Rm5 Operation Manual (1-38
Rm5 Operation Manual (1-38
Rm5 Operation Manual (1-38
FOREWORD
Thank you for choosing the RHYMEBUS " RM5 Series " high-function,
inverter. This instruction manual gives information on installation, wiring,
parameter unit operation, etc. as well as maintenance and inspection
procedures. However, it is essential to read this manual carefully to use
the equipment safely, correctly, and to it's full capability. Please forward
this manual to the end user.
SAFETY PRECAUTIONS
Note :
that installation, wiring, operation and trouble shooting can be performed
only by experienced peoples who know the principles, constructions,
properties and operational procedures of inverter, can prevent damages,
and read this manual completely.
INTRODUCTIONS
Keypad
RS232
Hz A V
PROG RUN
FUN STOP
DATA RESET
KP-201
KP-201 Converter
RM5 series
CONTENTS
RM5 - 2 007 B
B Brake type (with internal braking
transistor which is the standard for the
inverter with rated power less than 5 hp.
Brake type is, therefore, not indicated in
the nameplate of the inverter with rated
power less than 5 hp.)
007 Rated power(7.5HP)
2 Indicate 200V/220V/230V
4 Indicate 380V/415V/440V/460V/480V
RM5 RHYMEBUS series number
D. Confirmation of accessories
Generally, there is one user's manual. If there are some accessories,
such as braking resistor etc., are ordered please check inclusively.
E. Please refer to the standard specifications and confirm to your
requirements.
1
2
RM5-200V Series
1
Series No.(RM5) 200 2 2001 2002 2003 2005 2007 2010 2015 2020 2025 2030 2040 2050 2060 2075 2100 2125 2150
Rated power of the motor
(HP/KW) 0.5/0.4 1/0.75 2/1.5 3/2.2 5/3.7 7.5/5.5 10/7.5 15/11 20/15 25/18.5 30/22 40/30 50/37 60/45 75/55 100/75 125/90 150/110
Rated continuous output
power(KVA) 1.3 2 3 4 6 9 13 18 22 28 33 44 55 67 84 115 132 160
Rated continuous output 3
current(A) 5 8 11 17 25 33 46 60 74 90 115 145 175 220 295 346 405
Rated output voltage(V) 3 200 ~ 230V
Range of output
frequency(Hz) 0.01 ~ 400Hz
(2) Standard specifications
RM5-400V Series
Series No.(RM5) 4001 4002 4003 4005 4007 4010 4015 4020 4025 4030 4040 4050 4060 4075 4100 4125 4150 4175 4200 4250 4300
Rated power of the motor
(HP/KW) 1/0.75 2/1.5 3/2.2 5/3.7 7.5/5.5 10/7.5 15/11 20/15 25/18.5 30/22 40/30 50/37 60/45 75/55 100/75 125/90 150/110 175/132 200/160 250/200 300/220
Rated continuous output
power(KVA) 1.9 3.3 4 7 10 14 18 23 30 34 46 56 66 84 104 134 165 193 232 287 316
Rated continuous output
current(A) 2.5 4 6 9 14 18 24 30 39 45 61 73 87 110 137 176 204 253 304 377 415
Rated output voltage (V) 3 380 ~ 460V
Range of output
frequency(Hz) 0.01 ~ 400 Hz
Power source( , V, HZ) 3 , 380 ~ 480V, 50/60Hz
Tolerance of power 323V~506V, 50/60Hz
source voltage
Tolerance of frequency 5%
fluctuation
~ INSPECTIONS AT PURCHASE ~
~ INSPECTIONS AT PURCHASE ~
Common specifications
User interface Digital and analog operating keypads with remote control.
Control of direction of rotation; forward / reverse rotation is controlled by using 3-line sustaining circuit.
Stop command by using the 3-line sustaining circuit, jogging operation,
Operational characteristics
Multiple function instantaneous power interruption, restart after trouble shooting, exceptional
outputs conditions, programmable contacts a and b.
Analog voltage, DC 0~10 V with adjustable gain, for representing
Analog outputs
output frequency, frequency setting, or output current
Output frequency, frequency settings, output voltage, DC voltage,
Displays of keypads
output current, motor speed, line velocity of motor, status of terminals.
