modern-direct-glaze-corner-window-installation_19916647
modern-direct-glaze-corner-window-installation_19916647
modern-direct-glaze-corner-window-installation_19916647
Installation Instruction
ABSTRACT: Please read these instructions in their entirety before beginning to install your Marvin window product.
These installation instructions demonstrate the installation of a Marvin Modern Direct Glaze Corner window in new
wood frame construction using an industry approved water management system. For installation using other con-
struction methods, such as remodeling, replacement, and recessed openings refer to ASTM E2112, Standard Prac-
tice for Installation of Exterior Windows, Doors, and Skylights." Information for ASTM E2112 can be found on the
ASTM website, www.astm.org
Regional standard practices, environmental conditions, and codes may vary and supersede the procedures
contained within. The responsibility for compliance is yours: the installer, inspector, and owner(s).
2024-08-05
19916647
Table of Contents
Installer and Builder Information ............................................................................................................................... 3
Protective Film .......................................................................................................................................................... 4
After Market Products ............................................................................................................................................... 5
Hazard Warnings ...................................................................................................................................................... 6
Standard Parts Shipped ............................................................................................................................................ 7
Materials Needed ...................................................................................................................................................... 7
Tools Recommended ................................................................................................................................................ 7
Before You Begin ...................................................................................................................................................... 8
Rough and Masonry Opening Requirements............................................................................................................ 8
Prepare the Opening................................................................................................................................................. 9
Install the Sill Pan Flashing ..................................................................................................................................... 13
Installing the Corner Window .................................................................................................................................. 18
Frame Prep ............................................................................................................................................................. 19
Shim the Sill ............................................................................................................................................................ 21
Installing the Windows in the Rough Opening ........................................................................................................ 22
Install the Interior Covers ........................................................................................................................................ 28
Flashing the Installation .......................................................................................................................................... 30
Insulating and Sealing the Installation .................................................................................................................... 35
Technical Installation Specifications........................................................................................................................ 36
I M P O R TA N T
Do not use a razor blade to remove the protective film. Do not use a pressure washer to clean debris from the film.
The film should be removed within nine months (typical) of application.
The use of high absorption coatings and tints, Neat+® coated glass, LoE-189® and other exposed Low-E coatings
could affect adhesion and reduce the amount of time allowed to remove the film. Please refer to the manufacturer’s
website and bulletin for more information on the physical properties and usage of the protective film.
I M P O R TA N T
DO NOT place suction cups over seams in the protective film.
I M P O R TA N T
Please consult with local authorities to properly dispose and/or recycle all packaging, materials, and waste.
WAR N I NG!
This product can expose you to chemicals including titanium oxide, which is known to the state of California to cause
cancer. For more information, go to www.P65Warnings.ca.gov.
WAR N I NG!
This product can expose you to chemicals including methanol, which is known to the state of California to cause
birth defects or other reproductive harm. For more information, go to www.P65Warnings.ca.gov.
WAR N I NG!
Older homes may contain lead-based paint which may be disturbed when replacing windows or performing renova-
tions. Consult state or local authorities for safe handling, disposal or abatement requirements. For more information,
go to www.epa.gov/lead
WAR N I NG!
Drilling, sawing, sanding or machining wood products can expose you to wood dust, a substance known to the State
of California to cause cancer. Avoid inhaling wood dust or use a dust mask or other safeguards for personal protec-
tion. For more information go to www.P65Warnings.ca.gov/wood.
WAR N I NG!
Always practice safety! Wear the appropriate eye, ear and hand protection, especially when working with power
tools.
Seek Assistance
Some large windows and/or assemblies are heavy. Avoid injury by getting help to lift and position the window into
the rough opening. Having assistance from another person will be necessary when adjusting and fastening.
Materials Needed
• Insulation • Framer’s square
• Perimeter sealant • Composite shims
• Sill pan flashing • 2" (51) Roofing nails
• Backing material (foam backer rod) • Fasteners for interior corner cap
• Flashing materials • Phillips bit
• Weather resistive barrier • #8 through jamb installation screws (trim head
preferred).
Tools Recommended
• Safety glasses
• Hearing protection
• Level
• Hammer
• Tape Measure
• Framing Square
• Drill
• Combination square and/or speed square
I M P O R TA N T
Rough openings are tested and certified at 3/4" on each
side, and at the head jamb. Marvin Order Management
System (OMS) will add 1 1/8" to the frame width but
only 3/4" to the frame height when calculating the rough
opening.
I M P O R TA N T
When using drywall return (or equivalent) at the sill
greater than 1/2" thickness, you will need to shim be-
neath the sill to avoid interference with interior covers.
2. Apply air barrier. Trim the air barrier across the entire
top of the head jamb. See Figure 3.
Figure 5
Figure 3
Figure 6
Figure 7
Figure 8
Figure 9
1 3 1/2” (89)
2 2" (51)
Figure 10
CAUT ION!
Be aware that the use of sill pans and other barriers will
decrease the rough opening height clearance. Adjust
opening dimensions accordingly.
