Code of Practice For Design, Installation and Maintenancefor Overhead Power Lines
Code of Practice For Design, Installation and Maintenancefor Overhead Power Lines
Code of Practice For Design, Installation and Maintenancefor Overhead Power Lines
(Reaffirmed 1999)
Indian Standard
CODE OF PRACTICE FOR DESIGN,
INSTALLATION AND MAINTENANCEFOR
OVERHEAD POWER LINES
PART 3 400 kV LINES
Section 1 Design
Yrciitttmm
UDC 621’315’17
0 BIS 1990
BUREAU OF INDIAN STANDARDS
MANAK BHAVAN. 9 BAHADUR SHAH ZAFAR MARG
NkW DELHI 110002
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FOREWORD
This Indian Standard ( Part ‘3/Set 1 $ was adopted by the Bureau of Indian Standards on 23 March
1989. after the draft finalized by the Conductors and Accessories for Overhead Lines Sectional
Committee had been approved by the Electrotechnical Division Council.
The present strategy for development of power has necessitated a rapid development of extensive extra
high voltage (EHV) network covering the whole country. After successful introduction of 220 kV
system in the country, 400 kV has been adopted as the next higher system voltage after detailed
‘techno-economic studies. For the development of 400 kV network, this code, in addition to specifying
the good practices for EHV lines, gives in particular the detailed requirements for towers, conductors
and other associated accessories suitable for 400 kV system.
While preparing this specification considerable assistance has been taken from the report of the
Committee for Standardization of Parameters and Specifications for Major ItemsIfor 400 kV Sub-
station Equipment and Transmission Line Materials ( 1984 ) published by the Central Electricity
Authority, Department of Power, Ministry of Energy, New Delhi.
In order to cover all the system voltage(s), this standard has been prepared in the following three
ports:
Part I Lines up to and including 11 kV,
Part 2 Lines above 11 kV and up to and including 220 kV, and
Part 3 400 kV Lines.
Each part has been further divided into two sections. Section 1 covers design aspects while Section 2
covers installation and maintenance of overhead power lines.
I§ 5613 ( Part 3/Set 1 ) : 1989
Indian Standard
CODE OF PRACTICE FOR DESIGN,
INSTALLATION AND MAINTENANCE FOR
OVERHEAD POWER LINES
PART 3 400 kV LlI’dES
Section 1 Design
1
IS 5613 ( Part 3/Set 1 ) : 1989
and line design data. This will provide ao$ impracticable as a constant tension should be
economical proposition for the installation. applied at the tensioning position and this constant
tension shall be uniform throughout the whole of
5 ELECTRICAL DESIGN the section. With suspension insulators, the (
tension unequalities is compensated by string
bi.1 General
deflections. Therefore, a constant tension is
‘The electrical design of the lines shah be carried calculated which will be uniform throughout the
out in accordance with the established design section. For calculating this uniform tension, an
practices taking into cons;deration the power equivalent span for the whoIe length of the line is
system as a whole, and shall cover the following. chosen. The ruhng span is then calculated by the
following formulae.
6.1,1 Transmission Vu&age
The transmission voltage applicable for this LR Z
. 2
IS 5613( Part 3/set 1) i 1989
1A 18
SINGLE CIRCUIT SlNGLE CIRCUIT TOWER
1C 10
DOUBLE CIRCUIT TOWER DOUBLE CIRCUIT TOWER
SUITABLE FOR SNOW
BOUND AREA
FIG. 1 TYPICALTOWER CONFIGURATION
FORSINGLE CIRCUIT AND D~LIRT =
CIRCUITTRANSMISSION
LINES
3
IS 5613 ( Part 3/&c I ) : 1989
25 +b 150 +254
t-
--70 ~25--cf16p25~
_I
-T-I- I
150
i
I
NOTES
I Lettering should be in red enamelled on white background.
2 The rear side of the plate shall be enamelled black.
3 The plate shall be of minimum 1’6 mm thick mild steel sheet.
4 For number plate, numbering shall be in the sequence of tower numbers as per
specification.
5 ‘SC’ represents first letter of starting and ending place of line respectively.
All dimensions in millimetres.
4
IS 5613 ( Part 3/Set 1 ) .- 1989
17.5 a
-T 50
t
50
200
4 !
I
50
L-l
NOTES
1 Letting should be in red enamelled on white background.
2 Rear side of the plate shall be enamelled black.
3 One set consists of 2 such plates with markings ‘I’ and ‘II’ for duoble circuit tower only.
4 The material of the plate shall be of mild steel having minimum thickness 1.6 mm.
All dimensions in millimetres.