Displays
3
CHAPTER 2 INSTALLATIONS AND CONFIRMATIONS
10cm
or more
4
~ INSTALLATIONS AND CONFIRMATIONS ~
fan RM5
Inverter
Control Heat
circuits sink
fan
Filter
fan
Panel Control Box
RM5
Inverter
Control Heat
circuits sink
Filter
e. Cleaning of environment
The ventilation, cleanliness and moisture of the space in which the
inverter is installed have to be considered.
f. Operator
Only experienced peoples can perform operation and trouble
shooting
(3) Descriptions of terminals and wiring diagram
A. Wiring diagram
Note that the terminals represented by and are denoted for main
and control circuits, respectively.
P1 P N Induction motor
(PR) U
V IM
R R W
3 power sourse S S
T T PE
Grounding
Forward FWD
Reverse REV Analog signal
FM+
Multi-function input
output
X1 FM-
terminal 1 (DC 0~10V)
Multi-function input X2
terminal 2
Multi-function input X3
terminal 3 Multi-function
Multi-function input X4 Ta output terminals
terminal 4
Multi-function input X5 Tb (relay output)
terminal 5 (AC 250V/0.5A
Multi-function input X6 Tc
terminal 6 COS =0.3)
COM
12V
Y1 Multi-function
VR 1K 1/4W Vin output terminals
Iin Y2 (open collector)
(DC 48V/50mA )
CME
GND
frequency command in voltage
(DC 0~10V)
frequency command in current
(DC 4~20mA)
7
~ INSTALLATIONS AND CONFIRMATIONS ~
B. Descriptions of terminals
a. Terminals of main circuit
Terminals Symbols Name Descriptions
Power R.S.T. Input AC voltage
3-phase power source(for 1 , 220V, use
source R and S only)
Inverter output 3-phase variable voltage and frequency
Motor U.V.W. voltage output motor
Main Circuit
Dynamic brake
P.N. terminals
Connect to the dynamic brake unit
NFB Grounding
Motor
Resistor
NFB Resistor
Grounding
Grounding
8
~ INSTALLATIONS AND CONFIRMATIONS ~
Grounding
terminal
NFB Grounding
Grounding
Motor
*Note:
1. The polarities of P and N terminals should be wired
Resistor correctly.
2. For 40~75 hp, the positions of terminals may be
different from those shown in the figure, they are
, however, labeled with the same symbols or
characters. Please wire the system according to the
labels of terminals.
(4) For 7.5~10 HP (connect dynamic braking unit)
NFB
Grounding
Grounding
ACE-01
D.B.unit R.
S. Power
(5) For 15~30 HP (connect dynamic braking unit)
PE
Grounding
terminal
NFB Jumper Grounding
Grounding
*Note:
1. The polarities of P and N terminals should be wired
correctly.
2. For 40~75 hp, the positions of terminals may be
Power R. different from those shown in the figure, they are,
S.
however, labeled with the same symbols or characters.
Please wire the system according to the labels of
terminals.
9
~ INSTALLATIONS AND CONFIRMATIONS ~
10
~ INSTALLATIONS AND CONFIRMATIONS ~
Distance
Rated power
10 m 25 m 50 m 100 m Above 100 m
12.5KHz 10KHz 7.5KHz 5KHz 2.5KHz
1/2 ~ 5HP or less or less or less or less or less
10KHz 7.5KHz 5KHz 2.5KHz 2.5KHz
7.5 ~ 10HP or less or less or less or less or less
7.5KHz 5KHz 2.5KHz 2.5KHz 2.5KHz
15 ~ 30HP or less or less or less or less or less
5KHz 2.5KHz 2.5KHz 2.5KHz 2.5KHz
40 ~ 75HP or less or less or less or less or less
2.5KHz 2.5KHz 2.5KHz 2.5KHz 2.5KHz
100~150HP or less or less or less or less or less
100%
90%
Percentage
of the rated
80%
current of
inverter
70% Altituds
(m)
60%
1.000 2.000 3.000 4.000
11
~ INSTALLATIONS AND CONFIRMATIONS ~
c. Precautions
DANGER
1. If the inverter is powered, the wiring is inhibited.
2. R, S and T terminals, connected to power source, are power input terminals of inverter.
U, V and W terminals, connected to motor, are power output terminals of inverter. The
care that P, N, PI and PR terminals can not be connected to either power source or motor
must be made.
3. After turn off power source, please don't touch the inverter and change the wiring when
indicator is light.
4. The terminals of main power circuit and control circuit can not be connected to PE
terminal.
5. After wiring is completed, please put on the inverter cover for avoiding the other
people's touch.
6. For 200 V series, 346/380/440/460 V power source can not be used.
7. In the restart after instantaneous power interruption, running is resumed and the people
around motor and machinery should be controlled for avoiding danger and damage.
8. The wiring of main circuit and control circuit should be separated for avoiding
interference.