I M P O R TA N T
Wall depth will determine width of panning material. The
panning must overlap the exterior at least 2".
Figure 17
Figure 15
Figure 20
Figure 18
Figure 21
Figure 19
Figure 23
Figure 22
I M P O R TA N T
1 Sill legs Do not layer the leg flashing at the corner so that it over-
2 Corner flashing lays more than one other layer. This could cause difficul-
3 Leg flashing equal to one full length of leg
ties in flashing and leveling the assembly later.
Figure 24
Figure 25
Figure 28
Figure 26
Figure 29
1 Leg Assembly 1
2 Leg Assembly 2
Figure 30
Figure 31 Exploded view of corner window assembly. Handing as seen from exterior.
1 Left window
2 Corner bracket
3 Right window
4 Exterior corner cover (caps and screws attached prior to installation)
5 Interior miter clip
6 Left hand jamb cover
7 Left hand sill cover
8 Left hand head jamb cover
9 Interior corner cover
I M P O R TA N T
Be sure to use the proper safety equipment. Wear
gloves when working with the window parts and be
aware of any sharp edges and corners.
Tip
The following steps and illustrations demonstrate in-
stalling the window in the opening starting with the left
side. You may install the corner bracket on the right
hand window and work from right to left.
Figure 32
1 Shipping clip
2 False jamb
I M P O R TA N T
Proper shimming is extremely important. Under shim-
ming or over-shimming will result in bowed jambs and or
head jamb. When shimming near the miter location be
sure to shim each window independently and as close
to the miter as possible.
Figure 36
Figure 35
I M P O R TA N T
Proper shimming is extremely important. Under shim-
ming or over-shimming will result in bowed jambs and or
head jamb. When shimming near the miter location be
sure to shim each window independently and as close
to the miter as possible.
Figure 37
2. Place the left window with the center bracket into the
RO. Align the center jamb closely to the center-line
drawn on the RO. See Figure 38.
Figure 39
Figure 38
Figure 40
Figure 41
Figure 42
Figure 43
Figure 46
Figure 44
11. Insert backer rod along the jamb and head jamb
against the back side of the nail fin.
Figure 47
12. Fasten the unit through the sill, jambs, and head
jamb at all fastener locations using the #10 x 3" T20
Torx head installation screws provided. See Figure 48,
Figure 49 and Figure 50.
Figure 50
I M P O R TA N T
Do not add sealant in the next step until you are ready
to install the interior miter clip.
14. Install the interior miter clip. Place the clip about 1
1/2" off the bottom of the frame. See Figure 52. Figure 53
Figure 52
Figure 54
1 1 1/2" from bottom
I M P O R TA N T
Do not apply sealant to the sill end of the corner cap.
Figure 56
Figure 57
1. Install the left hand jamb cover. The left hand window 3. Install the left hand head jamb cover. Insert a sheet
covers are longer and have a clip already installed from of paper or thin plastic to protect the jamb cover from
the factory. See Figure 61 and Figure 58. getting damaged. See Figure 60.
2. Install the left hand sill cover. Insert a sheet of paper 4. Install the right hand jamb cover. See Figure 61.
or thin plastic to protect the jamb cover from getting
damaged. See Figure 59.
6. Install the right hand head jamb covers. Insert a 8. To facilitate ease of applying an interior air seal later,
sheet of paper or thin plastic to protect the jamb cover rotate horseshoe type shims around the fastener to
and left hand head jamb cover from getting damaged. provide clearance away from the interior edge of the
See Figure 63. frame, refer to Insulating and Sealing the Installation on
page 35.
I M P O R TA N T
Follow the flashing tape manufacturer’s recommended
instructions for attaching to the building materials under
the WRB. For example, priming wet or frozen wood, ap-
plication temperature, etc.
Figure 67
I M P O R TA N T
When installing the high pressure skirt, do not plug the
weep holes in the end cap.
Figure 69
Figure 68
Figure 72
Figure 75 Figure 77
11. Install the drip cap. Fasten in place in as few spots 13. Fold the head jamb air barrier down over the
as necessary to minimize penetrations. flashing. Tape and seal the top corner. See Figure 78
Figure 78
Figure 79
I M P O R TA N T
Do not install drywall over the interior frame cover. This
will hinder the ability to remove the cover later. When
applying sealant between the cover and drywall, use a
paintable caulk.
Figure 81
1 Sealant
2 Backer rod
3 Sheathing
4 Adhesive flashing
5 Nail fin
6 Weather resistive barrier
Figure 80
CAUT ION!
Perimeter sealant must be Grade NS Class 25 per
ASTM C920 and compatible with the window product
and the finished exterior(s) of the building. Using im-
proper sealant could result in sealant failure causing air
and water infiltration.
CAUT ION!
Be aware that the use of sill pans and other barriers will
decrease the rough opening height clearance. Adjust
opening dimensions accordingly.
I M P O R TA N T
Flashing material must not contain asphalt and must be
compatible with flexible PVC (vinyl).