PELLA INSTALLATION INSTRUCTIONS

BLOCK FRAME AND RENOVATION® / PRECISION FIT® WINDOWS

THE FOLLOWING INSTALLATION METHODS ARE INCLUDED IN THIS BOOKLET:

New Construction Installation in Masonry Construction for Block Frame Windows

Pocket Replacement from the Exterior for Block Frame Windows

Pocket Replacement from the Interior for Renovation or Precision-Fit Windows

Pocket Replacement into Wood Casement Frames for Block Frame Windows

Full Frame Replacement without Disturbing Brick or Siding for Block Frame Windows

Full Frame Replacement in Masonry Construction with Stucco for Block Frame Windows

These instructions were developed and tested for use with wall systems designed to manage water. These instructions
are not to be used with any other construction methods or window frame types. Installation instructions for use with
other construction methods or frame types may be obtained from Pella Corporation, your local Pella® retailer or
www.installpella.com. Building designs, construction methods, building materials, and site conditions unique to your
project may require an installation method different from these instructions and/or additional care. Determining the
appropriate installation method is the responsibility of you, your architect, or construction professional.

BY PURCHASING, INSTALLING OR USING PELLA PRODUCTS (INCLUDES PELLA GOODS AND PELLA SERVICES), YOU AGREED TO THE TERMS OF THE LIMITED WARRANTY AND YOU
LI M ITED
AND PELLA FURTHER AGREE TO ARBITRATE DISPUTES ARISING OUT OF OR RELATING TO PELLA PRODUCTS, AND YOU WAIVE ANY RIGHT TO PARTICIPATE IN A CLASS ACTION
RELATED TO PELLA PRODUCTS unless you notify Pella of your decision to opt out of the Arbitration Agreement no later than ninety (90) calendar days from the date you purchased
or otherwise took ownership of Your Pella Goods. Opting out of the Arbitration Agreement will not affect the coverage provided by any applicable limited warranty pertaining to
Your Pella Products. For opt out information and additional details please read the Limited Warranty and Arbitration Agreement for your Pella Products at www.Pella.com/arbitration.

BFRPF – 1 Revised 01/17/2020 © 2019 Pella Corporation Block Frame Booklet

 IMPORTANT SAFETY AND PRODUCT INFORMATION − WINDOW

CAUTION: Many windows in older homes are painted with lead-based paint. Removal of old windows may disturb this paint. Proper precautions must be
taken to minimize exposure to dust and debris. Consult state or local authorities and/or go to www.epa.gov/lead for more information.

WARNING: To ensure safety and security and help prevent property damage, including possible damage to your window or door, close and
! lock windows and doors any time they are not being used for venting on a nice day, and particularly during high winds or rain.

IMPORTANT NOTICE
Because all construction must anticipate some water infiltration, it is important that the wall system be designed and constructed to properly manage
moisture. Pella Corporation is not responsible for claims or damages caused by anticipated and unanticipated water infiltration; deficiencies in building
design, construction and maintenance; failure to install Pella products in accordance with Pella’s installation instructions; or the use of Pella products
in wall systems which do not allow for proper management of moisture within the wall systems. The determination of the suitability of all building
components, including the use of Pella products, as well as the design and installation of flashing and sealing systems are the responsibility of the Buyer
or User, the architect, contractor, installer, or other construction professional and are not the responsibility of Pella.
Pella products should not be used in barrier wall systems which do not allow for proper management of moisture within the wall systems, such as
barrier Exterior Insulation and Finish Systems (EIFS) (also known as synthetic stucco) or other non-water managed systems. Except in the states of
California, New Mexico, Arizona, Nevada, Utah and Colorado, Pella makes no warranty of any kind on and assumes no responsibility for Pella windows
and doors installed in barrier wall systems. In the states listed above, the installation of Pella Products in barrier wall or similar systems must be in
accordance with Pella’s installation instructions. Product modifications that are not approved by Pella Corporation will void the warranty.

Care and Maintenance

Care and maintenance information is available by contacting your local Pella retailer. This information is also available at www.pella.com.

Cleaning Instructions
GLASS—Remove any protective film and labels and clean the glass, using a soft, clean, grit-free cloth and mild soap or detergent. Be sure to remove all
liquid by wiping dry or use a clean squeegee.
FACTORY FINISHED PRODUCT: Pella product that has been prefinished with stain or paint from the factory requires no additional finishing. Clean the
surface with mild soap and water.
PELLA® ALUMINUM CLAD OR IMPERVIA FRAMES: The interior and exterior frame and sash are protected with a tough factory finish. Clean this surface
with mild soap and water. Stubborn stains and deposits may be removed with mineral spirits. DO NOT use abrasives. DO NOT scrape or use tools that
might damage the surface.
ENCOMPASS BY PELLA®/THERMASTAR BY PELLA®, PELLA® 150 SERIES, PELLA® 350 SERIES AND PELLA® 250 SERIES WINDOWS FRAMES: The vinyl
frame may be cleaned using the same method as the glass. For stubborn dirt, a “non-abrasive" cleaner such as Bon-Ami® or Soft Scrub® may be used.
Do not use solvents such as mineral spirits, toluene, xylene, naphtha or muriatic acid as they can dull the finish, soften the vinyl and/or cause failure of
the insulated unit seal. Keep door tracks clear of dirt and debris. Keep weep holes open and clear of obstructions.

DO NOT use abrasives. DO NOT scrape or use tools that might damage the surface.

Notice: DO NOT use inappropriate solvents or brickwash or cleaning chemicals. If you do, permanent damage can result and the product failure, loss
or damage would not be covered by the Limited Warranty.

Interior Finish (Wood Windows)

Paint or finish immediately after installation.
If products cannot be finished immediately, cover with clear plastic to protect from dirt, damage and moisture. Remove any construction residue before
finishing. Sand all wood surfaces lightly with 180 grit or finer sandpaper. DO NOT use steel wool. BE CAREFUL NOT TO SCRATCH THE GLASS. Remove
sanding dust. Pella products must be finished per the below instructions; failure to follow these instructions voids the Limited Warranty.

Note: To maintain proper product performance do not paint, finish or remove the weatherstripping, mohair dust pads, gaskets or vinyl parts. Air and
water leakage will result if these parts are removed. After finishing, allow venting windows and doors to dry completely before closing them. If paint,
stain or finish gets on the weatherstripping, wipe it off immediately with a damp cloth.
Window Cleaning and Prep Instructions for Unfinished or Primed windows: Dry wipe dust from windows gently. Examine window for possible smudges
or fingerprints made from normal handling or construction. To remove smudges, lightly wipe surface with warm water. Scuff sand with light grade sand
paper or abrasive pad (220 grit or higher). Rinse surface with warm water. Let window surfaces dry completely before applying finish.

Finish the windows as soon as possible after installation.

• On casement and awnings, it is optional to paint, stain or finish the vertical and horizontal sash edges.
• On single-hungs and double-hungs, do not paint, stain or finish the vertical sash edges, any finish on the vertical sash edges may cause the sash to
stick; it is optional to paint, stain or finish the horizontal sash edges.

Pella Corporation is not responsible for interior paint and stain finish imperfections for any product that is not factory-applied by Pella Corporation. For
additional information on finishing see the Pella Owner’s Manual or go to www.pella.com.
The use of unapproved finishes, solvents or cleaning chemicals may cause adverse reactions with door materials. Pella will not be responsible for
problems caused by the use of unapproved materials. If in doubt, contact your local retailer or representative.

Exterior Finish of Existing Frame (Pocket Replacement)

It is the responsibility of the homeowner, contractor or installer to ensure any exposed unfinished wood is covered or finished. Possible methods
include, however are not limited to, covering with aluminum coil stock or painting.
For Casement Hardware Installation go to: www.installpella.com/trimaccessory/hardware.

BFRPF – 2 Revised 01/17/2020 © 2019 Pella Corporation Block Frame Booklet

 FULL FRAME REMOVAL WHEN PREPARING TO INSTALL A NEW
BLOCK FRAME AND RENOVATION® / PRECISION FIT® WINDOWS

This method of Full Frame Removal involves removing the sash and entire frame of the existing window from the wall. The resulting opening is the original
rough opening. The existing window nailing fins are usually nailed to the studs in frame construction with siding, brick veneer or other exterior material
applied over the fin on the outside. The interior may have a drywall return from the wall to the window frame.
CAUTION: Many windows in older homes are painted with lead-based paint. Removal of old windows may disturb this paint. Proper precautions must be
taken to minimize exposure to dust and debris. Consult state or local authorities and/or go to www.epa.gov/lead for more information.

