13GR - 059 Bituthene HB Web PDF

P r odu c t d a ta • u p d a t e s • t e c h l e t t e rs • de t ai l s • con t a ct
Grace Construction Products
Grace
Waterproofing
Systems
Contractor’s
Handbook
July 2013
www.graceconstruction.com
T A B L E
P RO JECT P O I N T E R S ............................... 4
P RO D UCT L I S T I N G .................................. 8
Product Descriptions, Usage, Coverages
O F
A PPLICATION INSTRUCTIONS
C O N T E N T S
A N D D E T A I L S ............................................. 16
Procor ®.................................................................. 16
Bituthene®............................................................. 48
IFC Preprufe®............................................................... 80
Do NOT Print
A C C E S S O R I E S ...........................................154
T ECH NICAL L E T T E R S .......................172

P R O J E C T P O I N T E R S
There are several product limitations that the reader
should know:
1. W
aterproofing membranes should not be
You and quality products are the key to a successful permanently exposed to sunlight.
waterproofing project. Familiarize yourself with the various 2. W
aterproofing membranes are not intended
waterproofing membranes, accessory products and for roofing underlayment or through-wall
application techniques. These instructions and tips are flashing applications.
intended to help you get the most out of a working day.
3. W
aterproofing membranes should always be
• Safety First applied to properly prepared substrates; never
directly to insulation or lightweight fills.
Waterproofing products must be handled properly.
Vapors from solvent-based primers and mastic are 4. W
aterproofing membranes should not be
harmful and flammable. For these products, the best used as pond or tank liners except between
available information on safe handling, storage, personal concrete slabs.
protection, health and environmental considerations 5. W
aterproofing membranes are not intended
has been gathered. Material Safety Data Sheets to provide the primary waterproofing for
(MSDS) are available at graceconstruction.com and expansion joints.
users should acquaint themselves with this information.
Carefully read detailed precaution statements on product 6. B
ituthene ® and Procor® are not intended for
labels and the MSDS before use. Check site conditions blind side or negative side applications.
to ensure that all working areas are safe and free of 7. T
hin set mortar is not recommended for
hazardous conditions. placement over Grace membranes unless
approved by the mortar manufacturer.
• Applications and Limitations 8. B
ituthene waterproofing membranes may be
Waterproofing membrane systems may be used in used over expanded polystyrene forming
various applications including: systems provided the criteria in the Bituthene
Technical Letter “Insulated Wall Forming
–F oundation walls (free-standing or zero
Systems” are observed.
property line)
–F oundation walls and basement slab 9. B
ituthene and Procor membranes should not
waterproofing (tanking) be used in applications where in-service
– Blind side wall and slab temperatures will exceed 130˚F (55˚C).
–P laza decks or balconies 10. P
reprufe® waterproofing membranes should
–T unnels not be used in applications where in-service
– Parking decks and bridge decks temperatures will exceed 150˚F (65˚C).
– Planters
– Interior slabs including kitchens, laboratories 11. If adhered Preprufe is exposed, it requires an
and mechanical rooms approved protection course prior to backfilling.
4 5
P R O J E C T P O I N T E R S
• Tools You Should Have

– Utility knives
– Chalk line
– Caulking gun and trowels
– Broom
– Membrane roller for walls and decks
– Pump-type air sprayer for surface conditioner
– Roller or brush for primer
– Cleaning rags and fluid (mineral spirits)
– Mixer with flat paddle blades for mixing
Bituthene Liquid Membrane and
Bituthene Deck Prep® Surface Treatment
– Cutting board
• Storage of Materials
– Select a safe, secure site.
– Unload material for each day’s use in a location
that won’t require movement a second time.
– Keep material covered until use.
–D o Not store materials at extreme hot or extreme
cold temperatures.
S U M M A R Y n
No two jobs are the same. Conditions will vary from job to
job. Time spent on planning, communication and training
will likely result in a better job and a bigger profit. Your Grace
representative can assist you with all phases of your project.
6 7
Product Listing
Waterproofing Membranes......................... 8
Surface Treatments................................... 10
Waterproofing Accessories...................... 12
Drainage/Protection.................................. 14
P R O D U C T L I S T I N G
n Waterproofing Membranes
Products Description/Usage Coverage
Bituthene® System 4000 Waterproofing Membrane • Horizontal and vertical applications • 200 ft2 (18m2) /roll gross
(includes Surface Conditioner) • Use at 25ºF (-4ºC) and above • Deduct up to 10% for
• Use with water-based Bituthene overlaps and waste
3 ft x 66.7 ft (0.9m x 20m) roll
System 4000 Surface Conditioner
Bituthene® 3000 Waterproofing Membrane • Horizontal and vertical applications • 200 ft2 (18m2) /roll gross
3 ft x 66.7 ft (0.9m x 20m) roll • Use at 40ºF (5ºC) and above • Deduct up to 10% for
• Use with Bituthene primers overlaps and waste
Bituthene® Low Temperature Waterproofing Membrane • Horizontal and vertical applications • 200 ft2 (18m2) /roll gross
• Use at 25º-60ºF (-4º to 16ºC) • Deduct up to 10% for
3 ft x 66.7 ft (0.9m x 20m) roll • Use with Bituthene primers overlaps and waste
Preprufe® 300R Waterproofing Membrane • Horizontal sub-slab blind side applications • 392 ft2 (36 m2)/roll gross
• Use above 25ºF (-4ºC) • Deduct up to 10% for
4 ft x 98 ft (1.2m x 30.0 m) roll • Use when concrete is cast directly overlaps and waste
against membrane
• Use with Preprufe Tape
Preprufe® 300LT Waterproofing Membrane • Horizontal sub-slab blind side applications • 392 ft2 (36 m2)/roll gross
• Use between 25ºF (-4ºC) and 60ºF (16ºC) • Deduct up to 10% for
4 ft x 98 ft (1.2 m x 30.0 m) roll • Use when concrete is cast directly overlaps and waste
against membrane
Preprufe® 160R Waterproofing Membrane • Vertical blind side applications • 460 ft2 (42 m2)/roll gross
• Use above 25ºF (-4ºC) • Deduct up to 10% for
4 ft x 115 ft (1.2m x 35.0 m) roll • Use when concrete is cast directly overlaps and waste
against membrane
Preprufe® 160LT Waterproofing Membrane • Horizontal sub-slab blind side applications • 460 ft2 (42 m2)/roll gross
• Use between 25ºF (-4ºC) and 60ºF (16ºC) • Deduct up to 10% for
4 ft x 98 ft (1.2 m x 30.0 m) roll • Use when concrete is cast directly overlaps and waste
against membrane
Preprufe® 200 Waterproofing Membrane • Horizontal and vertical blind side applications • 460 ft2 (42 m2)/roll gross
• Intended for medium or intermittent water pressures • Deduct up to 10% for
460 ft2 (42 m2) roll • Use above 25ºF (-4ºC) overlaps and waste
• Use when concrete is cast directly against membrane
Procor® 10 Waterproofing Membrane • Pourable grade for horizontal applications • 132 ft2/kit at 60 mil (1.5 mm)
• Two component, fluid applied thickness
5.3 gallon kit • Cures to fully-bonded elastomeric sheet • Coverage rates will be reduced
over rough or uneven surfaces
Procor® 20 Waterproofing Membrane • Trowelable grade for vertical applications • 47 ft2/kit at 60 mil (1.5 mm)
• Two component, fluid applied thickness
1.9 gallon kit • Cures to fully-bonded elastomeric sheet • Coverage rates will be reduced
over rough or uneven surfaces
Procor® 75 Waterproofing Membrane • Spray grade for horizontal and vertical • 1875 ft2/kit at 60 mil
75 gallon kit applications (1.5 mm) thickness
• Two component, fluid applied • Coverage rates will be reduced
• Cures to fully-bonded elastomeric sheet over rough or uneven surfaces
8 9
n Surface Treatments
Bituthene® System 4000 Surface Conditioner • Water-based conditioner for concrete, • 300 ft2/gal (7.5 m2/L)
0.6 gal (2.3 L) bottle masonry and wood substrates
• Use only with System 4000 membrane
• Apply by spray or roller at 25ºF
(-4ºC) and above
• Dry one hour or until concrete returns
to original color
Bituthene® Primer WP-3000 • Water-based latex primer • 500-600 ft2/gal (12-15 m2/L)
5 gal (19 L) pail • Use on all surfaces with Bituthene 3000
and Low Temperature
• Use above 40ºF (5ºC)
• Apply primer by roller, brush or sprayer
• Dry 1 hour or until concrete returns to
original color
Bituthene® Primer B2 LVC • Solvent-based primer for concrete, • 325-425 ft2/gal (8-10.5 m2/L)
5 gal (19 L) pail masonry or wood substrates • Low VOC; <200 g/L
• Use with Bituthene 4000, 3000 • Green and damp
and Low Temperature concrete tolerant
• Apply by roller or brush at 25ºF
(-4ºC) and above
• Dry one hour or until tack-free
Bituthene® Deck Prep® Surface Treatment • Two-component, self-leveling, pourable • 25ft2/gal (0.6 m2/L) at
4 gal (15 L ) kit grade asphalt modified urethane 0.06 in. (1.5 mm) thickness
• Use as nonstructural repair material, • Coverage rates will be
deck leveler, crack filler, primer, reduced over rough or
temporary waterproofing material uneven surfaces
• Use at 25º F (-4ºC) and above
Procor® Concrete Sealer • Water-based conditioner for cast • 100-250 ft2/gal
5 gal (19 L) pail concrete and masonry substrates (2.5-6 m2/L)
55 gal (209 L) drum • Use with Procor membranes depending on surface
• Apply by roller or airless sprayer roughness
• Drying times vary
10 11
n Waterproofing Accessories
Bituthene® Liquid Membrane • Two component, trowel grade, • Flashing: 17 ft2/gal
1.5 gal (6 L) kit asphalt modified urethane (0.4m2/L) at 90 mils
• Use for corner detail, fillets, (2.5 mm) thickness
4 gal (15 L) kit terminations, repairs • Fillet: 90 mils (2.5 mm) thick
• Primary waterproofing material 2.5 in. (65 mm) onto deck
in certain details and 2.5 in. (65mm) up wall
• Use at 25ºF (-4ºC) and above 20 linear ft/gal (1.1 m/L)
Bituthene® Mastic • Use at membrane terminations, • 65 linear ft (20 m)/tube
T-Joints, patches 0.25 in. x 0.25 in. bead
29 fl oz (825ml) tubes • Apply at 25ºF (-4ºC) and above (6 mm x 6 mm)
5 gal (19 L) pail • Do not apply under waterproofing • 100 linear ft (30 m)/gal
membrane 1 in. (25 mm) wide troweling
Preprufe® Tape (LT or HC) • Pressure sensitive tape • 1 roll tape per 1 roll of
• Use to secure end laps and complete Preprufe membrane. Actual
4 in. x 49 ft (100 mm x 15 m) rolls details including protrusions and patches usage will vary depending on
• Use above 25ºF (-4ºC) protrusions, details and
• Remove release liner after installation repairs.
Preprufe® CJ Tape (LT or HC) • Pressure sensitive tape • 49 Linear ft (15m)/roll
8 in. x 49 ft (200 mm x 15 m) rolls • Apply to surface of membrane along the
line of all concrete joints and for details
• Use LT between 25º to 86ºF (-4º to 30ºC)
• Use HC in hot climates [minimum 50ºF (10ºC)]
• Remove release liner after installation
• Hydrocarbon resistant tape • 1 roll tape per 3 rolls of
Bituthene® Edgeguard® Tape • Use over all Bituthene and Preprufe Bituthene membrane
2 in. x 216 ft (24-50 mm x 66 m) rolls membrane edges to protect from • Add 1-3% for waste
hydrocarbon contaminated environments
Preprufe® Tieback Covers • Available in 6 in. and 8 in. sizes
8 in. (200 mm) • Pre-fabricated for consistent detailing
6 in. (150 mm)
Preprufe® Preformed Corners • Prefabricated/seamless for consistent detailing • 10 corners per carton
Inside Corner 12 in. x 12 in. x 12 in. (300 mm x 300 mm x 300 mm) • Can be used as corners or caps
Outside Corner 16 in. x 16 in. x 8 in. (400 x 400 mm x 200 mm) • Use with Preprufe Tape
• Hydrophillic waterstop strip •16 Linear ft (4.9m)/roll

Adcor™ ES • Horizontal and vertical construction joints • 6 rolls per case
1 in. x 0.5 in. x 16 ft (25.4 mm x 12.7 mm x 4.9 m) rolls and pipe penetrations through walls and floors
• Engineered swell
Adcor™ ES Adhesive • Butyl based adhesive for Adcor ES waterstop • 60 linear ft (18.3 m)/tube ½ in.
wide bead on smooth pipe or
29 fl oz (825ml) tubes smooth concrete.
• 30 linear ft (9.1 m)/tube on
porous concrete or irregular
surfaces (e.g. along keyway)
12 13
n Drainage/Protection
Hydroduct® 200 Drainage Composite • Vertical applications on • 200 ft2 (18.6m2)/roll
4 ft x 50 ft (1.2 m x 15.3 m) roll non-waterproofed walls or with
Preprufe® 160R or 200
• Vertical applications over • 200 ft2 (18.6m2)/roll
Hydroduct® 220 Drainage Composite waterproofing membranes
4 ft x 50 ft (1.2 m x 15.3 m) roll • Adhere with Preprufe Detail Tape
Hydroduct® 225 Drainage Composite • Heat and hydrocarbon resistant grade • 200 ft2 (18.6m2)/roll
• Adhere with Preprufe Detail Tape
4 ft x 50 ft (1.2 m x 15.3 m) roll
Hydroduct® 500RS Green Roof Composite • Horizontal or vertical applications • 200 ft2 (18.6 m2)roll
• Intergral root barrier
4 ft x 50 ft (1.2 m x 15.3m) roll • Adhere with Preprufe Detail Tape
• Use over approved protection course
• 7/16 in. (11 mm) thick
Hydroduct® 550RS Green Roof Composite • Horizontal or vertical applications • 150 ft2 (13.9 m2)roll
3 ft x 50 ft (0.91 m x 15.3 m) • Intergral root barrier
• Adhere with Preprufe Detail Tape
• Use over approved protection course
• 1 in. (25 mm) thick
Hydroduct® 660 Drainage Composite • All horizontal applications • 200 ft2 (18.6m2)/roll
4 ft x 50 ft (1.2 m x 15.3 m) roll • Adhere with Preprufe Detail Tape
Hydroduct® Coil 600 Perimeter Drain • Used in place of traditional perimeter • 50 linear ft (15.2 m)/run
2 ft x 50 ft (0.6 m x 15.2 m) coil aggregate drain and pipe
Preprufe Detail Tape • Self-adhesive, double-sided tape • 2-50 ft (15 m) strips/roll

1 in. x 200 ft (6 - 25 mm x 61 m) rolls • Adheres Hydroduct Drainage of Hydroduct Drainage
Composite and lightweight protection Composite
boards to waterproofing membranes • 1 roll of tape per 2 rolls
of Hydroduct Drainage
Composite
Hydroduct® Outlet Pipe Connector • Use with Hydroduct Coil 600 • 12/box
• For end roll pipe connection
Hydroduct® Connector Tee • Use with Hydroduct Coil 600 • 12/box
• For lateral pipe connection
Hydroduct® Corner Guard • Use with Hydroduct Coil 600 • 12/box
• Provides continuous sheet
while detailing corners
14 15
Procor ®
Application Instructions............................ 16
Details
• Foundation Wall –
Floor Slab at Footing Level – Option 1............... 22
Floor Slab at Footing Level – Option 3.............. 24
• Foundation Wall – Elevated Floor Slab............... 26
• Tie into Preprufe® – At Structural Slab............... 28
• Plaza Deck to Wall Tie-in.................................... 30
• Tie into Plaza Deck Waterproofing..................... 32
• Tie into Preprufe Wall Waterproofing................. 34
• Penetration.......................................................... 36
• Passive Joint Cover............................................ 38
• Expansion Joint Cover – Deck or Wall............... 40
• Parapet with Coping Stone................................ 42
• Roof Edge Termination with Precast Wall............ 44
• Drain........................................................................ 46
APPLICATION INSTRUCTIONS
4. Application Temperature
Hand Application
Procor® •A pply Procor 10 and Procor
Waterproofing Membrane 20 membranes at ambient and
substrate temperatures above
40°F (4°C).
For complete application instructions refer to the technical data sheet
for Procor found at graceconstruction.com. •Do not apply the material if the
ambient temperature is likely to
1. Prepare Surface for expansion and contraction fall below 32°F (0°C) within one (Photo 1)
• Cementitious surfaces must be suitable for the roof system hour of application completion.
wood float or form finish and structure.
Spray Application: CAUTION:
free from frost, dirt, grease, oil • All projections, penetrations • It is possible to work at tem-
or other contaminants. •A
lways install the entire
and openings in the deck peratures below 40°F (4°C) contents of the container
• Surface irregularities and voids should be completed before provided there is no frost or as soon as possible.
greater than 1⁄ 8 in. (3 mm) in Procor application begins. condensation on the substrate. The reaction that occurs
depth should be pretreated • Joints in pre-cast/pre-stressed • The minimum temperature for between Part A and Part
with Procor membrane or with concrete decks are to be spray application is 20°F (-7°C). B is exothermic (gives off
a concrete mix or grout. grouted before membrane heat) and mixed material
application so the top surface • Refer to Technical Bulletin,
• Remove windrows, form match “Spraying Procor 75 at Low left in the pail will reach
lines and high spots greater is level and smooth. temperatures higher than
Temperatures,” on page 240
than 3mm (1/8 in.) in height. • A minimum slope to drain of or contact your Grace 212°F (100°C).
• Substrates must be wire 1/8 in./ft (11 mm/m) should be Construction Products repre-
brushed, swept with a stiff used on all concrete decks. sentative for details. • For Procor 75, use qualified
broom or blown off with low This is best achieved with a
5. Mixing and Pot Life spray equipment systems.
pressure air to remove dirt, monolithic structural slab and
Mixing occurs within the spray
dust and loose stones. not with a separate concrete Hand Application gun assembly. Pre-mix Part A
fill layer. •O pen the Part A container and
(Refer to Technical Letter prior to pumping to bring any
on pgs. 174-183) 3. Application to “Green” stir or mix for a minimum of settled material back into
• It may be necessary to apply Concrete or Damp Surfaces 15 seconds. Add the entire solution.
Procor Concrete Sealer or a • Procor may be applied to contents of the Part B contain-
er to the Part A container. 6. Detailing
scratch coat of Procor to highly “green” concrete or over (See Detail Section)
porous or rough substrates. surfaces which are damp to • For mechanical mixing, use a
the touch. slow speed (150 RPM), heavy • D
etailing should be completed
2. Decks prior to applying the full
• It may be necessary to apply duty drill with a spiral mixing
The deck is the structural base paddle and mix for about 1 coverage of Procor membrane.
over which Procor® is applied. All Procor Concrete Sealer or
a scratch coat of Procor to minute. • The continuous field application
decks shall be prepared to pro- should completely cover the
“green” or damp substrates. • For hand mixing, use a flat
vide a clean, firm, smooth sur- detail areas to provide double
board or paddle and mix for
face to accept application. Grace • Remove any visible water prior thickness coverage.
to application. about 2-3 minutes using a
recommends the following:
slow folding motion. (Photo 6)
• No excessive deflection or • Do not apply Procor water-
movement of the deck or other proofing membranes • Do not overmix as overmixing
structural problems. in wet weather. will result in premature thick-
ening of the material in the
• Deck shall provide for support • Once applied, Procor will not be container and decrease the
of maximum anticipated dead affected by light rain showers.
pot life.
and environmental loads, and
• Once mixed, use immediately.
16 17
• It is also possible that exces-
sive exotherming (heat build-up)
7. Hand Application on • A notched squeegee is not could occur on the substrate if
Horizontal Surfaces recommended since it will leave Procor is applied too thickly in
• Pour the mixed Procor 10 thin spots in the waterproofing. a single application.
directly from the container and • The membrane can typically • Areas of sponginess due to
spread using a steel trowel, accept foot traffic after 24 to exotherming should be repaired
flexible spreader, float or 48 hours. by cutting away the affected
screed. • When a minimum slope of area and re-applying correct
A metal squeegee with thickness 1/8 in./ft (11 mm/m) cannot be thickness membrane.
guides at the ends is accept- achieved, 2 coats of Procor (Repair according to Section 11)
able and flexible bladed rubber membrane should be applied (Photo 5)
squeegees may also be used. to achieve total thickness of •Do not cover the material
(Photo 2) 120 mils. after it is mixed.
8. H and Application on • Do not add water to thin
Vertical Surfaces the product.
• Scoop the Procor 20 directly
from the pail or apply using a 11. Visual Work Inspection
steel trowel. (Photo 3) • Review all work.
• Spread the material uniformly • Damaged Procor should be
across the surface with only repaired by cutting away
one or two passes, starting at the affected area to solid,
(Photo 2) Procor 10 the bottom of the wall and pull- fully-adhered membrane. The
ing the material up the wall. exposed area should then be
•Additional passes with the patched with Procor to give a (Photo 6)
trowel over the material will minimum overlap of 6 in. (150
cause the material to become mm) onto the existing Procor.
stringy and difficult to trowel. • Where the area surrounding
9. Spray Application the damaged Procor is con-
taminated with dirt or is more
• Procor 75 may be spray
than seven days old,
applied to horizontal and it should be pressure washed
vertical surfaces. (Photo 4) or lightly abraded with a wire
(Photo 3) Procor 20
• Contact Grace Construction brush, course sanding disc or
Products for appropriate spray similar method to ensure good
equipment. (Photo 7)
adhesion.
10. Thickness Control 12. D rainage, Protection
• Thickness is controlled in or Insulation •Bonding of the protection
both horizontal and vertical •P rotect Procor membranes products to the Procor
applications by marking the to avoid damage from other membrane is achieved if
area and spot checking the trades, construction materials the protection products are
thickness with a wet film and backfill. (Photo 7) installed when the Procor
thickness gauge. (Photo 5) membrane is tacky, generally
(Photo 4) Procor 75 • Protection products may be 1-2 hours after the Procor
• Swipe and trowel marks on installed on the same day as membrane is installed.
the Procor membrane are the Procor membrane.
acceptable as long as the
18 minimum thickness is
maintained. 19
•To achieve non-bonded pro- • Settlement stresses may 16. Limitations

