Location via proxy:   [ UP ]  
[Report a bug]   [Manage cookies]                

Protective & Marine Coatings: Acrolon™ 218 Hs

Download as pdf or txt
Download as pdf or txt
You are on page 1of 4

Protective ACROLON™ 218 HS

& ACRYLIC POLYURETHANE


Marine PART A B65-600 GLOSS SERIES
Coatings PART A B65-650 SEMI-GLOSS SERIES
PART B B65V600 HARDENER

Revised: July 23, 2013 5.22

PRODUCT DESCRIPTION RECOMMENDED USES


ACROLON 218 HS is a low VOC, polyester modified, aliphatic, Specifically formulated for in-shop applications.
acrylic polyurethane formulated specifically for in-shop applications. For use over prepared metal and masonry surfaces in industrial
environments such as:
Also suitable for industrial applications. A fast drying, urethane that • Structural steel • Tank exteriors
provides color and gloss retention for exterior exposure. • Rail cars and locomotives • Pipelines
• Can be used directly over organic zinc rich primers (epoxy zinc • Conveyors • Ships
primer and moisture cure urethane zinc primer) • Bridges
• Color and gloss retention for exterior exposure • Wind Towers - onshore and offshore
• Fast dry • Offshore platforms - exploration and production
• Outstanding application properties • Suitable for use in USDA inspected facilities
• Conforms to AWWA D102 Outside Coating Systems #4 (OCS-4),
PRODUCT CHARACTERISTICS #5 (OCS-5) & #6 (OCS-6)
Finish: Gloss or Semi-Gloss • Acceptable for use in high performance architectural applications
• Acceptable for use over Stampede 1 and Stampede 1H Caulking
Color: Wide range of colors available • A component of INFINITANK
• Over FIRETEX hydrocarbon systems
Volume Solids: 65% ± 2%, mixed, may vary by color • Suitable for use in the Mining & Minerals Industry
Weight Solids: 78% ± 2%, mixed, may vary by color
PERFORMANCE CHARACTERISTICS
VOC (EPA Method 24): Unreduced: <300 g/L; 2.5 lb/gal
mixed Reduced 10% with R7K15: <340 g/L; 2.8 lb/gal Substrate*: Steel
mixed Reduced 9% with MEK, R6K10: <340 g/L; 2.8 lb/gal
Surface Preparation*: SSPC-SP10/NACE 2
Mix Ratio: 6:1 by volume, 1 gallon or 5 gallon mixes System Tested*:
premeasured components
1 ct. Macropoxy 646 @ 6.0 mils (150 microns) dft
Recommended Spreading Rate per coat: 1 ct. Acrolon 218 HS Gloss @ 4.0 mils (100 microns) dft
*unless otherwise noted below
Minimum Maximum Test Name Test Method Results
Wet mils (microns) 4.5 (112.5) 9.0 (225) ASTM D4060, CS17
Dry mils (microns) 3.0 (75) 6.0 (150) Abrasion
wheel, 1000 cycles, 43 mg loss
~Coverage sq ft/gal (m2/L) 175 (4.3) 346 (8.5) Resistance1
1 kg load
Theoretical coverage sq ft/gal Adhesion ASTM D4541 975 psi
(m2/L) @ 1 mil / 25 microns dft 1040 (25.5)
NOTE: Brush or roll application may require multiple coats to Rating 10 per ASTM
achieve maximum film thickness and uniformity of appearance. Corrosion ASTM D5894, 9 D610, for rusting;
Weathering2 cycles, 3024 hours Rating 10 per ASTM
Drying Schedule @ 6.0 mils wet (150 microns): D714, for blistering
@ 35°F/1.7°C @ 77°F/25°C @ 120°F/49°C Direct Impact
ASTM D2794 50 in. lb.
50% RH Resistance1
To touch: 4 hours 30 minutes 20 minutes ASTM D2485,
Dry Heat Resistance1 200°F (93°C)
To handle: 18 hours 6 hours 4 hours Method A
To recoat: ASTM D522, 180°
Flexibility1 Passes
bend, 1/8" mandrel
minimum: 18 hours 8 hours 6 hours
maximum: 3 months 3 months 3 months Rating 10 per ASTM
ASTM D4585, 100°F D610, for rusting;
To cure: 14 days 7 days 5 days Humidity Resistance2
(38°C), 1500 hours Rating 10 per ASTM
Pot Life: 4 hours 2 hours 45 minutes D714, for blistering
(reduced 5% with Reducer R7K15)
Sweat-in-Time: None Pencil Hardness ASTM D3363 3H
If maximum recoat time is exceeded, abrade surface before recoating. Rating 10 per ASTM
Drying time is temperature, humidity, and film thickness dependent. ASTM B117, 7000 D610, for rusting;
Salt Fog Resistance2
Paint temperature must be at least 40°F (4.5°C) minimum. hours Rating 9 per ASTM
D714, for blistering
Shelf Life: Part A* - 36 months, unopened
Part B - 24 months, unopened Meets the requirements of SSPC Paint No. 36, Level 3 for white and
Store indoors at 40°F (4.5°C) to light colors. Dark colors may require a clear coat.
100°F (38°C). Complies with ISO 12944-5 C5I and C5M requirements.
*Aluminum (Part A, Rex # B65SW655) has a shelf life of 24 months.
Footnotes:
Flash Point: 55°F (13°C), Seta, mixed 1
Finish coat only tested
Reducer/Clean Up: 2
Primer Zinc-Clad II Plus
Spray: Reducer R7K15, MEK R6K10, Intermediate Macropoxy 646
or R7K111 Finish Acrolon 218 HS
Brush / Roll: Reducer #132, R7K132 or R7K111