TOOLS REQUIRED:
• Utility knife • Pry bar • Hammer • Deglazing wheel • Angle Grinder
with cutting wheel
• Phillips and Standard • Reciprocating saw • Putty knife • Heat gun
screwdrivers

REMEMBER TO USE APPROPRIATE PERSONAL PROTECTIVE EQUIPMENT.

B
APPLY ADHESIVE FILM OR DUCT TAPE TO THE GLASS TO PREVENT BREAKAGE.
A. Score the paint or varnish between the interior trim and the wall or between the drywall
return and the window frame to minimize damage.
B. Remove the interior trim.

To collapse aluminum frames follow steps C-M.

To cut vinyl, clad wood, or aluminum frames out of the opening, see steps M and N.
F
E
C. Score the sealant or paint between the exterior siding or brick and the window frame.
D. Remove the screen and vent sash from the old window. If it is not removable, see steps G-I.
E. Remove the division bar by removing the screws at the ends or cutting it with a
reciprocating saw.
F. Remove the other sash/panel. Remove any screws holding the fixed sash.
Slide and lift out of the channel (sliding windows) or tilt and release from the balance
assembly (hung windows).

If the sashes are not removable or the glass is sealed to the frame: G H
G. Remove the glazing bead using a putty knife or small pry bar.
H. For single pane windows with divided lights (grids): Use an angle
grinder with a cut-off wheel to cut the end of the bars where they
intersect with the sash or frame. This will allow the window glass to be
removed more quickly.
I. Heat the glazing seal using an electric heat gun.
J. While applying heat, press a de-glazing wheel between the glass and
sash or frame. Continue around the perimeter of the sash or panel. I J
Apply light, constant pressure to separate the glass from the sash or
frame. Dispose or recycle the glass properly.
Note: Wear appropriate personal protective equipment and keep the
heat source away from flammable materials.
K. Pry the frame away from the brick or siding. Use a block of wood under
the pry bar to protect interior or exterior finishes. Dispose or recycle the
frame materials properly.
L. Cut through the frame using a reciprocating saw. K L

Cutting out vinyl, clad wood or aluminum frames:

M. Temporarily pry any head flashing up to avoid damaging
or cutting it.
N. Cut through the sealant line and nailing fin on all four
M N N
sides using a reciprocating saw. Ensure the blade does
not penetrate the interior where damage can occur to the
drywall.

Consult with local providers and authorities to recycle

or properly dispose of old window components.

BFRPF – 3 Revised 01/17/2020 © 2019 Pella Corporation Block Frame Booklet

 PREPARING FOR BLOCK FRAME OR RENOVATION® / PRECISION FIT® WINDOW INSTALLATION

YOU WILL NEED TO SUPPLY: TOOLS REQUIRED:

• Moisture resistant shims/spacers • Tape measure • Scissors or utility knife
• Fasteners (see nail fin anchor instructions and tables at the end of this booklet) • Level • Small flat blade
screwdriver
• Closed cell foam backer rod/sealant backer • Square
• Sealant Gun
• Pella® SmartFlash™ foil backed butyl window and door flashing tape • Hammer
or equivalent • Screw Gun with
• Stapler
a Phillips Driver bit
• Low expansion, low pressure polyurethane insulating window and door foam
sealant. DO NOT use high pressure or latex foams. • Drill with 1/8", 5/32", 3/16"
& 3/8" drill bits
• Pella Window and Door Installation Sealant or equivalent high quality,
multi-purpose sealant • 1/8" Allen wrench
SEALANT
SEALANT

Other construction materials may be required. Read and understand the instructions and inspect the wall conditions before you begin.

Store windows in upright position, out of direct sunlight.

TWO OR MORE PEOPLE WILL BE REQUIRED FOR THE WINDOW INSTALLATION.

1 PREPARING FOR INSTALLATION

A. Remove plastic wrap and cardboard packaging from the window. Do not cut Pull screen near
checkrail bands (if present) or remove plastic or foam shipping spacers located shipping clip
between the window sash and frame. DO NOT open the window until it is
securely fastened. Shipping
Clip

DISCARD DISCARD
PUSH
B. Inspect the product for any damage such as cracks, dents or scratches. DO NOT
install damaged windows.

PUSH
C. Remove screens and hardware (if necessary). Label them and set aside in a
protected area.

Windows with Half Screens:

From the exterior, pull one side of the screen near the shipping clips until the
clips disengage from the frame. Rotate the shipping clips toward the exterior of
the screen until they snap free from the screen.
Half screens of some vinyl windows can be removed from the interior.

Before Installation, remove dirt and debris from all surfaces of the opening.

D. Read the entire instruction before proceeding.

These instructions were developed and tested for use with wall systems designed to manage water. These instructions are not to be used with any other construction
methods or window frame types. Installation instructions for use with other construction methods or frame types may be obtained from Pella® Corporation, your local
Pella retailer or www.installpella.com. Building designs, construction methods, building materials, and site conditions unique to your project may require an installation
method different from these instructions and/or additional care. Determining the appropriate installation method is the responsibility of you, your architect, or
construction professional.

BY PURCHASING, INSTALLING OR USING PELLA PRODUCTS (INCLUDES PELLA GOODS AND PELLA SERVICES), YOU AGREED TO THE TERMS OF THE LIMITED WARRANTY AND YOU
LI M ITED
AND PELLA FURTHER AGREE TO ARBITRATE DISPUTES ARISING OUT OF OR RELATING TO PELLA PRODUCTS, AND YOU WAIVE ANY RIGHT TO PARTICIPATE IN A CLASS ACTION
RELATED TO PELLA PRODUCTS unless you notify Pella of your decision to opt out of the Arbitration Agreement no later than ninety (90) calendar days from the date you purchased
or otherwise took ownership of Your Pella Goods. Opting out of the Arbitration Agreement will not affect the coverage provided by any applicable limited warranty pertaining to
Your Pella Products. For opt out information and additional details please read the Limited Warranty and Arbitration Agreement for your Pella Products at www.Pella.com/arbitration.

BFRPF – 4 Revised 01/17/2020 © 2019 Pella Corporation Block Frame Booklet

 NEW CONSTRUCTION INSTALLATION IN MASONRY CONSTRUCTION FOR BLOCK FRAME WINDOWS
for the installation of new block frame windows into masonry openings

r ior
Exte

1 PREPARE THE OPENING 1 PREPARE THE OPENING (continued)

REMEMBER TO USE APPROPRIATE PERSONAL PROTECTIVE EQUIPMENT. E. Install and level sill shims. Place 1" wide x 1/4"
to 3/8" thick shims 1/2" from each side. Keep
A. Clean the opening. Ensure it is dry and shims back 1/2" from interior face of window.
free from dirt, oil and debris. Place additional shims under each mullion and
sliding window interlocker.
rior
B. Apply water resistant coating to the
Inte
rior
xte the coating into the
masonry.EExtend For vinyl windows, add shims so maximum
opening on all four sides. The water spacing is 18".
resistant coating may be a self-adhered F. Attach or set shims in adhesive sealant to
sheet membrane (SASM) or a liquid prevent movement after they are level.
applied flashing. Ensure continuity Note: Improper placement of shims may result in bowing the bottom of
between the water resistant coating in the the window.
opening and the rest of the wall surface.
SASM ’s must be overlapped in a water
shed fashion. Apply all water resistant
coatings according to the manufacturer’s
directions.

B. Measure the width and height of the opening. The new window must be
at least 1/2" to 3/4" smaller than this measurement.
C. Confirm the opening is plumb, level and square.
D. Measure and mark the opening where the interior of the new window
will be placed. Consider the size of wall cavity (if applicable) and 3/4"
overlap onto the brick veneer or finished wall materials for exterior
2 PREPARE THE WINDOW

perimeter sealant. FRAME SCREW INSTALLATION

A. Drill pilot holes (if necessary) in the new window frame. See the anchoring
instructions at the end of this booklet.
rior
Exte Inter Inte
rior Note: WHERE POSSIBLE, USE FRAME SCREWS (NOT CLIPS) AT THE SILL
ior
TO AVOID PENETRATING THE INTERIOR SEAL.