tection, wait until the surface compromise the integrity of •P
rocor membranes should not
is no longer tacky, or spread the waterproofing system. be used in areas where they
cement dust or lime to remove • Before flood testing, be sure will be permanently exposed
the tack prior to applying the the structure will withstand to sunlight, weather or traffic.
protection. the dead load of the water. •P
rocor membranes should not
•T ake care not to displace Start flood test 48 hours after be used in negative side or
the Procor membrane. completing the application blind side waterproofing
• On horizontal applications, of Procor fluid applied water- applications.
use Hydroduct 660 Drainage proofing. •P
rotect Procor membranes
Composite. Alternate methods • Flood test all horizontal as soon as possible to avoid
of protection are 2 layers of applications with a maximum damage from other trades,
1⁄8 in. (3 mm) or 1 layer of 1⁄4 2 in. (50 mm) head of water construction materials or
in. (6 mm) asphalt hardboard, for 24 hours. Mark any leaks backfiill.
1 in. extruded polystyrene and repair when the membrane
insulation boards may also be is dry.
used and are compatible with • When a flood test is not fea-
Procor membranes provided a sible, use of electric field vector
slip sheet is used between the mapping (EFVM) is acceptable.
Procor and the polystyrene.
14. Cleaning
• On vertical applications, use
Hydroduct 220 Drainage • Tools and equipment are most
Composite. An alternate effectively cleaned by allowing
method of protection is 1 in. the material to cure and
(25 mm) polystyrene. Such an removing it the next day.
alternative does not provide • Procor Flushing Oil is available
positive drainage to the system. to clean spray equipment.
13. Backfill and Flood Tests 15.Storage and Handling
• Allow Procor waterproofing Information
membrane to cure at least 24 • Procor waterproofing
hours prior to backfill to avoid membranes containers should
displacement of the membrane. be stored under cover in
• Use care during the backfill original sealed containers
operation to avoid damage to above 40°F (4°C) and below
the waterproofing system. 100°F (38°C).
• Backfill should be added and • Keep Part B from freezing
compacted in 6 in. (150 mm) during storage. The shelf life
to 12 in. (300 mm) lifts to is 9 months in unopened
avoid stresses on the water- containers.
proofing system.
20 21
P R O C O R® D E T A I L S
n 1 Foundation Wall I N S T A L L A T I O N I N S T R U C T I O N S
Floor Slab at Footing Level (Option 1) Prior to Membrane Installation, Review the Procor® Data Sheet
Surface Preparation
All surfaces must be structurally sound and free from spalled
areas, loose aggregate, sharp protrusions or other matter that will
hinder the adhesion or regularity of the membrane installation. The
surface should also be free from frost, dirt, grease, oil or other con-
taminants as outlined in the Procor® Data Sheet section on Surface
PREPRUFE DETAIL
Preparation. Clean loose dust and dirt from the surface.
Detailing
1. Over rough surfaces, install a 1 inch fillet of Bituthene® Liquid
Membrane in inside corner at the base of the wall.
2. Apply Preprufe® Tape at the termination of the Preprufe field
membrane to ensure good adhesion with the Procor membrane.
3. Install a pre-treatment of 60 mils (1.5 mm) of Procor in the
inside corner at the base of the wall, extending, at minimum, 6
in. (150 mm) onto the footing and 6 in. (150 mm) up the wall.
4. Install a pre-treatment of 60 mils (1.5 mm) of Procor on the
outside corner of the footing, extending a down to completely
cover the Preprufe Tape and a minimum of 6 in. (150 mm) onto
the horizontal surface of the footing.
5. Install the field membrane in accordance with the Procor Data
Sheet section on Installation. Extend Procor completely over
Preprufe tape detail
6. Apply Hydroduct 220 according to Hydroduct 220 Data Sheet.
Special Notes
Procor membranes should not be used in areas where they will
be permanently exposed to sunlight, weather or traffic. Protect
membrane from sunlight as quickly as possible after installation.
It is acceptable to apply Procor directly over freshly applied Liquid
Membrane (LM) provided the LM does not displace.
Provide temporary protection for Preprufe at the tie-in location until
the Procor tie-in is installed. The tie-in should be completed and
backfilled as soon as possible. An approved protection course
must be used over the exposed Preprufe and the Procor prior to
backfilling.
Ensure Adcor® ES is encapsulated with 76.2 mm (3 in.)
of concrete cover minimum. Apply Adcor ES according
to the installation instructions found on the data sheet.
22 23
P R O C O R® D E T A I L S I N S T A L L A T I O N I N S T R U C T I O N S
Prior to Membrane Installation, Review the Procor® Data Sheet
Surface Preparation
n 3 Foundation Wall
Floor Slab at Footing Level (Option 3) areas, loose aggregate, sharp protrusions or other matter that will
surface should also be free from frost, dirt, grease, oil or other
contaminants as outlined in the Procor® Data Sheet section on
Surface Preparation. Clean loose dust and dirt from the surface.
Detailing
1. Apply 90 mil (2.3 mm) thick Bituthene® Liquid Membrane on
horizontal surface of footing in keyway. Extend Liquid
Membrane a minimum of 2.5 in. (65 mm) onto horizontal sur-
face of footing on each side of foundation wall, and up external
foundation wall surface a minimum of 2.5 in. (65 mm).
inside corner at the base of the wall, extending, at minimum,
3 in. (75 mm) onto the footing and 3 in. (75 mm) up the wall.
Sheet section on Installation
4. Extend Procor field membrane over corner treatment and onto
NOTE: THE FOOTIING KEYWAY SHOULD BE FORMED TO CREATE A 5. Apply Hydroduct 220 according to Hydroduct 220 Data Sheet.
REGULAR AND UNIFORM SHAPE ALLOWING PROPER DETAILING OF THE Hydroduct may be adhered directly to freshly applied Procor by
BITUTHENE LIQUID MEMBRANE. simply placing the Hydroduct in the Procor.
6. Apply a strip of Bituthene membrane onto the Liquid Membrane
that extends beyond the internal foundation wall surface.
7. Install Preprufe® in accordance with the Preprufe data sheet.
Overlap Preprufe onto the Bituthene Strip a minimum of
3 in. (75 mm).
8. Install Preprufe CJ Tape centered over the edge of the Preprufe
and adhere to the Bituthene Strip and Preprufe.
9. Apply a termination seal of Bituthene Liquid Membrane along
Preprufe CJ Tape and Bituthene Strip termination.
Special Notes
It is acceptable to apply Procor directly over freshly applied
Bituthene Liquid Membrane (LM) provided the LM does not
displace.
Ensure Adcor™ ES is encapsulated with 76.2 mm (3 in.)
24 25
I N S T A L L A T I O N I N S T R U C T I O N S
n 5 Foundation Wall
Elevated Floor Slab Prior to Membrane Installation, Review the Procor® Data Sheet
Surface Preparation
Detailing
1.Install the Procor and Preprufe membranes in accordance with
the Procor and Preprufe Data Sheet section on installation.
2.Apply Hydroduct 220 according to Hydroduct 220 Data Sheet.
Hydroduct may be adhered directly to freshly sprayed Procor
by simply placing the Hydroduct in the wet Procor.
3.Terminate the Preprufe at the foundation wall.
4.Apply Preprufe Wall Termination detail PRE039.
Special Notes
Ensure Adcor™ ES is encapsulated with 76.2 mm (3 in.) of con-
crete cover minimum. Apply Adcor ES according to the installa-
*NOTE: Intended for projects with permanent tion instructions found on the data sheet.
dewatering or non-hydrostatic conditions
26 27
n 7 Tie into Preprufe®
At Structural Slab Prior to Membrane Installation, Review the Procor® Data Sheet
Surface Preparation
PREPRUFE DETAIL
Detailing
1. Install Preprufe membrane in accordance with the Preprufe Data
Sheet section on installation.
2. Over rough surfaces, apply a 1 in. (25 mm) fillet of Bituthene
Liquid Membrane to inside corner at the base of the wall.
inside corner at the base of the wall, extending at minimum of
3 in.
(75 mm) onto the footing and 3 in. (75 mm) up the wall.
4. Apply Preprufe Tape at the termination of the Preprufe field
membrane to ensure good adhesion of the Procor membrane.
Preprufe Tape detail.
Special Notes
Bituthene Liquid Membrane (LM) provided the LM does not
displace.
backfilling.
tion instructions found on the data sheet.
28 29
n 11 Plaza Deck to Wall Tie-in
Surface Preparation
Detailing
outside corner at the top of the wall, extending, at minimum,
3 in. (75 mm) onto the wall and onto the deck.
2. Install a pre-treatment of 60 mils (1.5 mm) of Procor to the
concrete cold joint between the wall and deck. Note this is a
non-movement joint. Extend the pre-treatment a minimum of
3 in. (75 mm) to each side of the joint.
4. Apply Hydroduct 220 on the wall and Hydroduct 660 on the
deck according to the respective Hydroduct Data Sheets.
by simply placing the Hydroduct in the Procor.
Special Notes
30 31
n 13 Tie into Plaza Deck Waterproofing
Surface Preparation
Detailing
1. Install Preprufe Membrane onto the vertical soil retention system
up to the level of the horizontal deck.
2. Pour concrete and remove the top 12 in. (300 mm) of tempo-
rary soil retention to gain access to the wall.
3. Install a strip of Preprufe Tape onto the Preprufe Membrane, a
minimum of 2 in. (50 mm) from the top of the wall.
outside corner, extending down a minimum of 6 inches onto the
vertical surface, completely covering the Preprufe Tape.
concrete cold joint. Note this is a non-movement joint. Extend
the pre-treatment a minimum of 3 in. (75 mm) to each side of
the joint.
7. Apply Hydroduct 220 to the wall and Hydroduct 660 to the
deck according to the respective Data Sheets. Hydroduct may
*NOTE: Hydroduct on deck and tie-in to wall not shown for clarity.
be adhered directly to freshly sprayed Procor by simply placing
the Hydroduct in the Procor.
Special Notes
must be used over the exposed Preprufe and Procor prior to
backfilling.
32 33
n 15 Tie into Preprufe® Wall Waterproofing
Plan View Prior to Membrane Installation, Review the Procor® Data Sheet
Surface Preparation
Detailing
1. Install Preprufe over the prepared vertical surface following the
standard vertical application instructions.
2. Extend the Preprufe Membrane a minimum of 6 in. (150 mm)
beyond the end of the blind-side wall and terminate in formwork
to allow for tie-in.
3. Once the wall is poured and cured, remove the formwork.
4. Apply Preprufe Tape at the termination of the Preprufe
field membrane to ensure good adhesion with the Procor
Membrane.
Special Notes
*NOTE: Hydroduct or approved protection course membrane from sunlight as quickly as possible after installation.
not shown for clarity over Procor.
backfilled as soon as possible.
34 35
n 21 Penetration
Surface Preparation
Detailing
1. Grout penetration solid to prevent movement may compromise
waterproofing integrity.
2. Apply a 1 in. (25 mm) fillet of Bituthene Liquid Membrane to
inside corner at the base of the penetration*.
3. Apply Preprufe tape to the penetration to ensure good adhesion
between the pipe and the Procor Membrane.
inside corner where the penetration meets the deck, extending
at minimum of 3 in. (75 mm) onto the deck and completely
over the Preprufe tape detail.
Preprufe tape detail.
Special Notes
*NOTE: Hydroduct or approved protection course Procor membranes should not be used in areas where they will
not shown for clarity.
membrane from sunlight as quickly as possible after installation. It
is acceptable
to apply Procor directly over freshly applied Bituthene Liquid
Membrane (LM) provided the LM does not displace.
*Procor 10 or Procor 20 can also be used as a 1 in. (25 mm) fillet
in step 2.
36 37
n 23 Passive Joint Cover
Surface Preparation
Detailing
1. Install backer rod and Bituthene® Liquid Membrane or appropri-
ate sealant in passive joint.
2. Install a pre-treatment of 60 mils (1.5 mm) of Procor over the
passive joint or crack.
Sheet section on Installation.
Special Notes
Bituthene Liquid Membrane (LM) provided the LM does not dis-
*FOOTNOTE: FOR JOINT WHERE MOVEMENT IS EXPECTED
place.
(ACTIVE JOINTS) SEE EXPANSION JOINT COVER DETAIL PRO 027.
38 39
n 27 Expansion Joint Cover
Deck or Wall Prior to Membrane Installation, Review the Procor® Data Sheet
Surface Preparation
mil surface should also be free from frost, dirt, grease, oil or other
Detailing
1. Install expansion joint system, by other manufacturer, according
to manufacturer’s installation instructions.
2. Apply a 60 mil (1.5 mm) Bituthene® Liquid Membrane (LM)
pretreatment layer extending 6 to 8 in. (150 to 200 mm) from
either edge of the moving joint.
3. Within 30 minutes of applying the LM pretreatment layer, install
a 9 in. (225 mm) strip of flexible neoprene sheet directly over the
expansion joint. All end joints of the neoprene should be set into
the layer of LM. All end joints should be installed in a shingle
manner to shed water and overlap a minimum of 4 inches.
4. Immediately apply a second layer of 60 mils (1.5 mm) of LM to
the top of the neoprene. This should extend 6 to 8 inches from
the edge of the moving joint. Ensure that all side and end laps
are sealed to the previously installed LM pretreatment layer.
NOTE: FOR JOINT WIDTHS UP TO 2 in. (51 mm)
WITH A MAXIMUM OF 1 in. (25 mm) MOVEMENT. 6. Apply Hydroduct 660 according to Hydroduct 660 Data Sheet.
Special Notes
place.
40 41
n 28 Parapet with Coping Stone
Surface Preparation
Detailing
1. Apply pre-treatment of Procor membrane in corner, extending
a minimum of 6 in. (150 mm) onto wall and 6 in. (150 mm)
onto deck.
3. After Procor membrane has cured, install metal flashing (by
others) as shown under the coping stone and mechanically
attach on the outside of the parapet wall.
4. Ensure flashing is of adequate length to completely cover the
exposed Procor membrane
5. Cover flashing with the use of a metal coping system (by others)
as shown.
NOTE: 1 INCH FILLET OF BITUTHENE® LIQUID Special Notes
MEMBRANE IN THE CORNER IS OPTIONAL.
Hydroduct or approved protection course Procor membranes should not be used in areas where they will
not shown for clarity. be permanently exposed to sunlight, weather or traffic. Protect
42 43
n 29 Roof Edge Termination with Precast Wall
Surface Preparation
Detailing
1.Install a beveled 2 in. (50 mm) x 6 in. (150 mm) pressure treated
wood nailer over the gap between slab and precast wall.
2. Apply a 1 in. fillet of Bituthene® Liquid Membrane or Procor 20.
4. Install flashing material prior to placement of the overburden to
protect the vertical Procor membrane.
5. Apply sealant (by others) over penetration created by mechani-
cal attachment of metal flashing.
Special Notes
*NOTE: Hydroduct or approved protection course Bituthene Liquid Membrane (LM) provided the LM does not dis-
not shown for clarity. place.
44 45
n 30 Drain
Surface Preparation
Detailing
1.Ensure that the drain flange (by others) is properly installed
before membrane application.
2. Clean drain flange thoroughly.
3. Install a pre-treatment layer of 60 mils of Bituthene® Liquid
membrane to the flange, extending onto the deck.
4. Within 1 hour of applying the Liquid Membrane, apply 60 mils
(1.5 mm) of Procor from edge of drain opening onto the field,
completely covering the LM.
6. Apply clamping ring in a bead of Bituthene Liquid Membrane.
Special Notes
place.
46 47
Bituthene ®
Application Instructions............................ 48
Details
Elevated Floor Slab – Option 2.......................... 56
• Foundation Wall – Structural Slab...................... 58
• Plaza Deck to Wall Tie-in.................................... 60
• Tie into Plaza Deck Waterproofing..................... 62
• Penetration......................................................... 64
• Pools, Fountains, Steps..................................... 66
• Plaza Deck –
Deck to Wall Inside Corner – Option 1............... 68
• Plaza Deck –
Deck to Wall Inside Corner – Option 2............... 70
• Passive Joint Cover............................................ 72
• Expansion Joint Cover – Deck or Wall.................. 74
• Expansion Joint Cover –
Deck to Wall Junction............................................ 76
• Drain....................................................................78
A P P L I C A T I O NN I N S T R U C T I O N S • Only apply to recommended
substrates, not to membrane.
3. Pretreat All Details
Bituthene® Waterproofing Membranes (Refer to Details Section)
Vertical Corners
For complete application instructions refer to the • Apply 12 in. (300 mm)
technical data sheet for Bituthene at graceconstruction.com membrane strip centered
on corner.
1. Prepare Substrate (Photo 4) Align roll
• Cover all pretreated corners
• Substrate must be clean, with full sheet of membrane
smooth and dry. to ensure 2-ply coverage.
• Remove dust, dirt, debris. Control Joints, Construction
(Photo 1) Joints, Cracks, Expansion Joints
• Treat rough deck areas with • Install appropriate expansion
Bituthene Deck Prep Surface joint assembly (as needed) to
Treatment. provide primary waterproofing
(Photo 1) Clean surface • Patch rough wall areas with seal. (Refer to pages 74 and 76)
mortar, grout or approved • Cover joint assembly (Photo 5) Remove release paper
sealant. with Bituthene membrane as
• Remove fins and form shown in Details.
match lines.
Drains
(Refer to Technical Letters
on pgs. 174-183) •A pply coller of Bituthene
Membrane or LM, centered
2. Apply Surface Treatment over drain; extend 6 in.
(Refer to Surface Treatment section
pgs. 154-161) (150 mm) onto deck.
(Photo 2) Spray conditioner Water-based •A pply full sheet of membrane
Conditioners and Primers over collar; cut membrane flush (Photo 6) Pull off remaining paper
to inside wall of drain.
• Spray walls or decks at 60 mils (1.5 mm) of Bituthene
• Install clamping ring in cured Deck Prep and 1 layer of
recommended coverage. bed of Bituthene Mastic or
(Photo 2) Bituthene Membrane should
Bituthene Liquid Membrane.
•A llow to dry approximately one be applied.
(Refer to Details Section)
hour or until concrete returns • Maintain minimum 2.5 in.
to original color. 4. Horizontal Application (65 mm) side lap and end lap.
Solvent-based Primers • All horizontal surfaces should (Photo 4)
be sloped to drain at least • Peel back release sheet.
(Photo 3) Roll primer
• Prime walls or decks at 1/8 in./ft (11 mm/m).
recommended coverage. (Photo 5)
(Photo 3) • Apply from low point to • Stick membrane in place.
high point. Align carefully to maintain laps.
• Allow to dry one hour or until
tack-free. • Roll out 6-8 ft (2-2.5 m). • Position roll so release sheet
Align on printed guideline of can be pulled free from the
previous sheet or chalk line. front.
A P P L I C A T I O N N O T E S • When a minimum slope of • Pull release sheet to unroll
n 1/8 in./ft (11 mm/m), cannot and adhere membrane to
If long dry times are experienced due to cold or humid conditions, be achieved, 2 layers of substrate. (Photo 6)
48 conditioning can be done the day before application of
membrane. Recondition or reprime areas contaminated by dust.
Bituthene Membrane or
49
APPLICATION INSTRUCTIONS when membrane is dry.
8. A pply Drainage Composite
or Protection
• Roll membrane immediately. • For vertical applications
(Photo 7) over Bituthene membrane,
• Seal all terminations and adhere Hydroduct 220
T-joints with Liquid Membrane Drainage Composite or
or Mastic. EPS protection boards with (Photo 11) Seal terminations
(Photo 8) Preprufe Detail Tape.
5. Vertical Application • Install Hydroduct Coil 600
• Apply Bituthene membrane Perimeter Drain at the base of
(Photo 7) Roll membrane in lengths up to 8 ft (2.4 m). the structure.
• Apply in two or more sections • If Hydroduct 220 Drainage
on high walls. Overlap lower Composite is hung vertically,
sheet 2.5 in. (65 mm) minimum. apply 3 in. (75 mm) strip of
• Precut membrane to Preprufe Detail Tape along top
desired length. edge at corners and center. (Photo 12) Liquid Membrane fillet
• Peel back release sheet Repeat along roll every 8-10 ft
(2.4-3.0 m). If Hydroduct 220 9. Limitations
1-2 ft (0.3 m-0.6 m) and
Drainage Composite is hung • B ituthene membranes should
adhere in place. Maintain 2.5 not be used in areas where
in. (65 mm) minimum side lap horizontally, apply 3 in.
(75 mm) strip of Preprufe Detail they will be permanently
(Photo 8) Seal terminations and T-joints and end lap. (Photo 9) exposed to sunlight, weather
Tape along top edge every
• Pull release sheet downward 8-10 ft (2.4-3.0 m). or traffic.
and press membrane into place.
• Extend Hydroduct 220 • ituthene membranes should
B
• Roll membrane thoroughly. Drainage Composite out not be used in negative side or
(Photo 10) onto footing and connect blindside applications.
• Terminate at top of wall with to Hydroduct Coil 600 • P rotect Bituthene membranes
Mastic, Liquid Membrane, or Perimeter Drain. as soon as possible to avoid
Termination bar. (Photo 11) • Apply Hydroduct 660 damage from other trades,
6. Details Drainage Composite or construction materials or
(See Details Section) asphaltic hardboard on backfill.
(Photo 9) Align membrane and adhere
horizontal decks. • P lace protection immediately
7. Visual Work Inspection • Adhere with Preprufe Detail in temperatures above 77°F
• Review all work. Patch all Tape as necessary. (25°C) to avoid potential for
damaged areas or inadequate- blisters.
ly lapped seams with mem-
brane and seal with Bituthene A P P L I C A T I O N N O T E S n
Mastic or Bituthene Liquid • The height of all wall flashing terminations will vary depending
Membrane. on the specific project design. Our details reflect a minimum height
• Patch must extend 6 in. recommendation.
(150 mm) in each direction •R oll membrane seams firmly using a metal seam roller.
from damaged area. •P ress membrane firmly at all terminations with hardwood tool or roller.
(Photo 10) Roll membrane
• If flood test is required, wait •S eal all T-joints and patches with Bituthene Mastic or Bituthene
24 hours after membrane Liquid Membrane.
installation.
50 • Mark any leaks and repair
51
B I T U T H E N E® D E T A I L S
n 2 F oundation Wall I N S T A L L A T I O N I N S T R U C T I O N S
Floor Slab at Footing Level (Option 2) Prior to Membrane Installation, Review the Bituthene® Data Sheet
Surface Preparation
contaminants as outlined in the Bituthene® Data Sheet section on
PREPRUFE DETAIL
Surface Preparation. Clean loose dust and dirt from the surface
and prime with appropriate primer.
Detailing
1. Form a .75 in. (20 mm) fillet of Bituthene Liquid Membrane in
corner extending 2.5 in. (65mm) onto wall and footing.
2.Apply a 12 in. (300 mm) Bituthene Strip centered over the
outside corner of the footing.
3. Apply Bituthene membrane down wall, onto horizontal surface
of footing, and around outside corner of footing.
4. Extend Bituthene a minimum of 6 in. (150 mm) down vertical
surface of footing, lapping onto Preprufe membrane. Preprufe
installation instructions can be found on the Preprufe Data
Sheet at graceconstruction.com.
5. Apply bead of Liquid membrane or Mastic on all terminations.
6. Apply Preprufe, Bituthene and Hydroduct according to the
installation instructions found on the data sheet.
Special Notes
Bituthene membranes should not be used in areas where they will
It is acceptable to apply Bituthene directly over freshly applied
Liquid Membrane (LM) provided the LM does not displace.
the Bituthene tie-in is installed. The tie-in should be completed
and backfilled as soon as possible. An approved protection course
must be used over the exposed Preprufe and the Bituthene prior
to backfilling.
52 53
B I T U T H E N E® D E T A I L S I N S T A L L A T I O N I N S T R U C T I O N S
Prior to Membrane Installation, Review the Bituthene® Data Sheet
Surface Preparation
n 4 F oundation Wall All surfaces must be structurally sound and free from spalled
Floor Slab at Footing Level (Option 4) hinder the adhesion or regularity of the membrane installation. The
contaminants as outlined in the Bituthene Data Sheet section on
Detailing
1. Apply Bituthene Liquid Membrane to a thickness of 90 mil
(2.3 mm) on the horizontal surface of the footing in the keyway.
Extend the Liquid Membrane a minimum of 2.5 in. (65 mm)
onto the horizontal surface of the footing on each side of the
foundation wall, and extend up the external foundation wall
surface a minimum of 2.5 in. (65 mm).
3. Apply Preprufe® membrane in accordance with the Preprufe
Data Sheet and overlap the Preprufe membrane onto the
Bituthene Strip a minimum of 3 in. (75 mm).
membrane and adhere it to the Bituthene strip and Preprufe
membrane.
NOTE: THE FOOTING KEYWAY SHOULD BE FORMED TO CREATE A 5.Apply a termination seal of Bituthene Liquid Membrane along
REGULAR AND UNIFORM SHAPE ALLOWING PROPER DETAILING OF the Preprufe Tape and Bituthene Strip termination.
THE BITUTHENE LIQUID MEMBRANE.
6. Install the Bituthene on the wall in accordance with the
Bituthene Data Sheet section on installation.
7. Apply bead of Liquid Membrane or Mastic on all terminations.
8. Apply Preprufe and Hydroduct according to the installation
instructions found on the data sheet.
Special Notes
54 55
Elevated Floor Slab (Option 2)

