 10’s of units or units to be adjusted.
Example:
It is required that a deceleration ramp of 2500 seconds is required.
Select Pr 04 using the normal procedure.
• Press the M MODE key again to go back to status mode Maillefer Doc. 550 0245X.2
5 Serial communications
5.1 Introduction
• 2-wire EIA RS485 via a RJ45 connector
• Modbus RTU protocol supported (see Chapter 6 CT Modbus RTU on page 16 for details).
A serial communications link enables one or more drives to be used in a system controlled by a host controller such as a PLC (Programmable Logic
Controller) or computer. The communications link uses the EIA, also known as RS485, as standard for the hardware interface. The EIA422 (RS422)
hardware interface is also supported.
The Commander SK has a standard 2-wire EIA485 half-duplex interface that enables all drive set-up, operation and monitoring to be accomplished if
required. Therefore it is possible to control the drive entirely through the EIA485 interface without the need for other control cabling etc.
A host controller can operate up to 32 EIA485 devices with the use of one line buffer. Further line buffers will increase this number, if necessary.
Each transmitter/receiver within the Commander SK loads the EIA485 lines by 2 unit loads (with any termination and pull-up and pull-down resistors
disconnected). This means that up to 16 drives can be connected in a single group to one line buffer. When additional line buffers are used, up to
247 drives can be operated by a host controller.
NOTE
These converters are for one to one connection between a PC and the Commander SK drive, they do not have multi-drop capability.
NOTE
The CT Comms cable is an isolated converter. It has reinforced insulation as defined in IEC60950 for altitudes up to 3,000 metres and has been
designed to connect the Commander SK to equipment such as lap-top computers.
The following table shows the pin functions for the RJ45 connector on the Commander SK control PCB:
Table 5-2 Commander SK RJ45 pin functions
EIA485
Pin function
RJ45 connector
Connection for built in EIA485 termination resistor
1
(120Ω). Connect to pin 8 if termination is required *
2 RXTX (2-wire EIA485 +)
3 0V
4 +24V (±15%) 100mA supply for options
5 Not connected
6 TX Enable
7 RXTX\ (2-wire EIA485 -)
Connection for built in EIA485 termination resistor
8
(120Ω). Connect to pin 1 if termination is required *
NOTE
The TX Enable\ is a 0 to +5V output signal from the drive that can be used to control the buffers on an external serial communications converter.
The following table shows the pin functions for the RJ45 connector on the Commander SK Keypad Remote
Table 5-3 Commander SK Keypad Remote RJ45 pin functions
EIA485
Pin function
RJ45 connector
Connection for built in EIA485 termination resistor
1
(120Ω). Connect to pin 8 if termination is required *
2 RXTX (2-wire EIA485 +)
3 0V
4 +24 supply to keypad
5 0V
6 Not connected
7 RXTX\ (2-wire EIA485 -)
Connection for built in EIA485 termination resistor
8
(120Ω). Connect to pin 1 if termination is required *
* See Chapter 5.2.3 Terminating resistors on page 14 for information on terminating resistors.
The following table shows the pin functions for the RJ45 connector on the SM-Keypad Plus:
Table 5-4 SM-Keypad Plus RJ45 pin functions
EIA485
Pin function
RJ45 connector
1 Not connected
2 RXTX (2-wire EIA485 +)
3 0V
4 +24V supply to keypad
5 0V
6 TX Enable
7 RXTX\ (2-wire EIA485 -)
8 Not connected
NOTE
When using CT Comms cable, the available baud rate is limited to 19.2kbaud.
NOTE
CT Comms cable is also isolated (CT part number 4500-0087)
NOTE
For users of Commander SE, the serial link for the Commander SK is identical to that of the Commander SE.
T1 T1
Serial port (0V) Serial port (0V)
connector connector
(RJ45) (RJ45)
Optional Optional
link 2 link 2
Master
communications
device
TXRX
TX\RX\
0V Shielded
connector/splitter
Optional link 1
Cable shown is shielded, 8 core, twisted pair, one to one, RJ45 to RJ45 standard patch cable with shielded RJ45 connectors/splitters.
Optional link 1
Not required if master communications device is galvanically isolated
Optional link 2
In the event of noise problems, it may be helpful to connect the shield of the cable to 0V at the drive.
T-Bar connector/splitter
Unshielded and shielded T-bar connector/splitters are available from the following suppliers:
Unshielded
Part number: CNX3A02KNW
www.insight.com
Part number: 34011
UTP Y adaptor (unshielded twisted pair)
www.lindy.co.uk
6 CT Modbus RTU
6.1 CT Modbus RTU specification
This section describes the adaptation of the MODBUS RTU protocol offered on Control Techniques' products. The portable software class which
implements this protocol is also defined.
MODBUS RTU is a master slave system with half-duplex message exchange. The Control Techniques (CT) implementation supports the core
function codes to read and write registers. A scheme to map between MODBUS registers and CT parameters is defined. The CT implementation also
defines a 32bit extension to the standard 16bit register data format.
Parameter
Database
X.Y CMP
MODBUS RTU
RTU framing
UART
Physical layer
RTU framing
The frame has the following basic format
Message data
The frame is terminated with a minimum silent period of 3.5 character times (for example, at 19200 baud the minimum silent period is 2ms). Nodes
use the terminating silence period to detect the end of frame and begin frame processing. All frames must therefore be transmitted as a continuous
stream without any gaps greater or equal to the silence period. If an erroneous gap is inserted then receiving nodes may start frame processing early
in which case the CRC will fail and the frame will be discarded.
MODBUS RTU is a master slave system. All master requests, except broadcast requests, will lead to a response from an individual slave. The slave
will respond (i.e. start transmitting the response) within the quoted maximum slave response time (this time is quoted in the data sheet for all Control
Techniques products). The minimum slave response time is also quoted but will never be less than the minimum silent period defined by 3.5 character
times.
If the master request was a broadcast request then the master may transmit a new request once the maximum slave response time has expired.
The master must implement a message time out to handle transmission errors. This time out period must be set to the maximum slave response time
+ transmission time for the response.
Slave frame
Master request frame detect Slave response Master request
processing
Time
Data types
The MODBUS protocol specification defines registers as 16bit signed integers. All CT devices support this data size.
Refer to the section 6.1.8 Extended data types on page 20 for detail on accessing 32bit register data.
NOTE
It is not possible to write to 32 Bit parameters using FC16.
NOTE
The selection is applied for the whole block access
bit 15 bit 14
bits 0 - 13
TYP1 TYP0
The 2bit type field selects the data type according to the table below:
Type field Selected data
Comments
bits 15-14 type
00 INT16 backward compatible
01 INT32
IEEE754 standard
10 Float32
Not supported on all slaves
11 Reserved
If a 32bit data type is selected then the slave uses two consecutive 16bit MODBUS registers (in 'big endian'). The master must also set the correct
'number of 16bit registers'.
Example, read Pr 20.21 through Pr 20.24 as 32bit parameters using FC03 from node 8:
Table 6-9 Master request
Byte Value Description
0 0x08 Slave destination node address
1 0x03 FC03 multiple read
2 0x47 Start register address Pr 20.21
3 0xE4 (0x4000 + 2021 - 1) = 18404 = 0x47E4
4 0x00 Number of 16bit registers to read
Pr 20.21 through Pr 20.24 is 4x32bit registers =
5 0x08
8x16bit registers
6 CRC LSB
CRC
7
MSB
Start Number
Read register of 16bit Response Comments
address registers
Standard 16 bit access
to a 32bit register will
Pr 20.21 2020 1 0x5678
return low 16bit word of
truncated data
Pr 20.21 18404 2 0x12345678 Full 32bit access
Number of words must
Pr 20.21 18404 1 Exception 2
be even for 32bit access
Standard 16 bit access
to a 32bit register will
Pr 20.22 2021 1 0xABCD
return low 16bit word of
data
32bit access to a 16bit
Pr 20.22 18405 2 0xFFFFABCD register will return 32bit
sign extended data
32bit access to a 16bit
Pr 20.23 18406 2 0x00000123 register will return 32bit
sign extended data
Standard 16 bit access
Pr 20.21 to 0x5678, to a 32bit register will
2020 2
Pr 20.22 0xABCD return low 16bit word of
truncated data
Pr 20.21 to 0x12345678,
18404 4 Full 32bit access
Pr 20.22 0xFFFFABCD
Start Number
Write register of 16bit Data Comments
address registers
Standard 16 bit write to a
Pr 20.21 2020 1 0x1234 32bit register. Value
written = 0x00001234
Standard 16 bit write to a
Pr 20.21 2020 1 0xABCD 32bit register. Value
written = 0xFFFFABCD
Value written =
Pr 20.21 18404 2 0x00001234
0x00001234
Pr 20.22 2021 1 0x0123 Value written = 0x0123
Value written =
Pr 20.22 18405 2 0x00000123
0x00000123
6.1.9 Exceptions
The slave will respond with an exception response if an error is detected in the master request. If a message is corrupted and the frame is not
received or the CRC fails then the slave will not issue an exception. In this case the master device will time out. If a write multiple (FC16 or FC23)
request exceeds the slave maximum buffer size then the slave will discard the message. No exception will be transmitted in this case and the master
will time out.
Exception message format
The slave exception message has the following format.
Byte Description
0 Slave source node address
1 Original function code with bit7 set
2 Exception code
3 CRC LSB
4 CRC MSB
Exception codes
The following exception codes are supported.
Code Description
1 Function code not supported
Register address out of range, or request to read too many
2
registers
6.1.10 CRC
The CRC is a 16bit cyclic redundancy check using the standard CRC-16 polynomial x16 + x15 + x2 + 1. The 16bit CRC is appended to the message
and transmitted LSB first.
The CRC is calculated on ALL the bytes in the frame.
Limitations
The PLC ladder program has the following limitations:
• The maximum program size is 3kbytes including the header and optional source code
• The user cannot create user variables. If they are needed, the user must use free registers in menus 18 and 20. The PLC ladder program can
manipulate any drive parameter except parameters in menu 0.
• The program is only accessible via the drive's RJ45 serial communications port.
• There are no real-time tasks i.e. the scheduling rate of the program cannot be guaranteed. The PLC ladder programming should not be used for
time critical applications.
NOTE
The LogicStick is rated for 1,000,000 downloads. The LogicStick can be transferred from one drive to another or a fresh copy of a PLC ladder
program can be made on a different LogicStick by downloading the program from SYPTLite.
User program performance
Programs run at a low priority. The Commander SK provides a single background task in which to run the ladder diagram. The drive is prioritised to
perform its major functions first e.g. motor control, and will use any remaining processing time to execute the ladder diagram. As the drive's processor
becomes more heavily loaded running its major functions, less time is spent executing the program. SYPTLite displays the average execution time
calculated over the last 10 scans of the user program.
Getting started and system requirements
SYPTLite can be found on the CD which is supplied with the drive.
• Commander SK LogicStick
• Windows 2000/XP/Vista 32 required. Windows 95/98/98SE/ME/NT4 are not supported.