BFRPF – 5 Revised 01/17/2020 © 2019 Pella Corporation Block Frame Booklet

 NEW CONSTRUCTION INSTALLATION IN MASONRY CONSTRUCTION FOR BLOCK FRAME WINDOWS
for the installation of new block frame windows into masonry openings

erio
r rior
Ex t Exte

2 PREPARE THE WINDOW (continued)

CLIP INSTALLATION
3 SET AND FASTEN THE WINDOW
A. Insert the window in the opening. Check to INTERIOR VIEW
C. Pre-bend clips if anchors will be installed into the interior wall surface. make sure the distance from the interior of
D. Secure clips to the window frame: the new window to the interior of the wall is
consistent all around the window.
Pella® Impervia® and Pella® 350 Series:
B. Place sealant under each clip
E. Slide clips into the frame grooves. See the anchor spacing instructions at
C. Place shims and begin driving screws at
the end of this booklet.
each predrilled hole in the window frame or
F. Secure the clips to the frame. Use a small piece of flashing tape to through each clip. Install masonry screws at
prevent the clips or sliding out of place (Pella Impervia). Pella® 350
erifrom least 2" from wall edge.
Exttwo
Series - Drive #8x1/2" pan head screws (provided) into the first row
Add additional shims at the ends of meeting 1
of pre-punched holes in the clip (All Pella® 350 Series head and jambs
rails and as necessary to ensure even reveal
in

except sliding windows. Do not install screws at the sill.)

2
between the frame and sashes.
Impervia 350 Series

3
2F Refer to the anchoring instructions at the
end of this booklet.
IN
TE
RI Note: Keep shims 1/2" from the interior
O
R surface of the window to allow for a
IN
TE continuous interior seal and 1/2" from the
RI
O
R
exterior surface of the window to allow for
exterior backer rod and sealant.
Top View

D. Cut the checkrail band at each jamb and

Top View remove. Tilt the sashes to remove checkrail
clips. (If applicable)
Pella® Lifestyle Series Dual-Pane only: Push
the remaining tails of the band into the
Architect Series® (850) and Pella® Lifestyle Dual-Pane Series: jambliner holes.
G. Install the clips into the fin grooves. Start one corner of the clip in the fin
groove. Tap the corner into the fin groove with a hammer, then continue
E. Check for plumb, level, square and
to tap the other corner until the clip is locked into the groove.
window operation. Make any necessary
adjustments to shims and finish installing
H. Secure the clips to the frame. Drive one #8 x 5/8" screw through the frame screws or clip anchors.
slotted hole in the center of the clip.
F. Adjust the screw jacks (if applicable) with
a screwdriver. Turn clockwise to move the
frame toward the sash.
Fin groove
Tilt the lower sash inward to locate the jamb
jacks in the interior balance channel near
the checkrail.
#6 x 5/8” corrosion
Alternatively, it is acceptable to use resistant screws

two #6 x 5/8" screws through the 6“ from end G. Install interior sealant. Refer to the interior
clip with the clip on its back and not sealant instructions at the end of this
engaged in the fin groove.
Lip booklet. Use additional sealant around clips
to prevent air and water infiltration.
H. Install exterior sealant between the window
frame and the finished wall material. Refer
to the exterior sealant instructions at the
end of this booklet.
BFRPF – 6 Revised 01/17/2020 © 2019 Pella Corporation Block Frame Booklet
 POCKET REPLACEMENT FROM THE EXTERIOR FOR BLOCK FRAME WINDOWS
installing new block frame windows in existing wood double-hung or single-hung windows

Balance
cord pulleys
EX
TE
Interior
sash stop
Bottom
RIO
balance
Top
cords
balance
cord
Parting Top sash
stop
Bottom
sash
weight

Exterior
blind
stop Top sash
Sill weight
Stool
Apron

Bottom
sash

1 REMOVE THE EXISTING SASHES

CAUTION: Many windows in older homes are painted with lead-based
2 PREPARE THE OPENING
A. Inspect the existing window frame. Repair or replace
EX
TE
RIO
R

paint. Removal of old windows may disturb this paint. Proper precautions any deteriorated parts.
must be taken to minimize exposure to dust and debris. Consult state or B. Clean the opening of any dirt, debris or excess old
local authorities for more information. paint
Note: if using aluminum coil exterior trim, apply it now.
REMEMBER TO USE APPROPRIATE PERSONAL PROTECTIVE EQUIPMENT.
C. Apply flashing tape to the sill. Cut one piece of tape
A. Measure the width and the same length as the sill. Extend the tape up the
height of the pocket vertical leg of the stool. Work the tape into the corner
opening. The new and press firmly to adhere the tape. Lap the tape over
window must be 1/2” any coil trim at the sill.
to 3/4” smaller than this
D. Apply sealant over any gaps in the corners of the existing frame.
measurement. Exterior
blind stop E. Check the sill for level or for bowing.
B. Unlock the window. If
the sashes are painted Measure to this F. Install and level sill shims only if necessary to
surface correct for bowing of the sill. Place 1" wide x 1/4"
shut, use a high-speed
Parting stop to 3/8" thick shims 1/2" from each side. Place
oscillating tool or a utility
knife to cut the joint additional shims under each mullion and sliding
between the sashes and window interlocker.
Interior
frame stops until the sash stop
For vinyl windows, add shims so maximum spacing
sashes are free. is 18".
G. Attach shims to prevent movement after they are
level.
Note: Improper placement of shims may result in bowing the bottom of
C. Remove the exterior stops at the window.

3
the head and jambs using a
chisel, reciprocating saw, roto-
tool or equivalent. Cut them
flush with the side of the frame.
PREPARE THE WINDOW
D. Carefully remove the upper See next page for Sill Adapter illustrations.
sash and dispose of it properly. A. Drill pilot holes (if necessary) in the new window frame.
Wedge See anchoring instructions at the end of this booklet.
For older existing windows with weight pocket Parting Stop B. Dry fit the window in the opening.
Casement Sill

and pulley balances, cut the cords, letting the

C. Measure the distance from the bottom of the Measure
weights fall and remove the pulleys. this
window to the existing sill. Remove the window distance
For windows with vinyl or aluminum jamb liners, from the opening.
tilt or twist the sash and release it from the balance
D. Trim the sill adapter to the correct height (if
assembly.
applicable). Use a sharp utility knife to score the
sill adapter along the groove. Bend and break off (SILL CUTAWAY VIEW)
E. Remove the head and jamb parting stops (if the excess sill adapter material.
applicable) by pulling or prying them out of the Jamb Liner E. Install the sill adapter. Cut it to length and
frame. notch it (if necessary).
F. Carefully remove the lower sash. F. Dry fit the window a second time to ensure
DRILL 1/4IN WEEP HOLE

DRILL 1/4IN WEEP HOLE

G. Remove any remaining jamb liner material (if a proper fit. Remove the window from the
applicable). opening. 1“
Caution: Some balances are spring-loaded.
G. Create 1/4" weep holes (Vinyl products
H. Insulate the weight chamber (if desired). 1“
DRILL 1/4IN WEEP HOLE

HOLE
WEEP

only). Drill or notch a weep hole 1" from

1/4IN DRILL
DRILL
DRILL 1/4IN WEEP HOLE

1/4IN
WEEP
HOLE

each end of the sill adapter.