Surface Preparation
Detailing
1. Install the field membrane in accordance with the Bituthene
Data Sheet section on Installation
2. Apply membrane to within 1 in. (25 mm) of base of wall.
3. Apply Bituthene Liquid membrane in corner, extending over
membrane a minimum of 1 in. (25 mm).
4. Terminate the Preprufe at the foundation wall.
5. Apply Preprufe Wall Termination detail PRE039.
Special Notes
NOTE: Intended for projects with permanent Bituthene membranes should not be used in areas where they will
dewatering or non-hydrostatic conditions be permanently exposed to sunlight, weather or traffic. Protect
56 57
Structural Slab Prior to Membrane Installation, Review the Bituthene® Data Sheet
Surface Preparation
PREPRUFE DETAIL Surface Preparation. Clean loose dust and dirt from the surface.
Detailing
2. Install a .75 in. (20 mm) fillet of Bituthene Liquid Membrane in
corner extending 2.5 in. (65 mm) onto wall and footing. Allow
to cure.
3. Apply a 12 in. (300 mm) Bituthene strip centered over the
of the footing, and around the outside corner of the footing.
surface of footing, lapping onto Preprufe membrane. Do not
apply primer to the back of the Preprufe for installation of the
Bituthene.
6. Apply a bead of Liquid Membrane or Mastic on all terminations.
Special Notes
to backfilling.
58 59
n 12 P
laza Deck to Wall Tie-in
Surface Preparation
areas, loose aggregate, sharp protrusions or other matter that
will hinder the adhesion or regularity of the membrane installation.
The surface should also be free from frost, dirt, grease, oil or other
Detailing
1. Apply a 12 in. (300 mm) Bituthene Strip centered over the
outside corner between the top of the wall and the deck.
2. Apply a 9 in. (225 mm) Bituthene Strip centered over the cold
joint between the wall and deck. Note this detail is for
non-movement joints.
3. Apply field membrane in accordance with the Bituthene Data
4. Install membrane from the low point to the high point so that
laps shed water.
5. Apply bead of Bituthene Liquid Membrane or Mastic on all
terminations and T-Joints.
deck according to the respective Hydroduct Data Sheet.
Special Notes
60 61
Surface Preparation
n 14 T
ie into Plaza Deck Waterproofing areas, loose aggregate, sharp protrusions or other matter that will
Detailing
1. Install Preprufe Membrane onto the vertical soil retention system
up to the level of the horizontal deck.
2. Pour concrete and remove the top 12 in. (300 mm) of tempo-
rary soil retention to gain access to the wall.
3. Apply a 12 in. (300 mm) Bituthene Strip centered over the
outside corner.
4. Apply a Bituthene Strip centered over the cold joint. In this
detail, the Bituthene Strip is an extension of the Bituthene Strip
for the outside corner. Do not apply primer to the back of the
Preprufe for installation of the Bituthene.
Data Sheet section on Installation.
laps shed water.
terminations and T-Joints.
deck according to the respective Hydroduct Data Sheet.
Special Notes
*NOTE: Hydroduct on deck and tie-in to wall not shown for clarity.
to backfilling.
62 63
n 16 Penetration I N S T A L L A T I O N I N S T R U C T I O N S
Surface Preparation
Detailing
1. Ensure the surface of the penetration is clean and grouted solid
to prevent movement.
2. Apply Bituthene membrane onto substrate in accordance with
the Bituthene Data Sheet section on Installation.
3. Cut membrane to allow for penetration. Membrane should be
within 0.5 in. of penetration after cutting.
4. Apply 90 mil (2.3 mm) thick Bituthene Liquid membrane 2.5 in.
(65 mm) onto penetration and onto membrane.
Special Notes
*NOTE: Hydroduct or approved protection course be permanently exposed to sunlight, weather or traffic. Protect
not shown for clarity membrane from sunlight as quickly as possible after installation.
64 65
Surface Preparation
n 17 Pools, Fountains, Steps All surfaces must be structurally sound and free from spalled
Detailing
1. Apply Bituthene Deck Prep Surface Treatment on horizontal
surface to smooth rough deck areas to prepare the surface to
receive the Bituthene membrane.
2. Apply Bituthene Liquid Membrane or other suitable material to
smooth rough vertical areas to prepare the surface to receive
the Bituthene membrane.
3. Apply Bituthene membrane on the horizontal surface in accor-
dance with the Bituthene Data Sheet section on Installation.
Apply membrane to within 1 in. (25 mm) of vertical surface.
laps shed water.
5. Apply Bituthene membrane on the vertical surface to within 1 in.
(25 mm) of horizontal surface. Continue membrane up vertical
and around outside corner, extending a minimum of 3 in. onto
upper horizontal surface.
*NOTE: Hydroduct or approved protection course 6. Apply Bituthene membrane on upper horizontal surface and
not show for clarity
around outside corner, extending onto vertical surface a mini-
mum of 3 in. (75 mm) creating a double layer at the outside
corner.
7. Apply Bituthene Liquid Membrane along inside corner, forming
a 1 in. (25 mm) fillet, extending over the Bituthene membrane a
minimum of 2.5 in. (65 mm).
8. Apply bead of Bituthene Liquid Membrane on all terminations
and T-Joints.
Special Notes
66 67
n 18 Plaza Deck I N S T A L L A T I O N I N S T R U C T I O N S
Deck to Wall Inside Corner (Option 1) Prior to Membrane Installation, Review the Bituthene® Data Sheet
Surface Preparation
Detailing
2. Apply Bituthene Liquid Membrane or other suitable material to
*NOTE: Hydroduct or approved protection course
Apply membrane to within 1 in. (25 mm) of base of wall.
not show for clarity 4. Install membrane from the low point to the high point so that
laps shed water.
5. Apply Bituthene membrane on vertical wall to within 1 in. (25
mm) of base of wall.
6. Apply Bituthene Liquid Membrane along inside corner, forming
a 1 in. fillet, extending over the Bituthene Membrane a minimum
of 2.5 in. (65 mm).
terminations and T-joints.
Special Notes
68 69
n 19 Plaza Deck I N S T A L L A T I O N I N S T R U C T I O N S
Deck to Wall Inside Corner (Option 2) Prior to Membrane Installation, Review the Bituthene® Data Sheet
Surface Preparation
Detailing
1. Apply Bituthene Liquid membrane or other suitable material to
2. Apply Bituthene Deck Prep surface treatment on horizontal
*NOTE: Hydroduct or approved protection course
Apply membrane to within 1 in. (25 mm) of base of wall.
not show for clarity 4. Form a .75 in. (20 mm) fillet of Bituthene Liquid Membrane in
corner.
5. Apply a strip of Bituthene membrane 12 in. (300 mm) on
horizontal, turn inside corner, and continue on vertical surface
a minimum of 6 in. (150 mm) ( beyond the level of the
finished surface.
Special Notes
70 71
n 22 Passive Joint Cover I N S T A L L A T I O N I N S T R U C T I O N S
Surface Preparation
Detailing
2. Apply backer rod in passive joint and fill joint with Bituthene
Liquid Membrane or appropriate sealant.
3. Position 9 in. (225 mm) Bituthene membrane strip centered
over the passive joint.
laps shed water.
*FOOTNOTE: F
OR JOINT WHERE MOVEMENT IS EXPECTED (ACTIVE JOINTS) terminations and T-joints.
SEE EXPANSION JOINT COVER DETAIL BIT 024.
7. Apply Hydroduct 660 according to Hydroduct 660 Data Sheet
Special Notes
72 73
n 24 Expansion Joint Cover I N S T A L L A T I O N I N S T R U C T I O N S
Deck or Wall Prior to Membrane Installation, Review the Bituthene® Data Sheet
Surface Preparation
Detailing
Install membrane from the low point to the high point so that
*FOOTNOTES:
laps shed water. Terminate at edge of expansion joint.
· FOR JOINT WIDTHS UP TO 2 in. (51 mm) WITH A MAXIMUM 4. Apply 9 in. (225 mm) inverted Bituthene membrane strip
OF 1 in. (25 mm) MOVEMENT. centered over the expansion joint.
· IF EXPECTED MOVEMENT IS LESS THAN 0.5 in. (13 mm) A 6 in. (150 mm)
INVERTED STRIP IS ACCEPTABLE. 5. Apply 18 in. (450 mm) Bituthene membrane strip centered over
the expansion joint and lapped onto field membrane.
6. Apply full width, 36 in. (900 mm) Bituthene membrane strip
centered over the expansion joint cover and lapped onto the
field membrane.
7. Apply bead of Bituthene Liquid Membrane or Bituthene Mastic
on all terminations and T-joints.
Special Notes
74 75
n 25 Expansion Joint Cover I N S T A L L A T I O N I N S T R U C T I O N S
Deck to Wall Junction Prior to Membrane Installation, Review the Bituthene® Data Sheet
Surface Preparation
Detailing
1. Apply Bituthene Deck Prep surface treatment on horizontal
Terminate at edge of expansion joint.
4. Apply 9 in. (225 mm) inverted Bituthene membrane strip
centered over the expansion joint with half of the strip on the
horizontal surface and half of the strip on the vertical surface.
5. Apply 18 in. (450 mm) Bituthene membrane strip centered over
*FOOTNOTES: the expansion joint and lapped onto field membrane. Half of
· FOR JOINT WIDTHS UP TO 2 in. (51 mm) WITH A MAXIMUM strip should be on horizontal surface and half of strip should be
OF 1 in. (25 mm) MOVEMENT.
· IF EXPECTED MOVEMENT IS LESS THAN 0.5 in. (13 mm) A 6 in. (150 mm)
on the vertical surface.
INVERTED STRIP IS ACCEPTABLE. 6. Apply a full width of Bituthene membrane on top of the 18 in.
(450 mm) strip, with half the membrane on the horizontal
surface and half the membrane on the vertical surface.
7. Install a termination bar at the top leading edge of the Bituthene
on the wall and seal with Liquid Membrane or Mastic.
Special Notes
76 77
n 26 Drain Surface Preparation

PENETRATIONS SEALED HYDRODUCT® FINISHED Surface
WITH BITUTHENE LIQUID 660 ELEVATION
MEMBRANE OF DECK Preparation. Clean loose dust and dirt from the surface and prime
with appropriate primer.
1
8 INCH PE
Detailing
FOOT SL R 1. Ensure that the drain flange (by others) is properly installed
O
DRAIN M PE TO
INIMUM before membrane application.
2. Clean drain flange thoroughly.
BITUTHENE® MEMBRANE
3. Install a collar of 60 mils of Bituthene Liquid Membrane or
OR BITUTHENE LIQUID Bituthene membrane to the flange, extending onto the deck.
MEMBRANE COLLAR
BITUTHENE
MEMBRANE 5. Apply clamping ring in a bead of Bituthene Liquid membrane.
Special Notes
78 79
Preprufe®
Application Instructions....................................80
Details
• Foundation Wall – Floor Slab at Footing Level – Option 1................82
• F oundation Wall – Floor Slab at Footing Level – Option 2................84
• F oundation Wall – Floor Slab at Footing Level – Option 3.................86
• F oundation Wall Floor Slab at Footing Level – Option 4....................88
• F oundation Wall – Elevated Floor Slab – Option 1.............................90
• F oundation Wall – Elevated Floor Slab – Option 2.............................92
• T ie into Preprufe at Structural Slab.....................................................94
• F oundation Wall – Structural Slab.....................................................96
• B lind Side Wall to Slab Tie-in............................................................98
• B elow Slab Drainage with Hydroduct Connector Tee........................100
• E nd Lap Detail for Wall or Slab – Option 1...............................................102
• E nd Lap Detail for Wall or Slab – Option 2..........................................104
• Inside Corner...................................................................................106
• P ipe Penetration...............................................................................108
• S traight Edge Penetration.................................................................110
•O utside Corner.................................................................................112
•C olumn – Option 1..........................................................................114
•C olumn – Option 2..........................................................................116
•W all Termination for Elevated Slab – ..............................................118
•W all Termination to Bituthene Membrane................................................120
•W all Termination to Procor Membrane.....................................................122
•C ontraction (Control) and Construction Joints...........................................124
•G rade Beam Pile Cap – Option 1......................................................126
•G rade Beam Pile Cap – Option 2......................................................128
• T ie into Bituthene Wall Waterproofing – Plan View..........................132
• P reprufe Tie-Back Cover..................................................................134
• S oil Retention Tie-Back Cover – Custom Box Cover........................136
• T op Termination and End Lap..........................................................138
• R ebar, Dowel and All-Thread Penetration............................................140
• Preprufe Preformed Inside Corners..................................................142
• Preprufe Preformed Outside Corners................................................144
• Preprufe Preformed Inside Caps.......................................................146
• Preprufe Preformed Outside Caps....................................................148
• Temporary Protection During Construction Sequencing..................150
• Bituthene Tie-In with Elevated Slab..................................................152
• For vertical and horizontal appli- applying a patch of Preprufe
cations in cool temperatures or membrane to extend 6 in. (150
Preprufe® Waterproofing Membranes damp conditions, gently warm
side laps or use Preprufe Tape LT.
mm) beyond the damaged area.
Seal the terminations of the
3. Vertical Application patch with Preprufe Tape.
For complete application instructions refer to the technical data sheet
•A pply Preprufe membrane in a • Ensure plastic release liner
for Preprufe found at graceconstruction.com.
convenient length with HDPE is removed from all areas of
1. Prepare Substrate film side facing the prepared Preprufe membrane and tape.
• Substrates must be sound and substrate. • Any exposed Preprufe needs
solid to eliminate movement • Fasten to substrate along the to be protected with an
during the concrete pour. top edge with large head nails, approved protection course
• Substrates must be regular and roofing nails or staples. Top prior to backfilling.
smooth with no gaps or voids termination should be secured 5. Concrete Placement
greater than 0.5 in. (13 mm). with termination bar and
fasteners. •C ast concrete within 56 days
• Substrates must be free of
(42 days in hot climates) of
(1) Clean surface loose aggregate and sharp • For lengths greater than 8 ft application of the membrane.
protrusions. (Picture 1) (2.4 m), additional fastening at
• Surface does not need to be 2 ft (0.6 m) intervals along the •C oncrete must be placed
dry, but standing water must uncoated edge prior to making carefully to avoid damage
be removed. the side lap is recommended. to the membrane.
• Applications may require the (Picture 6) • For shotcrete placement,
use of Hydroduct Drainage • Roll side lap. contact your local Grace
Composite or plywood to •O verlap ends of membrane a sales representative.
provide a suitable substrate minimum of 3 in. (75 mm).
over the soil retention system. • Center Preprufe Tape over
(2) Apply membrane
2. Horizontal Application end laps and roll firmly. If top
termination is to be covered A
• Apply Preprufe membrane with with concrete, a strip of tape
the HDPE film side facing the should also be centered over B
prepared substrate and the the termination bar. (Refer to Detail
treated white coating surface Drawing #48 on page 138) C
facing the concrete to be
poured. (Picture 2) • Remove release liner. (5) Tape end laps
• Overlap succeeding sheets by 4. Visual Work Inspection
a minimum of 3 in. (75 mm). • Inspect the membrane for damage
(3) Remove liner
• Remove release liner. (Picture 3) before placing of reinforcing
• Roll side lap. (Picture 4) steel, formwork and concrete.
• Overlap ends of membrane a • Repair slices and small punctures
minimum of 3 in. (75 mm). which are less than 0.5 in. (13 mm)
• Center Preprufe Tape over end by applying Preprufe Tape over
laps and roll firmly. the damages area and roll firmly.
(Refer to Detail Drawings #31 & #32 •R epair holes and punctures (6) Fasten to substrate
greater than 0.5 in. (13 mm) by
(4) Roll laps
80 81
P R E P R U F E® D E T A I L S
Floor Slab at Footing Level (Option 1) Prior to Membrane Installation, Review the Preprufe® Data Sheet
Surface Preparation
All surfaces must be sound and solid to eliminate movement dur-
ing the concrete pour. Substrate must be regular and smooth with
no gaps or voids greater than 0.5 in. (13 mm). The surface should
also be free from loose aggregate and sharp protrusions as out-
lined in the Preprufe® Data Sheet section on Surface Preparation.
PREPRUFE DETAIL
Detailing
1. Over rough surfaces, install a 1 inch fillet of Bituthene® Liquid
Membrane in inside corner at the base of the wall.
2. Apply Preprufe® Tape at the termination of the Preprufe field
membrane to ensure good adhesion with the Procor mem-
brane.
inside corner at the base of the wall, extending, at minimum, 6
in. (150 mm) onto the footing and 6 in. (150 mm) up the wall.
outside corner of the footing, extending a down to completely
cover the Preprufe Tape and a minimum of 6 in. (150 mm) onto
Preprufe tape detail
Special Notes
Preprufe membranes should not be used in areas where they will
backfilling.
82 83
Surface Preparation
All surfaces must be sound and solid to eliminate movement
during the concrete pour. Substrate must be regular and smooth
with no gaps or voids greater than 0.5 in. (13 mm). The surface
should also be free from loose aggregate and sharp protrusions
PREPRUFE DETAIL as outlined in the Preprufe® Data Sheet section on Surface
Preparation.
Detailing
1. Form a .75 in. (20 mm) fillet of Bituthene Liquid Membrane in
corner extending 2.5 in. (65mm) onto wall and footing.
2. Apply a 12 in. (300 mm) Bituthene Strip centered over the out-
side corner of the footing.
of footing, and around outside corner of footing.
surface of footing, lapping onto Preprufe membrane. Preprufe
installation instructions can be found on the Preprufe Data
Sheet at graceconstruction.com.
6. Apply Preprufe, Bituthene and Hydroduct according to the
installation instructions found on the data sheet.
Special Notes
membrane from sunlight as quickly as possible after installation
to backfilling.
84 85
P R E P R U F E® D E T A I L S I N S T A L L A T I O N I N S T R U C T I O N S
Prior to Membrane Installation, Review the Preprufe® Data Sheet
Surface Preparation
n 3 F oundation Wall All surfaces must be sound and solid to eliminate movement dur-
Floor Slab at Footing Level (Option 3) no gaps or voids greater than 0.5 in. (13 mm). The surface should
Detailing
1. Apply 90 mil (2.3 mm) thick Bituthene® Liquid Membrane on
horizontal surface of footing in keyway. Extend Liquid
Membrane a minimum of 2.5 in. (65 mm) onto horizontal sur-
face of footing on each side of foundation wall, and up external
foundation wall surface a minimum of 2.5 in. (65 mm).
inside corner at the base of the wall, extending, at minimum,
3 in. (75 mm) onto the footing and 3 in. (75 mm) up the wall.
4. Extend Procor field membrane over corner treatment and onto
Hydroduct may be adhered directly to freshly applied Procor by
NOTE: THE FOOTING KEYWAY SHOULD BE FORMED TO CREATE A simply placing the Hydroduct in the Procor.
REGULAR AND UNIFORM SHAPE ALLOWING PROPER DETAILING OF THE
BITUTHENE LIQUID MEMBRANE.
7. Install Preprufe® in accordance with the Preprufe Data Sheet.
Overlap Preprufe onto the Bituthene Strip a minimum of
3 in. (75 mm).
and adhere to the Bituthene Strip and Preprufe.
9. Apply a termination seal of Bituthene Liquid Membrane along
Preprufe CJ Tape and Bituthene Strip termination.
Special Notes
86 87
Surface Preparation
Detailing
1. Apply Bituthene Liquid Membrane to a thickness of 90 mil
(2.3 mm) on the horizontal surface of the footing in the keyway.
Extend the Liquid Membrane a minimum of 2.5 in. (65 mm)
onto the horizontal surface of the footing on each side of the
foundation wall, and extend up the external foundation wall
surface a minimum of 2.5 in. (65 mm).
3. Apply Preprufe® membrane in accordance with the Preprufe
data sheet and overlap the Preprufe membrane onto the
NOTE: THE FOOTING KEYWAY SHOULD BE FORMED TO CREATE A
Bituthene Strip a minimum of 3 in. (75 mm).
REGULAR AND UNIFORM SHAPE ALLOWING PROPER DETAILING OF THE 4. Install Preprufe CJ Tape centered over the edge of the Preprufe
BITUTHENE LIQUID MEMBRANE. membrane and adhere it to the Bituthene strip and Preprufe
membrane.
5.Apply a termination seal of Bituthene Liquid Membrane along
the Preprufe Tape and Bituthene Strip termination.
6. Install the Bituthene on the wall in accordance with the
Bituthene Data Sheet section on installation.
7. Apply bead of Liquid Membrane or Mastic on all terminations.
8. Apply Preprufe and Hydroduct according to the installation
instructions found on the data sheet.
Special Notes
88 89
Elevated Floor Slab (Option 1) Prior to Membrane Installation, Review the Preprufe® Data Sheet
Surface Preparation
Detailing
1.Install the Procor and Preprufe membranes in accordance with
the Procor and Preprufe Data Sheet section on installation.
2.Apply Hydroduct 220 according to Hydroduct 220 Data Sheet.
by simply placing the Hydroduct in the wet Procor.
3.Terminate the Preprufe at the foundation wall.
4.Apply Preprufe Wall Termination detail PRE039.
Special Notes
NOTE: Intended for projects with permanent tion instructions found on the data sheet.
90 91
Elevated Floor Slab (Option 2)

Surface Preparation
Detailing
Data Sheet section on Installation.
2. Apply membrane to within 1 in. (25 mm) of base of wall.
3. Apply Bituthene Liquid membrane in corner, extending over
membrane a minimum of 1 in. (25 mm).
4. Terminate the Preprufe at the foundation wall.
5. Apply Preprufe Wall Termination detail PRE039.
Special Notes
NOTE: Intended for projects with permanent membrane from sunlight as quickly as possible after installation.
92 93
n 7 Tie into Preprufe® I N S T A L L A T I O N I N S T R U C T I O N S
At Structural Slab
Surface Preparation
PREPRUFE DETAIL
Detailing
2. Over rough surfaces, apply a 1 in. (25 mm) fillet of Bituthene
Liquid Membrane to inside corner at the base of the wall.
inside corner at the base of the wall, extending at minimum of
3 in.
(75 mm) onto the footing and 3 in. (75 mm) up the wall.
4. Apply Preprufe Tape at the termination of the Preprufe field
membrane to ensure good adhesion of the Procor membrane.
Special Notes
backfilling.
94 95
Structural Slab Prior to Membrane Installation, Review the Preprufe® Data Sheet
Surface Preparation
PREPRUFE DETAIL lined in the Preprufe® Data Sheet section on Surface Preparation.
Detailing
2. Install a .75 in. (20 mm) fillet of Bituthene Liquid Membrane in
corner extending 2.5 in. (65 mm) onto wall and footing. Allow
to cure.
3. Apply a 12 in. (300 mm) Bituthene strip centered over the
of the footing, and around the outside corner of the footing.
surface of footing, lapping onto Preprufe membrane. Do not
apply primer to the back of the Preprufe for installation of the
Bituthene.
6. Apply a bead of Liquid Membrane or Mastic on all terminations.
Special Notes
to backfilling.
96 97
Surface Preparation
All surfaces must be sound and solid to eliminate movement during
n 9 Blind Side Wall to Slab Tie-in the concrete pour. Substrate must be regular and smooth with no
gaps or voids greater than 0.5 in. (13 mm). The surface should also
be free from loose aggregate and sharp protrusions as outlined in
the Preprufe® Data Sheet section on Surface Preparation.
Detailing
1. Install Preprufe Membrane over the mud slab or compacted
earth as detailed in horizontal and vertical applications on the
Preprufe Data Sheet.
2. Continue onto the vertical surface of the prepared soil retention
system a minimum of 18 in. (450 mm) above the finished eleva-
tion of the structural floor slab. It is good practice to extend the
Preprufe above the height of the rebar from the slab.
3. Apply Preprufe CJ Tape to the Preprufe membrane centered
over the finished elevation of the concrete slab.
4. Secure the top of the membrane to temporarily hold it in place
on the vertical substrate. Care should be taken to prevent
damage to this exposed membrane from concrete back-splash
as well as slag from rebar welding in wall forms, by keeping the
release liner on and protected with protection board, plywood
or other material.
5. If the exposed membrane above the slab is contaminated with
concrete oversplash is the lap area, it must be cleaned down to
good material before adhering Preprufe Tape.
6. Install Preprufe Membrane over the prepared vertical soil
retention system according to standard application instructions
on the Preprufe Data Sheet.
7. Unfasten the vertical length of the Preprufe Membrane that
extends above the slab and tuck the Preprufe 160R behind the
18 in. (450 mm) length of Preprufe 300R, ensuring a minimum
3 in. (75 mm) lap.
8. Install Preprufe Tape centered over the lap.
9. Remove release liner and roll tape to ensure good adhesion
using steel or vinyl cylindrical and Vee roller.
Special Notes
98 99
n 10 Below Slab Drainage with I N S T A L L A T I O N I N S T R U C T I O N S
Hydroduct® Connector Tee Prior to Membrane Installation, Review the Preprufe® Data Sheet
Surface Preparation
Detailing
1. Install Preprufe Membrane over the compacted drainage fill as
detailed in horizontal applications in the Preprufe Data Sheet.
2. Install Preprufe Membrane and Hydroduct on the soil retention
system as detailed in vertical applications in the Preprufe Data
Sheet.
3. Apply the Hydroduct Connector Tee to the face of the
Hydroduct as described in the Hydroduct Coil 600 Data Sheet.
4. Connect a 4 in. drainage pipe on the connector tee and extend
to an appropriate drainage area.
5. Seal all joints of the drainage system with 3 in. underground
NOTE: NOT INTENDED FOR HYDROSTATIC CONDITIONS tape.
Special Notes
100 101
n 31 End Lap Detail for Wall or Slab (Option 1) I N S T A L L A T I O N I N S T R U C T I O N S
Tape applied after installation of side laps Prior to Membrane Installation, Review the Preprufe® Data Sheet
Surface Preparation
Detailing
1. Apply Hydroduct® according to Hydroduct Data Sheet.
2. Install Preprufe Membrane and tape in order as shown by
numbers.
3. Overlap the ends of the membrane a minimum of 3 in. (75 mm)
and remove release liner from both membranes.
4. Apply Preprufe Tape over the end lap as shown and roll firmly.
5. Apply tape a minimum of 2 in. (50 mm) beyond all edges of
membrane that are not sealed by the selvedge.
6. Remove release liner from tape and discard.
Special Notes
NOTE: INSTALL PREPRUFE® MEMBRANE AND TAPE be permanently exposed to sunlight, weather or traffic. Protect
IN ORDER AS SHOWN BY NUMBERS. membrane from sunlight as quickly as possible after installation.
102 103
n3
2 End Lap Detail for Wall or Slab (Option 2)
Tape applied before installation Prior to Membrane Installation, Review the Preprufe® Data Sheet
of 2nd side lap Surface Preparation