• Internet explorer V5.0 or later must be installed
• Minimum of 800x600 screen resolution with 256 colors
• 128MB RAM
• Pentium III 500MHz or better recommended
• Adobe Acrobat 5.10 or later (for parameter help)
• RS232 to RS485, RJ45 communications lead to connect the PC to the Commander SK
NOTE
The user must have administrator rights under Windows 2000/XP/Vista 32 to install the software. Maillefer Doc. 550 0245X.2
To install SYPTLite, insert the CD and the auto-run facility should start the front end screen, from which SYPTLite can be selected.
See the SYPTLite help file for more information regarding using SYPTLite, creating ladder diagrams and the function blocks available.
For the associated PLC ladder program parameters, see parameter Pr 11.47, Pr 11.48 and Pr 11.50 in section 10.12.1 PLC ladder programming on
page 150.
User program trips
Trip Diagnosis
t090 PLC ladder program attempted divide by zero
t091 PLC ladder program attempted access to non-existent parameter
t092 PLC ladder program attempted to write to a read only parameter
t094 PLC ladder program attempted to write a value to parameter which is out of range
t095 PLC ladder program virtual memory stack overflow
t097 PLC ladder program enabled with no LogicStick inserted or LogicStick removed
t096 PLC ladder program invalid operating system call
t098 PLC ladder program invalid instruction
t099 PLC ladder program invalid function block argument
8 CTSoft
CTSoft is a Windows ™ based software commissioning and monitoring tool for Commander SK and other Control Techniques products.
CTSoft can be used for commissioning and monitoring, drive parameters can be uploaded, downloaded and compared, a simple or custom menu
listing can be created. Drive menus can be displayed in standard list format or as live block diagrams. CTSoft is able to communicate with a single
drive or a network.
CTSoft contains a wizard that can be used for simple drive set up by new or inexperienced users. CTSoft also can also be used to import a
Commander SE Soft ctd file into Commander SK.
CTSoft can be found on the CD supplied with the drive or can be downloaded from www.controltechniques.com.
System requirements
• Pentium IV 1000MHz or better recommended.
• Windows 2000/XP/Vista 32. Windows 95 and 98 are NOT supported.
• Internet Explorer V5.0 or later should also be installed.
• Minimum of 800x600 screen resolution with 256 colors. 1024x768 is recommended.
• Adobe Acrobat 5.1 or later (for parameter help).
• 256MB RAM.
• Administrator rights under Windows 2000/XP/Vista 32 to install and run.
Installing CTSoft
To install CTSoft from the CD, insert the CD and the auto-run facility should start up the front-end screen from which CTSoft can be selected.
Otherwise run the SETUP.EXE in the CTSoft folder. Any previous copy of CTSoft should be uninstalled before proceeding with the installation
(existing projects will not be lost).
Uninstalling CTSoft
To uninstall CTSoft, go to the Control Panel, select "Add and Remove Programs". Scroll down the list until "CTSoft" is found then click on "Change/
Remove". Uninstalling will not lose any user project or data files.
Communications Overview
CTSoft operates in 2 basic communication modes:
In ONLINE mode CTSoft polls the selected drive to update all displayed parameter values. Any changes made to a parameter value will be displayed
within CTSoft.
In OFFLINE mode CTSoft does not require any connection to a drive. Each parameter can be displayed and edited, and these alterations will only
affect CTSoft's internal parameter set.
The following is a brief introduction to the functions available. Reference should be made to the CTSoft and drive Help files for more detailed
information.
• The drive set-up wizard guides the novice user in entering motor and application data. Help is provided for each step in the set-up wizard and,
after the data is downloaded to the drive, a quick motor test can be performed.
• CTSoft will automatically update the screen with any read values.
• The Navigation Panel allows the user to move between the screens in CTSoft.
• The Terminal Configuration screens display graphically the choice of terminal set-up. They enable the quick and effective setting of parameters to
achieve the terminal configuration desired, with no knowledge of the parameters being set-up. The Analog References screen also provides the
ability to set-up the mode of operation of the analog inputs. The graphical wiring diagram required for basic control dynamically altering with
respect to the user choice.
• The monitoring screens show the status motor parameters displayed on panel meters. Drive faults are displayed and the faults log shows the last
ten trips with description and time.
• The parameter listings are used to display the entire contents of a menu. This allows access to parameters that are not available to the user within
the graphical screens or block diagrams. Complete parameter upload and download functions are provided with the ability to save these to disk.
Complete compare facilities enable the comparison of CTSoft's memory with a user saved parameter file or database defaults, highlighting any
differences.
Maillefer Doc. 550 0245X.2
• The Custom list enables parameters to be added to a custom list made up of all available drive parameters. This enables the viewing of unrelated
parameters on the same screen. Custom files may be saved by the user for use at a later date.
• Many of the menus have associated block diagrams that graphically indicate how all of the related parameters interact. To change a parameter
value simply right-click on a parameter and select "Edit Parameter".
9 Menu 0
Table 9-1 Menu 0 parameters: single line descriptions
Default Corresponding extended
Par Description Setting
Eur USA menu parameter
01 Minimum set speed (Hz) 0.0 Pr 1.07
02 Maximum set speed (Hz) 50.0 60.0 Pr 1.06
03 Acceleration rate (s/100Hz) 5.0 33.0 Pr 2.11
04 Deceleration rate (s/100Hz) 10.0 33.0 Pr 2.21
05 Drive configuration AI.AV PAd Pr 11.27
06 Motor rated current (A) Drive rating Pr 5.07
07 Motor rated speed (rpm) 1500 1800 Pr 5.08
230/400/575/ 230/460/575/
08 Motor rated voltage (V) Pr 5.09
690 690
09 Motor power factor (cos ϕ) 0.85 Pr 5.10
10 Parameter access L1 Pr 11.44
11 Start/Stop logic select 0 4 Pr 6.04
12 Brake controller enable diS Pr 12.41
15 Jog reference (Hz) 1.5 Pr 1.05
16 Analog input 1 mode (mA) 4-.20 Pr 7.06
17 Enable negative preset speeds OFF (0) Pr 1.10
18 Preset speed 1 (Hz) 0.0 Pr 1.21
19 Preset speed 2 (Hz) 0.0 Pr 1.22
20 Preset speed 3 (Hz) 0.0 Pr 1.23
21 Preset speed 4 (Hz) 0.0 Pr 1.24
22 Load display units Ld Pr 4.21
23 Speed display units Fr Pr 5.34
24 Customer defined scaling 1.000 Pr 11.21
25 User security code 0 Pr 11.30
27 Power up keypad reference 0 Pr 1.51
28 Parameter copying no Pr 11.42
29 Load defaults no Pr 11.43
30 Ramp mode select 1 Pr 2.04
31 Stop mode select 1 Pr 6.01
32 Dynamic V to f select OFF (0) Pr 5.13
33 Catch a spinning motor select 0 Pr 6.09
34 Terminal B7 mode select dig Pr 8.35
35 Digital output control (terminal B3) n=0 Pr 8.41
36 Analog output control (terminal B1) Fr Pr 7.33
37 Maximum switching frequency (kHz) 3 Pr 5.18
38 Autotune 0 Pr 5.12
39 Motor rated frequency (Hz) 50.0 60.0 Pr 5.06
40 Number of motor poles Auto Pr 5.11
41 Voltage mode select Ur I Fd Pr 5.14
42 Low frequency voltage boost (%) 3.0 1.0 Pr 5.15
43 Serial comms baud rate 19.2 Pr 11.25
44 Serial comms address 1 Pr 11.23
45 Software version Pr 11.29
46 Brake release current threshold (%) 50 Pr 12.42
47 Brake apply current threshold (%) 10 Pr 12.43
48 Brake release frequency (Hz) 1.0 Pr 12.44
49 Brake apply frequency (Hz) 2.0 Pr 12.45
50 Pre-brake release delay (s) 1.0 Pr 12.46
51 Post brake release delay (s) 1.0 Pr 12.47
52 *Solutions Module dependant Pr 15.03
53 *Solutions Module dependant Pr 15.04
54 *Solutions Module dependant Pr 15.06
55 Last trip Pr 10.20
15
0Hz Post-ramp
reference 83
Digital I/O (Hz)
Sequencer Jog
selected
T6 Start/stop Motor
Digital I/O logic select frequency
93
T5
Read 11 Motor control
Digital output word
function Motor rated 85
Pr 90 Brake Reverse 06
enable current
B3 35 selected Motor rated
12 07 speed
B4 92 Motor rated
Stopping
XX 08 voltage
mode
B5 31 09 Motor power
Reference Motor
factor
Catch a on voltage
B6 Variable torque
spinning 32
select
Mode select motor 86
91 Switching
B7 34 select 37
frequency
33 DC bus
voltage 38 Autotune
Motor rated
84 39 frequency
Motor
40 No. of poles speed
Digital I/O read word Pr 90 rpm
Voltage
41
Terminal Binary value for XX mode select
B3 1 Voltage 87
Motor active 42
B4 2 Current current boost
B5 4 measurement
B6 8
89
B7 16 Analog
T5/T6 64 output
Analog
Motor current output
function
88 36 B1
Other parameters
Parameter Customer
10 24
access defined scaling
Enable negative
Key 17 preset speeds 25 Security access
Input Read-write (RW) Power-up
XX XX 18 to 21 Preset speeds 27 keypad reference
terminals parameter
Load display Parameter
22 28
Output units cloning
XX XX Read-only (RO)
terminals parameter Speed display Parameter
23 29
units default
T2 1.36
Menu 7
T4 1.37
Analog
reference 2
Reference
offset
1.04 Reference
Preset speeds offset select
Preset speed 1 Percentage 1.09
1.21 trim
Preset speed 2 1.22 1.38
Keypad
reference 1.49 = 5
1.17 Frequency
reference selected
1.01 Menu 1B
Power-up keypad
Power down
1.51 control mode
value
reference
Menu 8
Bipolar
reference 1.10
select Jog Reverse Reference
selected selected enabled
indicator indicator indicator
1.13 1.12 1.11
Pre-filter Pre-ramp
reference reference
1.02 1.03
Frequency
reference
selected
1.06 (21.01)
Menu 1A 1.01 0Hz
1.07 (21.02)
1.07 (21.02)
x(-1) 1.06 (21.01) Skip
Frequencies Menu 2
Menu 1 C
1.06 (21.01)
Key
Input Read-write (RW)
XX
terminals XX
parameter
Lowest Reference
Digital inputs priority selector
Analog ref 1.14 (21.03)
2 select
1.41
Preset Reference
select Pr 1.44 Pr 1.43 Pr 1.42 Pr 1.41 Output 1 selected
1.42 0 0 0 0 1 indicator
2
0 0 0 1 2
Menu 8 Keypad 3 1.49 Menu 1A
select 0 0 1 X 3
1.43 0 1 X X 4 4
1 X X X 5 5
Precision
ref select
1.44
Key
Highest
priority Input Read-write (RW)
XX
terminals XX
parameter
1.35
Pre-filter Pre-ramp
reference reference
FREQ_MAX FREQ_MAX
Pr 1.07
or Pr 21.02
-FREQ_MAX
NOTE
For existing users of Commander SE:
On Commander SK, Pr 1.14 (Pr 21.03) is not automatically set-up for modes 1 to 3. Digital inputs need to be assigned to Pr 1.45 and Pr 1.46, to allow
selection of preset speeds. The tables below show possible configurations:
With Eur defaults
Terminal B4 Terminal B7
Pr 1.14 Pr 1.49
Destination Destination
A1.A2(0) Pr 6.29 Pr 1.41 Selected by terminal input
A1.Pr(1) Pr 1.45 Pr 1.46 1
A2.Pr(2) Pr 1.45 Pr 1.46 2
Pr(3) Pr 1.45 Pr 1.46 3
PAd(4) 4
Prc(5) 5
Terminal B4 Terminal B7
Pr 1.14 Pr 1.49
Destination Destination
A1.A2(0) Pr 6.31 Pr 1.41 Selected by terminal input
A1.Pr(1) Pr 1.45 Pr 1.46 1
A2.Pr(2 Pr 1.45 Pr 1.46 2
Pr(3) Pr 1.45 Pr 1.46 3
PAd(4) 4
Prc(5) 5
When this parameter is set to 0 the reference selected depends on the state of bit parameters Pr 1.41 to Pr 1.44. These bits are for control by digital
inputs such that references can be selected by external control. If any of the bits are set, the appropriate reference is selected (indicated by Pr 1.49).