BFRPF – 7 Revised 01/17/2020 © 2019 Pella Corporation Block Frame Booklet

 POCKET REPLACEMENT FROM THE EXTERIOR FOR BLOCK FRAME WINDOWS
installing new block frame windows in existing wood double-hung or single-hung windows

3 PREPARE THE WINDOW (continued) 4 SET AND FASTEN THE WINDOW

A. Apply a 3/8" bead of sealant where the 1”
Pella® 350 Series existing stool meets the existing window sill.
Additionally, place sealant at the ends of the
flashing tape, making sure to connect with the
stool sealant.
B. Apply a 3/8" bead of sealant at the exterior
surface of the interior head and jamb stops.
Connect this bead of sealant to the sealant line
on the stool.
C. Insert the window in the opening. Check to
make sure the window rests against the interior EX
TE
Architect Series® (850) and Pella® Lifestyle Series Dual-Pane RIO
stops and is making contact with the sealant. R

D. Place shims and begin driving screws at each

predrilled hole in the window frame.
Add additional shims at the ends of meeting
rails and as necessary to ensure even reveal
between the frame and sashes.
Refer to the anchoring instructions at the end
of this booklet.
Pella® Impervia® Ensure the window frame remains fully
embedded in sealant.
Note: Keep shims 1/2" from the exterior
surface of the window to allow for backer rod
and sealant.
E. Cut the checkrail band at each jamb and
remove. Tilt the sashes to remove checkrail
clips. (If applicable)
Pella® Lifestyle Series Dual-Pane only: Push the
remaining tails of the band into the jambliner
Encompass by Pella® / ThermaStar by Pella® / Pella® 250 Series holes.
F. Check for plumb, level, square and window
Casements and Fixed Windows: operation. Make any necessary adjustments to
1/4” shims and finish installing frame screws.
G. Adjust the screw jacks (if applicable) with a
Head expander screwdriver. Turn clockwise to move the frame
Top window frame toward the sash.
Tilt the lower sash inward to locate the jamb
jacks in the interior balance channel near the
checkrail.
(Side View)
H. Install interior sealant from the exterior. Refer
to the interior sealant instructions at the end of
this booklet.

I. Install exterior sealant. Refer to the exterior sealant instructions at the end
of this booklet.
J. Install exterior frame expanders at this time (if necessary).

BFRPF – 8 Revised 01/17/2020 © 2019 Pella Corporation Block Frame Booklet

 POCKET REPLACEMENT FROM THE INTERIOR FOR RENOVATION OR PRECISION-FIT WINDOWS
installing new renovation or precision fit windows in existing wood double-hung or single-hung windows

Balance
cord pulleys

Interior OR
sash stop
Bottom IN T
ERI EX
TE
balance
cords
Top RIO
balance
cord
R
Parting Top sash
stop
Bottom
sash
weight

Exterior
blind
stop Top sash
Sill weight
Stool
Apron

Bottom
sash

1 REMOVE THE EXISTING SASHES 2 PREPARE THE OPENING EX

TE
RIO
R
CAUTION: Many windows in older homes are painted with lead-based A. Inspect the existing window frame. Repair or replace any
paint. Removal of old windows may disturb this paint. Proper precautions deteriorated parts.
must be taken to minimize exposure to dust and debris. Consult state or B. Clean the opening of any dirt, debris or excess old paint.
local authorities for more information. IOR
Note: if using
TERaluminum coil exterior trim, apply it now.
IN
C. Apply flashing tape to the sill. Cut one piece of tape the
REMEMBER TO USE APPROPRIATE PERSONAL PROTECTIVE EQUIPMENT.
same length as the sill. Extend the tape up the vertical leg
of the stool. Work the tape into the corner and press firmly
A. Measure the width and height of the pocket opening. The new window
to adhere the tape. Lap the tape over any coil trim at the sill.
must be 1/2" to 3/4" smaller than this measurement.
D. Check the sill for level or for bowing.
Note: A head expander (available for vinyl units) can increase the new
window frame height by 3/8". If more than 3/8" height adjustment is E. Install and level sill shims. Place 1" wide x 1/4" to 3/8" thick shims 1/2"
needed, install a continuous shim at the sill or order a taller window from each side. Keep shims back 1/2" from interior face of window. Place
additional shims under each mullion and sliding window interlocker.
For vinyl windows, add shims so maximum spacing is 18".
B. Unlock the window. If
Exterior F. Attach shims to prevent movement after they are
the sashes are painted
blind stop level.
shut, use a high-speed
oscillating tool or a utility Parting stop Note: Improper placement of shims may result in
knife to cut the joint bowing the bottom of the window.

3
between the sashes and Interior
frame stops until the sash stop
sashes are free. PREPARE THE WINDOW
A. Drill pilot holes (if necessary) in the new window frame.
Measure Here B. Install the head adapter (if necessary). Do not extend it more than 3/8"
above the top of the window frame.
Casement Sill
See anchoring instructions at the end of this
booklet. Measure
C. Score paint or varnish along this
distance
interior sash stops with a sharp C. Dry fit the window OR in the opening.
ERI
utility knife. Remove the interior D. Measure the INT distance from the bottom of the
sash stops at jambs (sides) and window to the existing sill. Remove the window
head (top) using a putty knife from the opening. (SILL CUTAWAY VIEW)
and pry bar.
E. Install the sill adapter. Cut it to length and notch
D. Cut the balance cords on the it (if necessary).
bottom sash and lift out the
F. Trim the sill adapter to the correct height (if applicable). Use a sharp
sash and dispose of it properly. Wedge
utility knife to score the sill adapter along the groove. Bend and break
Allow weights to fall to the bottom Parting Stop
off the excess sill adapter material.
of the weight pocket.
Note: Architect Series (850) double-hung
E. Remove the head and jamb parting stops (if
windows have adjustable sill adapters for
applicable) by pulling or prying them out of the
slopes of 13 degrees or more. Remove this sill
frame. If a wedge block is holding the upper sash
adapter if the slope is less than 13 degrees.
in place, remove it with a hammer and chisel.
DRILL 1/4IN WEEP HOLE

DRILL 1/4IN WEEP HOLE

F. Lower the top sash and cut the balance cords. G. Dry fit the window a second time to ensure
a proper fit. Remove the window from the 1“
Remove the top sash and dispose of it properly.
opening.
G. Remove the balance chord pulleys. 1“
DRILL 1/4IN WEEP HOLE

HOLE
WEEP
1/4IN DRILL
DRILL
DRILL 1/4IN WEEP HOLE

1/4IN
WEEP
HOLE

H. Remove any remaining jamb liner material (if applicable).

H. Create ¼" weep holes (Vinyl products only).
I. Insulate the weight chamber (if desired). Drill or notch a weep hole 1" from each end of the sill adapter.

BFRPF – 9 Revised 01/17/2020 © 2019 Pella Corporation Block Frame Booklet

 POCKET REPLACEMENT FROM THE INTERIOR FOR RENOVATION OR PRECISION-FIT WINDOWS
installing new renovation or precision fit windows in existing wood double-hung or single-hung windows

OR
OR ERI
ERI IN T
IN T

3 PREPARE THE WINDOW (continued)

Pella® 350 Series
4 SET AND FASTEN THE WINDOW
A. Apply a 3/8" continuous bead of sealant to the Head blind
interior face of the existing blind stops at the stop
Head expander
head and both jambs. Jamb
Top window frame blind
stop
B. Place a bead of sealant where the existing stool
meets the existing window sill.
OR
ERI
IN T
(Side View)

C. Place a bead of sealant at the end of the

flashing tape, connecting the sealant beads.
D. Insert the window in the opening. Check to
make sure the window rests against the exterior
Architect Series® (850) and Precision Fit stops at head and jambs and is making contact
with the sealant.
E. Place shims and begin driving screws at each
predrilled hole in the window frame.
Add additional shims at the ends of meeting
rails and as necessary to ensure even reveal
between the frame and sashes.
Refer to the anchoring instructions at the end of
this booklet.
Pella® Impervia® Ensure the window frame remains fully
embedded in sealant.
Note: Keep shims 1/2" from the interior surface
of the window to allow for a continuous interior
seal.
F. Cut the checkrail band at each jamb and
remove. Tilt the sashes to remove checkrail clips
(if applicable).
Pella® Lifestyle Series Dual-Pane only: Push the
remaining tails of the band into the jambliner
Encompass by Pella® / ThermaStar by Pella® /Pella® 250 Series holes.
G. Check for plumb, level, square and window
Casements and Fixed Windows: operation. Make any necessary adjustments to
shims and finish installing frame screws.
Head expander 1/4”

H. Adjust the screw jacks (if applicable) with a

Top window frame
screwdriver. Turn clockwise to move the frame
toward the sash.
Tilt the lower sash inward to locate the jamb jacks
(Side View) in the interior balance channel near the checkrail.
I. Install interior sealant. Refer to the interior
sealant instructions at the end of this booklet.
J. Install exterior sealant. Refer to the exterior
sealant instructions at the end of this booklet.
K. Install exterior frame expanders at this time (if
necessary).
L. Re-install interior stops.