Detailing
2. Install Preprufe Membrane and tape in order as shown by
numbers.
3. Overlap the ends of the membrane a minimum of 3 in. (75 mm)
and remove release liner from both membranes.
4. Apply Preprufe Tape over the end lap as shown and roll firmly.
5. Apply tape a minimum of 2 in. (50 mm) beyond all edges of
membrane that are not sealed by the selvedge.
6. Remove release liner from tape and discard.
Special Notes
NOTE: INSTALL PREPRUFE® MEMBRANE AND TAPE

IN ORDER AS SHOWN BY NUMBERS.
104 105
n 33 Inside Corner - Custom Formed I N S T A L L A T I O N I N S T R U C T I O N S
Surface Preparation
Detailing
1. Precut a square section of Preprufe membrane (minimum 12 in.
[300 mm] x 12 in. [300 mm]).
2. Fold membrane as indicated on detail drawing, with release liner
on.
3. Crease the fold with nominal hand pressure to ensure a close fit
to the substrate profile and avoid hollows.
4. With the white coating facing towards the concrete, ensure
that the apex of the corner is covered and sealed with Preprufe
Tape.
5. Remove release liner and roll tape firmly using steel or vinyl
cylindrical or Vee roller.
6. Seal corner detail to Preprufe field membrane using Preprufe
Tape and roll firmly.
Special Notes
106 107
Surface Preparation
n 34 Pipe Penetration All surfaces must be sound and solid to eliminate movement during the concrete
pour. Substrate must be regular and smooth with no gaps or voids greater
(For Wall or Slab) than 0.5 in. (13 mm) The surface should also be free from loose aggregate and
sharp protrusions as outlined in the Preprufe® Data Sheet section on Surface
Preparation.
Detailing
1. All penetrations must be firmly secured and stable. Grout around all
penetrations that are not stable. For compacted earth, extend grout a
minimum of 3 in. (75 mm) in all directions. Clean loose dust or dirt from the
penetration surface using a clean, dry cloth or brush.
2. Cut the field membrane tight to the penetration and remove release liner. If
membrane is not within 0.5 in. (12 mm) of penetration and not more than 2 in.
(50 mm) from penetration, apply Preprufe Tape to cover the gap. Roll firmly into
place and remove release liner. If the membrane is greater than 2 in. (50 mm)
from penetration, install more Preprufe Membrane to cover the gap repeating
these instructions until Preprufe Membrane/Tape is within 0.5 in. (12 mm).
3. Mix and apply Bituthene Liquid Membrane around the penetration. Liquid
Membrane should be placed to form a minimum 1 in. (25 mm) continuous fillet
between the Preprufe Membrane/Tape and the base of the penetration. Cut
“star” within trace of penetration to allow for patch to slide over penetration.
4. Cut a patch of Preprufe Membrane that is a minimum of 12 in. (300 mm) larger
than the diameter or width of the penetration so that the patch extends 6 in.
(150 mm) beyond the penetration in all directions. Remove the release liner and
center the patch over penetration and trace/draw the penetration profile onto
the patch. Using sheers or utility knife, make relief cuts through the membrane.
*FOOTNOTES: Refer to relief cut figures on right. Triangles formed by making a relief cut is
· ALL PENETRATIONS TO BE GROUTED. not to exceed 2 in. (50 mm) in height when placed over penetration, i.e. pen-
· A MINIMUM OF 6 in. (150 mm) IS REQUIRED BETWEEN PENTRATIONS TO etration diameters or widths greater than 4 in. (100 mm) need to be trimmed.
ENSURE PROPER DETAILING. Remove and discard release liner.
· AVOID PLACEMENT OF MULTIPLE PENETRATIONS.
· A MINIMUM OF 6 in. (150 mm) OF PIPE NEEDS TO BE EXPOSED AND 5. Slide the patch over penetration and press into the partially cured Liquid
FREE OF CONNECTIONS, OBSTRUCTIONS, HANGERS, ETC. TO ENSURE Membrane. Ensure that the patch is pressed firmly into the Liquid Membrane
PROPER EXECTUTION OF THE DETAIL. and is positioned directly onto the Preprufe Field Membrane/Tape below. Using
a trowel, smooth out any Liquid Membrane that has flowed out of the relief cut.
6. Apply Preprufe Tape centered over the edges of the patch and roll firmly to
form a tight seal to the Preprufe Field Membrane. Remove release liner from
tape and discard.
7. Wrap the penetration with Preprufe Tape, positioning the tape at the base of
the patch. Remove enough release liner to overlap Tape on to itself and roll/
press firmly into place. Remove remaining release liner and discard. Repair
small fishmouths by pressing firmly against penetration and repair large fish-
mouths by patching with Preprufe Tape.
Special Notes
Preprufe membranes should not be used in areas where they will be permanently
exposed to sunlight, weather or traffic. Protect membrane from sunlight as quickly
as possible after installation.
Ensure Adcor™ ES is encapsulated with 76.2 mm (3 in.) of concrete
cover minimum. Apply Adcor ES according to the installation
108 instructions found on the data sheet.
109
Surface Preparation
n 35 S traight Edge Penetration All surfaces must be sound and solid to eliminate movement dur-
Detailing
1. All penetrations must be firmly secured and stable. Grout
around all penetrations that are not stable. Clean loose dust or
dirt from the penetration and the surrounding substrate surface
using a clean, dry cloth or brush.
2. Cut the Preprufe Field Membrane within 0.5 in. (13 mm) of the
penetration and remove release liner.
3. Apply Liquid Membrane to form a minimum 1 in. (25 mm)
continuous fillet between the Preprufe Membrane and the base
of the penetration. Extend a 90 mil (2.2 mm) continuous coating
of Liquid Membrane overlapping a minimum of 3 in. (75 mm)
onto the surface of the Preprufe Membrane and 3 in. (75 mm)
onto the penetration.
*FOOTNOTE: ALL PENETRATION TO BE GROUTED. 4. Install a minimum 12 in. (300 mm) strip of Bituthene Membrane
centered over the Liquid Membrane fillet so that the Bituthene
Membrane extends 6 in. (150 mm) onto the penetration and
Preprufe Membrane. For concrete penetrations, apply Bituthene
Primer as per standard Grace instructions prior to installation of
Bituthene Membrane.
5. Apply a strip of Preprufe CJ Tape onto the Bituthene Membrane
and overlap onto the Preprufe Field Membrane by a minimum of
2 in. (50 mm). Apply a second strip of Preprufe CJ Tape starting
at the top leading edge of the Bituthene Membrane and overlap
onto the firsts trip of Preprufe CJ Tape by a minimum of 2 in.
(50 mm).
6. Terminate the top leading edge of Preprufe CJ Tape and
Bituthene Membrane with a bead of Bituthene Liquid
Membrane.
7. Seal apex of all outside corners with Preprufe Tape corner
patch as necessary.
Special Notes
membrane from sunlight as quickly as possible after installation
110 111
n 36 Outside Corner - Custom Formed I N S T A L L A T I O N I N S T R U C T I O N S
Surface Preparation
Detailing
1. Fold the Preprufe membrane, ensuring a minimum 6 in. (75mm)
return onto the horizontal, to allow tie-in to the Preprufe field
membrane.
2. Crease the fold with nominal hand pressure to ensure a close
fit to the substrate profile and avoid hollows or draping of the
membrane.
3. Make relief cuts in the Preprufe Membrane in order to wrap
around corner.
4. Seal the relief cuts with Preprufe Tape and ensure that the apex
of the corner is covered and sealed with Preprufe Tape.
using steel or vinyl cylindrical or Vee roller.
Special Notes
112 113
n3
7 Column I N S T A L L A T I O N I N S T R U C T I O N S
(Option 1)
Surface Preparation
Detailing
1. Place Preprufe membrane over the column footing and directly
under the column.
2. Tie-in penetrations such as rebar and threaded rod that
penetrate the membrane should be sealed with Bituthene Liquid
Membrane.
3. Cut the membrane tight to the penetration and ensure the
penetration is free from rust, dirt, dust, etc.
4. If membrane is not within 0.5 in. (13 mm) of penetration, apply
Preprufe Tape to cover the gap.
5. Mix and apply Bituthene Liquid Membrane around the
penetration.
6. Bituthene Liquid Membrane should be placed to form a mini-
mum 1 in. (25 mm) continuous fillet around the penetration at
the point of penetration.
7. Bituthene Liquid Membrane should be applied as a 90 mil
(2.2 mm) continuous coating overlapping a minimum of 3 in.
(75 mm) onto the surface of the Preprufe Membrane.
Special Notes
114 115
n3
8 Column I N S T A L L A T I O N I N S T R U C T I O N S
(Option 2) Prior to Membrane Installation, Review the Preprufe® Data Sheet
Surface Preparation
Detailing
1. Install the membrane following the vertical and horizontal
application instructions on the Preprufe data sheet found at
graceconstruction.com.
2. Place the Preprufe membrane below the column footing before
it is poured.
3. When placing the membrane it is important to leave sufficient
length (typically 18 in. [300 mm]) of Preprufe 300R beyond the
footing to allow for tie-in to the Preprufe membrane that will be
laid to waterproof the general slab area.
4. Leave release liner on this extra length and protect it from
damage until the tie-in details are completed.
Special Notes
116 117
Surface Preparation
n 39 Wall Termination for Elevated Slab the concrete pour. Substrate must be regular and smooth with no
Detailing
1. Install Preprufe 300R Membrane over mud slab.
2. For compacted earth, proper compaction is required. If the wall
area is too small to allow proper compaction, the base of the
wall should be grouted solid. Areas to receive Bituthene Liquid
Membrane MUST be grouted solid.
3. Apply Bituthene Liquid Membrane on the mud slab from the
base of the wall to a minimum of 0.5 in. (13 mm) under where
the leading edge of the Preprufe Membrane will terminate.
4. Install Preprufe 300R Membrane within 0.5 in. (13 mm)
of all vertical and horizontal intersections.
continuous fillet between the Preprufe Membrane and the
*FOOTNOTES:
wall. Extend a 90 mil (2.2 mm) continuous coating of Liquid
· IF A MUDSLAB IS NOT USED, THE SUBSTRATE TO ACCEPT BITUTHENE Membrane overlapping a minimum of 3 in. (75 mm) onto the sur-
LIQUID MEMBRANE MUST BE GROUTED SOILD TO PROVIDE AN ACCEPT- face of the Preprufe Membrane and 3 in. (75 mm) onto the wall.
ABLE SUBSTRATE FOR THE LIQUID MEMBRANE.
· NOT INTENDED FOR HYDROSTATIC CONDITIONS.
6. Install a minimum 12 in. (300 mm) strip of Bituthene Membrane
centered over the Liquid Membrane fillet so that the Bituthene
Membrane extends 6 in. (150 mm) onto the wall and 6 in. (150
mm) onto the Preprufe Membrane. Apply Bituthene Primer as
per standard Grace instructions prior to installation of Bituthene
Membrane.
7. Apply a strip of Preprufe CJ Tape onto the Bituthene Membrane
and overlap onto the Preprufe Field Membrane by a minimum of
2 in. (50 mm). Apply a second strip of Preprufe CJ Tape starting
at the top leading edge of the Bituthene Membrane and overlap
onto the firsts trip of Preprufe CJ Tape by a minimum of 2 in. (50
mm).
Bituthene Membrane with a bead of Bituthene Liquid Membrane.
Special Notes
118 119
Surface Preparation
n 40 Wall Termination to Bituthene Membrane All surfaces must be sound and solid to eliminate movement dur-
no gaps or voids greater than .05 in. (12 mm). The surface should
Ensure the surface of the Bituthene Membrane is protected during
Preprufe installation.
Detailing
1. Install Preprufe 300R Membrane over the prepared substrate
as outlined in the Preprufe Data Sheet found at
wall should be grouted solid.
3. Install Preprufe 300R Membrane tight to all vertical and horizon-
tal intersections.
4. Apply Bituthene Liquid Membrane to form a minimum 1 in.
(25 mm) continuous fillet between the Preprufe membrane and
5. Starting a minimum of 4 in. (100 mm) from the edge of the
Liquid Membrane fillet, apply Preprufe CJ Tape and extend
it over the Liquid Membrane fillet and onto the Bituthene
Membrane.
6. Apply a second strip of Preprufe CJ Tape starting at the top
leading edge of the Bituthene Membrane and overlap onto the
first strip of Preprufe CJ Tape by a minimum of 2 in. (50 mm).
Bituthene Membrane with a bead of Bituthene Liquid
Membrane.
8. Roll tape to ensure good adhesion using steel or vinyl cylindrical
or Vee roller.
Special Notes
120 121
Surface Preparation
n 41 Wall Termination to Procor Membrane All surfaces must be sound and solid to eliminate movement dur-
no gaps or voids greater than .05 in. (12 mm). The surface should
Ensure the surface of the Bituthene Membrane is protected during
Preprufe installation.
Detailing
1. Install Preprufe 300R Membrane over the prepared substrate
as outlined in the Preprufe Data Sheet found at
wall should be grouted solid.
3. Install Preprufe 300R Membrane tight to all vertical and horizon-
tal intersections.
4. Apply Bituthene® Liquid Membrane to form a minimum 1 in.
(25 mm) continuous fillet in the corner where the Preprufe and
Procor meet. Extend the Bituthene Liquid Membrane vertically
to the top leading edge of the Procor Membrane.
5. Starting a minimum of 4 in. (100 mm) from the edge of the
Liquid Membrane fillet, apply Preprufe CJ Tape and extend it
over the Liquid Membrane fillet and onto the Procor Membrane.
6. Apply a second strip of Preprufe CJ Tape starting at the top
leading edge of the Procor Membrane and overlap onto the
first strip of Preprufe CJ Tape by a minimum of 2 in. (50 mm).
7. Terminate the top leading edge of Preprufe CJ Tape and Procor
Membrane with a bead of Bituthene Liquid Membrane.
8. Roll tape to ensure good adhesion using steel or vinyl cylindrical
or Vee roller.
Special Notes
122 123
n 42 Joint Contraction (Control) I N S T A L L A T I O N I N S T R U C T I O N S
and Construction Joints Prior to Membrane Installation, Review the Preprufe® Data Sheet
Surface Preparation
CONCRETE SLAB JOINT
All surfaces must be sound and solid to eliminate movement
during the concrete pour. Substrate must be regular and smooth
with no gaps or voids greater than ½ inch. The surface should also
Detailing
1. Install Preprufe membrane according to standard horizontal
and vertical application instructions on the Preprufe data sheet
found at graceconstruction.com.
2. Preprufe CJ Tape should be applied to the surface of the
PREPRUFE® CJ TAPE* Preprufe membrane and centered along the line of all
PREPRUFE® contraction (control) and construction joints.
MEMBRANE
using steel or vinyl cylindrical Vee roller.
4. Ensure and damaged tape or membrane is repaired after
removal of formwork or bulkhead.
*NOTE: FOR JOINTS WITH EXPECTED MOVEMENT Special Notes
NOT TO EXCEED 0.5 in. (13mm).
124 125
n4
3 Grade Beam Pile Cap (Option 1) I N S T A L L A T I O N I N S T R U C T I O N S
Surface Preparation
Detailing
1. Install Preprufe Membrane over the prepared substrate in
accord with standard installation instructions.
2. Preprufe Membrane is placed in the area formed for the pile cap
before the concrete is poured.
3. When placing the membrane it is important to leave sufficient
length (typically 12 in. [300 mm]) of Preprufe beyond the pile
cap area to allow for tie-in to the Preprufe Membrane that will
be laid to waterproof the general slab area.
4. Cut membrane within 0.5 in. (13 mm) of each pile and complete
detail around each pile in accordance with Detail PRE 035 or
Detail PRE 034 depending on shape of pile.
Special Notes
*NOTE: REFER TO PREPRUFE STRAIGHT EDGE PENETRATION
DETAIL PRE 035 OR PREPRUFE PIPE PENETRATION DETAIL PRE 034
DEPENDING ON SHAPE OF PILE be permanently exposed to sunlight, weather or traffic. Protect
Piles must extend a minimum of 6 in. (150 mm) above the sub-
strate to ensure proper execution of the detail.
126 127
n4
4 Grade Beam Pile Cap I N S T A L L A T I O N I N S T R U C T I O N S
(Option 2)
Surface Preparation
Detailing
1. To allow for proper tie-in between Preprufe Field Membrane
and pile cap, a 6 in. (150 mm) ledge/shelf along the pile cap’s
perimeter is required.
For Mud Slabs
1. Clean loose dust or dirt from the pile cap and mud slab surface
2. Apply a continuous 90 mil (2.2 mm) coating of Bituthene Liquid
Membrane or Procor over the top of the pile cap.
3. Place a 1 in. (25 mm) bead of Liquid Membrane or Procor
around all penetrations at the point of penetration through the
pile cap.
4. Prime along the edge of the mud slab a minimum of 6 in.
(150 mm) from the edge of pile cap with a Bituthene Primer
and allow to dry.
5. Align a 9 in. (225 mm) strip of Bituthene Membrane centered
over the edge of the pile cap. Remove release liner and roll
firmly onto the Liquid Membrane and primed mud slab.
6. Install Preprufe Membrane over the prepared substrate and
terminate it 2 in. (50 mm) onto the pile cap.
7. Apply Preprufe Tape centered over the Preprufe Membrane
termination. Remove the release liner and roll firmly.
8. Seal Bituthene Membrane and Preprufe Tape edge with a
termination bead of Liquid Membrane.
(Continued on next page)
128 129
For Compacted Earth 13. Roll firmly onto the inverted Bituthene strip.
1. Apply a continuous 90 mil (2.2 mm) coating of 14. Apply Preprufe Tape centered over the Preprufe
Bituthene Liquid Membrane or Procor over the top of Membrane termination. Remove the release liner and
the pile cap. roll firmly.
2. Place a 1 in. (25 mm) bead of Liquid Membrane or 15. Seal Bituthene Membrane and Preprufe Tape edge with
Procor around all penetrations at the point of penetra- a termination bead of Liquid Membrane.
tion through the pile cap. 16. Apply Hydroduct® according to Hydroduct Data Sheet.
3. Remove compacted earth away from sides of pile cap
and remove formwork. Clean loose dust or dirt from Special Notes
the pile cap surface using a clean, dry cloth or brush. Preprufe membranes should not be used in areas where
4. Prime the sides of the pile cap a minimum of 6 in. (150 they will be permanently exposed to sunlight, weather or
mm) from the top of pile cap with a Bituthene Primer traffic. Protect membrane from sunlight as quickly as
and allow to dry. possible after installation.
5. Align a 9 in. (225 mm) strip of Bituthene Membrane
centered over the outside edge (outside corner) of the
pile cap. Remove release liner and roll firmly onto the
Liquid Membrane and primed sides of pile cap.
6. Align a 12 in. (300 mm) strip of Bituthene Membrane
centered over the outside edge (outside corner) of the
pile cap.
7. Remove half of release liner by removing the RIPCORD®
Split Release on Demand or by scoring release liner
along the center of the strip.
8. Roll firmly onto the sides of pile cap with the 9 in. (225
mm) strip of Bituthene Membrane and the remaining
primed pile cap.
9. Leave the other half of the 12 in. (300 mm) strip with
the release liner still in tact in order to receive the
Preprufe Membrane.
10. Replace earth/fill and compact per standard back-filling
instructions being careful not to damage the Bituthene
strip including the non-bonded portion.
11. Invert the Bituthene strip, and remove the remain-
ing release liner to expose the adhesive portion of the
Bituthene.
12. Install Preprufe Membrane over the prepared substrate
and terminate it 2 in. (50 mm) onto the pile cap.
130 131
n 45 Tie Into Bituthene® Wall Waterproofing I N S T A L L A T I O N I N S T R U C T I O N S
Plan View
Surface Preparation
Detailing
1. Install Preprufe 160R over the prepared vertical surface.
2. Extend the Preprufe 160R Membrane 6 in. (150 mm) beyond
the end of the blind-side wall.
3. As the foundation wall formwork is installed, fold the 12 in.
(300 mm) piece of Preprufe 160R Membrane to form a sharp
corner.
4. Secure it to the inside face of the exterior form panel using
Preprufe Detail Tape or small head fasteners located close to
the outer edge of the membrane.
5. Once the wall is poured and cured for seven days, remove the
formwork and install the post applied waterproofing according
to the manufacturers standard installation procedures.
*NOTE: Hydroduct or approved protection course not shown Special Notes
for clarity over Bituthene. Preprufe membranes should not be used in areas where they will
and backfilled as soon as possible.
132 133
n 46 Preprufe Tie-Back Cover I N S T A L L A T I O N I N S T R U C T I O N S
Surface Preparation
the concrete pour. Substrate must be regular and smooth with no
Detailing
1. Install Preprufe Membrane within 2 in. (50 mm) of tieback as per
standard installation instructions.
2. Center the base over tieback head and secure base to soil
retention system using appropriate fasteners. Fasteners should
have a low profile head.
3. Apply Preprufe Tape centered over the edge of the base flange
and roll firmly to form a tight seal. Remove release liner and dis-
card.
4. Position the membrane cover over the base taking care to
ensure the cover flange sits flat onto the Preprufe Membrane.
5. Apply Preprufe Tape centered over the edge of the cover flange
and roll firmly to form a tight seal. Remove release liner and dis-
card.
6. All Preprufe Tape should overlap onto surfaces of tape,
membrane, base, cover, etc. a minimum of 2 in. (50 mm).
Special Notes
134 135
n 47 Soil Retention Tie-Back Cover – I N S T A L L A T I O N I N S T R U C T I O N S
Custom Box Cover Prior to Membrane Installation, Review the Preprufe® Data Sheet
Surface Preparation
Detailing
1. Install Preprufe Membrane within 2 in. (50 mm) of tieback as per
standard installation instructions.
2. Cover the tieback head with a box constructed of wood, steel
or other material that will provide a sound, stable and smooth
substrate for the Preprufe.
3. Position the custom cover to allow concrete to shed during
placement and to improve consolidation.
4. Firmly secure the cover to the soil retention system.
5. Apply Preprufe CJ Tape and/or Preprufe Tape over the box
providing a continuous layer of tape that overlaps onto the field
*NOTE: FOR USE WHEN PREPRUFE TIE-BACK COVER IS NOT VIABLE. membrane by a minimum of 3 in. (75 mm). Remove the release
liners and apply Preprufe Tape centered over all outside edges
and corners of box to provide double layer at edges and cor-
ners.
6. Roll firmly and remove release liner.
Special Notes
136 137
n 48 Top Termination and End Lap I N S T A L L A T I O N I N S T R U C T I O N S
Surface Preparation
Detailing
1. Apply Preprufe field membrane according to standard
installation procedures.
2. Apply termination bar to Preprufe membrane.
3. Center Preprufe CJ Tape to cover termination bar and roll firmly.
4. Protect top of termination of membrane from exposure.
5. For end lap, overlap successive membrane rolls by 3 in.
(75 mm).
6. Apply Preprufe Tape, centered over the lap.
(Refer to PRE 031 and PRE 032)
Special Notes
138 139
Surface Preparation
n 49 Rebar, Dowel, and All-Thread ing the concrete pour. Substrate must be regular and smooth with
Penetration no gaps or voids greater than 0.5 in. (13 mm). The surface should
Detailing
1. All penetrations must be firmly secured and stable. Grout
around all penetrations that are not stable. Clean loose dust or
dirt from the penetration and the surrounding substrate surface
2. Mix and apply Bituthene Liquid Membrane around the penetra-
tion. Liquid Membrane should be placed to form a minimum 1
in. (25 mm) continuous fillet between the substrate and the base
of the penetration.
3. Cut the field membrane tight to the penetration and remove
release liner. If membrane is not within 0.5 in. (12 mm) of
penetration and not more than 2 in. (50 mm) from penetration,
apply Preprufe Tape to cover the gap. Roll firmly into place and
remove release. If the membrane is greater than 2 in. (50 mm)
from penetration, install more Preprufe Membrane to cover the
gap repeating these instructions until Preprufe Membrane/Tape
is within 0.5 in. (12 mm).
4. Position the field membrane snug to the penetration so that it is
a maximum of 0.5 in. (12 mm) from the base of the penetration
and press firmly into the partially cured Liquid Membrane.
continuous fillet between the Preprufe Membrane and the base
of the penetration. Extend a 90 mil (2.2 mm) continuous coating
of Liquid Membrane overlapping a minimum of 3 in. (75 mm)
onto the surface of the Preprufe Membrane and 6 in. (150 mm)
onto the penetration.
6. Wrap the penetration with Preprufe Tape, positioning the tape
at the base of the penetration. Remove enough release liner to
overlap tape on to itself and roll/press firmly into place. Remove
remaining release liner and discard.
Special Notes
140 141
Prior to Membrane Installation, Review the Preprufe® Preformed