If more than one bit is set the highest numbered will have priority.
In modes 1 and 2 a preset speed will be selected instead of the voltage or current selection if the preset selected is any preset speed other than
preset speed 1. This gives the user the flexibility to be able to select between current and 3 presets, or voltage and three presets, with only two digital
inputs.
NOTE
When Pr 1.14 is set to 5 (Prc), Pr 1.04, Pr 1.09 and Pr 1.38 cannot be used.
NOTE
There is no forward/ reverse button on the drives keypad. If a forward/ reverse is required in keypad mode, see Pr 11.27 for how to set this up.
NOTE
For existing users of Commander SE:
On Commander SE, Pr 1.14 (Pr 21.03) used to correspond to Pr 05.
On Commander SK, Pr 11.27 corresponds to Pr 05.
If Pr 05 or Pr 11.27 is used in a desired system set-up and then Pr 1.14 (Pr 21.03) is then used to change this set-up, although some of these set-ups
for Pr 05 and Pr 1.14 (Pr 21.03) are the same, the displayed value showing the set-up of Pr 05 (AI.AV, AV.Pr etc.) will not change to the setting of
Pr 1.14 (Pr 21.03).
Menu 2B Menu 2C
Acceleration Deceleration
selected 2.30 2.31 selected
indicator indicator
Acceleration 1 - Deceleration 1 -
motor map 2 21.04 21.05 motor map 2
Acceleration 1 2.11 1 1 2.21 Deceleration 1
N N
t t
S ramp Current
Pre-ramp 1.03 2.03 Ramp hold 2.07 control 2.01 Menu 5
acceleration limit
reference Menu 4
Standard ramp
2.04 Ramp mode select 2.08
voltage
Key 8
Key 8
Figure 10-8
Controller
operational
DC Bus voltage
Motor Speed
Programmed
deceleration
rate
t
In modes 0 and 1 the motor voltage is correctly set according to the motor rated voltage parameter, while in modes 2 and 3 the motor voltage is
allowed to go up to a factor of 1.2 times its normal value during deceleration. This higher voltage saturates the motor which increases the losses in the
motor and therefore reduces the amount of energy transferring from the motor to the DC bus for a given deceleration rate. For a given amount of
energy being dissipated by the drive at the regulated DC bus level, modes 2 and 3 will allow a faster deceleration than modes 0 and 1, providing that
the motor can stand the extra losses being dissipated in it.
NOTE
Mode 0 is normally selected when using a braking resistor (mode 3 can be selected if desired but will cause the motor to heat up more due to the
higher losses in the motor when compared to mode 0)
It is not advisable to set this parameter to 0.1s2/100Hz, with an acceleration rate of 0.1s/100Hz as the system may become unstable.
Figure 10-9
Demanded Speed
Acceleration
Actual Speed
Programmed
ramp rate
S ramp
acceleration
ramp
Since the ramp rate is defined in s/100Hz (s/1000Hz when Pr 2.39 = 0) and the S ramp parameter is defined in s2/100Hz (s2/1000Hz when Pr 2.39 =
0), the time T for the 'curved' part of the S can be determined quite easily by dividing the two variables thus:
T = S ramp rate of change / Ramp rate
Enabling S ramp increases the total ramp time by the period T since an additional T/2 is added to each end of the ramp in producing the S.
NOTE
When switching between preset speeds and using the preset acceleration ramps, the acceleration ramp used is the one associated to the target
preset speed, i.e. if switching from preset speed 3 to preset speed 4, acceleration rate 4 would be used.
If enabling and running to a preset speed using the Run Forward and Run Reverse terminals, the preset acceleration ramp used will be the one
associated to the preset speed being run to.
NOTE
When switching between preset speeds and using the preset deceleration ramps, the deceleration ramp used is the one associated to the target
preset speed, i.e. if switching from preset speed 3 to preset speed 4 deceleration rate 4 would be used.
If enabling and running to a preset speed using the Run Forward and Run Reverse terminals, the preset deceleration ramp used will be the one
associated to the preset speed being run to.
10.4 Menu 3: Speed sensing thresholds and frequency input and output
Table 10-5 Menu 3 parameters: single line descriptions
Parameter Range Default Setting Update Rate
3.01 Not used
3.02 Not used
3.03 Not used
3.04 Not used
3.05 Zero speed threshold 0.0 to 20.0 Hz 1.0 BR
3.06 At speed window 0.0 to 20.0 Hz 1.0 BR
3.07 Not used
3.08 Not used
3.09 Not used
3.10 Not used
3.11 Not used
3.12 Not used
3.13 Not used
3.14 Not used
3.15 Not used
3.16 Not used
3.17 Frequency output or PWM output scaling 0.000 to 4.000 1.000 BR
3.18 Maximum output frequency 1 to 10 kHz 5 B
3.19 Not used
3.20 Not used
3.21 Not used
3.22 Hard frequency reference ±1500.0 Hz 0.0 128 ms
3.23 Hard frequency reference selector OFF(0) or On(1) OFF(0) 5 ms
3.24 Not used
3.25 Not used
3.26 Not used
3.27 Not used
3.28 Not used
3.29 Position 0 to 9999 B
3.30 Not used
3.31 Not used
3.32 Position counter reset OFF(0) or On(1) OFF(0) B
3.33 Position scaling numerator 0.000 to 1.000 1.000 B
3.34 Position scaling denominator 0.0 to 100.0 1.0 B
3.35 Not used
3.36 Not used
3.37 Not used
3.38 Not used
3.39 Not used
3.40 Not used
3.41 Not used
3.42 Not used
3.43 Maximum reference frequency 0.0 to 50.0 kHz 10.0 B
3.44 Frequency reference scaling 0.000 to 4.000 1.000 B
3.45 Frequency reference 0.0 to 100.0% 5 ms
Below set
speed
+
10.05
3.06 _
_ 2 At speed
+ At speed
window 10.06
Frequency
-3.06 +
error
2 10.07
Key _
Above set
Input Read-write (RW) speed
XX
terminals XX
parameter
21.51
Position
Position scaling
32 bit position 3.29
3.33
counter
3.34
Reset
3.32 position
Frequency Maximum
output or PWM output
0.00 output scaling frequency
Frequency
3.17 3.18 Menu 8A
PWM
21.51
Key
Input Read-write (RW)
XX
terminals XX
parameter
Fmax (kHz)
Pr 3.18 Resolution at Fmax
(On display)
0 1 10 bit
1 2 9
2 5 8
3 10 7
Maillefer Doc. 550 0245X.2
3.29 Position
Bit SP FI DE Txt VM DP ND RA NC NV PT US RW BU PS
Coding
1 1 1 1 1
Range 0 to 9999
Update rate Background
Indicates the current value of the position counter.
The table below shows how the resolution decreases as the maximum reference frequency decreases:
Maximum reference frequency Resolution
6kHz – 50kHz 11 bits
3kHz – 6kHz 10 bits
1.5kHz – 3kHz 9 bits
750Hz – 1.5kHz 8 bits
375Hz – 750Hz 7 bits
Example:
With Pr 3.43 set to 10kHz and the destination parameter (Pr 8.25) set to preset speed 1 (Pr 1.21).
When the input frequency on terminal B7 is 10kHz, preset speed 1 will be 50Hz (Pr 1.06 = 50Hz, Eur defaults). This will have a resolution of 11 bits.
Frequency input with High Resolution
When Pr 8.35 is set to 3 (Frequency input with high resolution) this gives a 12 bit input for maximum reference frequencies of 12kHz and greater.
Pr 1.19 is automatically updated with the 2 LSBs.
Example:
With a maximum reference frequency of 12kHz, the resolution is 12 bits.
With a maximum reference frequency of 2kHz, the resolution is 9 bits.
Hard
frequency
selector Reference
Percentage
enabled
Hard 3.23 0 1 torque
frequency 1.11
0Hz Current to
reference 4.26
torque
3.22 1 conversion
1
0
0 Load
0Hz display units
0Hz
Current loop 4.21
4.13 P gain
Current
10.09 Percentage
limit active 4.14 I gain
load
0
_
Display
4.20 4.02 4.01 1
Motor rated Active Current
User current
frequency current magnitude
maximum +
scaling 5.06 Magnetising
4.24 (21.06) current
Current
demand 4.17
1 0
Torque to
Menu 7 4.08 current 4.04
conversion
Torque
reference
5.01
Motor
Rated power 5.10 frequency
factor (21.10)
The scaling of the current feedback is based on the ratings of the drive as follows:
Rsisx
Rsisy
v*
isy
-1
ϕ ≈ cos (PF)
Stator flux
(in steady state)
Definitions:
vs = motor terminal voltage vector
is = motor current vector
isy = y axis component of current
isx = x axis component of current
v* = no load y axis voltage reference
MOTOR1_CURRENT_LIMIT_MAX is used as the maximum for some parameters such as the user current limits. This is defined in the vector
equation as follows (with a maximum of 1000%):
Maximum current 2
------------------------------------------------------- + ( PF ) 2 – 1
Motor rated current
MOTOR1_CURRENT_LIMIT_MAX = -------------------------------------------------------------------------------------------------------- × 100%
PF
Where:
Motor rated current is given by Pr 5.07
PF is motor rated power factor given by Pr 5.10
(MOTOR2_CURRENT_LIMIT_MAX is calculated from the motor map 2 parameters)
The Maximum current is (1.5 x Rated drive current) when the rated current set by Pr 5.07 (or Pr 21.07 if motor map 2 is selected) is less than or
equal to the Maximum Heavy Duty current rating specified in Pr 11.32, otherwise it is (1.1 x Maximum motor rated current).
For example, with a motor of the same rating as the drive and a power factor of 0.85, the maximum current limit is 165.2%.
The above calculation is based on the assumption that the flux producing current (Pr 4.17) in the stator flux reference frame does not vary with load
and remains at the level for rated load. This is not the case and the flux producing current will vary as the load is increased. Therefore the maximum
current limit may not be reached before the drive reduces the current limit to prevent the peak limit from becoming active.