BFRPF – 10 Revised 01/17/2020 © 2019 Pella Corporation Block Frame Booklet

 POCKET REPLACEMENT INTO WOOD CASEMENT FRAMES FOR BLOCK FRAME WINDOWS
for the installation of new block frame windows into existing wood casement frames

EXTERIOR EXTERIOR EXTERIOR EXTERIOR

EXTERIOR

REMOVE EXISTING INSERT REPLACEMENT PREP AND APPLY

REPLACEMENT TAPE
WINDOW
EXISTING WINDOW
SASH and STOPS WINDOW INSTALLED

1 REMOVE THE EXISTING SASHES

CAUTION: Many windows in older homes are painted with lead-based
2 PREPARE THE OPENING
A. Inspect the existing window frame. Repair or
paint. Removal of old windows may disturb this paint. Proper precautions replace any deteriorated parts.
must be taken to minimize exposure to dust and debris. Consult state or B. Clean the opening of any dirt, debris or excess
local authorities for more information. 6“
old paint
Note: if using aluminum coil exterior trim,
REMEMBER TO USE APPROPRIATE PERSONAL PROTECTIVE EQUIPMENT. apply it now.
C. Apply flashing tape to the sill. Cut on piece of
A. Open the existing window and measure the tape 12" longer than the sill. Extend the tape
width and height of the opening which will remain 6" up each jamb. Lap the tape over any coil
after the frame stops are removed. The new HEAD STOP trim at the sill.
window must be 1/2" to 3/4" smaller than this
D. Check the sill for level or for bowing.
measurement. Hardware
JAMB STOPS
E. Install and level sill shims. Place 1" wide x 1/4"
Stop to 3/8" thick shims 1/2" from each side. Keep
shims back 1/2" from interior face of window.
Place additional shims under each mullion and
sliding window interlocker.
Sash SILL STOP For vinyl windows, add shims so maximum
spacing is 18".
F. Attach shims to prevent movement after they
Measure Here are level.
Note: Improper placement of shims may result
B. Remove the existing sash by removing the screws attaching the sash to in bowing the bottom of the window.
the hinges and operating hardware. This will vary by manufacturer of the
existing window.
C. Remove head, jamb and sill stops with a pry-bar. Pry between the frame
and stops from the exterior to avoid damaging the interior trim.
D. Remove any remaining hardware from the existing frame by removing
any remaining screws.
For single windows or factory mulled combinations being installed into
existing, wood exterior, multi-wide openings, follow steps E-G to remove
the mullion and secure the existing frame.

Cut top and bottom

DO NOT follow these steps for metal or of mullion
vinyl clad existing windows.

E. Drill 1/8" clearance holes through the

existing frame 6" from each existing
mullion at the head and sill.
F. Drive #8x3" flat head wood screws
into each pre-drilled hole to secure the
existing frame.
G. Cut the existing mullion at each end
using a reciprocating saw and dispose
of it properly.

BFRPF – 11 Revised 01/17/2020 © 2019 Pella Corporation Block Frame Booklet

 POCKET REPLACEMENT INTO WOOD CASEMENT FRAMES FOR BLOCK FRAME WINDOWS
for the installation of new block frame windows into existing wood casement frames

EXTERIOR EXTERIOR EXTERIOR EXTERIOR

REMOVE EXISTING INSERT REPLACEMENT REPLACEMENT WINDOW

EXISTING WINDOW
SASH and STOPS WINDOW INSTALLED

3 PREPARE THE WINDOW

A. Drill pilot holes (if necessary) in the new window frame.
4 SET AND FASTEN THE WINDOW
A. Insert the window in the opening. Check
INTERIOR VIEW
See the screw spacing instructions at the end of this booklet. to make sure the distance from the interior
of the new window to the interior of the
existing window is consistent all around
B. Dry fit the window in the opening.
the window.
B. Place shims and begin driving screws at
each predrilled hole in the window frame.
Add additional shims at the ends of
meeting rails and as necessary to ensure 1

even reveal between the frame and sashes. 3

2
in

Refer to the anchoring instructions at the

end of this booklet.
Note: Keep shims 1/2" from the interior
surface of the window to allow for a
continuous interior seal and 1/2" from the
exterior surface of the window to allow for
exterior backer rod and sealant.
C. Cut the checkrail band at each jamb and
remove. Tilt the sashes to remove checkrail
clips (if applicable).
Pella® Lifestyle Series Dual-Pane only:
This space intentionally left blank. Push the remaining tails of the band into
the jambliner holes.

D. Check for plumb, level, square and

window operation. Make any necessary
adjustments to shims and finish installing
frame screws.
E. Adjust the screw jacks (if applicable) with
a screwdriver. Turn clockwise to move the
frame toward the sash.
Tilt the lower sash inward to locate the
jamb jacks in the interior balance channel
near the checkrail.

F. Install interior sealant. Refer to the interior

sealant instructions at the end of this
booklet.
G. Install exterior sealant. Refer to the
exterior sealant instructions at the end
of this booklet.
H. Install exterior frame expanders at this
time (if applicable).
I. Install interior trim to cover the space
between the new window frame and
the old window frame.

BFRPF – 12 Revised 01/17/2020 © 2019 Pella Corporation Block Frame Booklet

 FULL FRAME REPLACEMENT WITHOUT DISTURBING BRICK OR SIDING FOR BLOCK FRAME WINDOWS
for use in brick or siding with trim/j-trim after the complete removal of a nail fin window

Head Flashing
Head Flashing Tape

Sill Flashing Tape

1 PREPARE THE OPENING

Refer to the full frame removal instructions
2 FLASH THE OPENING (continued)
No Building Wrap
at the beginning of this booklet. D. Prepare head flashing with no Sealant
A. Measure the width and height of the up-turned leg by cutting it the
opening in the brick or siding (A). The same width as the brick/siding
window must be at least 1/2" smaller in A B C opening. The head flashing should
width and height. not extend past the interior of the
B. Measure width and height of the window frame.
D
opening in the wood framing or E. Apply (2) 3/16" beads of sealant. Frame
masonry (B). The window must be at One at the interior edge of the Depth
least 1/2" smaller in width and height. flashing and one along the exterior
If the interior trim or return materials have edge of the sheathing.
been removed, skip to step 2A. F. Apply a 3/16" bead of sealant at
each corner connecting the two
C. Measure the width and height of the opening in the drywall return/stool beads from step 2E.
(C) (if applicable).
G. Secure the flashing to the opening
D. Measure the depth from the drywall to the exterior of the siding (if over the sealant using roofing nails
applicable). Compare this to the new window frame depth. or corrosion resistant pan head
If the window is larger than the drywall return opening (C) and has a frame screws at 12" max. spacing.
depth less than (D), it can typically be installed against the exterior edge of Important: The flashing must slope
the drywall return. If the frame depth is larger than D, cut the drywall back with to the exterior.
a utility knife and straight edge enough to allow the window to fit within the
(D) depth. Note:Interior shades/blinds may have to be moved to the interior. Flashing may be installed before
If the window is smaller than the drywall return opening, add treated blocking at head (if required).
blocking to the opening until the opening is approx. 1/2" larger in width and
height than the window (see steps 3H-3L). “Z" shaped flashing may be
appropriate for some applications.

2 FLASH THE OPENING

Note: If there is an existing, functioning head flashing or if the opening is
3 SEAL THE OPENING
A. Clean the siding J-channel/trim or brick and rough opening thoroughly.
directly below a soffit or overhang, skip to step 3.
B. Apply a 3/8" bead of sealant (or enough to
If building wrap exists at the head of the opening follow steps 2A-2C. If no cover the area) between the j-channel/trim
building wrap exists, skip to step 2D. and the sheathing at jambs (siding only). If a HEAD
AND
head flashing with upturned leg was used, JAMBS
ONLY
seal between the back of the flashing and
A. Prepare a head flashing with
the sheathing at the head. Tool the sealant at
upturned leg by cutting it the same
head and/or jambs with a putty knife to press
width as the brick/siding opening. HOUSE WRAP
the sealant into the opening.
B. Pry the top (head) j-channel/siding SIDING
C. Place a 3/8" bead of sealant at each corner PRESS
away from the sheathing enough so
J-CHANNEL of the opening. SEALANT
the head flashing can be slid under INTO
OPENING
the house wrap. D. Apply flashing tape over
FLASHING TAPE
the sealant at the head if a
C. Insert the head flashing behind the
flashing with upturned leg
brick/siding and behind the house
was used. Extend the flashing
wrap.
HEAD FLASHING tape 6" down each jamb.
Cover the exterior surface of
the drywall (if applicable).