9. Only experienced people can perform installation, wiring, operation and trouble
shooting.
10. The RM5 series are not designed against explosion and then should be kept away from
gas, oil and explosion etc.
CAUTION
1. The RM5 series should be kept away from corrosive gas, oil, dust, high temperature,
elevated humidity and explosion etc.
2. If inverter is installed in a protective case or distributor, the ambient temperature can not
exceed +50 oC.
3. Isolated wires of control signals are recommended, noise and grounding have to be
considered for avoiding interference.
4. Wiring terminals and installation:
(1) Wiring should be made according to the symbols of terminals. Keep terminals
connected tightly with wire.
(2) Appropriate wiring size should be used. Connect R, S and T terminals to power
source (In the case of single phase power source connect R and S terminals to power
source).
(3) Use nofuse brake (NFB), magnetic contact or fuse at power source input terminals,
and use a thermal relay (THRY) to protect motor if the motor capacity is smaller than
inverter.
(4) After U, V and W terminals of motor have been disconnected, the insulation of motor
can be then tested. Note that testing motor and inverter can be performed only by
experienced peoples
12
~ INSTALLATIONS AND CONFIRMATIONS ~
40 60 30
50 80 30
60 100 38
75 60 X 2 60
100 100 X 2 80
125 150 X 2 100
150 200 X 2 60 X 2
13
CHAPTER 3 TYPES OF KEYPADS
14
CHAPTER 4 OPERATIONS OF KEYPADS
00 F 00 I 0
PROG
DATA
FUN
PROG
Hz V A Hz V A DATA Hz V A
STOP
PROG
RESET
PA F
Hz V A
Error message
15
~ OPERATIONS OF KEYPADS ~
000 FUN
DATA
2 6000 FUN
DATA
3 2 200
Hz V A Hz V A Hz V A
FUN FUN
DATA DATA
FUN FUN
DATA DATA
7 I 200 FUN
DATA
6 I800 FUN
DATA
5 68
Hz V A Hz V A Hz V A
C. In the function code setting mode, there are 118 function codes
(F_000~F_117) to be set and the setting diagram is shown in the
figure below.
Enter function code setting mode.
F 000 F 00 I F I I7
Hz V A Hz V A Hz V A
F 009
Hz V A
FUN FUN
DATA DATA
00 0I 4000
Hz V A Hz V A Hz V A
The max.setting
17
~ OPERATIONS OF KEYPADS ~
18
~ OPERATIONS OF KEYPADS ~
Hz V A Hz V A
19
~ OPERATIONS OF KEYPADS ~
Max. output
frequency 0.0 ~ 60.0 Hz 60.0 Hz
ADJ5
20
~ OPERATIONS OF KEYPADS ~
F IIII DIP4 ON
DIP3 ON
E Ta/Tb
X4
Hz V A
DIP2 ON Hz V A Y2
DIP1 ON X2
" ON " states of DIP Y1
X1
X3
States of terminals
No. Descriptions
Switch DIP Functions Remark
ON
Carry ON : Carry frequency is 2.5 kHz. Refer to
1
1 2 3 4 frequency OFF: Don't change the Carry frequency. P. 59
ON
Selections of ON : Base frequency at 50Hz. Refer to
2
1 2 3 4 Base frequency OFF: Don't change frequency. P. 59
ON
Selections of ON : Frequency commands is generated by Refer to
3 terminals.
1 2 3 4 frequency setting OFF: Don't change the source of commands. P. 59
ON
Selections of ON : Rotation and direction commands are Refer to
4 generated by terminals.
1 2 3 4
rotation control OFF: Don't change the source of commands. P. 59
21
~ OPERATIONS OF KEYPADS ~
Refer to
Speed level 1 0.0 ~ 120.0 Hz 10.0 Hz
ADJ4 P. 60
22
CHAPTER 5 LIST OF FUNCTION CODE SETTINGS
X means don't care The color as means which can be set during operation. 23
~ LIST OF FUNCTION CODE SETTINGS ~
F_034
Base The frequency associated with rated voltage in 0.1 0.1Hz 50.0(Re.1) 36
frequency V/F pattern. ~400.0 Hz 60.0(Re.2)
220.0
0.1~255.0V
F_035 Base voltage The rated voltage of all V/F pattern. (Re. 3)
0.1V 380.0 36
0.1~510.0V (Re. 4)
Frequency at the Frequency at the changing point 1 of V/F 0.0
F_036 changing point
pattern. ~400.0 Hz
0.1Hz 0.0 36
1
Voltage at the 0.0~255.0V
F_037 changing point Voltage at the changing point 1 of V/F pattern. 0.1V 0.0 36
1 0.0~510.0V
Frequency at the Frequency at the changing point 2 of V/F 0.0~
F_038 changing point pattern.