The rated active and rated magnetising currents are calculated from the power factor (Pr 5.10) and motor rated current (Pr 5.07) as:
rated active current = power factor x motor rated current
rated magnetising current = √(1 - power factor2) x motor rated current
The drive uses the motor rated current and the power factor at rated load to set up the maximum current limits, scale the current limits correctly and
calculate the rated active and magnetising currents. The user may enter the nameplate values in Pr 5.07 and Pr 5.10 respectively and the drive will
operate satisfactorily. Alternatively the drive can perform an auto-tune test on the motor to measure the power factor at rated load by measuring Rs
(stationary test), σLs (stationary test), and Ls (rotating test). See Pr 5.12 on page 77 for details.
On Commander SK sizes 2 to 6, the ratio between maximum continuous current and maximum overload is less than on the smaller drives. This is
handled in the software by specifying the 'drives rated current' as maximum current limit level / 1.5, the same as on the smaller drives. The current
rating in Pr 11.32 is still the Heavy Duty rating of the drive, but because it is greater than the 'drive rating' figure used by the software, the current limit
point will be less than 150% of the rating specified in Pr 11.32.
The motor rated current (Pr 5.07) may be increased above the drive current rating specified in Pr 11.32 up to a limit defined by the Maximum motor
rated current. If the motor rated current is above the current rating specified in Pr 11.32, the motor thermal protection scheme is modified (see
Pr 4.16).
In the following descriptions the term 'drive rated current' is the one used by the software, not the value in Pr 11.32.
y Resultant
Active current output current
Pr 4.02 Pr 4.01
Reactive current
x Pr 4.17
The resultant current magnitude is displayed by this parameter. The active current is the torque producing current, and the reactive current is the
magnetising or flux producing current.
Maillefer Doc. 550 0245X.2
Maximum current 2
------------------------------------------------------- + ( PF ) 2 – 1
Motor rated current
MOTOR1_CURRENT_LIMIT_MAX = -------------------------------------------------------------------------------------------------------- × 100%
PF
Maillefer Doc. 550 0245X.2
This parameter defines the current limit as a percentage of the rated active current. When the motor rated current is set lower than the drive rated
current, the maximum value of this parameter increases to allow larger overloads.
Therefore, by setting the motor rated current to a lower value than the drive rated current, it is possible to have a current limit greater than 165%. An
absolute maximum current limit of 999.9% is applied.
In frequency control mode (Pr 4.11 = OFF), the drive output frequency is modified if necessary to keep the active current within the current limits as
shown below:
Post ramp
Ramp
reference
Current limit
active 1 0
Active
+
current P Pr 4.13
limit I Pr 4.14
-
Active
current
The active current limit is compared with the active current and if the current exceeds the limit the error value passes through the PI controller to give
a frequency component which is used to modify the ramp output. The direction of the modification is always to reduce the frequency to zero if the
active current is motoring, or to increase the frequency towards the maximum if the current is regenerating. Even when the current limit is active the
ramp still operates, therefore the proportional and integral gains (Pr 4.13 and Pr 4.14) must be high enough to counter the effects of the ramp. For
method of setting the gains see Pr 4.13 and Pr 4.14 on page 67.
In torque control mode the current demand is limited by the active current limit. For operation of this mode see Pr 4.11 on page 66.
When the current limit becomes active, the display will flash AC.Lt
Current Frequency
demand + P Pr 4.13 reference
I Pr 4.14
-
Active
current
NOTE
This parameter can be changed from OFF(0) to On(1) when the drive is still running, the drive does not have to be disabled or stopped etc.
NOTE
When torque control is enabled, slip compensation is automatically disabled to prevent overspeed trips (O.SPd)
Current
demand
DC Bus + P Pr 4.13
voltage _
controller I Pr 4.14
Frequency
reference
DC Bus
capacitor
Active current
The DC bus controller gain is a function of DC bus capacitance and therefore is fixed internally. It may often be necessary to adjust the current
controller gains to obtain the required performance. If the gains are not suitable it is best to set up the drive in torque control first. Set the gains to a
value that does not cause instability around the point at which field weakening occurs. Then revert back to open loop speed control in standard ramp
mode. To test the controller the supply should be removed while the motor is running. It is likely that the gains can be increased further if required
because the DC bus voltage controller has a stabilising effect, provided that the drive is not required to operate in torque control mode.
t = RC
2 2
[(I /(K x Motor Rated Current) ]
C R Temp
The temperature of the motor as a percentage of maximum temperature, with a constant current magnitude of I, constant value of K and constant
value of motor rated current (set by Pr 5.07 or Pr 21.07) after time t is given by
2
I -t ⁄ τ
Temp = ------------------------------------------------------------------------2- ( 1 – e ) × 100%
( K × Motor rated current )
This assumes that the maximum allowed motor temperature is produced by K x Motor rated current and that τ is the thermal time constant of the point
in the motor that reaches it maximum allowed temperature first. τ is defined by Pr 4.15. The estimated motor temperature is given by Pr 4.19 as a
percentage of maximum temperature. If Pr 4.15 has a value of 0 the thermal time constant is taken as 1.
If the rated current (defined by Pr 5.07 or Pr 21.07 depending on which motor is selected) is less or equal to the Maximum heavy duty rating then
Pr 4.25 can be used to select 2 alternative protection characteristics (see diagram below). If Pr 4.25 is OFF(0) the characteristic is for a motor which
can operate at rated current over the whole speed range. Induction motors with this type of characteristic normally have forced cooling. If Pr 4.25 is
On(1) the characteristic is intended for motors where the cooling effect of motor fan reduces with reduced motor speed below half of rated speed. The
maximum value for K is 1.05, so that above the knee of the characteristics the motor can operate continuously up to 105% current.
Below the knee point, the drive will display OVL.d, with Pr 4.01 at 100% current.
Motor total
current (Pr 4.01)
as a percentage
of motor rated It2 protection operates in this region
current
105%
70%
Max. permissible
continuous
current
Pr 4.25 = 0
Pr 4.25 = 1
If the rated current is above the maximum Heavy Duty rating then Pr 4.25 can also be used to select 2 alternative protection characteristics. Both
characteristics are intended for motors where the cooling effect of the motor fan reduces with reduced motor speed, but with different speeds below
which the cooling effect is reduced. The maximum value for K is 1.01, so that above the knee of the characteristics the motor can operate
continuously up to 101% current.
Motor total
current (Pr 4.01)
as a percentage
of motor rated It2 protection operates in this region
current
101%
70%
Max. permissible
continuous
current
Pr 4.25 = 0
Pr 4.25 = 1
When the estimated temperature reaches 100% the drive takes some action depending on the setting of Pr 4.16. If Pr 4.16 is OFF(0), the drive trips
when the threshold is reached. If Pr 4.16 is On(1), the current limit is reduced to (K - 0.05) x 100% when the temperature is 100%. The current limit is
set back to the user defined level when the temperature (Pr 4.19) falls below 95%.
The time for some action to be taken by the drive from cold with constant motor current is given by:
K × Pr 5.07 2
T trip = - ( Pr 4.15 ) × In 1 – ⎛ ------------------------------⎞
⎝ Pr 4.01 ⎠
Alternatively the thermal time constant can be calculated from the trip time with a given current from
-T trip
Pr 4.15 = ---------------------------------------------------------
2
-
K
In 1 – ⎛ -----------------------------⎞
⎝ Overload⎠
For example, if the drive should trip after supplying 150% overload (Pr 4.01) for 60 seconds with K = 1.05 then
-60
Pr 4.15 = ----------------------------------------
- = 89
1.05 2
In 1 – ⎛ -----------⎞
⎝ 1.50⎠
The thermal model temperature accumulator is reset to zero at power-up and accumulates the temperature of the motor while the drive remains
powered-up. Each time parameter Pr 11.45 is changed to select a new motor, or the rated current defined by Pr 5.07 or Pr 21.07 (depending on the
motor selected) is altered, the accumulator is reset to zero.
Maillefer Doc. 550 0245X.2
Commander SK Advanced User Guide 69
Issue Number: 8 www.controltechniques.com
Parameter Parameter Keypad and Serial CT Modbus PLC Ladder Advanced parameter
Menu 4 Introduction CTSoft Menu 0
x.00 description format display communications RTU programming descriptions
Slip compensation
5.08 Motor rated 4.02 4.01
(21.08) full load rpm Active Current
current magnitude
Magnetising
Motor map Motor map current
2 selected select 4.17
21.15 11.45
3 × AC_VOLTAGE_MAX × RATED_CURRENT_MAX × 2
Output power range = --------------------------------------------------------------------------------------------------------------------------------------------------------------------
1000
Where:
AC_VOLTAGE_MAX = 0.7446 x DC_VOLTAGE_MAX
Rated slip = Motor rated frequency – ( No. of motor pole pairs × Motor full load rpm ⁄ 60 ) = Pr 5.06 – [ ( Pr 5.11 ⁄ 2 ) × ( Pr 5.08 ⁄ 60 ) ]
The rated slip is used to calculate the frequency adjustment required to compensate for slip from the following equation:
Slip compensation = Rated slip × Active current ⁄ Rated active current
If slip compensation is required, Pr 5.27 must be set to On(1) and this parameter should be set to the nameplate value, which should give the correct
rpm for a hot machine.
Sometimes it will be necessary to adjust this when the drive is commissioned because the nameplate value may be inaccurate. Slip compensation will
operate correctly both below rated speed and within the field weakening region. Slip compensation is normally used to correct for the motor speed to
prevent speed variation with load. The rated load rpm can be set higher than synchronous speed to deliberately introduce speed droop. This can be
useful to aid load sharing with mechanically coupled motors.
NOTE
If Pr 5.08 is set to 0 or to synchronous speed, slip compensation is disabled.
NOTE
If the full load speed of the motor is above 9999rpm, slip compensation should be disabled. This is because a value above 9999 cannot be entered in
Pr 5.08. It may be useful to disable slip compensation when using the Commander SK on a high inertia load e.g. fan or high speed spindle motor.
Pr 5.09
Pr 5.09 / 2
Voltage
boost Pr 5.15
Pr 5.06 / 2 Pr 5.06 Output
frequency
Pr 5.09
Pr 5.15
Pr 5.06
Maillefer Doc. 550 0245X.2
NOTE
Once a rotating auto-tune has been initiated (Pr 5.12 set to 2) on Commander SK, it must be completed before the drive will operate normally. If the
rotating auto-tune is not completed (through the drive being disabled or a trip occurring), the drive will only run at the auto-tune speed (2/3 rated
speed reference) when the drive is asked to run again.
If a drive is disabled during a rotating auto-tune, Pr 5.12 should be set back to 2 and the drive enabled again so that the rotating auto-tune can be
completed.
If the drive trips during a rotating auto-tune, the reason for the trip should be corrected and the rotating auto-tune started again after setting Pr 5.12
back to 2.
The condition can also be cleared by power cycling the drive.
• It is possible for instability to occur around motor rated frequency/2 on light load. The drive uses deadtime compensation to reduce this effect,
however, it is still possible that some machines will be unstable. To prevent this, high stability space vector modulation should be enabled by
setting this parameter.