1”

BFRPF – 13 Revised 01/17/2020 © 2019 Pella Corporation Block Frame Booklet

 FULL FRAME REPLACEMENT WITHOUT DISTURBING BRICK OR SIDING FOR BLOCK FRAME WINDOWS
for use in brick or siding with trim/j-trim after the complete removal of a nail fin window

Jamb Flashing Tapes

3 SEAL THE OPENING (continued)

E. Apply flashing tape at the
4 SET AND FASTEN THE WINDOW
A. Install and level sill shims. Place 1" wide x 1/4" to 3/8"
sill, folding it behind the brick thick shims 1/2" from each side. Keep shims back
or siding onto the surface 1” 1/2" from interior and exterior face of window. Place
of the building wrap (if additional shims under each mullion and sliding window
applicable) and up each jamb interlocker.
6". Apply up the exterior For vinyl windows, add shims so maximum spacing is 1”
edge of the drywall. If 2 18".
pieces of flashing tape are
B. Attach shims to prevent movement after they are level.
required, apply the 2nd so it
overlaps the first by 1". Note: Improper placement of shims may result in
bowing the bottom of the window.
F. For brick, apply low
expansion foam at the jamb C. Drill pilot holes in the window frame (if they are not
to seal between the back of the brick and the sheathing. factory pre-drilled). Refer to the anchor and shim
G. For siding, apply flashing tape at each jamb extending 3" onto the spacing instructions at the end of this booklet.
head and sill. Cover the exterior edge of the drywall (if applicable) and For windows being installed against the exterior of the
extend the tape over the sealant onto the side of the trim drywall return, follow steps 4D and E.
FLASHING TAPE
or j-trim. PLACEMENT GUIDE

Note: The jamb flashing tape may also be used on brick . D. Secure drywall return installation
Apply sealant to the brick before application. HEAD TAPE
clips using #8x 2-1/2" flat head
screws at the jambs so they will align
with each pilot hole in the window Drywall Return
frame. These clips provide secure Installation Clips
JAMB TAPES
attachment when frame screws will
not penetrate the framing or treated
blocking .
Screws
SILL TAPES
E. Apply sealant to the exterior edge of the
F Brick G Siding drywall return on all four sides.

If the window is smaller than the drywall return opening, add treated F. Insert the window into the opening on the sill shims. Check to make sure
blocking to the opening until the opening is approx. 1/2" larger in width and the window rests against the drywall and is making contact
height than the window (see steps H-L). with the sealant (if applicable).
H. Cut treated blocking equal to the width and height (B) dimensions as G. Place shims and begin driving screws at each predrilled
necessary. hole in the window frame. When screwing into drywall return
I. Rip the treated blocking to a width less than (D). The width may be installation clips, use the screws from the clip package.
reduced to fit behind brick/siding or head flashing (see Add additional shims at the ends of meeting rails and as
step 2) or to fit behind a flush flange as with Pella® 350 necessary to ensure even reveal between the frame and
Series. sashes.
J. Apply (2) 3/16" beads of sealant. One just to the exterior Refer to the anchoring instructions at the end of this booklet.
of the drywall return and one along the exterior edge of
the sheathing. Note: Keeps shims 1/2" from the exterior surface of
K. Apply a 3/16" bead of sealant at each corner connecting the window to allow for backer rod and sealant.
the 2 beads from step 1J. H. Check for plumb, level, square and window operation.
L. Secure the treated Make any necessary adjustments to shims and finish
blocking to the installing frame screws.
opening over the I. Install interior sealant. Refer to the interior sealant
Dr
yw
al

sealant using 2" instructions at the end of this booklet.

lRe
tu

corrosion resistant
rn

J. Install exterior sealant. Refer to the exterior sealant

screws at 16" max. instructions at the end of this booklet.
spacing.
K. Install interior and exterior trim (if necessary).
BFRPF – 14 Revised 01/17/2020 © 2019 Pella Corporation Block Frame Booklet
 FULL FRAME REPLACEMENT IN MASONRY CONSTRUCTION WITH STUCCO
for block frame windows

r
erio
r erio
Ext Ext
Wood Buck
Flashing Tape

1 PREPARE THE OPENING

Refer to the full frame removal instruction at the
2 Prepare the Window
FRAME SCREW INSTALLATION
rior
xtebooklet.
beginning of Ethis r
erio (if applicable).
A. Prepare thexframe
E t
A. Measure the width and height of the opening. 1A Remove interior frame covers—Impervia casement.
The window must be approximately 1/2" smaller Remove the vent track—350 Series sliding window sill.
in width and height. Remove the sill riser—350 Series double hung and single hung.
If replacing a wood buck, trim back any finish
materials to accommodate the new wood buck.
B. Drill pilot holes (if necessary) in the new window frame. See the anchor
instructions at the end of this booklet.
B. Apply 2 beads of sealant to the masonry NOTE: WHERE POSSIBLE, USE FRAME SCREWS AT THE SILL TO AVOID
opening where the wood buck will be attached. 1B PENETRATING THE INTERIOR SEAL. DO NOT SCREW THROUGH THE SILL
NOTE: Ensure the sealant is compatible with the WHEN A SILL TRACK IS PART OF THE WINDOW’S WEEP SYSTEM.
water resistant coating.
CLIP INSTALLATION
C. Pre-bend clips if anchors will be installed into the interior wall surface
C. Apply sealant at the corners of the wood (Metal clips only).
buck and at the intersection of the wood buck 1C See the anchor spacing instructions at the end of this booklet.
and stucco. Fasten the treated wood buck to
the masonry opening using code-approved
or D. Secure clips to the window frame:
fasteners.Exteri
r
erio
Ext
D. Apply flashing tape from the stool over the Encompass by Pella®/ Thermastar by Pella® / Pella®250 Series
top of the pre-cast concrete sill and 6" up 1D
each side. Apply water resistant coating or 2D
flashing tape over the wood buck. If using liquid
applied flashing, allow it to dry according to Sill accessory groove
the manufacturer’s recommendations before
proceeding. Attachment
clip

E. Install and level sill shims. Place 1" wide x 1/4"

1E SLIDING WINDOW SILL
to 3/8" thick shims 1/2" from each side. Keep
shims back 1/2" from interior face of window.
Place additional shims under each mullion and
sliding window interlocker.
For vinyl windows, add shims so maximum
spacing is 18".

eri or
Ext

F. Attach shims to prevent movement after they

are level.
NOTE: Improper placement of shims may result
in bowing the bottom of the window.

BFRPF – 15 Revised 01/17/2020 © 2019 Pella Corporation Block Frame Booklet

 FULL FRAME REPLACEMENT IN MASONRY CONSTRUCTION WITH STUCCO
FOR BLOCK FRAME WINDOWS (CONTINUED)