Corners Data Sheet
n 53 Preprufe® Preformed Corner Surface Preparation

Inside Corner (Options A and B) All surfaces must be sound and solid to eliminate movement dur-
ing the concrete pour. Substrate must be regular and smooth
with no gaps or voids greater than ½ inch. The surface should
Installation After Membrane – Option A lined in the Preprufe® Data Sheet section on Surface Preparation.
Detailing
Installation After Membrane – Option A
1. Install Preprufe membrane in accordance with the Preprufe
data sheet section on installation.
2. Remove release liner from both sides of Preprufe Inside
Corner and install tight against Preprufe membrane.
3. Ensure the Preprufe Preformed Inside Corner covers the
Preprufe membrane by a minimum of 3 in. (75 mm) on all
sides
4. Apply Preprufe Tape centered over all edges of the Preprufe
Preformed Inside Corner, roll firmly in place, remove release
liner and discard.
Installation Before Membrane – Option B
1. Install Preprufe Preformed Inside Corner tight against sub-
strate, remove release liner and discard.
Installation Before Membrane – Option B 2. Apply Preprufe membrane over Preprufe Preformed Inside
Corner ensuring a 3-5 in. (75-125 mm) overlap onto corner.
membrane, roll firmly in place, remove release liner and dis-
card.
Special Notes
Preprufe Tape should overlap onto surfaces of tape, membrane,
corner, etc. a minimum of 2 in. (50 mm).
Footnote: Use detail PRE033 when Preprufe Preformed

Inside Corner is NOT viable
142 143

Corners Data Sheet

Outside Corner (Options A and B) All surfaces must be sound and solid to eliminate movement dur-
Detailing
2. Remove release liner from both sides of Preprufe Outside
Corner and install tight against Preprufe membrane.
3. Ensure the Preprufe Preformed Outside Corner covers the
sides
Preformed Outside Corner, roll firmly in place, remove release
liner and discard.
1. Install Preprufe Preformed Outside Corner tight against sub-
Installation Before Membrane – Option B 2. Apply Preprufe membrane over Preprufe Preformed Outside
Corner ensuring a 3-5 in. (75-125 mm) overlap onto corner.
card.
Special Notes
corner, etc. a minimum of 2 in. (50 mm).
Footnote: Use detail PRE036 when Preprufe Preformed

Outside Corner is NOT viable
144 145

Corners Data Sheet

Inside Cap (Options A and B) All surfaces must be sound and solid to eliminate movement dur-
Detailing
2. Remove release liner from both sides of Preprufe Inside Cap
and install tight against Preprufe membrane.
3. Ensure the Preprufe Preformed Inside Cap covers the
sides
Preformed Inside Cap, roll firmly in place, remove release liner
and discard.
1. Install Preprufe Preformed Inside Cap tight against substrate,
remove release liner and discard.
Installation Before Membrane – Option B 2. Apply Preprufe membrane over Preprufe Preformed Inside
Cap ensuring a 3-5 in. (75-125 mm) overlap onto cap.
card.
Special Notes
cap, etc. a minimum of 2 in. (50 mm).
146 147

Corners Data Sheet

Outside Cap (Options A and B) All surfaces must be sound and solid to eliminate movement dur-
Detailing
2. Remove release liner from both sides of Preprufe Outside Cap
and install tight against Preprufe membrane.
3. Ensure the Preprufe Preformed Outside Cap covers the
sides
Preformed Outside Cap, roll firmly in place, remove release
liner and discard.
1. Install Preprufe Preformed Outside Cap tight against sub-
Installation Before Membrane – Option B 2. Apply Preprufe membrane over Preprufe Preformed Outside
Cap ensuring a 3-5 in. (75-125 mm) overlap onto corner.
card.
Special Notes
cap, etc. a minimum of 2 in. (50 mm).
148 149
n 60 Temporary Protection I N S T A L L A T I O N I N S T R U C T I O N S
During Construction Sequencing Prior to Membrane Installation, Review the Preprufe® Data Sheet
SOIL RETENTION
TEMPORARY FASTENERS
Surface Preparation
(LOCATE AT TOP EDGE OF PREPRUFE MEMBRANE & PROTECTION COURSE)
PROTECTION COURSE (PLYWOOD, HARDBOARD, OR SIMILAR)

PREPRUFE MEMBRANE RELEASE LINER
WALL
MINIMUM
ADCOR™ ES WATERSTOP
18 in.
(MIN. 3" CONCRETE COVER)

PREPRUFE CJ TAPE
PREPRUFE® MEMBRANE CONCRETE POUR STOP Detailing
PREPRUFE CJ TAPE
PREPRUFE MEMBRANE
RELEASE LINER
PROTECTION COURSE
2. Extend the Preprufe a minimum of 12 in. (300 mm) past any
(PLYWOOD, HARDBOARD, OR SIMILAR)
steel extending from slab.
3. Cover exposed Preprufe membrane with release liner.
12 in.
SLAB MINIMUM
4. Apply protection course over Preprufe and release liner,
extending a minimum of 12 in. (300 mm) past Preprufe
membrane.
5. Remove protection course, release liner and repair the
membrane if necessary prior to concrete pour.
Special Notes
Do not penetrate or damage the Preprufe during concrete place-
ment, formwork and bulkhead erection and between construction
phases.
Extend the Preprufe a minimum of 12 in. (300 mm) past any steel
extending from slab.
Remove protection course and temporary fasteners just prior to
tie-in to new Preprufe Membrane.
Ensure any fastener holes in the membrane are sealed with
Preprufe Tape.
Hydroduct not shown for clarity.
150 151
n 61 Bituthene Tie-In with Elevated Slab I N S T A L L A T I O N I N S T R U C T I O N S
Surface Preparation
ELEVATED SLAB
no gaps or voids greater than ½ inch. The surface should also be
free from loose aggregate and sharp protrusions as outlined in the
Preprufe® Data Sheet section on Surface Preparation.
6 IN.
MINIMUM
PREPRUFE® 300R Detailing
PREPRUFE® CJ TAPE 1. Install Preprufe membrane in accordance with the Preprufe
PREPRUFE® 300R STRIP (MINIMUM 24 IN.)
2. Install Bituthene® Liquid Membrane from the top of the wall
TERMINATION BAR
over the existing Bituthene® Membrane, extending down a
BITUTHENE® LIQUID MEMBRANE minimum of 6 in. (150 mm).
BITUTHENE® MEMBRANE STRIP (MINIMUM 12 IN.) 3. While the Bituthene Liquid Membrane is still “wet” (uncured),
BITUTHENE® LIQUID MEMBRANE TERMINATION embed 6 in. (150 mm) of a min. 24 in. (0.6 m) Preprufe 300R
WALL BITUTHENE® MEMBRANE strip.
NOTES:
1. PREPRUFE STRIP SHOULD BE PROTECTED DURING BACKFILL PLACEMENT AND COMPACTION

4. Install a termination bar through the Preprufe 300R securely
2. FOLD PREPRUFE STRIP BACK ONTO COMPACTED EARTH/GRAVEL FOR TIE-IN WITH PREPRUFE MEMBRANE UNDERSLAB into the vertical wall.
3. PROTECTION COURSE/DRAINAGE & BACKFILL NOT SHOWN FOR CLARITY 5. Re-flash over the edge of the Preprufe 300R with Bituthene
Liquid Membrane and extend up over the termination bar
ensuring the Preprufe 300R and the termination bar are fully
encapsulated with Bituthene Liquid Membrane.
6. Install a 12 in. (300 mm) strip of Bituthene Membrane from
the top of the wall extending down over the Bituthene Liquid
Membrane/termination bar and onto the existing Bituthene
Membrane.
7. Terminate the bottom edge, top edge and all seams of the
Bituthene strip with Bituthene Liquid Membrane.
8. Protect the Preprufe 300R strip during backfill, placement and
compaction
9. Fold the Preprufe 300R strip back onto the compacted earth/
gravel for tie-in with Preprufe 300R underslab.
10. Ensure that the Bituthene and vertically installed Preprufe are
protected with an approved protection course prior to backfill.
Special Notes
Hydroduct or approved protection course not shown for clarity
152 153
Accessories
Surface Treatments
• Bituthene® System 4000
Surface Conditioner.......................................... 154
• Bituthene® Primer WP-3000.............................. 155
• Bituthene® Primer B2 LVC................................. 156
•B ituthene® Deck Prep®
Surface Treatment............................................. 158
• Procor® Concrete Sealer................................... 160
Waterproofing Accessories
• Bituthene® Liquid Membrane............................ 162
• Bituthene® Mastic.............................................. 164
• Preprufe® Tape LT and HC................................ 165
• Preprufe® CJ Tape LT and HC.......................... 166
• Preprufe® Tieback Cover................................... 167
• Bituthene® Edgeguard® Tape............................ 168
• Preprufe® Preformed Corners........................... 169
• Adcor™ ES Hydrophillic Waterstop.................... 170
• Adcor™ ES Adhesive.......................................... 171
S urface T reatments
Bituthene® System 4000 Bituthene® Primer WP-3000

Surface Conditioner
Use • Apply Bituthene System 4000 Use • In general, priming should be
Bituthene® System 4000 Surface Surface Conditioner to clean, Bituthene® Primer WP-3000 is limited to what can be covered
Conditioner is used to condi- dry, frost-free surfaces at a used to prime all structural within 24 hours.
tion all structural concrete, coverage rate of 300 ft2/gal concrete, masonry or wood • Do not prime polyethylene
masonry or wood surfaces on (7.4 m2/L). surfaces on which Bituthene surfaces.
which Bituthene System 4000 • Surface Conditioner should not membranes will be applied. •B efore primer dries, tools
Waterproofing Membrane be applied so heavily that it
will be applied. Safety, Storage and Handling should be cleaned with water.
puddles or runs. •A fter primer dries, tools should
Instructions
Safety, Storage and Handling • Back roll over all applied areas. •B ituthene Primer WP-3000 is be cleaned with mineral spirits.
Information • Allow Bituthene System 4000 nonflammable. Mineral spirits is a combustible
• Bituthene System 4000 Surface Conditioner to dry one liquid which should be used
• Store product in temperatures
Surface Conditioner is hour or until substrate returns only in accordance with
above freezing 32°F (0°C).
nonflammable. to its original color. manufacturer’s safety
•R ead product label and the recommendations.
• Bituthene System 4000 • Bituthene System 4000
Material Safety Data Sheet
Surface Conditioner has a Surface Conditioner is clear • Do not use solvents to clean
before use.
freezing point of 14°F (-10°C) when dry and may be slightly hands or skin.
as packaged. tacky. In general, conditioning Application
• Read product label and the should be limited to what can •B ituthene Primer WP-3000 is
Material Safety Data Sheet be covered within 24 hours. packaged ready to use.
before use. • Do not prime polyethylene • Do not dilute with water or
• Stable up to 5 freeze-thaw surfaces. solvent.
cycles. • Before Surface Conditioner • For best results, use a pump
dries, tools should be cleaned type air sprayer with fan tip
Application with water. nozzle, like the Bituthene
• Bituthene System 4000 Surface • After surface conditioner dries, System 4000 Surface
Conditioner is ready to use tools should be cleaned with Conditioner Sprayer, to apply
and can be applied by spray mineral spirits. Mineral spirits the primer.
or roller. is a combustible liquid which •A pply Bituthene Primer
• For best results, use a pump- should be used only in WP-3000 to clean, dry, frost-
type air sprayer with fan tip accordance with manufacturer’s free surfaces at a coverage
nozzle, like the Bituthene recommendations. rate of 500-600 ft2/gal
System 4000 Surface • Do not use solvents to clean (12-15 m2/L).
Conditioner Sprayer, to apply hands or skin.
the surface conditioner. •P rimer should not be applied
• Do not dilute with water or so heavily that it puddles or runs.
solvent. • Back roll over all applied areas.
•A llow primer to dry one hour or
until concrete returns to original
color.
154 155
Bituthene® Primer B2 LVC

Use • Allow Bituthene Primer B2 LVC • Do not prime polyethylene
Bituthene® Primer B2 LVC is to dry one hour or until tack- surfaces.
used to prime “green” con- free. •C lean tools with mineral spirits
crete, damp concrete, masonry • Deep puddles of primer should at the end of each day. Mineral
or wood surfaces on which be avoided as this will lengthen spirits is a combustible liquid
Bituthene waterproofing drying time. and should be used only in
membranes will be applied. • Back roll over all applied areas. accordance with the
Safety, Storage and Handling • Avoid pouring primer directly manufacturer’s safety
onto a horizontal substrate. recommendations.
Information
• In general, priming should • Do not use solvents to clean
• Bituthene Primer B2 LVC
be limited to an area that can hands or skin.
vapors are flammable.
• Read product label and be covered with Bituthene
Material Safety Data Sheet water-proofing membrane
before use. within 24 hours.
• Although it may be used on
Application
green concrete and damp
• Bituthene Primer B2 LVC may surfaces, moisture may
be applied by roller or brush. become trapped under the
Use a heavy nap roller made of Bituthene waterproofing
natural material, such as membrane. Therefore, cover
lamb’s wool. the membrane as soon as
• Apply it to clean dirt-free, frost- possible to minimize blistering.
free surfaces at a coverage rate • If blistering occurs, allow
of 325-425 ft2/gal (8-10.5 m2/L). membrane to cool and re-roll
• Do not apply to frozen with heavy roller.
concrete or to areas with • Blisters over 4 in. (100 mm)
standing or visible water. in diameter should be cut and
• Do not use during wet patched.
weather.
156 157
Bituthene® Deck Prep®

Surface Treatment
Use Application •A pply material in thicknesses
Bituthene® Deck Prep® is ideally • Substrate surfaces must be not to exceed 1/2 in. (13 mm)
suited as a: completely dry and free from per coat. Bituthene Deck Prep
• Leveling agent for rough dirt, grease, oil, dust or other will adhere to dry, unprimed
concrete decks for new and debris. concrete.
rehab construction • Bituthene Deck Prep may be • The product will support light
• Non-structural repair material applied at temperatures of foot traffic after an overnight
for defects in concrete decks 25°F (-4°C) or above. cure. For interior applications,
for new and rehab construction • For applications below 40°F it may remain tacky even after
(5°C), store in a warm place fully cured.
• Temporary waterproofing layer
prior to use for best results. •Apply Bituthene waterproofing
• Primer layer for Bituthene membranes directly to cured
waterproofing membranes • Do not apply if wet weather
is expected within 4 hours of Bituthene Deck Prep. No
Safety, Storage and Handling application. priming or conditioning is
Information necessary.
• Add the entire contents of the
• Read product label and Part B container to Part A and •C lean tools and equipment
Material Safety Data Sheet mix for 3 to 5 minutes until with mineral spirits before
before use. uniform. the product has cured.
Mineral spirits is a combustible
Compatibility • A low speed (150 rpm) liquid and should be used
• Bituthene Deck Prep is com- mechanical mixer with flat par- only in accordance with the
pletely compatible with all other allel blades is required. manufacturer’s safety
Bituthene products and with • Once mixed, Bituthene Deck recommendations.
existing asphalt or coal tar- Prep should be poured directly • Do not use solvents to clean
based waterproofing materials. onto the deck and spread with hands or skin.
• It is also compatible with cured a squeegee or a trowel.
silicone and polyurethane seal- • Apply Bituthene Deck Prep
ants. within one hour after mixing.
• It is not compatible with • Bituthene Deck Prep should be
creosote, pentachlorophenol, applied in sufficient thickness
linseed oil or polysulfide-based to smooth all rough areas and
sealants. fill all voids.
158 159
Procor® Concrete Sealer

Use Horizontal Applications • For maximum performance, it • It is HIGHLY RECOMMENDED
• Procor® Concrete Sealer is Roller Technique is HIGHLY RECOMMENDED that a final quick spray be
used to mitigate problems that if spray application is used, completed from BOTTOM
associated with the application • A moderately thick coating another worker follow with a to TOP, with the spray
of Procor to cast concrete and should be applied and rolled roller to work the material into nozzle angled upward dur-
masonry substrates in out evenly using a 1/2 in. the surface. ing spraying. This will force
conditions where an air or nap roller. Procor Concrete Sealer into all
• A spray applied coating that is
vapor drive is likely to cause • A properly applied coating will not back rolled will not be as exposed surface imperfections.
blistering or pinholing of the have uniform coverage and effective in preventing blisters Failure to do this may result in
Procor surface. leave a slight sheen to the or pinholes. a poor coating and ultimately
concrete surface when dry. blisters or pinholes in the
Safety, Storage and Handling Vertical Applications
• When rolling out the primer, applied Procor.
• Procor Concrete Sealer is non- avoid puddling and work the
flammable. Roller Technique • As with spraying on horizontal
material into the surface of the deck, it is highly recommended
• Store above freezing 32°F (0°C). concrete. • The same technique as for the
horizontal orientation should to work the material in with
• Read product label and • If a second coat is needed, it be followed for the vertical a roller.
Material Safety Data Sheet is recommended that the time orientation.
before use. Highly Porous Block
between the first and second
• It is recommended that the • For highly porous block,
Application coat is at least 1/2 hour.
roller be reloaded with material spray techniques are not
• All cementitious surfaces must Airless Spray Technique more frequently for the vertical recommended for applying
be free from frost, dirt, grease, • It is critical that the spray orientation and worked into the Procor Concrete Sealer.
oil or other contaminants. applied coating be applied the surface to fill in surface • The recommended technique
• All substrates must be wire- heavily enough and to ensure imperfections. is to use a synthetic roller with
brushed, swept with a stiff an even coat. Too heavy a Spray Technique a 1⁄2 in. nap.
broom, or blown off with com- coating is preferred over too
• When spraying the primer onto
pressed air to remove dirt, dust light.
a vertical surface, the best
and loose stones. • A properly applied coating will results will be achieved when
• If in doubt about the suitability make the concrete look wet the above guidelines are
of the surface or method of as it is applied and will impart followed.
surface preparation, a test a slight sheen to the concrete
patch should be prepared and surface when it dries.
adhesion assessed. • Standard airless spray
equipment is suitable.
• Use enough pressure to yield
uniform spray, usually around
1000 psi (17 bar).
• Tip sizes of 0.020 in.-0.030 in.
(0.51 mm-0.76 mm) are
preferred.
160 161
W aterproofing
A ccessories
Bituthene®
Liquid Membrane
Use Safety, Storage • Liquid Membrane must be
• The two parts of Bituthene® and Handling Information applied at a minimum thickness
Liquid Membrane are mixed on • Read product label and of 90 mils (2.3 mm) unless
site and trowelled to provide a Material Safety Data Sheet otherwise noted on details.
simple and quick waterproof- before use. • In fillet applications, the face
ing detailing aid in conjunc- Application Procedures of the fillet should be a
tion with Bituthene, Preprufe® minimum of 3⁄4 in. (20 mm).
and Procor® systems. Liquid • All surfaces must be dry and
free from dirt, grease, oil, • In corner flashing application
Membrane is ideally suited for details, it should extend
the following uses: dust or other contaminants.
6 in. (150 mm) in each
• Fillet material at inside corners • Bituthene Liquid Membrane direction from the corner.
may be applied at tempera-
• Reinforcement material at tures of 25°F (-4°C) or above. • Liquid Membrane will adhere to
inside corners primed or unprimed concrete.
• Below 40°F (5°C), store in a
• Flashing material around warm place before application. • Liquid Membrane should be
drains, protrusions, curbs and allowed to cure at least 24
parapets • Add the entire contents of the hours before flood testing.
Part B container to Part A and
• Sealing material at terminations mix for 3 to 5 minutes until •C lean tools and equipment
• Repair material for defects on uniform. with mineral spirits before the
concrete surfaces material has cured. Mineral
• A low speed (150 rpm) spirits is a combustible liquid
• Flashing material at corners mechanical mixer with flat and should be used only in
Compatibility paddle blades is required. accordance with the
Take care to scrape material manufacturer’s safety
• Liquid Membrane is completely
from the side and bottom of recommendations.
compatible with Bituthene,
the container to assure thor-
Preprufe and Procor and with • Do not use solvents to clean
ough mixing. Do not apply
existing asphalt or coal tar- hands or skin.
any material if streaks can be
based waterproofing materials.
seen due to insufficient mixing.
• It is also compatible with cured
• Once mixed, apply immediately.
silicone and polyurethane seal-
Pot life varies with temperature.
ants.
• The material will cure to a very
• It is not compatible with
flexible rubber-like material.
creosote, pentachlorophenol,
linseed oil or polysulfide-based
sealants.
162 163
W aterproofing
A ccessories
Bituthene® Mastic Preprufe® Tape LT and HC
Use • On the bottom edge of vertical Use •U se heavy hand pressure
• Bituthene® Mastic is designed applications, the mastic should • Preprufe® Tape is used in detail or a hand roller to maximize
to seal terminations, edges of be troweled upward. areas including end laps, adhesion.
patches, and overlaps in • Bituthene Mastic should be penetrations and various •R emove the release liner
detail areas for Bituthene used liberally at membrane tie-ins. immediately.
Waterproofing Membranes. terminations. • It is also used to patch • Seal all T-joints with a vee roller
On vertical applications, • Clean tools with mineral spirits damaged areas in the Preprufe or use the edge of a seam
Bituthene Mastic must be at the end of each day. Mineral membranes. roller.
applied to both the top and spirits is a combustible liquid
bottom terminations. Application Procedures •C ast concrete within 56 days
and should be used only • Use Preprufe Tape LT when (42 days in hot climates) of
Safety, Storage and Handling in accordance with the ambient temperatures are application of the tape.
Information manufacturer’s safety between 25° to 86°F • For shotcrete placement,
• Bituthene Mastic vapor is recommendations. (-4° to +30°C). contact your local Grace sales
combustible. • Do not use solvents to clean • Use Preprufe Tape HC in hot representative.
• Read product label and hands or skin. climates.
Material Safety Data Sheet •W ipe Preprufe membranes
before use. clean to remove any dirt, dust
Application Procedures or moisture.
• Apply Bituthene Mastic either • Prepare the surface of
with a caulking gun or trowel. penetrations or protrusions with
• If applied with a caulking gun, a wire brush to remove dirt,
level the bead with a trowel to dust, rust and loose particles
about 1/8 in. (3 mm) thickness and wipe clean.
and a 1/2 in. (13 mm) to 1 in. •U nroll the tape and adhere the
(25 mm) width. exposed pressure sensitive
• When applied as a temporary adhesive surface to the
cutoff, trowel Bituthene Mastic membrane or penetration.
to 95 mils (1.5 mm) thickness. • The protective coating surface
• Bituthene waterproofing mem- of the tape should face toward
brane may be placed over the the concrete to be cast.
thin cutoff the next day.
164 165
W aterproofing
A ccessories
Preprufe® CJ Tape LT and HC Preprufe® Tieback Cover
Use • Use heavy hand pressure or Use onto surfaces of tape,

• Preprufe® CJ Tape is used in a hand roller to maximize • Preprufe® Tieback Covers are membrane, base, and cover
detail areas including along adhesion. used to maintain waterproofing a minimum of 2 in. (50 mm).
the line of all concrete joints. • Remove the release liner integrity at soil retention heads. • For shotcrete placement,
• It is also used to patch immediately. •C an be used with cable and contact your local Grace sales
damaged areas in the Preprufe • Seal all T-joints with a Vee roller rod type tieback heads. representative.
Membranes. or use the edge of a seam roller. Application Procedures
Application Procedures • Cast concrete within 56 days • Install Preprufe field membrane
• Use Preprufe CJ Tape LT (42 days in hot climates) of within 2 in. of tieback, on all
when ambient temperatures application of the tape. sides.
are between 25° to 86°F • For shotcrete placement, •C enter base over tieback and
(-4° to +30°C). contact your local Grace sales secure base directly to soil
• Use Preprufe CJ Tape HC in representative. retention system using low
hot climates. profile head fasteners.
• Wipe Preprufe membranes • Apply Preprufe Tape centered
clean to remove any dirt, dust over the edge of the base
or moisture. flange and roll firmly to form a
• Clean the surface of penetra- tight seal. Remove release liner
tions or protrusions with a wire and discard.
brush to remove dirt, dust, rust •P osition the cover over the
and loose particles. base, taking care to ensure the
• Unroll the tape and adhere the cover flange sits flat onto the
exposed pressure sensitive Preprufe Membrane.
adhesive surface to the • Apply Preprufe Tape centered
membrane or penetration. over the edge of the cover
• The protective coating surface flange and roll firmly to form
of the tape should face toward a tight seal. Remover release
the concrete to be cast. liner and discard.
• Preprufe Tape should overlap
166 167
W aterproofing
A ccessories
Bituthene® Edgeguard® Tape Preprufe® Preformed Corners
Use Use • Ensure the Preprufe Preformed