www.sherwin-williams.com/protective continued on back


Protective ACROLON™ 218 HS
& ACRYLIC POLYURETHANE
Marine PART A B65-600 GLOSS SERIES
Coatings PART A B65-650 SEMI-GLOSS SERIES
PART B B65V600 HARDENER

PRODUCT INFORMATION 5.22

RECOMMENDED SYSTEMS SURFACE PREPARATION


Dry Film Thickness / ct.
Mils (Microns) Surface must be clean, dry, and in sound condition. Remove all
Steel: oil, dust, grease, dirt, loose rust, and other foreign material to
ensure adequate adhesion.
1 ct. Macropoxy 646 5.0-10.0 (125-250)
1-2 cts. Acrolon 218 HS Polyurethane 3.0-6.0 (75-150) Refer to product Application Bulletin for detailed surface prepara-
tion information.
Steel: Minimum recommended surface preparation:
* Iron & Steel: SSPC-SP6/NACE 3, 1-2 mil
1 ct. Zinc Clad II Plus 3.0-5.0 (75-125) (25-50 micron) profile
1 ct. Macropoxy 646 5.0-10.0 (125-250) * Galvanizing: SSPC-SP1
1-2 cts. Acrolon 218 HS Polyurethane 3.0-6.0 (75-150) * Concrete & Masonry: SSPC-SP13/NACE 6, or ICRI
No. 310.2, CSP 1-3
Steel: * Primer required
Surface Preparation Standards
1 ct. Zinc Clad IV 3.0-5.0 (75-125) Condition of ISO 8501-1 Swedish Std.
1-2 cts. Acrolon 218 HS Polyurethane 3.0-6.0 (75-150) Surface BS7079:A1 SIS055900 SSPC NACE
White Metal Sa 3 Sa 3 SP 5 1
Near White Metal Sa 2.5 Sa 2.5 SP 10 2
Steel: Commercial Blast Sa 2 Sa 2 SP 6 3
Brush-Off Blast Sa 1 Sa 1 SP 7 4
1 ct. Corothane I-GalvaPac Zinc Primer 3.0-4.0 (75-100) Hand Tool Cleaning Rusted C St 2 C St 2 SP 2 -
Pitted & Rusted D St 2 D St 2 SP 2 -
1-2 cts. Acrolon 218 HS Polyurethane 3.0-6.0 (75-150) Power Tool Cleaning Rusted C St 3 C St 3 SP 3 -
Pitted & Rusted D St 3 D St 3 SP 3 -

Steel:
1 ct. Epoxy Mastic Aluminum II 6.0 (150) TINTING
1-2 cts. Acrolon 218 HS Polyurethane 3.0-6.0 (75-150) Tint Part A with Maxitoner Colorants.
• Extra white tints at 100% tint strength
Steel: • Ultradeep base tints at 150% tint strength
1 ct. Recoatable Epoxy Primer 4.0-6.0 (100-150) Five minutes minimum mixing on a mechanical shaker is required
1-2 cts. Acrolon 218 HS Polyurethane 3.0-6.0 (75-150) for complete mixing of color.