eri or r
Ext erio
Ext

2 Prepare the Window (continued)

Pella® Impervia® and Pella® 350 Series
3 SET AND FASTEN THE WINDOW
A. Insert the window into the opening by placing
the front edge of the window sill on the opening
E. Slide clips into ther frame grooves.
erio sill and tilting the window up. Center the window 3A
Ext
NOTE: Pre-bend clips if anchors will be installed into the interior wall between jambs. Check to make sure the distance
surface (Metal clips only). from the interior of the new window to the
F. Secure the clips to the frame. Use a small piece of flashing tape to interior of the existing window is consistent all
prevent the clips from sliding out of place (Pella® Impervia®). Pella® 350 around the window.
Series - Drive two #8x1/2" pan head screws (provided) into the first row B. Place sealant under each clip (if applicable).
of pre-punched holes in the clip (All Pella® 350 Series head and jambs C. Place shims and begin driving screws at each
except sliding windows. Do not install screws at the sill.) predrilled hole in the window frame or each clip.
Impervia 350 Series Install masonry screws at least 2" from wall edge.
2F Refer to the anchor instructions at the end of this
booklet. INT
IN
TE ERIO
RI R
O
R
IN
Keep shims 1/2" from the interior surface of the
TE
RI window to allow for a continuous interior and
O
R exterior seal. 3C
Top View
D. Cut the checkrail band at each jamb and
remove. Tilt the sashes to remove checkrail clips.
(If applicable)
Top View
Pella® Lifestyle Series Dual-Pane: Push the
remaining tails of the band into the jambliner
holes.
E. Check for plumb, level, square and window
operation. Make any necessary adjustments to
Architect Series (850) and Pella® Lifestyle Dual-Pane Series shims and finish installing frame screws or clip
2C
3E
G. Install the clips into the fin grooves. Start one corner of the clip in the fin anchors.
groove. Tap the corner into the fin groove with a hammer, then continue to F. Adjust the screw jacks (if applicable) with a
tap the other corner until the clip is locked into the groove. screwdriver. Turn clockwise to move the frame
H. Secure the clips to the frame. Drive one #8 x 5/8" screw through the toward the sash. 3E
2B
slotted hole in the center of the clip. Tilt the lower sash inward to locate the jamb
jacks in the interior balance channel near the
checkrail.
G. Install interior sealant. Refer to the interior
sealant instructions at the end of this booklet.
Fin groove
Use additional sealant around clips to prevent
2G 2G 2H air and water infiltration.
H. Install exterior sealant between the window
#6 x 5/8” corrosion and the finished wall material. Refer to the
Alternatively, it is acceptable to use resistant screws
exterior sealant instructions at the end of this 3H
two #6 x 5/8" screws through the 6“ from end
booklet.
clip with the clip on its back and not I. Install optional frame expander trim to bridge
Lip
engaged in the fin groove. the gap between the window and the existing
stucco.
J. Apply exterior sealant between the edge of the
frame expander and the finished wall material.
Refer to the exterior sealant instructions at the
end of this booklet.
BFRPF – 16 Revised 01/17/2020 © 2019 Pella Corporation Block Frame Booklet
 BLOCK FRAME AND RENOVATION® / PRECISION FIT® WINDOWS ANCHOR INSTRUCTIONS

Note: Standard performance only. Additional anchoring may be required for performance upgrade,
impact resistant products or to comply with local building code requirements.
M2 M2
EVERY M2 M2 EVERY M2 M2 E EVERY
E S E E S S S E S S E
M1 M1
M1 M1 M1 M1

E E E E

EVERY
EVERY M2 EVERY
S M1
S S
M1
M2
E

E E
EVERY
S E

PLACE FRAME SCREWS OR CLIPS AT THE LOCATIONS INDICATED

E
EVERY
S

ARCHITECT SERIES® (850) AND PELLA® LIFESTYLE SERIES WINDOW ANCHOR SPACING INSTRUCTIONS
Max. First Second Fastener
Edge
Intermediate Mullion Mullion
Product Spacing Special Notes
Spacing Anchor Anchor
(E) Wood **
(S) (M1) (M2)
Casement /  #8x3" Finish
6" 16" 3"* 6"
Awning Screw
For windows with integrated Rolscreen® retractable screen,
Double- or #8x3" Finish drive jamb screws at each factory pre-punched hole in the jamb
6" 16" 3"* 6" liner. Add fasteners as necessary, driving the head past flush
Single- Hung Screw of the jamb liner. Avoid Rolscreen components in the head
and sill.

#8x3" Finish
Fixed Frame 6" 16" 3"* 6"
Screw
Remove sashes and jamb liners. Drive 1 screw though each #6 x 1-1/2" screw
jamb liner support clip (top, bottom, checkrail and center of
Monumental DH each sash). Drive 2 additional screws through the frame (or
6" (head) 16" (head) 3" * 6" * #8 x 3" Screw secure clips) 3" above and below the checkrail on each jamb.
> 54" x 96" #6 x 5/8” corrosion
resistant screws
Drive additional screws through the frame (or secure clips)
centered between each jamb liner support clip. 6“ from end

* M1 anchor required if design pressure exceeds 20 psf. Lip

** For light gauge steel framing, use #10 self-drilling/self-tapping screws; For concrete or masonry, use 3/16" masonry screws with 1-1/4" minimum embedment.

1/8" Pilot Hole Locations

Casement/Awning Lifestyle Series Double-Hung Architect Series Double-Hung Monumental-Hung
Head

Monumental Hung jamb

liner support clip
Jamb

Units with
Integrated
Rolscreen

Pry Here

Pry off Monumental

Double-Hung jamb liner
Do not install fasteners Not applicable for units with Sill anchors not required.
through operator cutout. Integrated Rolscreen
Sill

Clad Frame Head/Jamb/Sill

BFRPF – 17 Revised 01/17/2020 © 2019 Pella Corporation Block Frame Booklet

 BLOCK FRAME AND RENOVATION® / PRECISION FIT® WINDOWS ANCHOR INSTRUCTIONS

Note: Standard performance only. Additional anchoring may be required for performance upgrade, impact resistant products or to comply with local building
code requirements.
PELLA® IMPERVIA® WINDOW ANCHOR SPACING INSTRUCTIONS
Max. First Second Fastener
Edge
Intermediate Mullion Mullion
Product Spacing Special Notes
Spacing Anchor Anchor
(E) Wood**
(S) (M1) (M2)
Casement /  #8 x 2" Pan Head
6"* 16"* None 6" Head and Sill anchors not required when frame width is less than 42" 
Awning (Provided)
Single-Hung /  #8 x 2-1/2" Pan
6"* 16"* None 6" Sill frame screw anchors are not required
Sliding Window Head (Provided)
6"* 16"* #8 x 2-1/2" Pan
Double-Hung None 6" Sill frame screw anchors are not required
(head) (head) Head (Provided)

Remove interior frame covers by inserting a putty knife as indicated and rotating to slide the cover interior and
#10 x 3" Pan Head
Direct Set 6"* 15"* None 6" disengage from the glass stop. Install screws at pre-marked locations. Utilize 5/32" pilot drill and for For masonry
(Provided)
applications pilot drill 3/8" pilot hole through interior wall only. (See Illustrations below.)

* Use Factory Drilled installation holes if present. Clip Anchor Method Only
** For light gauge steel framing, use #10 self-drilling/ Slide clips into the frame groove and locate per the anchor spacing
self-tapping screws; for concrete or masonry, use 3/16" instructions. Use a small piece of flashing tape to hold the clips in place. IN
TE
RI
O Slide
R Clip in
masonry screws with 1-1/4" minimum embedment. Groove
Top View

Install hole plugs after driving screws (no plugs on (3) # 8 x 1-1/4"
screws through clip
Direct Set units). into rough opening. Plug

Pilot Hole Locations and Sizes

Removable Interior Cover
3/8"
3/16" 3/8" Install screws
at groove
Exterior
Exterior

Exterior

3/8"
Masonry only
3/16" 5/32" 5/32" drill 3/8” pilot
hole through
5/32" interior wall.
Casement*** Double-Hung Single-Hung Direct Set****
***If an Interior Frame Cover has a “Quick Release Band" around the cover; pull the band to help remove the cover. ****Use putty knife; insert where indicated and slide cover to interior.

PELLA® 350 SERIES WINDOW ANCHOR SPACING INSTRUCTIONS

Max. First Second Fastener
Edge
Intermediate Mullion Mullion
Product Spacing Special Notes
Spacing Anchor Anchor
(E) Wood**
(S) (M1) (M2)

#10x2-1/2" Pan Head

Casement / Awning 6"* 16"* None 6"
(Provided)

#10x2-1/2" Pan Head Place 2 screws 4" from the center of the meeting rail at the head and sill
Sliding and Fixed Window 6"* 16"* None 6"
(Provided) of sliding windows.

Double- and #10x2-1/2" Pan Head

6"* 16"* None 6"
Single-Hung (Provided)

* Use Factory Drilled installation holes if present. Install hole plugs after driving screws.
** For light gauge steel framing, use #10 self-drilling/self-tapping screws; for concrete or masonry, use
3/16" masonry screws with 1-1/4" minimum embedment.