• Bituthene® Edgeguard® Tape is • The Preprufe® Preformed Corner covers the Preprufe
recommended for use over the Corners are prefabricated membrane by a minimum of 3
Bituthene and Preprufe edges corners specially designed to in. (75 mm) on all sides.
to protect the adhesive from maintain the waterproofing • Apply Preprufe Tape centered
prolonged exposure to hydro- integrity at the inside and out- along all edges of the Preprufe
carbon contaminated soil. side corners of a building. The Preformed Corner. Remove
Application Procedures Preprufe Preformed Corners and discard release liner, roll
utilize a preformed core cov- firmly in place.
• On vertical and horizontal ered with the proven Preprufe
applications, place a continu- • Preprufe Tape should overlap
Advanced Bond Technology onto surfaces of tape, mem-
ous strip of tape centered on ensuring continuity of the
all membrane side and end lap brane, corner, etc. a minimum
Preprufe system. of 2 in. (50 mm).
edges. The Preprufe Preformed
• In cooler temperatures, gently Corners are available in two Option B:
heat tape to enhance configurations to accommo- Installation of corner prior
adhesion characteristics. date most common installation to Preprufe membrane
• Roll tape application with hand needs and building designs. • Install Preprufe Preformed
roller to maximize adhesion. With the Preprufe Advanced Corner tightly against sub-
• Inspect application thoroughly, Bond Technology on both strate, remove release liner and
patch fishmouths with sides of the core, each pre- discard.
additional strips of tape formed corner can be used • Apply Preprufe membrane over
as necessary to provide in two different details. The Preprufe Preformed Corner
a tight seal. Preprufe Preformed Inside ensuring a 3–5 in. (75–125
Corner is designed to also be mm) overlap onto corner.
used as an outside cap. The
Preprufe Preformed Outside • Apply Preprufe Tape centered
Corner is designed to also along the edge of the Preprufe
be used as an inside cap. membrane and onto the
Application Procedures corner. Remove and discard
release liner, roll firmly in place.
Option A:
• Preprufe Tape should overlap
Installation of Preprufe
onto surfaces of tape, mem-
Preformed Corner after brane, corner, etc. a minimum
Preprufe membrane of 2 in. (50 mm).
•R emove release liner from both
sides of Preprufe Preformed
Corner and install tight against
Preprufe membrane.
168 169
W aterproofing
A ccessories
Adcor™ ES Adcor™ ES Adhesive

Hydrophillic Waterstop
Use diameter. Hilti EM6-20-12 FP8 Use
• Grace Adcor™ ES is a specially shot fired fixings with ¼ in. (6 • Adcor™ ES Adhesive is
engineered, swellable, con- mm) nuts and ¾ in. wide (20 designed for securing Adcor™
formable synthetic waterstop mm) diameter washers may ES to concrete, steel and plas-
strip that expands when in also be used. Fixings should tic substrates supplied in 29 fl
contact with water. The engi- be spaced at a maximum of oz (0.85L) tubes.
neered swell design of Adcor 12 in. (300 mm) centers with a
Safety, Storage and Handling
ES minimizes the potential for minimum spacing that ensures
proper contact to substrate Information
concrete spalling and cracking
versus traditional hydrophilic • For pipe penetrations, Adcor • Read product label and
waterstops. When fully encap- ES adhesive must be applied Material Safety Data Sheet
sulated by poured concrete, to dry substrates only. Apply before use.
the expansive forces form a by brush to the substrate. Application Procedures
seal against concrete faces. Wait until surface is dry to • Apply a ½ in. (12 mm) bead of
The seal resists hydrostatic touch, and then press Adcor Adcor ES Adhesive as bedding
pressure, stopping water from ES firmly into place. for Adcor ES.
entering sub-structures. • Adcor ES joints should overlap
Adcor ES is a unique product • For pipe penetrations, Adcor
a Minimum of 4 in. (100 mm), ES adhesive must be applied
that has been specifically ensuring full contact between
developed to provide better to dry substrates only. Apply
jointed pieces. by brush to the substrate.
performance than bentonite or
conventional swellable rubber • Adcor ES can be bent around Wait until surface is dry to
waterstops. corners, however, on com- touch, and then press Adcor
plex geometry, use Adcor ES ES firmly into place.
Application Procedures
Adhesive to fill any gaps. • Approximate coverage rate
• Concrete surfaces must be
• Any damaged sections should for Adcor ES Adhesive is 60
clean and Free of all contami-
be removed and repaired with linear ft (18.3 m)/tube ½ in.
nants. Remove all debris and
a new section of Adcor ES. wide bead on smooth pipe or
loose concrete.
• Keep Adcor ES dry prior to smooth concrete.
• On irregular surfaces apply a
pouring concrete. Adcor™ ES • Approximate coverage rate for
½” (12 mm) bead of Adcor
Adhesive Adcor ES Adhesive is 30 linear
ES Adhesive as bedding for
ft (9.1 m)/tube on porous con-
Adcor ES.
crete or irregular surfaces (e.g.
• Secure Adcor ES using along keyway).
masonry nails 1 1/2-2 in.
(40 mm-50 mm) long with
a Washer ¾ in. (20 mm) in
170 171
N O T E S
T E C H N I C A L lette r s
Page No. Bituthene Preprufe Procor Hydroduct
1 Concrete and Concrete Surfaces 174 ✔ ✔
2 Inspection and Repair of Concrete 180 ✔ ✔
3 Bituthene® Performance Testing 184 ✔
4 Chemical Resistance 188 ✔ ✔
5 Curing Compounds and Form Release Agents 190 ✔ ✔
6 UL Approval Class A Fire Rating 191 ✔
7 Waterproofing Concrete Masonry (CMU) Walls 192 ✔ ✔
8 Waterproofing Plywood Substrates 194 ✔ ✔
9 Retrofit Waterproofing 196 ✔
10 Chemical Compatibility of Bituthene® and Perm-A-Barrier®
200
✔
Membranes with Other Materials
11 Expansion Joint in Concrete Construction 204 ✔
12 Bituthene Longevity 210 ✔
13 Forming Systems for Use with Preprufe® 160R Membrane 212 ✔
14 Minimizing Concrete Shrinkage and Curling 216 ✔
15 Rebar Chairs on Preprufe® 300R Membrane 220 ✔
16 Preprufe® Waterproofing Membranes: Cold Weather Installation 222 ✔
17 Removal of Formwork Placed Against Preprufe® Membranes 224 ✔
18 Insulated Wall Forming Systems 226 ✔
19 Hydroduct® 660 Drainage Composite for Horizontal Applications 228 ✔
20 Exotherm of Procor® Membranes 230 ✔
21 Disposal of Procor® Waste and Used Containers 232 ✔
22 Procor® Application to Shotcrete Subtrates 234 ✔
23 Blistering and Pinholing of Fluid Applied
236
✔ ✔
Waterproofing Membranes
24 Adhesion Compatibility of Procor® Fluid Applied
238
✔
Waterproofing Membranes with Sealants and Caulks
25 Spraying Procor® 75 at low temperatures 240 ✔
26 Bituthene Membrane Terminations 242 ✔
27 Protection Courses Used with Bituthene® and Procor®
246
✔ ✔
Waterproofing Systems
28 Tile Wearing Surface 248 ✔ ✔
29 High Density Polyethylene Long-Term Durability 250 ✔ ✔
30 Shelf Life/Storage and Handling of Grace Waterproofing
252 ✔ ✔ ✔
and Air Barrier Products
31 Compatibility of Other Primers and Surface Treatments
254 ✔
with Bituthene Membranes
32 Liquid Membrane at Extreme Cold and Extreme Warm
256
✔ ✔ ✔
Temperature Environments
33 Preprufe Waterproofing Membrane—Job Site Preparations and
258
✔
Repair Procedures
VOC Technical Bulletin 260 ✔ ✔ ✔ ✔
Best Practices - Sealing Preprufe Seams Using Vee Rollers 262 ✔
LEED Information 264 ✔ ✔ ✔ ✔
172 173
potentially two times as much water as is needed
for hydration.
Therefore, once the concrete is placed, a portion of
n T e c h n i c a l L e tt e r #1 the water is chemically bound by hydration and the
remainder must be evaporated. Concrete cures by
Concrete and Concrete Surfaces hydration and dries by evaporation.
Concrete is an extremely versatile construction material.
When it is designed, placed, finished and cured General Properties of Concrete
properly, it can provide consistent, quality service
Concrete is widely used as a construction material
for decades.
because of its excellent combination of high compressive
Bituthene® and Procor® waterproofing systems protect strength and low cost. It withstands most environments
concrete structures from water infiltration and, like quite well.
concrete, are long term performers. It is important to
For all of its favorable properties, there are two relatively
remember, however, that quality waterproofing requires
poor properties which must be recognized.
a quality concrete substrate.
First, concrete has low tensile strength. As a result,
What is Concrete? most concrete structures are reinforced with mesh or
reinforcing bars. When a beam or floor slab has a load
Concrete is a mixture blended from at least three
placed on it, the load will tend to put the top portion
ingredients — portland cement, aggregate and water.
of the concrete in compression. The lower part of the
Other ingredients may be added to modify concrete
beam or floor will be in tension. Therefore, reinforcing
properties or to reduce cost.
steel is used to prevent the concrete from splitting.
1. Portland cement is the binder or adhesive
which bonds the aggregate. Secondly, concrete will shrink as it dries and cures,
causing cracks. Normal structural movement can
2. Aggregate, usually sand and stone, serves as
also cause concrete cracks. These cracks, although
a filler to give concrete the bulk of its volume.
normal, provide easy paths for water to penetrate
It is graded in various sizes depending on the
concrete structures.
intended use of the concrete.
3. Water has two essential functions: Placement of Concrete
A. To react chemically with the cement to
form the binder in the hardened concrete. Placement of the concrete has an important influence
This reaction is called “hydration”. on surface quality. To ensure maximum performance
from the Bituthene or Procor waterproofing systems,
B. To provide workability for the concrete mix so
the surface of the concrete must be smooth and free
that it can be properly placed and finished.
of defects.
The amount of water normally required for hydration Concrete that is properly consolidated during and after
is approximately 30% of the weight of the portland placement yields good quality surfaces. Consolidation,
cement, i.e. 30 lbs (13.5 kg) of water per 100 lbs (45 kg) including the use of vibrators, causes the cement paste
of cement. Unfortunately, the amount of water needed and fine aggregate to flow uniformly into all areas of
for good workability can be considerably greater — the formwork. This minimizes common defects such as
“bugholes” and unconsolidated concrete at the base
of a wall.
174 175
•P
lastic films. Plastic films are effective but are
susceptible to damage and are difficult to keep
in place.
Concrete Surface Finishes •M
embrane curing compounds. Membrane
curing compounds are usually resins or polymers
Horizontal surfaces can be either float finished or steel dissolved in a solvent. They are generally
troweled. During finishing, all voids or unconsolidated sprayed onto a concrete surface where they
areas must be filled. Finishers should be careful to form a temporary barrier, thereby slowing the
avoid creating windrows of concrete which protrude otherwise rapid evaporation of water from the
above the otherwise smooth surface. concrete surface. The use of membrane curing
Smooth formed vertical surfaces are dependent on compounds is the preferred curing method since
several factors: it permits uniform, slow drying of the concrete.
With burlap or plastic, the concrete must be
• Well constructed, clean, smooth forms treated allowed to dry after the covering is removed.
with an acceptable form release agent
• Good concrete placement techniques Acceptable curing compounds are those containing
• Proper consolidation and vibration of concrete resins of polymers (usually petroleum resins, chlorinated
after placement rubber or acrylics). Curing compounds containing
waxes, oils, silicones or pigments must not be used
Forms can be metal, plastic or plywood. They must because they could interfere with the proper adhesion
be clean, smooth and free of cracks or other defects of Bituthene waterproofing membranes.
which may result in a rough concrete surface. Forms
must be treated with a commercial form release Drying of Concrete
agent applied at a coverage rate recommended by Normal weight structural concrete must dry a minimum
the manufacturer. Excess form release agent must be of seven days prior to the installation of the Bituthene
avoided. The form release agent must not transfer waterproofing system. Lightweight structural concrete
to the concrete surface. must dry a minimum of 14 days.
Curing of Concrete Certain conditions may require a longer drying time
as follows:
As stated earlier, curing describes the hydration
reaction of the cement in the concrete mix. Proper • Unusually wet weather
curing requires that sufficient water is retained in the • Late removal of forms on vertical placements
concrete for the hydration reaction. Excess water must • Late removal of forms (particularly metal or
be allowed to escape by evaporation. plastic form pans) on horizontal placements
In order to achieve proper curing, the concrete must
be prevented from drying out quickly by one of several Double the above dry times of concrete if placed over
methods: non-vented metal decks.
• Wet burlap. This approach is most useful The concrete must be surface dry and have a
for small areas because the burlap must be sufficiently low moisture content so that Bituthene
kept wet and physically held in place. New membrane can be well adhered. Moisture meters do
uncontaminated burlap must be used. not reliably indicate dry surface conditions. Surfaces
176 177
must be dried to a light grey color. If Bituthene primer

curdles or does not bond well, the surface is too wet.
Two days in forms followed by five days of drying is
recommended for vertical placements. Decks or floors
formed with plastic or metal form pans can take longer
to dry. Forms must be removed as soon as possible
to enhance drying and also to allow moisture vapor to
vent from the underside of the deck.
For placement of Bituthene membrane sooner than
seven days, Bituthene B2 LVC is recommended. This
allows membrane placement
as soon as the concrete can bear traffic loads. See
Bituthene B2 LVC data sheet for more detailed
instructions.
178 179
This situation can be prevented by adequate
vibration during placement. If it does occur,
however, the surface should be repaired.
n T e c h n i c a l L e tt e r #2 Form Tie Rod Holes

Inspection and Repair of Concrete When concrete forms are removed and the tie
rods snapped off, round holes in the concrete may
Before applying the Bituthene® or Procor® waterproofing result from removal of the metal or plastic tie rod
system, concrete substrates should be inspected and plugs. Holes must be filled flush to the concrete
repaired as necessary to obtain a smooth, uniform, surface. Plugs may remain in place if they are tight,
defect free and well-consolidated surface. Decisions have a flat flush surface, and if it is acceptable to
regarding repairs, particularly involving structural the engineer.
questions, should be referred to the appropriate engineer.
This technical letter describes some common defects Fins
in concrete surfaces and some frequently used repair Gaps between form panels may allow cement
techniques. paste and fine aggregate to extrude out into the
gap, leaving a fin when the forms are removed.
Defects Fins will vary in size and severity. Sharp fins needed
to be repaired by grinding. Those fins 30 mils (0.8
Some of the most common concrete defects mm) or higher must be trimmed off because, as
are as follows: the Bituthene membrane is applied over them,
Bugholes channels will be left between the membrane and
Bugholes are surface craters of varied size which the concrete on each side of the fin. This could
are frequently quite deep relative to their length leave a path for water to migrate behind the
and width. They are caused by air trapped during membrane.
concrete placement and they occur to some
extent in nearly all vertically formed concrete. For Windrows (Float or Trowel Marks)
Bituthene membranes, bugholes greater than 0.5 Windrows or (float and trowel marks) are quite
in. (13 mm) in length or width or 0.25 in. (6 mm) in common but only infrequently require repair.
depth must be repaired. For Procor membranes, Repair those that are sharp or higher than
bugholes greater than 1/8 in. (3mm) should 30 mils (0.8 mm) by grinding.
be pre-treated with Procor membrane or wit a
concrete mix or grout. Scaling
Scaling manifests itself as thin layers of loose and
Unconsolidated Concrete crumbly concrete on a concrete surface. This
Unconsolidated concrete manifests itself as phenomenon is the result of poor curing caused
surface holes in the concrete, the edges of these by freezing during the cure or by excessively rapid
holes usually show the outline of large pieces of surface drying during the cure. Loose surface
aggregate. These occur most frequently at the concrete must be removed down to the sound,
foundation base or at critical wall footing or wall completely cured concrete. The rough area
floor junctures. They are caused by the failure of remaining must be repaired flush to the surface.
fine aggregate and cement paste to flow around
the course aggregate.
180 181
Bituthene Liquid Membrane can be used for a variety
of repairs, particularly shallow patches. It is excellent
for repairs to unconsolidated concrete at the juncture
between horizontal and vertical surfaces. In that
Irregular Construction Joints application, Liquid Membrane can serve three purposes:
Sometimes the formwork alignment can cause a
• Repairing the concrete
step between two concrete placements. This is
common when a floor slab or tunnel roof slab is • Forming a fillet
placed over the top of the foundation walls. • Serving as a reinforcing layer under the
Such steps must be repaired by feathering the membrane
repair material or by grinding to provide a surface
It can also be used to smooth irregular construction
smooth enough to ensure full membrane adhesion.
joints. Bituthene Liquid Membrane cannot restore the
Other defects may be found, such as damage structural strength of defects in the original concrete.
from other trades, heavy rain or hail. These can Bituthene or Procor membranes may be applied directly
be treated using one of the repair materials or to freshly installed Bituthene Liquid Membrane.
methods discussed below. Dusting or laitance
normally does not require repair, but will require As a general guide, for relatively deep defects such as
extra effort for cleaning prior to waterproofing. some bugholes, tie rod holes and some unconsolidated
concrete, portland cement grout mixes with relatively
fine aggregate will be first choice because it is inexpensive.
Repair Materials The difficulty with plain portland cement mixes is that
Several materials can be used for making repairs. considerable care must be taken to achieve a good
bond. Surfaces to be repaired must be dampened
For all non-structural deck surface repairs use before starting repairs. A common mix is one part of
Bituthene® Deck Prep® Surface Treatment. Bituthene cement and two parts of mason’s sand.
Deck Prep Surface Treatment is self-leveling and
cures to the consistency of hard rubber. Bituthene For shallow repairs, latex modified portland cement
or Procor membranes may be applied directly to mixes containing Daraweld® C can be used. Daraweld
freshly installed Bituthene Deck Prep Surface Treatment. C will increase the bond level. Surfaces to be repaired
should be dampened. Large shallow areas should be
For repairs to vertical or horizontal substrates the protected from premature drying.
following materials may be used: Some practical guidelines for drying time of patches
• Bituthene Liquid Membrane must be observed. Small repairs, such as filling
•L atex-modified portland cement, bugholes or tie rod holes, may be sufficiently dry on
concrete or grout the same day. They are small enough for moisture to
dissipate laterally into adjacent concrete. Repairs to
• Epoxy mortar
unconsolidated concrete should dry for a longer period
• Portland cement, concrete or grout of time, usually overnight. Two days of drying time may
be needed for large areas of deeper patches, 13 mm
The choice of material will depend on several factors: (0.5 in.) depth or more.
the nature of the repair, the material and application
cost and material availability. Epoxy mortar may be used for making some repairs.
It is not used frequently because of its cost and
inavailability at the job site. Waiting time following
application is usually overnight or as recommended
182 by the manufacturer. 183
There was no effect on the Bituthene membranes.
The rubberized asphalt cushion allows the tough
polyethylene film to stretch over a large area rather
than at a point just over the crack. While we would not
n T e c h n i c a l L e tt e r #3 expect cracks of this magnitude in properly designed
structures, the tests show that Bituthene remains
Bituthene® Performance Testing pliable at very low temperatures and can function
Whenever a product is tested it is, of course, beneficial extremely well under these adverse conditions.
to utilize widely recognized specifications, test methods
or procedures. Many times, however, specifications Joint Cycling (ASTM C 836, modified)
or test methods will characterize the material itself but
Tests were performed using the same procedure as
will require expert interpretation to determine how the
described in the crack cycling test, but an expansion
material will perform.
joint was simulated by using foamed plastic to space
Bituthene® waterproofing membranes are examples of the two blocks 1 in. (25 mm) apart. This joint assembly
materials which can be identified through recognized was cycled by compressing to 0.75 in. (20 mm), then
test methods, but certain performance evaluation opening to 1.25 in. (30 mm) at -15°F (-19°C). The
requires adaptation of test procedures, or development assembly was cycled over 1,000 times with no visible
of new tests. As a result, Grace has adopted several effect. Bituthene waterproofing membranes will perform
test methods designed to identify specific performance their function during constant cycling of properly
characteristics which are relevant to in-place performance. designed and sealed joints.
Crack Cycling (ASTM C 836) Adhesion to Substrate (ASTM D 903, modified)

To simulate the problem of a crack developing Adhesion to primed or conditioned concrete has been
and opening in cold weather, two concrete blocks tested under a variety of conditions. A test method
approximately 2 in. x 3 in. x 2 in. (50 mm x 75 mm x was developed by modifying the procedure in Federal
50 mm) were either primed or conditioned. Bituthene Specification TT-S-00230C. Blocks of concrete 4 in. x
was applied across the two blocks when they were 8 in. (100 mm x 200 mm) were used. These were either
butted together, representing a hairline crack. primed or conditioned, then a 3 in. x 8 in. (75 mm x
200 mm) membrane strip was applied and rolled with
These blocks were cut in such a way that they could be a standard weight. About 2 in. (50 mm) of membrane
fitted in a compression-extension machine, as required was left free with release paper so that this end was
for durability testing of sealing compounds in Federal gripped when installed in a testing machine.
Specification TT-S-00227E and Federal Specification
TT-S-00230C. The assembly was then placed in a After storage under various conditions such as different
freezer and the test was conducted at either -25°F temperatures, the blocks were placed in a clamp. The
(-32°C) or -45°F (-43°C). The blocks were pulled apart free end of the membrane was inserted in a gripping
at a rate of 0.125 in. (3 mm) per hour. The test was run device and pulled in a testing machine such as an
for 100 cycles by opening the crack to 0.125 in. (3 mm), Instron, Scott or Dillon tester.
then allowing it to relax before being opened again.
The results of extensive testing have shown that the
adhesion actually increases over a period of several
days, after which it remains quite constant regardless
of the type of conditions.
184 185
Increase in adhesion with time is quite noticeable on To simulate conditions where Bituthene membrane is
application of the product in the field. At 70°F (24°C) applied under a wall or column, Bituthene membrane
the membrane immediately after application can be was placed in a cylinder and pressure was increased.
peeled back without difficulty, but within 15 minutes Pressures recorded for various amounts of deflection
in the warm sun, it is difficult to remove. The adhesive (percent of compression of Bituthene membrane) are
bond increases more rapidly at higher temperatures. as follows:
Resistance to Hydrostatic Pressure Deflection Force lbf/in.2 (kN/m2) Force lbf/ft.2 (MPa)
(ASTM D 5385) 10% 99 (683) 14,256 (98)
Some other properties, such as adhesion and flexibility, 15% 196 (1352) 28,224 (194)
are being tested as part of the testing for the ability of 20% 317 (2187) 45,648 (315)
Bituthene waterproofing membranes to withstand water
pressure. 25% 437 (3015) 62,928 (434)
30% 532 (3671) 76,608 (529)
For this test a chamber has been designed and built
with two open sides into which a 8 in. x 16 in.
(200 mm x 400 mm) block of concrete can be fitted
and sealed. The chamber can then be filled with water Extremely high pressures are needed to deflect
and the pressure can be regulated. Bituthene membrane. For reference, the force
exerted by the weight of a concrete slab is
Blocks were either primed or conditioned. Bituthene approximately 150 lbs/ft3 (2400 kg/m3).
membrane was applied to the 8 in. x 16 in.
(200 mm x 400 mm) surface at a temperature of
40°F (4°C). An overlap was made on the Bituthene
membrane and the block was then intentionally cracked
to a width of 0.125 in. (3 mm). Pressure was increased
to the equivalent of 231 ft (70 m) of water.
No leakage occurred.
Compression Deflection
Engineers sometimes need to know how Bituthene
waterproofing membrane will perform under high
compressive loads, where the membrane is placed
under load bearing walls or columns.
186 187
Note: Most solvents and fuels will not significantly
affect polyethylene film but may soften or dissolve
the adhesive compounds exposed at the edge laps of
Bituthene Membranes. Detailed information on the type
n T e c h n i c a l L e tt e r #4 of exposure is necessary to make recommendations.
Chemical Resistance For below slab and blind side applications, a concrete
Several series of tests have been conducted to define mud-slab or continuous soil retention system will
the chemical resistance of Preprufe® and Bituthene® reduce the exposure of the Preprufe membrane laps.
waterproofing membranes. Both Preprufe and For Bituthene wall applications, the use of Bituthene
Bituthene membranes are highly resistant to normal Edgeguard®, or a solvent resistant tape, should
ground water conditions which range from alkaline be used over the membrane edges to protect the
to acidic. In addition, Preprufe and Bituthene rubberized asphalt from prolonged exposure.
waterproofing membranes are unaffected by exposure
to salt water.
Occasionally Preprufe and Bituthene may be used in
applications which will be subjected to intermittent or
even continuous exposure to chemicals. The following
guidelines can be used to evaluate the applicability of
the Preprufe and Bituthene membrane system.
Exposure Conditions Preprufe and Bituthene
Membrane
Resistance Rating
Sea water, de-icing salt Excellent
Acids in solution Excellent
e.g. sulfuric, acetic, hydrochloric
and nitric acid
Alkalis Excellent
e.g. Sodium hydroxide,
ammonium hydroxide
Alcohols Very Good
Organic or fuel oils, solvents Variable (See note.)
188 189
n T e c h n i c a l L e tt e r #5 n T e c h n i c a l L e tt e r #6
Curing Compounds and Form UL Approval Class A Fire Rating
Release Agents Bituthene® 3000 Membrane, Bituthene Low
Temperature Membrane and/or Bituthene System
Curing Compounds 4000 Membrane carry the Underwriters Laboratory
Curing compounds used on any concrete to be Class A Fire Rating (Building Materials Directory,
waterproofed with Bituthene® membrane or Procor® File #R7910) when used in either of the following
membrane must not contain wax, oil, silicone or constructions:
pigment. • Limited to noncombustible decks at inclines not
Acceptable types of curing compounds include: exceeding 0.25 in. (6 mm) to the horizontal
1 ft (0.3 m). One layer of Bituthene waterproofing
• Petroleum resin
membrane, followed by one layer of 0.125 in. (3
• Chlorinated rubber mm) protection board, encased in 2 in. (50 mm)
• Styrene butadiene minimum concrete monolithic pour.
• Acrylic • Limited to noncombustible decks at inclines not
exceeding 0.25 in. (6 mm) to the horizontal
Sometimes surface hardeners may be referred to as 1 ft (0.3 m). One layer of Bituthene waterproofing
curing compounds. membrane, followed by one layer of DOW
Common surface hardeners include: Styrofoam PD Insulation Board [2 in. (50 mm)
thick] and covered with one layer of
• Sodium silicate
2 ft x 2 ft x 2 in. (0.6 m x 0.6 m x 50 mm) of
• Zinc or magnesium fluorosilicate concrete paver topping.
Bituthene waterproofing membrane may be used over
these materials.
Form Release Agents