6
IS 5613 ( Part_~/SW 1 ) : 1989
%!KoE
WIRE -J
SECTION BB
METHCD OF WRAPPING BARbED
LUlDC t IT
CLEAl 90x90x6
NOTES
9.2.3 Tension C/amps 10.2 Earthing in each case shall conform to the
requirements given in Section 2 of this standard
The hod?; of compression type tension clamps shall and also to IS 3043 : 1987.
be of stamless steel grade 07Gl9N19 conforming
to appropriate part of IS 1570, (EN58A) grade or 11 MAXIMUM WORKING TENSION
equivalent with brine11 hardness not exceeding 200.
The minimum failing load and minimum slip 11.1 Where the actual span is different from the
strength shall be not less than 95 percent and 90 ruling span, the maximum working tension shall
percent, respectively of the breaking load of the not exceed the tension for which the towers are
ground wire. designed.
9.2.4 Earrking Bonds 11.2 For any difference between the conductor
tension in adjacent line sections, the relevant
Tinned coppers tranded-wire of 37/7/0*47 mm shall section tower shall be checked for its capacity to
be used for earthing bonds. The bond shall be withstand the resulting unbalanced longitudinal
tested by applying a pull of 300 kg between the loads together with the other existing loadings
two ends of the bonds, the stranded cable shall according to design specifications and the position
not come out of the connecting less and none of of the tower.
its strands shall be damage.
11.3 The still air ground wire sag shall not exceed
10 EARTHING 90 percent of the power conductor sag within the
specified range of temperature so as to ensure that
10.1 All metal supports and metallic fittings the minimum shield angle is maintained and the
attached thereto, shall be permanently and effi- minimum specified mid-span clearance is not
ciently earthed. encroached upon ( see 14.1.3 ).
7
IS 5613 ( Part 3/Set 1 ) : 1989
RECEIVING ENC
1NAME OF SUBSTATION 1
1 represents leg or pit No. 1 A represents near side (NS) transverse face
2 represents leg or pit No. 2 B represents near side (NS) longitudinal face
3 represents leg or pit No. 3 C represents far side (FS) transverse face
4 represents leg or pit No. 4 D represents far side (FS) longitudinal face
NOTES
1 Danger and number plates are located on face ‘A’
2 Leg 1 represents the leg with step bolts and anti-climb device gate, if any.
If two legs with step bolts are required, the next is No. 3 leg.
11.4 For long spans ( where sag exceeds 6 percent 12 INSULATORS AND FITTING
of the span length ) and spans with steep slopes,
the tension al supports exceeds the horizontal 12.1 Disc Insulators
conductor tension obtained by the usual sag-tension Standard disc insulators of ball and socket type
calculations. If support tension exceeds 50 per- conforming to IS 731 : 1971 and IS 3188 : 1980
cent of the rated ultimate tensile strength of shall be used. For 400 kV lines, use of discs of
conductor, the specified safety factors for sag- the size of 255/280 x 145 mm of 120 kN electro-
tension calculations shall be suitably increased. mechanical strength for suspension string and
280 x 170 mm of 160 kN electromechanical
11.5 For general theory of sag and tension calcu- strength for tension string is recommended.
lation, reference shall be made to 7 of IS 5613
( Part l/Set 1 ) : 1985. An example of sag and The insulator string shall have enough number of
tension calculations for ACSR conductors is given insulator discs so that adequate conductor to
in Appendix A of IS 5613 (Part 2/Set 1 ) : 1985. tower clearances is achieved and the string should
8
IS 5613 ( Part 3/&c 1 ) : 1989
’ L CROSS-ARM
CM0
ii i1-r
be able to withstand the flashover characteristics process and inner sleeve shall be of galvanized low
estimated for over-voltage conditions. carbon forged steel. The clamp shall be able to
withstand a minimum failing load of 95 percent
12.2 Insulator String Hardware of the breaking load of the conductor.
Free centre or armour grip suspension type to These shall be loop or ball ended type and shall
clamps shall be used SO as to ensure reliability be made out of galvanized mild steel tube/rod.
against mechanical strength and conductor vibra-
tion. The material of the body’shall be gravity 12.2.4 GradingfCorona Ring
die cast, high strength corrosion resistant alumi-
nium alloy. These shall be made of aluminium alloy tube/
galvanized mild steel tube.
12.2.2 Tension Clamp
13 FOUNDATIONS
The compression type of tension clamps shall be
used. The outer sleeve of the clamps shall be of 13.1 The foundation designs shall conform to
EC grade aluminium tube formed by extrusion IS 456 : 1978 and IS 4091 : 1979.