400.0Hz
0.1Hz 0.0 36
2
Voltage at the 0.0~255.0V
F_039 changing point Voltage at the changing point 2 of V/F pattern. 0.1V 0.0 36
2 0.0~510.0V
Frequency Proportional gain between analog frequency
F_040 command gain command and output frequency. 0.00~2.00 0.01 1.00 38
Gain of bias Gain of analog bias frequency.
F_04 i frequency -1.00~1.00 0.01 0.0 38
Ratio of upper The upper bound of output voltage is defined as
F_042 bound of output the percentage of the maximum output frequency. 0.00 ~1.00 0.01 1.00 39
frequency (1.00 denotes the maximum frequency)
Ratio of lower The lower bound of output voltage is defined as
F_043 bound of output the percentage of the maximum output frequency. 0.00 ~1.00 0.01 0.00 39
frequency (1.00 denotes the minimum frequency)
Selection of 0: analog signal indicates output frequency.
F_044 analog output 1: analog signal indicates frequency setting. 0~2 0 40
signal 2: analog signal indicates output current.
Analog output Gain = max. output frequency/output frequency.
F_045 gain or Gain = rated current of inverter/output current. 0.01~2.00 0.01 1.00 40
Overload 0: no overload protection for motor.
F_046 protection 0,1 1 41
selection 1: overload protection for motor.
Relay 0: standard rated time protection for motor.
F_047 selection
0,1 0 41
1: short rated time protection for motor.
10%~120% According
F_048 Rated current According to the spec. of motor.
of motor
by the inverter 0.1A to the spec. 41
rated current Of motor
F_049 No-load current According to the spec. of motor. 0 ~ motor 0.1A 1/3rated motor
of motor rated current 41
current
24
~ LIST OF FUNCTION CODE SETTINGS ~
26
~ LIST OF FUNCTION CODE SETTINGS ~
Remark:
(1) Factory settings for 50 Hz (9) The dynamic braking transistor is
(2) Factory settings for 60 Hz installed.
(3) Specifications of low voltage (10) The setting is zero to denote that there
system. is no external indicator
(4) Specifications of high voltage (11) The setting is zero to denote that there
system. is no display.
(5) 0.5~5 hp: 5 sec (12) : represents contact a (normally
7.5~30 hp:15 sec open)
above 40 hp: 30 sec : represents contact b (normally
(6) It is useless if the setting is zero close)
(7) Display ' '
(8) It will be recovered after the
reset of inverter.
28
6. DESCRIPTIONS OF FUNCTION CODE SETTINGS
COM
b. F_00 I =1
Start control by FWD terminal, Rotation control by REV terminal.
c. F_00 I =2
(1) Keypad generates start command, and FWD and REV
generate direction command.
(2) FWD and REV are either open or closed simultaneously to
stop running.
COM
29
~ DESCRIPTIONS OF FUNCTION CODE SETTINGS ~
d. F_00 I = 3
Start signal is generated by keypad,FWD and REV terminals are
useless, and the running is in the positive direction.
Note : that for F_001=0, 2, if FWD-COM and REV-COM are open
simultaneously, the frequency display in the monitor mode
will display flashed ' ', and if FWD-COM and REV-
COM are closed simultaneously, the frequency display in the
monitor mode will display flashed ' '.
C. F_002 : Select source of speed setting
a. F_002 = 0
Indicate that the analog terminals (Vin or Iin) set the speed.
(1) range of Vin-GND : 0~10 V
(2) range of Iin-GND : 4~20 mA
Note : that the gain and bias of analog signals are the same as
those set in F_040 and F_041.
b. F_002 = 1
Indicate that the speed is set by keypad.
(1) For KP-201, main speed and the multiple level speeds can be
set, besides, the frequency can be set in the monitor mode.
(2) For KP-202, using knob on the panel sets speed.
c. F_002 = 2
RPM set by keypad.
d. F_002 = 3
MPM set by keypad.
D. F_003 : Selection of validity of STOP on keypad
a. F_003 = 0
Indicate terminals generate start signal and STOP on keypad is
invalid.
b. F_003 = 1
Indicate terminals generate start signal and STOP on keypad is
valid.
E. F_004 : Select function of changing frequency for KP-201
a. F_004 = 0
Indicate that KP-201 is in monitor mode and that the frequency
setting can not be changed.
b. F_004 = 1
Indicate that KP-201 is in monitor mode and that the frequency
setting can be changed.