All non-transferring commercial form release agents,
when applied in accordance with the manufacturer’s
instructions, are acceptable. Diesel fuel or other types
of petroleum oils can adversely impact adhesion of
Bituthene and Procor Membranes if transferred to the
concrete.
A test application or job mock-up would be
recommended to ensure compatibility.
190 191
• Use a termination bar to terminate Bituthene on
CMU walls. Use a 1⁄8 in. x 1 in. x 10 ft (3 mm
x 25 mm x 3.05 m) max aluminum bar. Fasten
12 in. (305 mm) O.C. or as necessary to ensure
n T e c h n i c a l L e tt e r #7 continuous compression and 1 in. (25 mm) in
Waterproofing Concrete Block Walls from end of all sections. Separate adjoining bars
by 1⁄4 in. (6 mm). Seal top of bar and penetration
Below grade waterproofing CMU walls is critical since heads with Bituthene Liquid Membrane.
most CMU is porous and therefore susceptible to
moisture and water infiltration. Standard application
• For Procor applications on highly porous CMU,
procedures for Bituthene® and Procor® should be
a scratch coat of Procor (15-30 mils) can be
followed and particular attention should be placed on
applied prior to the standard Procor application.
the following:
• When necessary, provide temporary weather
• The CMU surface should be smooth and free
protection, such as plastic or tarpaulin, over
from projections. Trowel mortar joints full and
the top of the wall to prevent precipitation from
flush to the face of the CMU. Fill all voids and
accumulating in the core of the CMU, or against
holes. If these conditions are not met, cover
the interior face during concrete floor pours.
CMU with a parge coat (typically one part
cement to three parts sand) finished to a
smooth steel trowel surface.
• Tightly grout around all penetrations prior to

installing the waterproofing.
• The CMU must be thoroughly dry before

installing the waterproofing. Because of the
porosity of the CMU, water can wick through
much of the wall. Moisture in the block wall is
usually detectable due to a discoloration of
the CMU. If the CMU cores are grouted,
allow 3 days of drying prior to installing the
waterproofing. Use Bituthene B2 LVC if the
block is damp for Bituthene application. Procor
is damp and green concrete tolerant and does
not require a primer.
• Immediately roll Bituthene completely and firmly

with a hand roller upon application. Press the
top termination of membrane firmly to the wall
with a blunt tool such as the handle of a hammer
or secure the membrane into a reglet.
192 193
• Fasten plywood panels using appropriately sized
and spaced ring or screw-shank nails.
• Plywood substrates should be clean, dry, frost-free,
free of projections and smooth, with flush panel
n T e c h n i c a l L e tt e r #8
joints. When using the Bituthene waterproofing
Waterproofing Plywood Substrates system, patch knots and superficial damage
with Bituthene Liquid Membrane. When using
Waterproofing plywood substrates is similar to
the Procor waterproofing system, use Procor
waterproofing concrete substrates. In most cases,
membrane to patch knots and superficial
one ply of Bituthene® waterproofing membrane or 60
damage.
mil (1.5 mm) of Procor® fluid applied waterproofing
(applied according to standard written specifications • When using Procor, tape all joints with
and application procedures) is sufficient provided reinforced, self-adhesive tape such as duct
the substrate is structurally sound and the following tape or seal joints with compatible sealant.
conditions are met: • Apply Bituthene waterproofing system or Procor
waterproofing system using standard application
• Use plywood panels which meet the American
procedures.
Plywood Association (APA) Exposure 1 or Exterior
exposure durability classification. According to • Seal all terminations and T-joints with Bituthene
the APA, Exterior 1 panels “are designed for Liquid Membrane at the end of each day.
applications where long construction delays • Cover exposed waterproofing membrane
may be expected prior to providing protection, flashings with durable, weather-resistant material
or where high moisture conditions may be such as copper, aluminum or neoprene. An
encountered in service.” Exterior panels “are alternate method is to extend the exterior
designed for applications subject to permanent wall system (siding, stucco, tile) over the
exposure to the weather or to moisture.” waterproofing membrane flashing.
• Use plywood panels with B-grade or better • At door openings, terminate the Bituthene or
veneer to minimize surface preparation. Procor onto the sill. Set the door threshold
• Apply plywood panels according to local building in appropriate sealant, meeting Federal
code requirements and APA recommendations. Specification TT-S-00230C or TT-S-00227E.
APA recommendations are outlined in the Do not use sealants which contain polysulfide.
APA’s “Design/Construction Guide: Residential
& Commercial, Form E30”. This document and If the above conditions are not met, it may be
additional information is available through the necessary to apply two plies of Bituthene or Procor
APA, P.O. Box 11700, Tacoma, WA 98411-0700. waterproofing membrane. A two ply Bituthene
application is achieved by installing the waterproofing
• In wood plank applications, install an appropriate
in a shingle fashion using a minimum 18 in. (450 mm)
plywood panel overlay which meets the above
side lap. A two ply Procor application is achieved by
exposure durability classification and veneer grade.
applying an additional 60 mils (1.5 mm) of Procor
• To avoid deflection at panel joints, use tongue- membrane totaling120 mils (3.0 mm).
and-groove panels or support all butt joints with
lumber blocking installed between joists. Do not treat plywood surfaces with exterior
preservatives such as pentachlorophenol, creosote,
linseed oil or other hydrocarbon containing materials.
194 195
2. Study the original plans and specifications.
Determine what type of waterproofing system
was used in the original construction. Are there
components which may be incompatible? Are
n T e c h n i c a l L e tt e r #9 there any questionable design details which
may have interfered with good waterproofing
Retrofit Waterproofing practice? Could there be problems associated
Buildings with water leakage problems are expensive with expansion joints or the lack of expansion
to repair. Properly done original waterproofing does joints? Are drains properly located? A study of
have an initial cost, but retrofitting problems will cost plans and specifications is unlikely to definitively
significantly more. Excavating, removing pavers from answer the question of what caused the failure,
plaza decks, pulling trees out of planters, cleaning but it may be valuable in establishing probable
and repairing concrete, will cost a building owner even causes. It will also help guide the actions in the
before applying the new waterproofing system. This final and most revealing step.
process can cost 5X or more, compared with the initial 3. Excavation and inspection must be done in
cost to waterproof a structure. order to reliably understand the nature of the
problem. Results from Steps 1 and 2 will help
Defining the Problem in developing a plan for excavation or removal
The first, and probably most critical step in retrofit of overburden and inspection. Care should be
waterproofing is to determine why the original system taken to avoid damaging the waterproofing
failed. Failure may lie in the material, the installation, the system during excavation or removal of
design of the system or components or in some related overburden. Under the best of conditions, it
construction component. may be difficult to be absolutely sure of the
cause. If the point of water entry is not found,
A minimum of three steps should be taken to determine further excavating will be needed. Check the
the cause of the failure. plans, and be sure that further excavation is in
an upslope direction.
1. Inspect the inside of the structure and pinpoint
the exact location of interior leakage. On Realistically, the inspection may still not reveal an
walls and floors this is a relatively easy task. absolute cause for failure, however, it will establish
On ceilings, the job will be more difficult. For some strong theories. Inspection will provide valuable
example, stains on suspended ceilings will not information to aid in the retrofit waterproofing.
always be directly under the leakage point.
Water may be flowing along a beam or a Existing Conditions
construction joint for some distance before
it drips off. Pinpointing the location of interior Inspection will be the opportunity for observing and
leakage does not guarantee that the entry recording current conditions. Some information to
point through the waterproofing system is record will be:
directly above. If waterproofing is not fully 1. What waterproofing system was used?
adhered, water may penetrate the waterproofing
2. Is the waterproofing bonded to the substrate?
and travel laterally under the waterproofing.
Loose? Partially bonded?
Therefore, Step 2 is important in continuing
the search for the cause of failure. 3. How will the waterproofing system be removed?
Spot repairs are risky and usually insufficient.
196 197
The specification for Bituthene membrane and its
application may be the same as for new construction,
Removal should always be recommended in providing all of the repair and preparation steps have
order to provide a smooth suitable surface for been followed. However, the application problems on
the application of the Bituthene® membrane. retrofit projects will nearly always be more complex
It is not necessary, even with coal tar based than for new construction. Because of the cost and
products, to remove every trace of the original complexity of retrofit waterproofing, some architects
waterproofing. Repairs to the original structure and engineers specify Bituthene Deck Prep Surface
or substrate may be required. Treatment and two plies of Bituthene membrane.
Compatibility of the Bituthene membrane with existing
Specifications waterproofing will also become an issue. Refer to
Only now can realistic specifications be written for the Bituthene Technical Letter “Chemical Compatibility of
retrofit waterproofing. The key area of concern in writing Bituthene Membrane with Other Materials.”
a specification is to thoroughly address one issue —
preparation. Execution
One final link is required to assure a watertight retrofit
Specify substrate repairs to assure that surfaces and project. Close cooperation between the owner, the
detail areas are correct for the proper application of architect, the waterproofing manufacturer and the
Bituthene® waterproofing membranes. Check concrete waterproofing contractor is absolutely essential. The
carefully to be sure it is sound and not delaminated or work area will be messy. It will be confusing for the
spalled from corrosion of reinforcing steel or from contractor, and it will be disruptive for the owner and
some other cause. Rough surfaces must be brough occupants. Preconstruction conferences and job
to a smooth condition. On horizontal surfaces, use site reviews are even more important than for new
Bituthene® Deck Prep® Surface Treatment for the construction.
best results. For vertical surfaces, use the appropriate
Bituthene primer and repair all surface imperfections.
See Bituthene Technical Letter “Inspection and Repair
of Concrete” for specific surface repair information.
Expansion joints should be given special consideration.
Joints should be redesigned, reworked, or repaired.
While joints may appear to be in good condition,
resealing may be required. Specify a polyurethane or
silicone sealant conforming to Federal Specification
TT-S-00230C or TT-S-00227E. Do not use polysulfide
sealants in any areas in which Bituthene products will
be in contact with the sealant.
Wet areas in the original structure, or areas in which
substantial patching is required, will require time for
drying and/or curing of repair materials.
198 199
adhered to the uncured neoprene. Priming of the
aluminum or polyester is not necessary. A two
part polyurethane may also be utilized as a
barrier, if fully cured.
Butyl Sheet
Chemical Compatibility of Bituthene® Bituthene or Perm-A-Barrier membranes can be
and Perm-A-Barrier® Self Adhered applied directly to butyl sheet using the same
guidelines as described for cured neoprene.
Membranes with Other Materials
The chemical compatibility of Bituthene® or Perm-A- Chlorinated Polyethylene (CPE)
Barrier® self adhered membranes with other materials Bituthene or Perm-A-Barrier membranes can be
is generally not an issue if the material contacts the high applied directly to chlorinated polyethylene. Follow
density polyethylene surface of the membrane. If the the guidelines for cured neoprene.
contact area is the rubberized asphalt component of
the membrane, there is need to investigate further. As Polyvinyl Chloride (PVC)
a general rule, the connecting material must be sound, Plasticized (flexible) PVC is not compatible with
functional and firmly bonded to the substrate. The the rubberized asphalt adhesive of the Bituthene
Bituthene or Perm-A-Barrier membrane should overlap or Perm-A-Barrier membrane. Therefore, the
onto the existing product a minimum of 6 in. (150 mm). membrane should not be applied directly to
PVC sheet waterproofing without the use of
The design of the connection between the two materials a barrier layer. Refer to uncured neoprene for
will vary depending on the composition of the material. application guidelines. Bituthene or Perm-A-Barrier
Some of the more common materials are detailed below. membranes can be applied to PVC pipe or other
rigid PVC.
• Waterproofing Materials
Cured Neoprene Ethylene Propylene Diene Monomer (EPDM)
Bituthene or Perm-A-Barrier membranes may be EPDM is not compatible with the rubberized
applied directly to clean, cured neoprene. Dusty asphalt component of the Bituthene or Perm-A-
neoprene must be cleaned and primed with Barrier membrane. Therefore, these membranes
Bituthene B2 LVC prior to the attachment of the should not be applied directly to EPDM. Refer to
new membrane. uncured neoprene for application guidelines.
Uncured Neoprene Asphalt or Coal Tar Residue
Uncured neoprene is not compatible with the Asphalt or coal tar must be fully cured, sound and
rubberized asphalt component of the membrane. firmly bonded to the substrate. All surfaces must
Therefore, Bituthene or Perm-A-Barrier be primed with Bituthene primer prior to installation
membranes should not be applied directly to of the Bituthene or Perm-A-Barrier membranes.
uncured neoprene. When the membrane must
terminate onto uncured neoprene, an oil resistant Polyurethane Based Fluid Applied Waterproofing
barrier layer between the rubberized asphalt and Many fluid applied waterproofing systems are
the uncured neoprene is required. This barrier made from polyurethane. Bituthene or Perm-A-
layer should be a 4 mil to 6 mil (0.1 mm to Barrier membranes will adhere to clean, dry, fully
0.15 mm) aluminum or polyester sheet, fully
200 201
Polysulfides
Do not allow any contact. Even residual amounts
of polysulfides will cause severe damage to the
rubberized asphalt component of the membrane.
cured polyurethane waterproofing. Priming of
the polyurethane surface with Bituthene primer is Butyl
necessary. Polyurethanes modified with asphalt or Butyl sealants are acceptable for use under the
coal tar do not affect compatibility with Bituthene membrane, provided they are fully cured (i.e.
or Perm-A-Barrier membranes. solvent has evaporated completely). Butyl sealants
may be used on top of the membrane.
• Asphaltic Dampproofing
Bituthene or Perm-A-Barrier membranes may
be installed directly over cleaned, asphaltic
dampproofing. Priming of the dampproofing with
Bituthene primer is necessary. Allow primer to
dry fully prior to applying membrane and follow all
other application instructions.
• Wood Preservatives and Treatments

Avoid contact with wood treated with creosote,
pentachlorophenol or linseed oil.
• Sealant and Caulking Materials

Polyurethane
Two part polyurethanes are acceptable for
use under the Bituthene or Perm-A-Barrier
membranes, provided they are fully cured (i.e.
solvent has evaporated completely). Single part
urethanes are generally moisture cured and, if
covered by the membrane, will not cure. One part
and two part polyurethanes may be used on top
of the membrane.
Silicone
Both acetoxy and neutral cure silicones are
compatible with the self-adhesive layer and
the HDPE film of Bituthene or Perm-A-Barrier
membranes. Most silicone sealants have good
adhesion to the HDPE film, but Bituthene or Perm-
A-Barrier membranes may only have moderate
adhesion to silicone sealants.
202 203
HYDRODUCT 660
USE BITUTHENE DECK PREP DRAINAGE COMPOSITE
SURFACE TREATMENT TO OR HARDBOARD
SMOOTH ROUGH AREAS
9 in. (225 mm) BITUTHENE
BITUTHENE MEMBRANE
n T e c h n i c a l L e tt e r #11 STRIP*
Expansion Joints In Concrete

Construction
Introduction
Bituthene® membrane is not an expansion joint filler or
sealant, but may be used as an expansion joint cover in
limited situations as shown in Figures 1 and 2.
Adequately waterproofing expansion joints requires BITUTHENE LIQUID MEMBRANE
OR APPROPRIATE SEALANT BACKER ROD
the use of materials specifically designed to do that
job. Bituthene waterproofing systems can, in most
cases, be tied into expansion joint waterproofing and/ *FOOTNOTE:
*FOOTNOTE: FOR
FOR JOINT
JOINT
SEE
WHERE
WHERE MOVEMENTISISEXPECTED
MOVEMENT EXPECTED(ACTIVE
(ACTIVE JOINTS)
JOINTS)
SEEEXPANSION JOINT COVER DETAIL 37. 37.
or covering systems to provide full waterproofing EXPANSION JOINT COVER DETAIL
protection on a project.
Figure 1.
Project designers and/or contractors should
consult with expansion joint sealant and covering HYDRODUCT 660
DRAINAGE COMPOSITE
manufacturers for design and installation details. A OR HARDBOARD
partial listing of manufacturers is included at the end FULL WIDTH
18 in. (450 mm) 9 in. (225 mm) BITUTHENE
of this technical letter. Also, Section 05800 of Sweets, BITUTHENE INVERTED STRIP MEMBRANE
“Expansion Control”, and Section 07900, “Joint STRIP OF BITUTHENE
MEMBRANE*
Sealers”, provide information on manufacturers and
design possibilities.
Designers should consider using gutters under critical
expansion joints to provide a second line of defense
against seal failure.
Use of Bituthene Membrane as an Expansion

Joint Cover
Figures 1 and 2 illustrate the use of Bituthene EXPANSION JOINT
membrane as an expansion cover. APPLY BITUTHENE MEMBRANE SYSTEM BY OTHER
TO EDGE OF EXPANSION JOINT MANUFACTURER
* FOOTNOTE:
*FOOTNOTE: FOR
FOR JOINT
JOINT WITH
WITH EXPECTED
EXPECTED MOVEMENT
MOVEMENT OF LESS
OF LESS
A 6 in. (150 mm) INVERTED STRIP IS ACCEPTABLE.
THANTHEN
0.5 in.0.5
(13IN.
mm)
(13 mm A 6 in. (150 mm) INVERTED STRIP IS ACCEPTABLE.
Figure 2.
204 205
adhesives. Examples of this type of system are
manufactured by Watson Bowman Associates, Inc.
(05800/WAR) which have performed, extruded, internal
webbed systems. Tie-in with a Bituthene waterproofing
Types of Expansion Joint Sealing Systems membrane installation requires termination of the
Most expansion joint sealing systems fall into one of membrane, using Bituthene Liquid Membrane, along
four main types, and the principles of tie-in with any of the edge of the joint immediately next to the compression
these systems is determined by overall job design as seal material. Use of a metal joint nosing, when
much as anything else. possible, can give a higher degree of assurance for
both the joint sealant and the waterproofing system.
• Surface Systems
• Poured or Gunned Sealants
“Bellows” Joint Seal
An example of this type is the Expand-O-Flash® family Another type of joint sealant system is the
of products made by Manville (05800/MAN). Tie-in poured-in-place or gunned-in-place flexible joint
with the Bituthene waterproofing membrane installation sealant. These may be two component products
is done by overlapping the two systems along the conforming to Federal Specification TT-S-00227E,
flanges of the joint cover assembly. Care must be or single component materials conforming to
taken to assure compatibility of the systems before Federal Specification TT-S-00230C. Sealants are
installation. Whenever possible, it is recommended that made to perform at various joint movement levels.
the flanges be “sandwiched” between two layers of Recommended types are urethanes or silicones.
Bituthene membrane. Polysulfide sealants should never be used in contact
Sealing Strip with Bituthene membrane.
This consists of flat, rubber material which may be Some form of joint filler and/or backer-rod is required
embedded into the structural concrete in various ways. to prevent these materials from flowing too far into the
Compatibility with the components must be determined. joint, and to prevent the sealant from adhering to
Products of this type are produced by such firms as the bottom of the joint. Also, there are guidelines,
Sika Corp. and Watson Bowman Associates, Inc. established by manufacturers, for depth-to-width ratios
and movement capabilities for most of these products.
• Compression Systems All of these do affect the waterproofing capability of
Compression sealing systems are designed to be these systems and should be thoroughly reviewed by
installed into a joint in a compressed, or squeezed the designer before installation.
configuration and then be available to expand or
compress to accommodate the joint. The pressure • Armored Joint Assemblies
exerted by the compressed seal against the sides of These are by far the most complex and costly joint
the joint is responsible, at least in part, for preventing sealing systems, and are capable of withstanding the
water from passing through the joint. Some systems greatest amounts of movement and load. There are
rely entirely on pressure to keep the seal in place, different designs in this group, but the major differences
others have mechanical anchoring systems, or may come in the expansion-contraction movement
be glued in place by epoxy, or other sophisticated compensation mechanism. Most are fairly similar in their
nosing and anchoring design.
206 207
Expansion Joint Sealant — A compressible
material used to exclude water and solid foreign
materials from joints.
Backer Rod or Back-up — Any material or
Conclusion substance, placed into a joint to be sealed, to
To properly design and specify the most appropriate reduce its depth and/or to inhibit sagging of the
expansion joint sealing system, several issues must sealant.
be considered:
• Joint spacing Bellow Type Seals Compression Seals
• Joint size The D. S. Brown Co. The D. S. Brown Co. Geocel Corp.
www.arcat.com www.arcat.com www.geocelusa.com
• Joint movement

• Compatibility of seal components with Bituthene
EMSEAL Joint M M Systems Corp. A. C. Horn, Inc.
waterproofing membranes Systems Ltd. www. 12116 Conway Rd.
•S afety. Because expansion joints will be in a www.emseal.com mmsystemscorp.com Beltsville, MD
neutral position at certain times of the year, 20705

allowance must be made for sealing joints in
a closed position in the summer and an open Manville Roofing Watson Bowman Products Research
position during the winter www.johnsmanville.com Assoc., Inc and Chemical Corp.
Expand-O-Flash www.wbacorp.com 5426 San Fernando
This technical letter is provided only as a guide to Road, Glendale, CA
designing and specifying expansion joint sealing 91230
systems. Seal manufacturers must be consulted for Sealing Strips Poured-In-Place Armored Assemblies
Sealants
specific design assistance.
Sika Corp. Bostik Construction The D.S. Brown Co.
www.sikacorp.com www.bostik.com www.arcat.com
Terms Sikadur Comblifex