• As the output voltage approaches the maximum available from the drive, pulse deletion occurs. This can cause unstable operation with a lightly or
fully loaded machine. High stability space vector modulation will reduce this effect.
• High stability space vector modulation will also give a small reduction in drive heat loss.
NOTE
High stability space vector modulation is not available on Commander SK sizes A, B and C. Available with size D and size 2 to 6.
R1 jwL1 jwL2
jwLm R2/s
Based on the parameters normally used for the motor equivalent circuit for transient analysis, i.e. Ls = L1 + Lm, Lr = L2 + Lm, the transient inductance
is given by:
σLs = Ls - (Lm2 / Lr)
The transient inductance is used as an intermediate variable to calculate the power factor.
NOTE
The 18kHz switching frequency is not available on Commander SK size B and C, 400V units, Commander SK size D or Commander SK size 2 to 6.
Menu 6B
Key
Input Read-write (RW)
XX
terminals XX
parameter
Clock control
Run-time 6.22 6.24
Electricity cost Power meter
clock 6.23 6.16 6.25
per kWh
Logic 1 RUN
STOP
Remote LED
FUNCTION keypad function
key status
6.11
1
Drive keypad Sequencer
Logic 1 0
RUN
STOP
1
0
Reference
selected
indicator
Menu 1A
Reference 1.49 1.49 = 1
selection
6.12
Enable
stop key
During each of the stopping mode sequences, there are two distinct phases:
• decelerating to stop
• stopped
selected the drive will ramp to a stop and then attempt to apply DC injection. At this point, unless the mains has been restored the drive is likely to
initiate a UU trip.
2 rd.th
The drive detects mains loss when the DC bus voltage falls below Vml1. The drive then enters a mode where a closed-loop controller attempts to hold
the DC bus level at Vml2. This causes the motor to decelerate at a rate that increases as the speed falls. If the mains is re-applied it will force the DC
bus voltage above the detection threshold Vml1 and the drive will continue to operate normally. The output of the mains loss controller is a current
demand that is fed into the current control system and therefore the gain parameters Pr 4.13 and Pr 4.14 must be set up for optimum control. See
Pr 4.13 and Pr 4.14 on page 67 for set-up details.
The following table shows the voltage levels used by drives with each voltage rating.
Voltage level 110V drive 200V drive 400V drive 575V drive 690V drive
Vuu 175 175 330 435 435
Vml1 205 205 410 540 540
Vml2 195 195 390 515 515
VuuRestart 215 215 425 590 590
When the drive is carrying out a mains loss stop or ride through, the drive’s left hand display will show ‘AC’ ( with the drive software V01.03.00
onwards).
Pr 6.04=0
B2 +24V
B4 Enable
B5 Run Forward
B6 Run Reverse
Pr 6.04=1
B2 +24V
B4 /Stop/ Run Permit
B5 Run Forward
B6 Run Reverse
Pr 6.04=2
B2 +24V
B4 Enable
B5 Run
B6 Forward/Reverse
Pr 6.04=3
B2 +24V
B4 /Stop / Run Permit
B5 Run
B6 Forward/Reverse
Pr 6.04=4
B2 +24V
B4 /Stop / Run Permit
B5 Run
B6 Jog
Pr 6.04=5
B2 +24V
B4 User Programmable
B5 Run Forward
B6 Run Reverse
Pr 6.04=6
B2 +24V
B4 User Programmable
B5 User Programmable
B6 User Programmable
Pr 6.09 Function
0 Disabled
1 Detect positive and negative frequencies
2 Detect positive frequencies only
3 Detect negative frequencies only
When the drive is enabled with this bit at 0, the output frequency starts at zero and ramps to the required reference. When the drive is enabled and
this parameter has a non-zero value, the drive performs a start-up test to determine the motor speed and then sets the initial output frequency to the
synchronous frequency of the motor. The test is not carried out, and the motor frequency starts at zero, if the run command is given when the drive is
in a stopping state, or when the drive is first enabled after power up with UR I voltage mode, or when the run command is given in UR S voltage mode.
NOTE
For the test to operate correctly it is important that the stator resistance (Pr 5.17, Pr 21.12) is set up correctly. This applies even if fixed boost (Fd) or
square law (SrE) voltage mode is being used. The test uses the rated magnetising current of the motor during the test, therefore the rated current
(Pr 5.07, Pr 21.07 and Pr 5.10, Pr 21.10) and power factor should be set to values close to those of the motor, although these parameters are not as
critical as the stator resistance.
NOTE
Stationary lightly loaded motors with low inertia may move slightly during the test. The direction of the movement is undefined. Restrictions may be
placed on the direction of this movement and on the frequencies detected by the drive as in the above table.
NOTE
This mode is designed for use with a backup power supply and not for using a 400VAC (medium voltage) Commander SK in a 200VAC (low voltage)
application. As shown in the following diagram, the drives power down save parameters are saved at point 2. If the drive was to be used on a 200VAC
supply, the DC bus will never fall through point 2 and power down save parameters will not be saved.
Not available on Commander SK size 2 to 6.
Low DC bus operation voltage levels (Pr 6.10 enabled)
>425VDC - normal operation
<330VDC - LoAC operation
<230VDC - UV trip
See Figure 10-16 Low DC bus operation on page 92.
Only available on SKB, SKC and SKD.
600
DC Bus (VDC)
400
200
NOTE
Low DC bus is only available on Commander SKB, SKC and SKD.
1. Run forward, Run reverse and Run sequencing bits all zero
2. OR the drive is disabled via Pr 6.15 or Pr 6.29
3. OR Run forward and Run reverse are both active and have been for 60ms.
The drive can then be restarted by activating the necessary bits to give a normal start. This means that the drive cannot restart automatically after a
trip, for example, by pressing the stop key.
Sequencer latching enabled (Pr 6.40 = On)
If the stop key is pressed when the stop key is enabled (Pr 6.12 = On) or when the drive is tripped the sequencer run is removed, and so the drive
stops or remains stopped respectively. The sequencer run can only then be reapplied after at least one of the following conditions occurs.
1. Run forward, Run reverse and Run sequencing bits all zero after the latches
2. OR /Stop sequencing bit is zero
3. OR the drive is disabled via Pr 6.15 or Pr 6.29
4. OR Run forward and Run reverse are both active and have been for 60ms.
The drive can then be restarted by activating the necessary bits to give a normal start. This means that the drive cannot restart automatically after a
trip, for example, by pressing the stop key. Note that Run forward and Run reverse together will reset the stop key condition, but the latches
associated with Run forward and Run reverse must then be reset before the drive can be restarted.
Stop Mode
(Off) - LED Flashes
Function
Stop
key
Start Stop
The Function key LED flashes to indicate waiting for a user action in Stop (off) mode and Keypad (Hand) mode .
The Function key LED stays on when in Terminal (Auto) mode.
5. User defined function
In this mode no function is assigned to the Function key, this mode allows the user to define their own function. This would normally be done through
a user program in a LogicStick using Pr 6.11 to monitor key presses (Pr 6.11 = state of Function key).
On the LCD keypad:
This parameter enables the Fwd/Rev key to operate in keypad mode.
6. Forward/ Reverse toggle
NOTE
If the serial comms is lost to the keypad i.e. SCL trip, the drive will need to be power cycled. This is to ensure that the drive operates correctly.
The Run, Run Forward or Run Reverse bits can be made latching by setting bit Pr 6.40. The /Stop bit Pr 6.39 should be set to On (1) to allow the
sequencing bits to be latched. If the /Stop bit is zero, all latches are cleared and held at zero.
Jog
To allow the drive to run at jog speed, the Run Forward, Run Reverse or Run inputs must remain inactive while the Jog input is made active (drive
must be enabled when enable input selected). If a Run command is given while the jog input is active, the drive will run at the normal speed reference
selected in Menu 1. If the jog input is made active when the run input is already active, the drive will not act upon the jog input until the run input has
been deactivated.
NOTE
With a /Stop input Pr 6.39, a change from a logic 0 to a 1 does not cause a trip reset. Also, Pr 6.39 is not automatically set to On (1) if a terminal is
not programmed as a /Stop terminal.
01.11
01.11
bit 12 is set to one a CL.bt trip is initiated. The trip cannot be cleared until the bit is set to zero.
Bit 13: Reset drive
When the control word is enabled (Pr 6.43) bit 13 of the control word becomes active. (Bit 7 of the control word has no effect on this function.) When
bit 13 is changed from 0 to 1 the drive is reset. This bit does not modify the equivalent parameter (Pr 10.33).
Bit 14: Keypad watchdog
When the control word is enabled (Pr 6.43) bit 14 of the control word becomes active. (Bit 7 of the control word has no effect on this function.) A
watchdog is provided for an external keypad or other device where a break in the communication link must be detected. The watchdog system can be
enabled and/or serviced if bit 14 of the control word is changed from zero to one with the control word enabled. Once the watchdog is enabled it must
be serviced at least once every second or an “SCL” trip occurs. The watchdog is disabled when an “SCL” trip occurs, and so it must be re-enabled
when the trip is reset.
Monitor (%)
Mode + Scaling 0.00 Default
T2 7.06 7.01 7.08 detination
Pr 1.36
Analog
Current mode x(-1) 21.51 reference 1
and protection
7.28
200R
Current loop
loss indicator
0V
Offset
Destination
7.31 Invert
7.14
7.13
Analog input 2
Monitor (%)
Mode + Scaling 0.00 Default
T4 7.11 7.02 7.12 detination
Pr 1.37
Analog
x(-1) 21.51 reference 2
Current
magnitude
Motor
active 4.02 5.03 Output power
current 4.01
Analog 7.33
output control
Source
Scaling
Default source
Pr 2.01 7.20 B1
Motor speed
Key
Input Read-write (RW)
XX
terminals XX
parameter
Additional monitoring is used with drive size 6 to detect failure of the power circuit cooling fan. If this fan fails, the monitoring point used to derive
heatsink temperature that is nearest the fan will raise temperature above its normal level, but not above the trip temperature for the power circuit. This
is detected and can initiate an O.ht2 trip. The trip threshold is shown below.
NOTE
If 4-20 or 20-4 modes are selected and the drive trips on current loop loss (cL1), analog reference 2 cannot be selected if the current reference is less
than 3mA.
If 4-.20 or 20-.4 modes are selected, Pr 7.28 will switch from OFF to On to indicate that the current reference is less than 3mA.
NOTE
If both analog inputs (A1 and A2) are to be set-up as voltage inputs, and if the potentiometers are supplied from the drive’s +10V rail (terminal T3),
they must have a resistance >4kΩ.
NOTE
Users wanting to output load should be aware of the maximum values of the parameters they are routing to the output.
The maximum value of Pr 4.02 (active current) is the maximum level of current that the drive can operate at which is drive rating x 2. Therefore, at
rated load the analog output will be 1/2 x 10 = 5V.
Users wishing to see 10V output at 100% load will need to set Pr 7.19 to Pr 4.20 and Pr 4.24 = 100.
NOTE
Analog output terminal update rate is 21ms.