F. F_005 : Select function of storing frequency for KP-201
a. F_005 = 0
Indicate that KP-201 is in monitor mode, the main speed
setting value can not be stored automatically.
b. F_005 = 1
Indicate that KP-201 is in monitor mode, the main speed
setting value can be stored automatically after 3 minutes later.
30
~ DESCRIPTIONS OF FUNCTION CODE SETTINGS ~
: Useless
: Clear fault records
: Resume the factory settings of 60 Hz.
: Resume the factory settings of 50 Hz.
: Store settings
: Resume last settings
: Digital keypad (KP-201) inverter parameters
: Digital keypad (KP-201) inverter parameters
Note : that the codes ' ' and ' ' are functions of copy
to be used for the case of several inverters with the same
settings.
31
~ DESCRIPTIONS OF FUNCTION CODE SETTINGS ~
Note:
(1) ' X ' denotes " don't care ".
(2) Jog speed has the highest priority.
(3) Jog speed and multiple speed levels are determined by the status,
ON or OFF, of multiple function input terminals which are
programmed by the settings of the multiple function inputs
(F_051, F_056).
(4) ' ON ' denotes that the contact a (normally open) is shortcircuit and
contact b (normally close) is open. 'OFF' denotes that the contact a
(normally open) is open and contact b (normally close) is
shortcircuited.
32
~ DESCRIPTIONS OF FUNCTION CODE SETTINGS ~
Frequency Primary
acceleration
Acceleration time time Speed
of speed level 3 level
Primary
Speed 7
Acceleration time level deceleration
Speed 6
of speed level 2 level time
Speed 5
Acceleration time Speed level
4
of speed level 1 level
3
Speed
Primary level Speed
acceleration Main 1 level
2
Jog speed
time speed
Time
Multiple level
command 1
Multiple level
command 2
Multiple level
command 3
Jog command
Note:
(1) The acceleration/deceleration times of jog speed and speed level
4~7 are the same as those of main speed
(2) In stop if the jog speed command is generated, motor will be
running in jog speed without start command.
(3) Except main speed, the analog inputs (Vin and Iin) are useless for
multiple speed levels.
(4) Acceleration and deceleration times are set in F_018~F_029.
33
~ DESCRIPTIONS OF FUNCTION CODE SETTINGS ~
34
~ DESCRIPTIONS OF FUNCTION CODE SETTINGS ~
Frequency
setting
S curve time
Time
35
~ DESCRIPTIONS OF FUNCTION CODE SETTINGS ~
Output voltage
250V
V/F pattern
20V
10V
Output frequency
Base frequency/40 Base frequency
(F_033)
36
~ DESCRIPTIONS OF FUNCTION CODE SETTINGS ~
V/F pattern
Voltage
Base voltage
(F_035)
Frequency at the
Voltage at the
changing point 1
changing point 1 Voltage at the
(F_036)
(F_037) changing point 2
(F_039)
Boost voltage Output
(F_033) frequency
Base frequency
Start frequency Frequency at the (F_034)
(F_032) changing point 2
(F_038) Max. Output frequency
(F_031)
Note:
(1) Base voltage start voltage and the voltages at the changing
point 1 and 2.
(2) Base frequency frequency at changing point 2
frequency at changing point 1 start frequency
(3) If frequency at changing point 2 is less than that at changing point
1, frequency at changing point 2 is useless.
(4) If frequencies at changing point 1 and 2 are less than start freq.,
frequencies at changing point 1 and 2 are useless.
37
~ DESCRIPTIONS OF FUNCTION CODE SETTINGS ~
48.0Hz
10V(20mA) 10V(20mA)
0Hz 0Hz
0V(4mA) Analog 0V(4mA)
8.3V(17.3mA) Analog
command command
B. F_04 I : Gain of analog bias frequency with range 1.00~1.00
a. Bias freq.= max. output freq. (F_031) gain of bias freq. (F_041)
For example, frequency command gain = 1.0
Max. output freq.= 60.0 Hz Max. output freq.= 60.0 Hz
Gain of analog bias frequency =0.05 Gain of analog bias frequency =0.05
Output Output
voltage voltage
60.0Hz 60.0Hz
Analog Analog
3.0Hz command command
0V(4mA) 10V(20mA) 0.5V(4.8mA) 10V(20mA)
-3.0Hz
0V(4mA)
b. frequency setting =
Max. Frequency setting - bias frequency
x analog command input
10V (20mA)
gain of frequency
38