Concrete/Masonry: APPLICATION CONDITIONS


1 ct. Kem Cati-Coat HS Epoxy 10.0-20.0 (250-500)
Filler/Sealer Temperature: 35°F (1.7°C) minimum, 120°F (49°C)
maximum (air and surface)
1-2 cts. Acrolon 218 HS Polyurethane 3.0-6.0 (75-150) 40°F (4.5°C) minimum, 120°F (49°C)
maximum (material)
Aluminum/Galvanizing: At least 5°F (2.8°C) above dew point
1 ct. DTM Wash Primer 0.7-1.3 (18-32) Relative humidity: 85% maximum
1-2 cts. Acrolon 218 HS Polyurethane 3.0-6.0 (75-150) Refer to product Application Bulletin for detailed application information.

ISO 12944 C5M System: ORDERING INFORMATION


1 ct. Zinc Clad III HS 3.0-5.0 (75-125) Packaging: 1 gallon (3.78L) mix: 5 gallon (18.9L) mix:
1 ct. Tower Guard Epoxy 5.0-11.5 (125-287.5) Part A: .86 gal (3.25L) 4.29 gal (16.2L)
1 ct. Acrolon 218 HS Polyurethane 3.0-6.0 (75-150) Part B: .14 gal (0.53L) 0.71 gal (2.7L)
(premeasured components)
FIRETEX ONLY: Weight: 11.2 ± 0.2 lb/gal ; 1.3 Kg/L
Finish Coat for FIRETEX Hydrocarbon Systems: mixed, may vary with color
1 ct. Acrolon 218 HS Polyurethane*
*Consult FIRETEX PFP Specialist for recommended dft range SAFETY PRECAUTIONS
Refer to the MSDS sheet before use.
The systems listed above are representative of the product's use, Published technical data and instructions are subject to change without notice.
Contact your Sherwin-Williams representative for additional technical data and
other systems may be appropriate. instructions.

DISCLAIMER WARRANTY
The information and recommendations set forth in this Product Data Sheet are The Sherwin-Williams Company warrants our products to be free of manufactur-
ing defects in accord with applicable Sherwin-Williams quality control procedures.
based upon tests conducted by or on behalf of The Sherwin-Williams Company. Liability for products proven defective, if any, is limited to replacement of the defec-
Such information and recommendations set forth herein are subject to change and tive product or the refund of the purchase price paid for the defective product as
pertain to the product offered at the time of publication. Consult your Sherwin- determined by Sherwin-Williams. NO OTHER WARRANTY OR GUARANTEE
OF ANY KIND IS MADE BY SHERWIN-WILLIAMS, EXPRESSED OR IMPLIED,
Williams representative to obtain the most recent Product Data Information and STATUTORY, BY OPERATION OF LAW OR OTHERWISE, INCLUDING MER-
Application Bulletin. CHANTABILITY AND FITNESS FOR A PARTICULAR PURPOSE.

www.sherwin-williams.com/protective
Protective ACROLON™ 218 HS
& ACRYLIC POLYURETHANE
Marine PART A B65-600 GLOSS SERIES
Coatings PART A B65-650 SEMI-GLOSS SERIES
PART B B65V600 HARDENER