Pilot Hole Locations and Sizes

Insert
Screwdriver

3/8" Remove sill riser (if applicable)

Exterior

Remove vent track (if applicable)

1-1/4"
3/8"
5/32"
3/8" 1/8" Allen
Casement wrench

5/32"
5/32"
Double-Hung
Sliding Window

BFRPF – 18 Revised 01/17/2020 © 2019 Pella Corporation Block Frame Booklet

 BLOCK FRAME AND RENOVATION® / PRECISION FIT® WINDOW ANCHOR INSTRUCTIONS

Note: Standard performance only. Additional anchoring may be required for performance upgrade, impact-resistant products or to comply with local building
code requirements.
ENCOMPASS BY PELLA®/THERMASTAR BY PELLA® / PELLA® 150 SERIES / PELLA® 250 SERIES WINDOW ANCHOR SPACING INSTRUCTIONS
Edge First Mullion Second Mullion Fastener
Product Max. Intermediate Spacing (S) Special Notes
Spacing (E) Anchor (M1) Anchor (M2) Wood***
Sliding Window #8 x 1-1/4" Pan Use M1 and M2 spacing for screws at head of
Encompass by Pella / ThermaStar

6" 16" 3" / centered 8" / none

(East and West) Head (provided) meeting rail. Center 1 clip below the meeting rail.
by Pella® / PELLA® 150 Series

Single-Hung #8 x 2-1/2" Pan Use M1 and M2 spacing for screws at the head
6" 16" 3" 6"
(West) Head (provided) only with mullions.
High Performance DH: (3) #8 x 2" jamb frame
screws, 4" apart at checkrails. Use (4) #8 x 2"
Single- and Factory #10 x 2" Pan screws at head mullion ends and 4 clips at sill
4" 8"
Double-Hung (East) Pre-Drilled** Head (provided) mullion ends 3" and 6" from mullion. Use
self-adhesive spacer at all installation holes
for ≥ PG50 Performance Installs.
Casement / Awning #8 x 3" Pan Head Use clips at the sill at mullions and centered under
4"* 16"* 4" none
and Fixed (provided) fixed casements in 3-wide combinations.
#10 x 2" Pan Use self-adhesive spacer at all installation holes
DH/SH (single units) Factory Pre-Drilled** — —
Head (provided) for ≥ PG50 Performance Installs.
DH / SH / FX 4" 16" ** 3" 6"
250 Series

SW 4" 16" — 6"

SW ≥PG50 4" 12" — 6"
Factory pre-drilled holes in Jambs and Head, #10 x 2" Pan Use M1 and M2 spacing for screws at head and
CM/AW clips at sill 4" Edge Spacing and 4" 8" Head (provided) clips at sill with mullions only.
12" Max. Spacing
Clip only 4" Edge Spacing and
FX CM/AW 4" 8"
12" Max. Spacing
All venting products: Head and sill anchors are required on composites only. 250 Series DH PG50 ONLY: Add additional clip at center of mullion at sill only.
* Use Factory Drilled installation holes if present. Install hole plugs/caps after driving screws. Replace all covers, fillers and tracks removed earlier.
** For DH & SH units >62" tall add 2 screws per jamb, midway between top and bottom pre-drilled holes. 250 Series 1" Structural Mulls: Use (4) #10 x 2" screws in each end anchor
*** For light gauge steel framing, use #10 self-drilling/self-tapping screws; for concrete or masonry, use 250 Series 1/2" Mulls: Use Attachment Clips at sill spaced 3" and 6" from mullion.
3/16" masonry screws with 1-1/4" minimum embedment.
Pilot Hole Locations and Sizes
250 SERIES
Allen
Wrench

Attachment
clip
Attachment
HEAD 7/8" clip
5/32" 7/8"
HEAD

1/ /2”
2”
Self-adhesive spacer 5/32"

1
SW Vent Track SW Pocket Filler Pocket Cover Removal
EXTERIOR

PG50 Frame Filler

3/
8” ”
EXTERIOR

3/
8
ENCOMPASS BY PELLA / THERMASTAR BY PELLA / PELLA 150 SERIES
1/2"

1/
2” ”
Double-, Single-Hung and Sliding Window 1/2" Attachment

1/
2
clip
HEAD 7/8"
5/32" Sill accessory groove
1/
2”

Sill accessory groove

EXTERIOR

3/

Attachment clip
8”

Attachment clip

1/2"
1/

Plug
2”

Clip Installation for Mullions

DOUBLE-HUNG WINDOW SILL
Remove head pocket cover Sliding, Single- and Drill (2) 5/32"
DOUBLE-HUNG holes
WINDOW SILLand install
before drilling holes. Re-install Double-Hung window (2) #10 x 1-1/2"Sillscrews per clip.
accessory groove
after install is complete. hole location.
EXTERIOR JAMB clip
Attachment
Single Hung (West) Take-out clip Take-out clip Balance hook

Balance

5/32" SILL
DOUBLE-HUNG WINDOW 1/2"

Bottom 7/8"
end guide
INTERIOR
Before drilling jamb installation Raise the sash until the balance engages Separate the balances from the take out clips by holding them at
holes, pull out the bottom of the the take-out clips. Slide the sash all the top and bottom and pushing down 1". Tilt the top of the balance
take-out clip on each jamb. way to one side and pull out the opposite away from the frame and lift the hook out of the frame.
side. Carefully set the sash aside.

Casement/Awning and Fixed 3/8"

3/8" 30º

Tie Bar Tie Bar 5/32" 5/32"

Open venting windows to access screw holes. Loosen Remove fixed window Venting West Fixed East Fixed
the tie bar guides and remove the tie bar to access glazing beads before drilling Window Window Window
screw holes (if necessary). installation holes. (West)

BFRPF – 19 Revised 01/17/2020 © 2019 Pella Corporation Block Frame Booklet

 INTERIOR AND EXTERIOR SEALANT FOR BLOCK FRAME AND RENOVATION® / PRECISION FIT® WINDOWS

Interior Sealant Instructions

CAUTION: Use low pressure polyurethane window and door insulating foams. Follow Interior
the directions on the can. Do not use high pressure or latex foams.
A. Insert the nozzle or straw between the rough opening and window frame. This can be
done from the interior or exterior.
B. Place a 1" deep bead of foam approx. 1" from the interior of the frame to allow for
expansion. Do not fill the entire depth of the rough opening cavity.
Note: Apply foam between the frame and rough opening, NOT between jamb
extensions and the rough opening.
C. To ensure a continuous interior seal, apply sealant over the interior surface of any shims
or clips that interrupt the foam seal.
Backer rod (as necessary) and sealant can be used in place of the low expansion foam to
create the interior seal. However, foam has greater insulating properties. Fiberglass batt
or similar insulation is not recommended as it can absorb water and does not act as an
air seal.

For windows set against drywall return or wood interior stops: EXTERIOR
D. Apply a corner bead of sealant where the frame and drywall return or stop meet. This
sealant covers any gaps and creates a smooth transition between materials. Applying a
continuous interior bead of sealant eliminates the need for low expansion foam.
Note: Use a low odor, paintable sealant such as Pella Window and Door Installation
Sealant.

Interior Stop
E. Re-check window operation and remove shipping spacers after foam installation. Excess
foam may be removed with a serrated knife after it cures.

EXTERIOR
Corner bead

Exterior Sealant Instructions EXTERIOR

CAUTION: Use a high quality, multi-purpose exterior sealant such as Pella Window and Door Corner bead
Installation Sealant. Follow the directions on the cartridge.
A. If the space between the new window frame and the opening is greater than 1/4", go to step (B)
If less than 1/4" or if the frame does not project past an exterior stop (Figure 1), skip to step (C).
B. Insert backer rod 3/8" deep in the space around the window. Add sealant if ≤ 1/4” If > 1/4” first install
Figure 1
backer rod and then
C. Apply a continuous bead of sealant where the new frame contacts the exterior stop (Figure 1) or sealant as shown
between the frame and the opening (Figures 2, 3 and 4). Continue the seal across the bottom of EXTERIOR
the sill adapter (if applicable). Do not block weep holes.
Add sealant if ≤ 1/4” If > 1/4” first install
Note: For full frame replacement in brick or siding, where the wall is designed to manage water backer rod and then
sealant as shown
do not leave gaps or weeps in the exterior sealant. For pocket replacement, if weep holes are EXTERIOR
not present in the sill adapter and the existing sill slopes to the exterior, leave weep gaps in the
sealant (Figure 5).

BRICK & BLOCK

EX
TE
RIO Figure 2
R

Backer rod
and sealant
typical

3/8"

1”
1/2"
min. Sill
Figure 3 Figure 4 Figure 5

BFRPF – 20 Revised 01/17/2020 © 2019 Pella Corporation Block Frame Booklet