3 × AC_VOLTAGE_MAX × RATED_CURRENT_MAX × 2
3 Por 10V = --------------------------------------------------------------------------------------------------------------------------------------------------------------------
1000
12.41 8.41
Terminal B3
function select
8.31
1.01
0.00
Terminal B3
digital
input/Ouput state 21.51
Terminal B3
0 8.01 Source/ 8.21
8.11 Destination
1 Invert
B3 1.01
0.00
2 Default source
10.03
3 Zero speed output
21.51
Frequency
Menu 3
Frequency or PWM output
PWM
Brake controller
enable
12.41
Status relay
source
8.27 8.17 Invert
T6
Key
Input Read-write (RW)
XX
terminals XX
parameter
0.00
Default source
Mode select
Terminal B7 1.41
Terminal B7
digital input state Local/Remote
8.35 (Defined by 11.27)
21.51
8.05
0
1 Motor thermistor
B7 trip
2
3
Frequency input
Menu 3
Key
Input Read-write (RW)
XX
terminals XX
parameter
6.04
Terminal B4
digital input
destination
Invert
8.22
8.12
Terminal B4
digital input state
0.00 Default destination
B4 8.02 6.29 (Eur) Hardware enable
6.29 (USA) /Enable hardware
(Defined by 6.04)
B6 21.51
Terminal B5
digital input
destination
Invert
8.23
8.13
Terminal B5
digital input state
0.00 Default destination
8.03 6.30 (Eur) Run forward
6.34 (USA) Run
(Defined by 6.04)
21.51
Terminal B6
digital input
destination
Invert
8.24
8.14
Terminal B6
digital input state
0.00
Default destination
8.04 6.32 (Eur) Run reverse
6.31 (USA) Jog
(Defined by 6.04)
21.51
Key
Input Read-write (RW)
XX
terminals XX
parameter
B5 8.03 XX
Terminal B6
digital input state
B6 8.04
Terminal B7
digital input state
B7 8.05
Key
Status relay state Input Read-write (RW)
(Terminals T5 & T6) XX
terminals XX
parameter
T6
8.07 Output Read-only (RO)
XX XX
terminals parameter
T5
The parameters are all shown at their default settings
Terminals B3 to B7 are five programmable input terminals. In addition terminal B3 can also be programmed as an output terminal, and terminal B7
can be programmed as a motor thermistor input. If an external trip is required then one of the terminals should be programmed to control the External
Trip parameter (Pr 10.32) with the invert set to On so that the terminal must be made active for the drive not to trip.
NOTE
The digital inputs are set-up in positive logic only. This logic cannot be changed.
0: OFF De-energized
1: On Energized
This parameter indicates the state of the drive's status relay.
Binary value
Digital I/O
for xx
1 Terminal B3
2 Terminal B4
4 Terminal B5
8 Terminal B6
16 Terminal B7
64 Terminal T5/T6
If modes 1, 2 or 3 are selected, the digital input operation of the terminal is disabled.
In modes 0 and 1, terminal B3 will function as digital input/outputs which are described in menu 8.
In modes 2 and 3, terminal B3 will function as a frequency output or a PWM output as described in menu 3.
The frequency output will be scaled automatically to the source parameter. For example, with a source parameter of Pr 1.21 equal to 100 and an
output frequency of 10kHz (Pr 3.18), when the value of Pr 1.21 is 50, the output frequency will be 5kHz.
Examples
From default, setting Pr 8.31=Fr, will give a 5kHz output with a 50Hz reference value, when Pr 8.21=2.01 (with Pr 8.41=USEr). By setting the scaling
(Pr 3.17) to 0.01, this will give an output of 50 pulses/sec. With a 50Hz reference value.
From default, setting Pr 8.31=PuLS, will give a 24V output with a 50Hz reference value, when Pr 8.21=2.01 (Pr 8.41=USEr). By feeding this PWM
output into a R/C network, a voltage output can be obtained. This output would be proportional to the frequency output of the drive.
If modes 1, 2 or 3 are selected, the digital input operation of the input is disabled.
In mode 0, the digital input functions as described in menu 8.
In mode 1, the input functions as a motor thermistor.
Trip resistance: 3kΩ
Reset resistance: 1k8
The drive will not trip if the thermistor goes short circuit. Maillefer Doc. 550 0245X.2
NOTE
The thermistor going short circuit will not damage the drive.
NOTE
When Pr 8.35 is set to th, the mode button will need to be pressed four times to return the drive display to status mode. This ensures that this setting
is saved.
When terminal B7 is set as motor thermistor input, Pr 1.41 is no longer assigned to terminal B7 therefore analog reference 2 is no longer selected.
Analog reference 1 should be used.
There is no parameter to display the motor temperature.
Connect the motor thermistor between 0V and terminal B7.
Figure 10-22 Connection diagram
T1 0V
Motor thermistor
B7
input
A user wishing to change the digital output to something other than the one’s listed above or using the terminal as an input, must first program this
parameter to 8. Pr 8.21 should then be programmed to the desired unprotected parameter.
0.00
Destination
Invert
9.10
21.51 9.08
Source 2 Logic
output
9.06 Invert Delay 0.00
21.51
0.00
Positive Delay
21.51
Input
Delay
Output
Negative Delay
Input
Source 1 Delay
9.15
Destination
Invert
9.20
21.51 9.18
Source 2 Logic
output
9.16 Invert Delay 0.00
.9 17
1.01 9.19 9.02
21.51
0.00
21.51
Key
Input Read-write (RW)
XX
terminals XX
parameter
Motorised 100%
19.26
0.1 Monitor
pot up Scaling 1.01
0.00
0%
Rate 9.23 9.03 9.24
100%
Offset
Binary sum 9.34 Destination
Logic ones (LSB)
19.33
0.1
19.29
0.1
9.31 9.30 9.29 Output Binary sum
Binary sum 0 0 0 0 logic output value
0 0 1 1 1.01
0.00
Logic twos
0 1 0 2
19.30
9.29
0.1 0 1 1 3 9.32
1 0 0 4
1 0 1 5 21.51
Binary sum 1 1 0 6
Logic fours (MSB) 1 1 1 7
19.31
9.29
0.1
Key
Input Read-write (RW)
XX
terminals XX
parameter
Menu 9 contains two programmable logic block functions (which can be used to produce any type of 2 input logic gate, with or without a delay), a
motorized potentiometer function and a binary sum block.
The programmable logic functions are active only if both the sources are routed to a valid parameter.
NOTE
The motorized potentiometer or binary sum functions are only active if the output destination is routed to a valid unprotected parameter. If only the
indicator parameter is required, the destination parameter should be routed to an unused valid parameter.
Input
Delay
Output
If the delay parameter is negative, the delay holds the output active for the delay period after the active condition has been removed as shown below.
Therefore an active input that lasts for as long as the sample time or more will produce an output that lasts at least as long as the delay time.
Input
Delay Output
Input
Delay
Output
If the delay parameter is negative, the delay holds the output active for the delay period after the active condition has been removed as shown below.
Therefore an active input that lasts for as long as the sample time or more will produce an output that lasts at least as long as the delay time.
Input
Delay Output
10.01 Drive ok
Bit SP FI DE Txt VM DP ND RA NC NV PT US RW BU PS
Coding
1 1 1 1
Range OFF(0) or On(1)
Update rate Background
Indicates the drive is not in the trip state. If Pr 10.36 is On(1) and an auto-reset is being used, this bit is not cleared until all auto-resets have been
attempted and the next trip occurs.
10.10 Regenerating
Bit SP FI DE Txt VM DP ND RA NC NV PT US RW BU PS
Coding
1 1 1 1
Range OFF(0) or On(1)
Update rate Background
Indicates that power is being transferred from the motor to the drive.
The switching frequency and drive thermal model are updated once per second. Whenever the drive has reduced the switching frequency this alarm
is set, and the display will flash “hot”.
Overload
accumulator %
Pr 10.39
100
0
Pr t
10.30 Pr 10.31
Assuming that the full power braking time is much shorter than the full power braking period (which is normally the case) the values for Pr 10.30 and
Pr 10.31 can be calculated as follows:
Power flowing into the resistor when the braking IGBT is on, Pon = Full braking volts2 / R
Where:
Full braking volts is defined in the table (see Pr 10.30) and R is the resistance of the braking resistor.
Full power braking time (Pr 10.30), Ton = E / Pon
Where:
E is the total energy that can be absorbed by the resistor when its initial temperature is ambient temperature.
Therefore full power braking time (Pr 10.30), Ton = E x R / Full braking volts2
If the cycle shown in the diagram previously is repeated, where the resistor is heated to its maximum temperature and then cools to ambient:
The average power in the resistor Pav = Pon x Ton / Tp
Where:
Tp is the full power braking period
Pon = E / Ton
Therefore Pav = E / Tp Maillefer Doc. 550 0245X.2
For details of braking IGBT trip mode see Pr 10.31 on page 135.
If stop on low priority trips is selected the drive will stop before tripping. Low priority trips are: th, O.Ld1, cL1, and SCL.
7 6 5 4 3 2 1 0
Pr 10.08 Pr 10.07 Pr 10.06 Pr 10.05 Pr 10.04 Pr 10.03 Pr 10.02 Pr 10.01
Address 0 is used to globally address all slaves, and so this address should not be set in this parameter.
The communications port on the Commander SK will support Modbus RTU protocol only. Full details of the CT implementation of Modbus RTU are
given in "CT MODBUS RTU specification".
The protocol provides the following facilities:
• Drive parameter access with basic Modbus RTU
• Drive parameter database upload via CMP extensions
The following product specific limitations apply:
• Maximum slave response time when accessing the drive is 100ms
• Maximum number of 16 bit registers that can be written to, or read from, the drive itself is limited to 16
• The communications buffer can hold a maximum of 128 bytes
T5
OK Fault
T6
Maillefer Doc. 550 0245X.2
NOTE
1. If last default setting was Eur, then Pr 6.04 is 0. If last default setting was USA, then Pr 6.04 is 4 except in HVAC mode where Pr 6.04 is 0.
NOTE
2. If last default setting was Eur, then Pr 8.22 is 6.29. If last default was USA, then Pr 8.22 is 6.39 except in PAd or HVAC mode where Pr 8.22 is
6.29.