Revised: July 23, 2013 APPLICATION BULLETIN 5.22

SURFACE PREPARATIONS APPLICATION CONDITIONS


Temperature: 35°F (1.7°C) minimum, 120°F (49°C)
Surface must be clean, dry, and in sound condition. Remove all maximum (air and surface)
oil, dust, grease, dirt, loose rust, and other foreign material to 40°F (4.5°C) minimum, 120°F (49°C)
ensure adequate adhesion.
maximum (material)
Iron & Steel At least 5°F (2.8°C) above dew point
Remove all oil and grease from surface by Solvent Cleaning per
SSPC-SP1. Minimum surface preparation is Commercial Blast Relative humidity: 85% maximum
Cleaning per SSPC-SP6/NACE 3. For better performance, use
Near White Metal Blast Cleaning per SSPC-SP10/NACE 2. Blast APPLICATION EQUIPMENT
clean all surfaces using a sharp, angular abrasive for optimum
surface profile (1-2 mils / 25-50 microns). Prime any bare steel the
same day as it is cleaned or before flash rusting occurs. The following is a guide. Changes in pressures and tip sizes may
be needed for proper spray characteristics. Always purge spray
Aluminum equipment before use with listed reducer. Any reduction must be
Remove all oil, grease, dirt, oxide and other foreign material by compliant with existing VOC regulations and compatible with the
Solvent Cleaning per SSPC-SP1. Primer required. existing environmental and application conditions.
Galvanized Steel
Allow to weather a minimum of six months prior to coating. Solvent Reducer/Clean Up:
Clean per SSPC-SP1. When weathering is not possible, or the Spray..............................Reducer R7K15, MEK R6K10, or R7K111
surface has been treated with chromates or silicates, first Solvent Brush/Roll ......................Reducer #132, R7K132, or R7K111
Clean per SSPC-SP1 and apply a test patch. Allow paint to dry at If reducer is used, reduce at time of catalyzation.
least one week before testing adhesion. If adhesion is poor, brush
blasting per SSPC-SP7 is necessary to remove these treatments. Airless Spray
Rusty galvanizing requires a minimum of Hand Tool Cleaning per Pressure.........................2500 - 2800 psi
SSPC-SP2, prime the area the same day as cleaned or before
flash rusting occurs. Primer required. Hose...............................3/8" ID
Tip ...................................013" - .017"
Concrete and Masonry Filter ...............................60 mesh
For surface preparation, refer to SSPC-SP13/NACE 6, or ICRI Reduction .......................As needed up to 10% by volume with
No. 310.2, CSP 1-3. Surfaces should be thoroughly clean and R7K15 or R7K111, or up to 9% with
dry. Concrete and mortar must be cured at least 28 days @ 75°F MEK, R6K10*
(24°C). Remove all loose mortar and foreign material. Surface
must be free of laitance, concrete dust, dirt, form release agents, Conventional Spray
moisture curing membranes, loose cement and hardeners. Fill Gun ................................Binks 95
bug holes, air pockets and other voids with Steel-Seam FT910. Cap ................................63P
Primer required. Atomization Pressure .....50 - 70 psi
Fluid Pressure ................20 - 25 psi
Follow the standard methods listed below when applicable:
Reduction .......................As needed up to 10% by volume with
ASTM D4258 Standard Practice for Cleaning Concrete.
ASTM D4259 Standard Practice for Abrading Concrete. R7K15 or R7K111, or up to 9% with
ASTM D4260 Standard Practice for Etching Concrete. MEK, R6K10*
ASTM F1869 Standard Test Method for Measuring Moisture Vapor Brush
Emission Rate of Concrete. Brush..............................Natural Bristle
SSPC-SP 13/Nace 6 Surface Preparation of Concrete.
ICRI No. 310.2 Concrete Surface Preparation. Reduction .......................As needed up to 10% by volume*

Roller
Cover .............................3/8" woven with solvent resistant core
Reduction .......................As needed up to 10% by volume*
Surface Preparation Standards
Condition of ISO 8501-1 Swedish Std.
Surface BS7079:A1 SIS055900 SSPC NACE
White Metal Sa 3 Sa 3 SP 5 1 If specific application equipment is not listed above, equivalent
Near White Metal Sa 2.5 Sa 2.5 SP 10 2
Commercial Blast Sa 2 Sa 2 SP 6 3 equipment may be substituted.
Brush-Off Blast Sa 1 Sa 1 SP 7 4
Hand Tool Cleaning Rusted
Pitted & Rusted
C St 2
D St 2
C St 2
D St 2
SP 2
SP 2
-
-
* Note: Reducing more than maximum recommended level will
Power Tool Cleaning Rusted
Pitted & Rusted
C St 3
D St 3
C St 3
D St 3
SP 3
SP 3
-
- result in VOC exceeding 340g/L
www.sherwin-williams.com/protective continued on back
Protective ACROLON™ 218 HS
& ACRYLIC POLYURETHANE
Marine PART A B65-600 GLOSS SERIES
Coatings PART A B65-650 SEMI-GLOSS SERIES
PART B B65V600 HARDENER

APPLICATION BULLETIN 5.22

APPLICATION PROCEDURES PERFORMANCE TIPS


Stripe coat all crevices, welds, and sharp angles to prevent early
Surface preparation must be completed as indicated. failure in these areas.