9
t.. ______-_ . - ---
ANNEX A
( Clause 2.1 )
LIST OF’ REFERRED INDIAN STANDARDS
IO
IS 5613 ( Part 3/Set 1 ) : 1989
IS 1885 Electrotechnical vocabulary : IS 4091 : 1979 Code of practice for design and
(Part 30) : 1971 Part 30 overhead transmissions construction of foundations for
and distribution of electrical transmission line towers and
energy
poles (first revision’)
ANNEX B
( Clause 7.6 )
B-I GENERAL
B-l.1 Configuration Horizontal
B-l.2 Type of Towers a) Suspension towers ( O-2” )
b) Small angle tension towers ( 2-15” )
c) Medium angle tension towers ( 15-30” )
d) Large angle tension towers/dead end towers
( 30-60”/dead end )
B-1.3 Normal Span 400 metres
B-I.4 Wind Span Equal to normal span
11
IS 56l3 C Part 3/Set 1) : EM9
B-2 CONDUCTORS
B-2.1 Number of S&conductors per Phase Two
B-3 EARTHWIRE
B-3.1 Number of Earthwires Two
*Extra allowance may be made to,provide for creep, undulation in terrain, etc,
12
IS 5613 ( Part 3,‘See 1 ) : 1989
B-8.3.4 Due to Insulator and Equal to weight of insui+ttor strings, spacers, dampers, etc.
Conducror Accessories
13
3s 5613 ( Wrt 3/Set 1 ) : 198)
B-10.1 Towers
a) Normal condition 2-o
b) Broken wire condition 1.5
B-10-2 Foandations
a) Normal condition 2’2
b) Broken wire condition 1’65
B-l@.3 Coduetors ati Earthwire
For maximum of tensions corresponding to 2/3 maximum _
wind pressure at minimum temperature or maximum wind !
pressure to the mean annual temperature such that the
initial unloaded tensions at the mean annual temperature I
1
do not exceed 35 percent of their ultimate tensile strengths 2-o
and the final unloaded tensions at the mean temperature t
do not exceed 22 percent of ultimate strength of the 1
conductor and 20 percent of the ultimate strength of 1
gaoundwire J
B-11 TESTS As in Part 2 of this standard
14
Bureau ofIndian Standards
BIS is a statutory institution established under the Bureau of Indian Stand& Act, 1986 to promote
harmonious development of the activities of standardization, marking and quality certification of goods
and attending to co~ected matters in the country.
,. ‘.
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without the prior permission in writing of BIS. This does not preclude the free use, in the course of
implementing the standard, of necessary details, such as symbols and sires, type or grade designations.
Enquiries relating to copyright be addressed to the Director (Publications), BIS.
Review of Indian Standards
Amendments are issued to standards as the need arises on the basis of comments. Standards are also
reviewed periodically; a standard along with amendments is reaffirmed when such review indicates that
no changes are need@ if the review indicates that changes are needed, it is taken up for revision. Users
of Indian Standards should ascertain that they are in possession of the latest amendments or edition by
referring to the latest issue of ‘BIS Handbook’ and ‘Standards Monthly Additions’.
This Indian Standard has been developed from Dot : No. EJX 60 ( 2967 )
BUREAUOFINDLANSTANDARDS
Headquarter
Manak Bhavan, 9 Bahadur Shah Zafar Marg, New Delhi 110002 Telegrams : Manaksanstha
Telephones : 3310131,33113 75 (Common to all offices)
Section 1 Design
daW2:
‘4.2 For the sal’ety rcquiretucnt of low flying Military Aircrafts, all thr
transmission lines and transnlission lint structures f’alling \vithin the safety zone
of’ airfields and air to ground firing ranges shall newt the requirentcnts OP
Dircctoratc oL‘Flight SaPcty, Air Hcadquartcrs given in An~lcx B.’ -
( Pnpz 11, hwu B ) -- lnsrrt IIIC follo\ving AIIIICX~I~C
and renulnhcr thr
suhseqnc~l~
AIIIVZ~CS:
ANNEX B
( Ckrrrsc
4.2 )
d) 111all other arms, outside a radius of 10 knl from acrodronm, onlv those
portions of’ lransmission lines and structures of any height idcntkicd IO
pose a hazard IO aircrali by the Directorate of Flight SaTcty shall lx
prmidcd n.i(h day visual aids.
2.2.1 hfrdium and low inirusity obstacle lights as per Fig. 3 on a co~nplcx
olxlarlc such as towers supportiug ovrrhcad wires should have a night time
inlcnsilv as Jxr JCAO rcquircnwuts in International Standards rcconuuendcd
practicrs. The light on top of the slrwlure should [lash at the rale ol’ 20
scquenccs per minute.
Amend No. 1 to IS 5613 (Part 3/Secl) : 198Y
WHITE f
ORANGE I
OVERALL
STRUCTURE
WHITE
n HEIGHT
ORANGE
4
AIIWNI No. 1 tu IS 5613 (I’art 3/Secl) : 1989
MEDIUM FIASHING
UGHT 1600 CD
_ ___-.__ (EFFECTIVE INTENSITY
NIGHT TIME)
X
I
LOW INTENSITY RED
STATIONARY LIGHT
to CD (~~FECTIVE
X \NTEHSlW NIGHT TIME)
.~
-.
45m