Pr 11.27 Configuration Description
0 AI.AV Voltage and current input
1 AV.Pr Voltage input and 3 preset speeds
2 AI.Pr Current input and 3 preset speeds
3 Pr 4 preset speeds
4 PAd Keypad control
5 E.Pot Electronic motorized potentiometer control
6 tor Torque control operation
7 Pid PID control
8 HVAC Fan and pump control
Latching switch
Momentary switch
T1 0V T1 0V
Remote speed Remote current speed Remote speed Remote current speed
T2 T2
reference input reference input (A1) reference input reference input (A1)
_ _
+ Analog output + Analog output
V B1
(motor speed) V B1
(motor speed)
T1 0V T1 0V
_ _
+ Analog output + Analog output
V B1
(motor speed) V B1
(motor speed)
T4 B7 Reference selected
0 0 A1
0 1 Preset 2
1 0 Preset 3
1 1 Preset 4
T1 0V T1 0V
Remote speed Remote current speed Remote speed Remote current speed
T2 T2
reference input reference input (A1) reference input reference input (A1)
_ _
+ Analog output + Analog output
V B1
(motor speed) V B1
(motor speed)
T4 B7 Reference selected
0 0 A1
0 1 Preset 2
1 0 Preset 3
1 1 Preset 4
T1 0V T1 0V
_ _
+ Analog output + Analog output
V B1
(motor speed) V B1
(motor speed)
T4 B7 Reference selected
0 0 Preset 1
0 1 Preset 2
1 0 Preset 3
1 1 Preset 4
T1 0V T1 0V
_ _
+ Analog output + Analog output
V B1
(motor speed) V B1
(motor speed)
B5 Forward/Reverse B5 Forward/Reverse
T1 0V T1 0V
T4 Down T4 Down
_ _
+ Analog output + Analog output
V B1
(motor speed) V B1
(motor speed)
B7 Up B7 Up
When Pr 11.27 is set to E.Pot, the following parameters are made available for adjustment:
• Pr 9.23: Motorized pot up/down rate (s/100%)
• Pr 9.22: Motorized pot bipolar select (0 = unipolar, 1 = bipolar)
• Pr 9.21: Motorized pot mode:
0 = zero at power-up
1 = last value at power-up
2 = zero at power-up and only change when drive is running
3 = last value at power-up and only change when drive is running
T1 0V T1 0V
Remote speed Remote current speed Remote speed Remote current speed
T2 T2
reference input reference input (A1) reference input reference input (A1)
_ _
+ Analog output + Analog output
V B1
(motor speed) V B1
(motor speed)
When torque mode is selected and the drive is connected to an unloaded motor, the motor speed may increase rapidly to the maximum
speed (Pr 02 +20%)
WARNING
T1 0V T1 0V
_ _
+ Analog output + Analog output
V B1
(motor speed) V B1
(motor speed)
When Pr 11.27 is set to Pid, the following parameters are made available for adjustment:
• Pr 14.10: PID proportional gain
• Pr 14.11: PID integral gain
• Pr 14.06: PID feedback invert
• Pr 14.13: PID high limit (%)
• Pr 14.14: PID low limit (%)
• Pr 14.01: PID output (%)
Invert
PID high
14.06 14.13
limit
PID feedback % PID low
14.14
input limit
T2 7.01 0
x(-1) 1
PID enable
B7
&
Drive healthy
T1 0V
T4 Not used
_
+ Analog output
V B1
(motor speed)
B2 +24V output
+24V
Digital output
B3
(zero speed)
0V H
B4 Drive enable / reset
A H: Contacts made
B5 Run forward in 'hand' position -
Auto Keypad control
run A A: Contacts made
B6 Run reverse in 'auto' position -
Hand/Off/Auto Remote current
switch Reference speed reference
B7
select input.
NOTE
Only with V01.04.00 onwards.
The drive software version consists of three numbers xx.yy.zz. xx.yy is displayed in this parameter and zz is displayed in Pr 11.34. Where xx specifies
a change that affects hardware compatibility, yy specifies a change that affects product documentation, and zz specifies a change that does not affect
the product documentation.
NOTE
The drive only communicates with the SmartStick when commanded to read or write, meaning the stick may be “hot swapped”
This parameter selects the mode of operation for the copying module. 4 options are available
Value Display Function
0 no No action
1 rEAd Read parameters from the SmartStick
2 Prog Write parameters to the SmartStick
3 boot Set the SmartStick as master, so it becomes read only.
NOTE
Before setting boot mode, the current drive settings must be stored in the SmartStick by using prog mode, otherwise the drive will trip on C.Acc at
power up. The stick must be either fitted at power up or a drive reset performed before any copying is initiated.
When data is programmed to the SmartStick it takes the information directly from the drives EEPROM memory thus taking a copy of the stored
configuration of the drive rather than the current configuration in drive RAM. The drive takes action on the command when the user exits the
parameter edit mode. Also, to be backwards compatible with Commander SE and to allow copying over the serial interface, the drive will action the
value programmed on a drive reset.
1 rEAd
Parameters can only be read from the SmartStick when the drive is disabled or tripped. If the drive is not in one of these states when a read is
commanded, the display will flash FAIL once and then Pr 11.42 will be set back to no. Immediately after a read takes place, Pr 11.42 is set back to no
by the drive. Once parameters are read from the SmartStick the drive automatically performs a parameter save to it’s internal EEPROM.
2 Prog
Parameters can be written to the SmartStick at any time. When a ‘Prog’ is commanded, the SmartStick is updated with the current parameter set.
Pr 11.42 is set back to no prior to the write taking place. If the stick is read only the display will flash FAIL once and then Pr 11.42 will be set back to
no. A parameter save should be implemented before the stick is programmed (Prog).
NOTE
Before the SmartStick /LogicStick is written to using Prog, the SmartStick/LogicStick will need to be inserted into the drive at power up or a reset
command performed when the drive has been powered up, otherwise will trip on C.dAt when Prog command executed.
3 boot
Mode 3 is similar to mode 2 except that Pr 11.42 is not reset to 0 before the write takes place. If the ‘boot’ mode is stored in the copying stick this
makes the copying stick the master device. When a drive is powered up it always checks for a SmartStick, if one is installed and it has been
programmed in ‘boot’ mode the parameters are automatically loaded from the copying stick to the drive and furthermore they are saved in the drive.
This provides a very fast and efficient way of re-programming a number of drives. Once a stick is set to boot it becomes read only. If the stick is read
only the display will flash FAIL once and then Pr 11.42 will be set back to no.
Different drive ratings
The SmartStick can be used to copy parameters between drives with different ratings but certain rating dependant parameters are not copied to the
copied drive, but are still stored within the copying key.
If the data is transferred to a drive of a different voltage or current rating from the source drive all parameters with the RA coding bit set are not
modified and a C.rtg trip occurs.
When the stick is used to copy parameters between drives with different ratings, bit parameters are not copied to the cloned drive.
WARNING
The LED keypad can adjust this parameter even when user security is set.
Value Description
0 Stop the drive PLC ladder program
Run the drive PLC ladder program (trip drive if LogicStick is not installed). Any out-of-
1 range parameter writes attempted will be limited to the maximum / minimum values
valid for that parameter before being written.
Run the drive PLC ladder program (trip drive if LogicStick is not installed). Any out-of-
2
range parameter writes attempted will cause a drive trip.
Value Description
PLC ladder program caused a drive trip due to an error condition while running rung
-n
n. Note that the rung number is shown on the display as a negative number.
0 LogicStick is installed with no PLC ladder program
1 LogicStick is installed, PLC ladder program is installed but stopped.
2 LogicStick is installed, PLC ladder program is installed and running.
3 LogicStick is not installed.
Threshold
Source 1 level 1 Invert 1 Destination 1
12.03
10.1 12.04 12.06
10.1 12.07
10.1
Threshold
exceeded 1
10.00
0.01
0.1 1.01
0.00
12.01
21.51
15.12 21.51
12.05
Hysteresis 1
12.04/12.24
Hysteresis
Threshold 12.05/12.25
source
Threshold
exceeded
12.01/12.02
Threshold detector 2
Threshold
Source 2 level 2 Invert 2 Destination 2
12.23
12.03
10.1 12.04
12.24 12.06
12.26
10.1 12.27
12.07
10.1
Threshold
exceeded 2
10.00
0.01
0.1 1.01
0.00
12.02
21.51
15.12 21.51
12.05
12.25
Hysteresis 2
Key
Input Read-write (RW)
XX
terminals XX
parameter
10.00
0.10 Scaling Destination
12.13 12.11
10.1
21.51
15.12
Input 1 Output
Source 2 1.01
0.00
12.09
10.1 12.12
21.51
Input 2
10.00
0.1 Scaling
12.14
21.51
15.12
10.00
0.1 Scaling Destination
12.33 12.31
10.1
21.51
15.12
Input 1 Output
Source 2 1.01
0.00
12.29
10.1 12.32
21.51
Input 2
10.00
0.1 Scaling
12.34
21.51
15.12
4.01 +
_
Brake release
current threshold Pre-brake
Drive active release delay
12.42
12.46
Brake apply 10.02
current threshold Ramp hold
12.43 2.03
Output
frequency Brake disabled
0
Brake release
Latch Status relay state
5.01 +
In T5 & T6 T5
_ 12.40
1 8.07
Out
Brake release T6
frequency Reset 12.41
12.44 2 8.01 B3
Brake
Terminal B3
controller enable
12.47 digital input/output
Brake apply state User
Post-brake 3
frequency Programmable
release delay
12.45 +
_
Reference
enabled
1.11
Key
Input Read-write (RW)
XX
terminals XX
parameter
Menu 12 includes two threshold detectors which produce logic signals depending on the level of a variable value with respect to a threshold, and two
variable selectors which allow two input parameters to be selected or combined to produce a variable output. A function is active if one or more
sources are routed to a valid parameter.
Mode value
Action Result
(Pr 12.10)
0 Select input 1 output = input1
1 Select input 2 output = input2
2 Add output = input1 + input2
3 Subtract output = input1 - input 2
4 Multiply output = (input1 x input2) / 100.0
5 Divide output = (input1 x 100.0) / input2
6 Time constant output = input1 / ((control param)s + 1)
output = input1 via a ramp with a ramp time of (control param)
7 Linear ramp
seconds from 0 to 100%
8 Modulus output = | input1 |
output = input1 control param (0.01 - 0.03)
Mode value
Action Result
(Pr 12.30)
0 Select input 1 output = input1
1 Select input 2 output = input2
2 Add output = input1 + input2
3 Subtract output = input1 - input 2
4 Multiply output = (input1 x input2) / 100.0
5 Divide output = (input1 x 100.0) / input2
6 Time constant output = input1 / ((control param)s + 1)
output = input1 via a ramp with a ramp time of (control param)
7 Linear ramp
seconds from 0 to 100%
8 Modulus output = | input1 |
output = input1 control param (0.01 - 0.03)
Ensure that the brake controller is setup correctly before the electro-mechanical brake circuit is connected to the drive. Disconnect the
electro-mechanical brake circuit before a default is performed.