Mix contents of each component thoroughly with low speed power When using spray application, use a 50% overlap with each pass
agitation. Make certain no pigment remains on the bottom of the of the gun to avoid holidays, bare areas, and pinholes. If necessary,
can. Then combine six parts by volume of Part A with one part by cross spray at a right angle.
volume of Part B (premeasured components). Thoroughly agitate
the mixture with power agitation. Re-stir before using. Spreading rates are calculated on volume solids and do not include
an application loss factor due to surface profile, roughness or po-
If reducer is used, add only after both components have been rosity of the surface, skill and technique of the applicator, method
thoroughly mixed. of application, various surface irregularities, material lost during
Apply paint at the recommended film thickness and spreading mixing, spillage, overthinning, climatic conditions, and excessive
rate as indicated below: film build.

Excessive reduction of material can affect film build, appearance,


Recommended Spreading Rate per coat: and adhesion.
Minimum Maximum
Do not apply the material beyond recommended pot life.
Wet mils (microns) 4.5 (112.5) 9.0 (225)
Dry mils (microns) 3.0 (75) 6.0 (150) Do not mix previously catalyzed material with new.
~Coverage sq ft/gal (m2/L) 175 (4.3) 346 (8.5)
Theoretical coverage sq ft/gal In order to avoid blockage of spray equipment, clean equipment
(m2/L) @ 1 mil / 25 microns dft 1040 (25.5)
before use or before periods of extended downtime with Reducer
NOTE: Brush or roll application may require multiple coats to #15, R7K15 or MEK, R6K10.
achieve maximum film thickness and uniformity of appearance.
Mixed coating is sensitive to water. Use water traps in all air lines.
Drying Schedule @ 6.0 mils wet (150 microns): Moisture contact can reduce pot life and affect gloss and color.
@ 35°F/1.7°C @ 77°F/25°C @ 120°F/49°C
50% RH Quick-Thane Urethane Accelerator is acceptable for use. See data
To touch: 4 hours 30 minutes 20 minutes page 5.97 for details.
To handle: 18 hours 6 hours 4 hours
E-Z Roll Urethane Defoamer is acceptable for use. See data page
To recoat: 5.99 for details.
minimum: 18 hours 8 hours 6 hours
maximum: 3 months 3 months 3 months
To cure: 14 days 7 days 5 days
Pot Life: 4 hours 2 hours 45 minutes
(reduced 5% with Reducer R7K15)
Sweat-in-Time: None
If maximum recoat time is exceeded, abrade surface before recoating.
Drying time is temperature, humidity, and film thickness dependent. Refer to Product Information sheet for additional performance
Paint temperature must be at least 40°F (4.5°C) minimum.
characteristics and properties.
Application of coating above maximum or below minimum
recommended spreading rate may adversely affect coating SAFETY PRECAUTIONS
performance.
Refer to the MSDS sheet before use.

CLEAN UP INSTRUCTIONS Published technical data and instructions are subject to change without notice.
Clean spills and spatters immediately with Reducer #132, R7K132. Contact your Sherwin-Williams representative for additional technical data and
Clean tools immediately after use with Reducer #132, R7K132. instructions.
Follow manufacturer's safety recommendations when using any
solvent. WARRANTY
The Sherwin-Williams Company warrants our products to be free of manufacturing
DISCLAIMER defects in accord with applicable Sherwin-Williams quality control procedures.
The information and recommendations set forth in this Product Data Sheet are Liability for products proven defective, if any, is limited to replacement of the de-
based upon tests conducted by or on behalf of The Sherwin-Williams Company. fective product or the refund of the purchase price paid for the defective product
Such information and recommendations set forth herein are subject to change and as determined by Sherwin-Williams. NO OTHER WARRANTY OR GUARANTEE
pertain to the product offered at the time of publication. Consult your Sherwin- OF ANY KIND IS MADE BY SHERWIN-WILLIAMS, EXPRESSED OR IMPLIED,
Williams representative to obtain the most recent Product Data Information and STATUTORY, BY OPERATION OF LAW OR OTHERWISE, INCLUDING MER-
Application Bulletin. CHANTABILITY AND FITNESS FOR A PARTICULAR PURPOSE.

www.sherwin-williams.com/protective

You might also like