WARNING
4.01 + Drive
_ active
10.02
Brake release
current threshold
12.42
12.43 Pre-brake
Brake apply release
current threshold delay
12.46
Brake
Ramp disabled
Motor hold
frequency
2.03 T5
5.01 + Latch
T6
In Out 12.40
_
B3
Reset Brake
Brake release
frequency release
12.47
12.44 Post brake
User
release
programmable
delay
12.41
Brake apply Brake
frequency controller
enable
12.45 +
_
Latch
Reference In Out
enabled
If the reset input is 1, the output is 0
Reset If the reset input is 0, the output
1.11 latches at 1 if the input is 1
Pr 12.46 Pr 12.47
1. Wait for brake release current threshold and brake release frequency
2. Pre-brake release delay
3. Post-brake release delay
4. Wait for brake apply frequency
5. Wait for zero frequency
6. 1s delay as phase 2 of stopping sequence (Pr 6.01=1,2 or 3)
Main
reference
10.00
0.01
100..1
14.19
21.51
15.12
Hold
PID integrator
reference source 14.17
10.1 PID output
destination
14.02
14.03
10.1 Invert
14.16
10.1
14.05
10.1
PID
reference 14.10 PID proportional
10.00
0.01
0.1 PID slew PID error PID output
gain 1.01
0.00
rate limit + PID scaling +
14.20 14.11 PID integral
14.07 14.22 gain 14.01 14.15
21.51
15.12 +
_ 14.12 PID derivative 21.51
gain
PID
feedback source
14.13 High limit
14.02
14.04
10.1 Invert
14.06
10.1 14.14 Low limit
PID Symmetrical limit
feedback 14.18
10.00
0.01
0.1 select
14.21
21.51
15.12
PID
enable
14.08
10.01
Drive healthy
indicator
Key
10.00
0.01
0.1 Input Read-write (RW)
Logic one XX
terminals XX
parameter
NOTE
The PID function is only active if the output destination is routed to a valid unprotected parameter. If only the indicator parameters are required, the
destination parameter should be routed to an unused valid parameter.
NOTE
The Solutions Module must be installed when the drive is powered down.
The Solutions Module ID indicates the type of module that is installed in the slot.
Table 10-26 Solutions Module ID
Solutions Module ID Module Category
0 No module installed
203 SM-I/O Timer
204 SM-PELV
205 SM-I/O 24V Protected
Automation
206 SM-I/O 120V
207 SM-I/O Lite
208 SM-I/O 32
401 SM-LON
403 SM-Profibus DP
404 SM-Interbus
407 SM-Devicenet Fieldbus
408 SM-CANopen
410 SM-Ethernet
421 SM-EtherCAT
NOTE
When a Solutions Module is installed to the Commander SK for the first time, when the drive is powered up, the drive will trip on SL.dF. Power down
and power back up. The Commander SK automatically saves the appropriate information for the Solutions Module. If a Solutions Module is removed,
when the drive is next powered up, the drive will trip on SL.nF. To clear this trip a parameter save needs to be performed.
Monitor
0.00
T5 x.04 Default
destination
Pr 0.00
21.51
Destination
Invert
x.25
x.15
Monitor
0.00
T6 x.05 Default
destination
Pr 0.00
21.51
Destination
Invert
x.26
x.16
Monitor
0.00
T7 x.06 Default
destination
Pr 0.00
21.51
Relay
source
x.27 Invert
x.17
0.00 Monitor
Default
source
Pr 0.00 x.07 T21
21.51
T23
0V
Key
Input Read-write (RW)
XX
terminals XX
parameter
Monitor
Mode Scaling 0.00
T2 x.38 x.40 x.41 Default
destination
Current Pr 0.00
x(-1) 21.51
mode and
protection
x.03
200R
Current loop
0V loss indicator
Source
x.48
Key
Input Read-write (RW)
XX
terminals XX
parameter
x.59
Default
B Drive Drive destination
T7 Drive encoder encoder Maximum encoder Pr 0.00
B\ lines per speed (rpm) drive encoder reference
revolution reference Scaling 0.00
T8 Encoder
A reference x.52 x.55 x.56 x.57 x.58
T9 input
21.51
A\
T10
Real time
clock update
mode
x.30
Minutes/seconds
Real time
clock daylight x.34
saving mode Days/hours
x.19 x.35
User Month/date
Real time
clock normal x.36
operation Years
Real time
clock x.37
Real time
clock
+1 hour
Key
Input Read-write (RW)
XX
terminals XX
parameter
T5 x.04
Monitor
Digital I/O read word Pr x.20
T6 x.05 Digital I/O Terminal Binary value
read word
T5 8
Monitor
x.20 T6 16
T7 x.06 T7 32
T21/T23 64
Monitor
T21
x.07
T23
Key
Input Read-write (RW)
XX
terminals XX
parameter
The new parameter values are stored automatically by the drive. If the drive is subsequently powered up with a different Solutions Module installed or
no Solutions Module installed when one was previously installed. The drive will trip on SL.dF or SL.nF.
.
Value Display Function
0 0-20 0 to 20mA
1 20-0 20 to 0mA
2 4-20 4 to 20mA with trip on loss
3 20-4 20 to 4mA with trip on loss
4 4-.20 4 to 20mA with no trip on loss
5 20-.4 20 to 4mA with no trip on loss
6 VoLt -10 to +10 volts
In modes 2 and 3, a current loop loss trip will be generated as SL.Er if the current input falls below 3mA, and Pr 15.50 will be set to a 2.
If 4-.20 or 20-.4 modes are selected, Pr 15.03 will switch from OFF to On to indicate that the current reference is less than 3mA.
NOTE
If Bi-Polar operation is required, the -10V reference must be generated and supplied by an external power supply.
Menu 18 contains parameter that do not affect the operation of the drive. These general purpose parameters are intended for use with fieldbus and
drive user programming. The read-write parameters in this menu can be saved in the drive.
Menu 20 contains parameters that do not affect the operation of the drive. These general purpose parameters are only for use with fieldbus and drive
user programming. The read-write parameters in this menu cannot be saved in the drive.
NOTE
When motor 2 selected (Pr 11.45 = On), the speed reference must be set correctly using Pr 21.03.
0: A1.A2 Analog reference 1 or 2 selected by terminal input
1: A1.Pr Analog reference 1 (current) or 3 Presets selected by terminal input
2: A2.Pr Analog reference 1 (voltage) or 3 Presets selected by terminal input
3: Pr 4 Preset speeds selected by terminal input
4: PAd Keypad reference selected
5: Prc Precision reference selected
With Eur defaults
Terminal B4 Terminal B7
Pr 21.03 Pr 1.49
destination destination
A1.A2(0) Pr 6.29 Pr 1.41 Selected by terminal input
A1.Pr(1) Pr 1.45 Pr 1.46 1
A2.Pr(2) Pr 1.45 Pr 1.46 2
Pr(3) Pr 1.45 Pr 1.46 3
PAd(4) 4
Prc(5) 5
When this parameter is set to 0 the reference selected depends on the state of bit parameters Pr 1.41 to Pr 1.44. These bits are for control by digital
inputs such that references can be selected by external control. If any of the bits are set, the appropriate reference is selected (indicated by Pr 1.49).
If more than one bit is set the highest numbered will have priority.
In mode 1 and 2 a preset speed will be selected instead of the current or voltage selection if the preset selected is any preset speed other than preset
speed 1. This gives the user the flexibility to be able to select between current and 3 presets, or voltage and 3 presets, with only two digital inputs.
Rated slip = Motor rated frequency – ( No. of motor pole pairs × Motor full load rpm ⁄ 60 ) = Pr 21.06 – [ ( Pr 21.11 ⁄ 2 ) × ( Pr 21.08 ⁄ 60 ) ]
The rated slip is used to calculate the frequency adjustment required to compensate for slip from the following equation:
Slip compensation = Rated slip × Active current ⁄ Rated active current
If slip compensation is required, Pr 5.27 must be set to On(1) and this parameter should be set to the nameplate value, which should give the correct
rpm for a hot machine.
Sometimes it will be necessary to adjust this when the drive is commissioned because the nameplate value may be inaccurate. Slip compensation will
operate correctly both below rated speed and within the field weakening region. Slip compensation is normally used to correct for the motor speed to
prevent speed variation with load. The rated load rpm can be set higher than synchronous speed to deliberately introduce speed droop. This can be
useful to aid load sharing with mechanically coupled motors.
NOTE
If Pr 21.08 is set to 0 or to synchronous speed, slip compensation is disabled.
NOTE
If the full load speed of the motor is above 9999rpm, slip compensation should be disabled. This is because a value above 9999 cannot be entered in
Pr 21.08.
Pr 21.09
Pr 21.09 / 2
Voltage
boost Pr 5.15
Pr 21.06 / 2 Pr 21.06 Output
frequency
raises the start point of the square law characteristic as shown below.
Pr 21.09
Pr 5.15
Pr 21.06
R1 jwL1 jwL2
jwLm R2/s
Based on the parameters normally used for the motor equivalent circuit for transient analysis, i.e. Ls = L1 + Lm, Lr = L2 + Lm, the transient inductance
is given by:
σLs = Ls - (Lm2 / Lr)
The transient inductance is used as an intermediate variable to calculate the power factor.
Post ramp
Ramp
reference
Current limit
active 1 0
Active
+
current P Pr 4.13
limit I Pr 4.14
-
Active
current
The active current limit is compared with the active current and if the current exceeds the limit the error value passes through the PI controller to give
a frequency component which is used to modify the ramp output. The direction of the modification is always to reduce the frequency to zero if the
active current is motoring, or to increase the frequency towards the maximum if the current is regenerating. Even when the current limit is active the
ramp still operates, therefore the proportional and integral gains (Pr 4.13 and Pr 4.14) must be high enough to counter the effects of the ramp. For
method of setting the gains see Pr 4.13 and Pr 4.14 on page 67.
In torque control mode the current demand is limited by the active current limit. For operation of this mode see Pr 4.11 on page 66.
F
Fan ........................................................ 68, 100, 104, 134, 141
Fan speed ...............................................................................27
Field ........................................................................................65
Field weakening ....................................................... 67, 75, 191
Fixed boost ............................................................... 79, 91, 192
Flux .........................................................................................79
Frequency / speed reference ..................................................33
Frequency control .................................................... 63, 66, 195
Frequency input ..................................................... 27, 116, 117
Frequency output .............................................27, 58, 107, 116
H
Hard frequency reference .......................................................59
Hard speed reference .............................................................27
Heatsink ..................................................................................80
Heatsink temperature ...................................100, 103, 108, 131
HF trips ..................................................................................134
High inertia load ......................................................................75
N
Non-bit parameters .............................................................. 7, 9
O
Output frequency ....... 11, 51, 63, 66, 67, 74, 81, 91, 116, 195
Output voltage .................................................................... 6, 65
Over modulation ......................................................................81
Over modulation enable ..........................................................28
Overload ...........................64, 66, 69, 131, 132, 134, 137, 195
T
T-Bar connector/splitter ........................................................... 15
Temperature ........................................................................... 80
Terminating resistors ........................................................13, 14
Thermal model ..................................................... 131, 132, 137
Thermistor input ..............................................................28, 116
Threshold detectors ................................................................ 33
Torque ...................................................................... 65, 66, 163
Torque control ..................................... 63, 65, 66, 67, 141, 195
Torque mode ......................................................28, 66, 67, 145
Torque producing current ............................................. 6, 65, 71
Torque reference ................................................................6, 66
Transient inductance ................................................ 78, 81, 194
Trip indications ...................................................................... 132
Trips ........................................................................................ 33
U
Unipolar ................................................................................... 39
Update rate ...........................................................................8, 9
User PID controller .................................................................. 33
V
Variable selectors ................................................................... 33
Vector mode ...................28, 65, 75, 76, 78, 80, 191, 192, 194
Voltage mode ............................................................. 29, 30, 79
Voltage offset ...................................... 76, 78, 79, 81, 192, 194
W
Watchdog ............................................................. 100, 133, 134
Z
Zero speed ............................................................................ 129