Expansion Joint — An opening or gap between
adjacent parts of a building structure or concrete Situra Inc. Dow Corning Corp. M M Systems Corp.
work which allows for safe and inconsequential www.situra.com www.dowcorning.com www.
relative movement of those parts, as caused by mmsystemscorp.com
thermal variations or other conditions.
Expansion Joint Cover — A protective cover

placed over, and spanning, a joint. May be Watson Bowman General Electric Co. EMSEAL Joint
prefabricated or field fabricated. Designed to flex Assoc., Inc. Silicon Products Systems Ltd.
with the movements of the joint without loss of www.wbacorp.com Division www.emseal.com
Wabocrete 101 www.gesilicones.com
protection to the joint. System
Expansion Joint Filler — A compressible material
used to fill a joint to prevent the infiltration of debris This listing is representative of manufacturers and not
and to provide support for sealants. necessarily complete. Inclusion in this list is not an
endorsement of any manufacturer or product.
208 209
In each case, the Bituthene membrane was extremely
well adhered to the concrete substrate. To remove the
membrane, the rubberized asphalt was cut away
from the concrete using a sharp knife. It could not be
n T e c h n i c a l L e tt e r #12 removed intact. In two cases, the Grace building and
Bituthene® Longevity the Federal Office Plaza, the sample included a lap.
During the past few years, samples of Bituthene® All samples were tested for pliability at -25°F (-32°C)
membrane have been obtained from three job sites. with no visible effects. The film and rubberized
Each sample had been in service for 15 years or more. asphalt had maintained their flexibility at this very
low temperature.
Each sample was tested for the tensile strength and
elongation of the polyethylene film. The tensile strength
Samples averaged 7,887 lbs/in.2 (54.4 MPa) in the machine
#1 #2 #3 direction, and 8,850 lbs/in.2 (61.1 MPa) in the cross
Project Grace Research Ohio Bell Building Federal Office direction, well in excess of our published 5,000 lbs/in.2
Building Building (34.5 MPa) minimum value. The elongation averaged
Location Lexington, MA Columbus, OH Chicago, IL 248% in the machine direction and 190% in the cross
direction. This is far in excess of our quality control
Application Foundation Wall1 Plaza Deck2 Plaza Deck3
standards in effect at the time of manufacture.
Installation
1972 1973 1973
Date The lap adhesions were evaluated on each of the two
Sample samples received. Both were very well bonded. These
1987 (15 years) 1989 (16 years) 1989 (16 years)
Date results clearly showed the condition of the Bituthene
membrane has changed very little over the 15 and 16
years of service. With limited samples from job sites, it
is unrealistic to try to predict the expected functional life
of Bituthene membrane, but it is reasonable to assume
Footnotes:
that many more years of excellent performance can
1
ampled in freeze-thaw zone 2-3 feet
S be expected.
below grade
2
embrane exposed during replacement
M
of deck wearing surface
3
embrane exposed when some flashing was
M
replaced
210 211
Compatible Forming Systems
There are several forming systems that are recommended
for use in conjunction with the Preprufe 160R
n T e c h n i c a l L e tt e r #13 waterproofing system.
Forming Systems For Use With • One-Sided Wall Forming System
Preprufe® 160R Membrane A one-sided wall forming system, such as the
Versiform® Forming System manufactured by
Introduction Symons Corporation, is the ideal system to use
in conjunction with the Preprufe 160R system.
The Preprufe® 160R waterproofing system, unlike A one-sided wall forming system is externally
conventional Bituthene® waterproofing systems, is braced. Therefore, there are no form ties that
designed specifically for use in blind-side or reverse connect the forming to the soil retention wall.
tanking applications. Typically, the Preprufe 160R system As a result, there are no penetrations through
is installed against a soil retention structure such as the waterproofing system. This type of forming
timber lagging, sheet piling, shotcrete or foundations system is commonly used in conjunction with
of adjacent buildings. shotcrete or gunite soil retention systems.
The construction sequence in a blind-side
waterproofing application consists of the following • Gang Forms With Load Gathering Form Ties
steps: installing the waterproofing system, placing the Gang forming systems that utilize load gathering
steel reinforcement, constructing the forming system, ties are also recommended for use with the
and pouring the concrete. Preprufe 160R system. The load gathering ties
are fastened to either a pivot bracket anchor
There are several types of forming systems that are plate or to a threaded nut welded to the surface
typically used in these applications. Many use form ties of the
between the face sheets of the forming and the soil I-beams (timber lagging) or to the steel sheets
retention wall. The purpose of the form ties is to carry (sheet piling).
the lateral stresses imposed by the wet concrete to
the well braced soil retention system. The form ties are
Load gathering ties, such as taper ties, she-bolt ties,
mechanically fastened to the soil retention wall and will
or lagstuds, have high ultimate load capabilities of
penetrate the waterproofing system. Therefore, it
between 50,000-100,000 lbs (222 400-444 800 N) per
is very important to use a forming system that
tie. Therefore, fewer ties are needed to carry the lateral
minimizes the number of penetrations and
stresses imposed by the concrete. Furthermore, the
ensures that the penetrations can be effectively
pivot bracket anchor plate or the welded nut assembly
waterproofed. During the constructing of the
is installed on the waterproofing substrate prior to the
forming system, care should be taken to ensure
waterproofing installation and is easy to detail around.
the membrane is not penetrated when installing
a bulkhead. An effective method has been
Incompatible Forming Systems
found to be providing external bracing using the
reinforcement steel members outside the pour. There are forming systems that are not recommended
Refer to Photo 1. Refer to Technical Letter #33 for use in conjunction with the Preprufe 160R
“Preprufe Waterproofing Membrane – Job Site Waterproofing System.
Preparations and Repair Procedures”.
212 213
and Set Forms With Conventional Ties

• H
In general, hand set forms are not compatible.
These systems use panel, flat or toggle form ties
with ultimate load capabilities of less than about
10,000 lbf (44,480 N) per tie.There are many
more form ties that penetrate the waterproofing
system as compared to the load gathering ties
described above.
Conclusion
It is very important to specify a compatible forming
system used in conjunction with the Preprufe 160R
System. One-sided wall forming systems are clearly
the best choice since there are no form ties used in
this system; therefore, there are no penetrations to
the waterproofing layer. Other compatible systems
include gang forms with load gathering form ties. These
systems minimize the number of penetrations and the
penetrations are relatively easy to effectively waterproof.
Hand set forming systems, or more specifically, use
of form ties with ultimate load capabilities of less than
about 10,000 lbf (44,480 N) per tie are not recommended.
These systems result in many form ties which penetrate
the waterproofing layer.
Photo 1
214 215
aggregate in the mix, using set accelerators and not
providing adequate construction joints.
There are many variables that may be controlled
n T e c h n i c a l L e tt e r #14 during the construction process to minimize concrete
shrinkage and slab curling when pouring a slab directly
Minimizing Concrete Shrinkage over an impervious membrane such as Preprufe. Some
and Curling of these are described below.
Introduction Minimizing Shrinkage and Curling In Slab-On-

Preprufe® waterproofing systems are commonly used in Grade Applications
horizontal applications under concrete slabs. Preprufe Minimizing shrinkage cracking and slab curling is
waterproofing membranes are impervious to water. achieved by lowering the rate of water loss from the top
Therefore, all the excess water leaving the concrete surface of the poured concrete slab. Water loss occurs
must exit the concrete slab from the top surface. by evaporation and is a function of temperature, relative
Shrinkage cracks and slab curling can result during humidity and wind velocity. The rate of evaporation can
the drying process of the concrete if conditions are not be lowered by decreasing the temperature, increasing
properly controlled. If water is allowed to evaporate the relative humidity or decreasing the wind velocity.
too quickly from the top surface of the slab, shrinkage This can be accomplished on the construction site by
cracks can result. Concrete curling, the phenomena using sunshades, keeping the surface of the concrete
of the corners and perimeter turning upward during moist by placing white polyethylene or wet burlap
the drying process, can result from the uneven loss of on the concrete surface and erecting windbreaks
water from the top and bottom of the concrete slab. respectively.
In addition, shrinkage cracking and concrete
Below Grade Construction slab curling can be minimized by following the
In general, the use of impervious membranes under recommendations proposed by the American Concrete
slabs in below grade construction will not promote Institute, as in ACI 302.1R, “Guide for Concrete Floor
shrinkage cracking or slab curling. Heavy steel and Slab Construction.” Some of these include:
reinforcement, careful consideration of the concrete • L ow shrinkage concrete mix — the concrete
mix design, the slab thickness and the spacing of mix design should utilize a non-shrinking
construction joints, will minimize shrinking and curling cement, a reduced sand level (high enough to
in this type of construction. permit workability and water requirements), and
proper aggregate. The aggregate should be
Slab-On-Grade Construction large, well-graded, round or cube shaped,
Shrinkage cracking and slab curling may occur in slab- non-shrinking material.
on-grade construction where impervious membranes • Low slump concrete — the water level in the
are used. Shrinkage and curling has been observed concrete mix should be minimized.
in these applications when a thin 2-3 in. (50-75 mm), • Avoid concrete accelerators — the use of
poorly reinforced (wire mesh), high slump concrete mix accelerators to promote a faster gain in the
is used. The problem is intensified by having little or no concrete compressive strength are known to
increase shrinkage and slab curling.
216 217
• Steel reinforcement — steel reinforcement,

especially within the top 2 in. (50 mm) of the
slab, is known to reduce shrinkage and curling.
• Concrete placement — avoiding delays in
concrete placement, postponing concrete
finishing steps as long as possible and vacuum
dewatering of fresh concrete surfaces help
minimize shrinkage and curling.
Conclusion
Preprufe waterproofing systems are inherently water
impervious and have been successfully used under
structural concrete slabs in below grade construction
for many years.
Concrete shrinkage and slab curling may be minimized
in slab-on-grade applications where Preprufe®
membranes are used by following the recommendations
set forth in ACI 302.1R, “Guide for Concrete Floor and
Slab Construction.”
218 219
• Compacted Earth or Stone Substrate —
Concrete or brick (blocks, pavers, or dobies)
rebar supports are recommended when the
Preprufe 300R Waterproofing Membrane is
n T e c h n i c a l L e tt e r #15 installed over a compacted earth or stone substrate.
Rebar Chairs on Preprufe® 300R • Mud Slab Substrate — Concrete or brick
(blocks, pavers or dobies) rebar supports are
Membrane most preferred when the Preprufe 300R
The Preprufe® 300R Waterproofing Membrane is Waterproofing Membrane is installed over
designed for use in horizontal sub-slab applications. a mud slab. Individual steel chairs or beam
The construction sequence typically consists of the bolsters are also acceptable provided that they
following steps: preparing compacted earth, stone have plastic caps or are plastic dipped.
or mud slab substrate, installing Preprufe 300R • If Preprufe is installed over underslab drainage
Waterproofing Membrane, placing the steel composites (e.g. Hydroduct), rigid insulation
reinforcement and pouring the concrete slab. Steel or carton/void forms, follow instructions for
reinforcement is placed directly over the waterproofing compacted earth or stone substrate referenced
membrane and it is important that the reinforcement above.
(rebar) chairs are selected to be compatible with the
waterproofing membrane.
Incompatible Rebar Chairs
There are several types of commercially available rebar
Rebar chairs that do not have plastic caps or are not
chairs that are typically used and include concrete
plastic dipped are not compatible with Preprufe 300R
or brick supports (referred to as blocks, pavers or
Waterproofing Membrane and are not recommended.
dobies), individual steel chairs and continuous steel
chairs (referred to as beam bolsters). In addition, steel
chairs and bolsters are available with plastic caps or are
Conclusion
plastic dipped. Generally, rebar chairs are placed It is very important to specify a compatible
2 ft (0.67 m) on center. reinforcement (rebar) chairs to be used over the
Preprufe 300R Waterproofing Membrane. Concrete or
Compatible Rebar Chairs brick supports (blocks, pavers, or dobies) are clearly
the best choice, since they distribute the weight of the
A rebar chair that is compatible with the Preprufe 300R
steel reinforcement and other common auxiliary loads
Waterproofing Membrane will distribute the load of the
over a large area and, therefore, decrease the risk of
steel reinforcement sufficiently such that there is no risk
punctures to the waterproofing membrane resulting
of the chair puncturing the waterproofing membrane
from point pressures. Other compatible rebar chairs
when fully loaded with the weight of the reinforcement
include individual steel chairs or beam bolsters that
steel and other common auxiliary loads.
have plastic caps or are plastic dipped.
There are several commercially available rebar
Individual steel chairs or beam bolsters that do not have
chairs that are compatible with the Preprufe 300R
plastic caps or are not plastic dipped are not compatible
Waterproofing Membrane and are recommended
with the Preprufe 300R Waterproofing Membrane and
as described below.
are not recommended.
220 221
Preprufe® Waterproofing Membranes:
Cold Weather Installation
This bulletin is intended to provide additional guidance
on the use of Preprufe® membranes in cold weather.
Preprufe 300R LT and Preprufe 160R LT systems were
designed for application temperatures between 25°F
(-4°C) and 60°F (+16°C). The specially formulated low
temperature adhesive provides for easy formation of
side laps at temperatures down to 25°F (-4°C).
As an alternative to Preprufe 300R LT and Preprufe
160R LT, Preprufe 300R or Preprufe 160R can be
used down to 25°F (-4°C), but the use of Preprufe
Tape LT is required at all laps and detailing below 55°F
(13°C).
Steel reinforcement should be placed using approved
rebar chairs as explained in Technical Letter #
15, Rebar Chairs on Preprufe 300R Membrane.
Follow American Concrete Institute’s Cold Weather
Concreting – ACI 306R88 to ensure concrete properly
cures allowing the Preprufe to form an intimate bond to
the concrete.
For further information on Preprufe membranes
contact your Grace representative or go to gracecon-
struction.com.
222 223
As a guideline, a structural concrete mix with an
ultimate strength of 6000 lbf/in.2 (40 MN/m2) typically
will require a cure time of approximately 14 days at an
average ambient temperature of 40°F (5°C), or 3 days
n T e c h n i c a l L e tt e r #17 at an average ambient temperature of 70°F (21°C)
Removal of Formwork Placed Against to achieve a compressive strength of 3000 lbf/in.2
(20 MN/m2). The above guideline does not take into
Preprufe® Membranes account the use of set accelerating admixtures, such as
PolarSet® accelerator supplied by Grace Construction
Introduction Products. PolarSet may be utilized to decrease the
Preprufe® waterproofing membranes are engineered cure time needed to achieve the required compressive
for use in blind side applications. Typical blind side strength at temperatures less than 60°F (15°C).
applications include using Preprufe 160R Membrane After the concrete is poured and allowed to cure,
on foundation walls cast directly against soil retention the formwork is removed following the guidelines
systems, or using Preprufe 300R Membrane in above. This procedure will expose the high density
horizontal applications under a structural concrete slab. polyethylene (HDPE) surface of the membrane. It is
In some underslab applications, Preprufe membranes important to remove any excess, un-adhered Preprufe
are utilized to tie into conventional waterproofing membrane at the time that the formwork is removed.
membranes to complete the waterproofing envelope. Excess material may exert a force on the membrane
In these applications, Preprufe membrane is installed and cause the membrane to slowly peel away from the
and secured to the inside panel of the vertical formwork concrete. This phenomena may be enhanced by heat
prior to placing the reinforcing steel, supplementary on warm days or if the HDPE surface of the membrane
formwork and concrete. Preprufe 300 R can be is exposed to sunlight.
mechanically fastened to the vertical formwork through Areas of Preprufe membrane that are damaged or have
an excess flap of material. This flap extends past the de-bonded from the concrete should be removed and
highest elevation of the poured concrete slab, minimizing overlapped a minimum of 6 in. (150 mm) with Bituthene
the number of penetrations through the waterproofing membranes.
membrane. Once the concrete is poured against
Preprufe membrane, the formwork must remain in place Any exposed Preprufe needs to be protected with an
until the concrete has gained sufficient compressive approved protection course prior to backfilling.
strength. Initial adhesion of Preprufe membrane is
limited by the compressive strength of the concrete. Conclusion
A minimum concrete compressive strength of 3000 lbf/ Adhesion between Preprufe membranes and concrete
in.2 (20 MN/m2) is recommended prior to stripping the is initially limited by the compressive strength of the
formwork placed adjacent to Preprufe membranes. concrete. A minimum concrete compressive strength
Stripping formwork prematurely may result in of 3000 lbf/in.2 (20 MN/m2) is recommended prior
permanent loss of bond between the membrane to stripping formwork placed adjacent to Preprufe
and concrete. membranes. Use of PolarSet accelerator in the concrete
mix design will reduce the cure time required at lower
temperatures.
224 225
Termination of the Bituthene Membrane
Bituthene Liquid Membrane should be used at all
terminations and details. Do not use solvent-based
accessory products such as Bituthene primers or
n T e c h n i c a l L e tt e r #18 mastics. Solvents and solvent vapors will damage
Insulated Wall Forming Systems and potentially dissolve the EPS forming system.
Insulated wall forming systems consist of interlocking, Avoid Prolonged or Intense Exposure
expanded polystyrene blocks that snap together to
create a form for the concrete pour. The expanded to Sunlight
polystyrene form remains in place after the concrete In service, Bituthene membranes are compatible
cures, providing insulation value to the structure. with expanded polystyrene forming systems. Prior
Manufacturers of these forms advise that the EPS wall to placement of the backfill, however, Bituthene
forming system is not waterproof. It will not prevent membrane may be exposed to sunlight which could
water from entering the foundation. As a result, several cause an increase in the temperature of the membrane.
manufacturers have recommended the application of a Care should be taken to cover the membrane as
compatible, fully-adhered waterproofing membrane to soon as possible to insure that the membrane
the exterior below grade surface of the form. temperature remains below 140°F (60°C) through
Bituthene® waterproofing membranes can be prompt replacement of backfill or otherwise shading
installed on EPS forming systems using our standard the membrane. At membrane temperatures above
recommendations and application procedures provided 140°F (60°C), petroleum distillates may migrate from
the precautions which follow are also observed. the rubberized asphalt into the expanded polystyrene,
plasticizing the EPS and jeopardizing the structural
Procor would not typically be recommended for EPS integrity of the EPS.
forming systems.
Waterproofing System Design
Membrane Application
Size, location, number of pipes and electrical conduits
Full adhesion of Bituthene membrane to the EPS which may extend through the concrete foundation and
wall forming system is highly desirable. Adhesion of EPS wall forming system will vary with each project.
Bituthene membrane to the EPS forming system may Similarly, a number of bracing and support methods are
vary due to the joints between components of the wall available. Bituthene membrane is not intended to seal
forming system and the surface texture of the EPS the joints between pipes and conduits and the concrete
units. The membrane should be thoroughly rolled after foundation wall. Nor is Bituthene membrane intended
placement to maximize initial adhesion. Backfill should to be installed over bracing wail support elements.
be completed in 12 in. (300 mm) lifts and should not be However, Grace’s standard details for pipes and
dropped directly onto Bituthene membrane. Mechanical protrusions are applicable, providing any voids in the
attachment along the top termination will help to surface of the EPS forming system, greater than 0.25 in.
prevent slippage of the membrane during backfill. (6 mm) in depth, are filled with a cementitious or other
compatible material to provide a suitable substrate for
Bituthene membrane.
226 227
Insulated Decks
In insulated designs, drainage composite should
be placed directly on waterproofing membrane and
under insulation. While insulation manufacturers
n T e c h n i c a l L e tt e r #19 may recommend placement of insulation as close
Hydroduct® 660 Drainage Composite for as possible to the structure, it is equally important
Horizontal Applications and good design practice to provide drainage at the
waterproofing membrane level. (Reference ASTM C
Hydroduct® 660 was developed to eliminate the 898 “Guide for use of High Solids Content, Cold Liquid
problem of choosing which drainage composite to use Applied Elastomeric Waterproofing Membrane with
in projects with more than one type of overburden. Separate Wearing Course” and ASTM C 981 “Guide for
Hydroduct 660 Drainage Composite is recommended Design of Built-Up Bituminous Membrane Waterproofing
for all horizontal applications. Systems for Building Decks”.)
Hydroduct 660 Drainage Composite combines the
best attributes of Grace’s previous drainage composites.
The high impact, creep resistant drainage core has a
compressive strength of 21,000 lb/ft2 (1,000 kN/m2)
and a drainage flow rate through the core of 16 gal/
min./ft (200 L/min./m). High strength, nonwoven
filter fabric is uniquely designed to provide enhanced
permittivity with superior resistance to damage on the
jobsite. In addition it incorporates a backing film on the
flat side of the core to protect sheet and fluid applied
waterproofing systems.
Hydroduct 660 Drainage Composite serves as both
a drainage course and protection for Bituthene® and
Procor® waterproofing membranes. As protection for
these waterproofing membranes, drainage composites
should be placed immediately following the installation
of waterproofing membrane. In high wind or areas of
heavy construction traffic it may be necessary to secure
the drainage composite to the waterproofing membrane
with Preprufe Detail Tape or temporary ballast.
Overburdens should be installed as soon as possible to
prevent construction trade damage.
228 229
Procor Grade Ambient Temperature
Exotherm of Procor® Membranes
Procor® is a two component, reactive system. One of 40oF (5oC) 70oF (21oC) 100oF (38oC)
the reactions that takes place during the cure process Procor 10 Greater than Occurs at Occurs at
is exothermic (generates heat) and if the heat generated and 20 3/4 in. (19 mm) 3/4 in. (19 mm) 1/2 in. (12.5 mm)
is not able to dissipate then rapid temperature rise
Procor 75 Greater than Occurs at Occurs at
could be seen. This process can also take place if
(12.5mm) /4 in. (6.25 mm)
1/2 in. (12.5 mm) 1/2 in. (12.5 mm) 1
Procor Part A is contaminated with water. During the
exotherm process temperatures as high as 290oF
(130oC) could be reached and under these conditions
the residual water from the Procor Part B will vaporize
creating pressure and resulting in a foamy consistency. Areas of sponginess due to exotherming should be
Exotherming is most likely to be seen if mixed Procor is repaired by cutting away the affected area to solid, fully-
left in the pail after mixing. Once mixed, always install adhered, correct thickness membrane. The exposed
the entire contents of the pail as soon as possible. area should then be patched with Procor to give a
Do not seal containers once mixed with Part B or minimum overlap of 6 in. (150 mm) onto the existing
contaminated with water. Sealed containers may Procor. Where the surrounding area of Procor is
explode due to pressure from the reaction. contaminated with dirt or is more than seven days old
it should be pressure washed or lightly abraded with
It is also possible that exotherming could occur on a wire brush, coarse sanding disc or similar to ensure
the substrate if Procor is applied too thickly in a single good adhesion.
application. The thickness at which the exotherm
will occur depends upon Procor grade and ambient
temperature. The following guide summarizes when
exotherm is likely to occur. If it is necessary to apply
Procor at thicknesses greater than those given below
then the membrane should be applied in more than
one layer, leaving a minimum of one hour between
applications.
230 231
Procor Waste
Dispose of Procor waste in accordance with all
applicable regulations. Consult all regulations (federal,
n T e c h n i c a l L e tt e r #21 provincial, state, local, etc.) or a qualified waste
disposal firm when characterizing waste for disposal.
Disposal of Procor and Used Containers
®
There are many local chemical waste disposal
Although Procor® is a relatively safe material in use and companies around the country that can be found via
storage and is classified as non-hazardous under the local trade directories. If there are no local chemical
US Environmental Protection Agency and Department waste disposal companies then the following national
of Transport regulations it is important that waste companies will be able to help:
materials be disposed of, in a safe and environmentally
conscious way and in accordance with the appropriate Safety Kleen 1-888-217-7859
local regulations. Clean Harbors 1-800-444-4244
Empty Containers Phillip Services 1-888-655-4331
Empty containers (pails or drums) of unmixed Procor When contacting these companies to arrange disposal
Part A, Part B or mixed A and B can be disposed of it is important to have the latest copy of the MSDS for
as general industrial waste. In general this means that the product in question which can be downloaded
they can be placed in site dumpsters along with other from the Grace Construction Products web site at
site trash though local regulations, may vary and should www.graceconstruction.com or received via fax by
be checked with the local waste collection company. calling toll free at 866-333-3SBM (3726).
Such empty containers must meet the US EPA
definition of empty as follows: Spills
Do not allow material to saturate ground, enter drains,
All wastes have been removed that can be runoffs, streams, lakes or ground water. Immediately
removed using methods commonly used to empty absorb all spills with a dry inert material, such as
that type of container, and sand, and dispose. Report all spills into or with
Less than one inch of residue remains in the the potential to reach navigable (surface) waters of
container. the United States or adjoining shorelines, as soon
as there is knowledge of the spill, to the National
Note that Procor Part A reacts with Part B and also with Response Center 1-800-424-8802.
water. The reaction is exothermic resulting in release of
fumes and heat. Sealed containers can explode. Do not
seal containers for disposal.
If full or part used containers must be disposed of, or
if for some reason it is not possible to empty a drum
or pail to less than one inch then the container and
contents must be disposed of as chemical waste.
232 233
Procor Application to Shotcrete Substrates
®
Procor® fluid applied waterproofing can be successfully

applied to shotcrete (gunite) surfaces in a number of
new construction or renovation applications. Although
there are no specific shotcrete formulation requirements
for use with Procor, the shotcrete should be prepared
and applied as specified in ACI 506.2-95 Specification
For Shotcrete. The aggregate used should meet ASTM
C33 and be of less than 3/8” (10 mm).
The application should be carried out to obtain as

smooth a finish as possible. The rough surface finish
generally achieved with shotcrete may result high
material usage and spray technique should be adjusted
to ensure full coverage at optimal usage. The technique
to be used is a multi-pass spray application from
several different angles with the spray gun held 10 – 12
in. (250 mm – 300 mm) from the surface. A steel trowel
finish on the shotcrete will greatly reduce Procor usage
and may be an economical option on some projects.
As a minimum high spots greater than 1/2 in. (12.5 mm)
should be smoothed off with a trowel during shotcrete
application.
234 235
Procor Concrete Sealer has been found to be the most
effective and flexible way to minimize the possibility
of blisters and pinholes in Procor. This is a specially
formulated water-based coating that is applied to
n T e c h n i c a l L e tt e r #23 the substrate by roller or spray prior to the full Procor
Blistering and Pinholing of Fluid Applied application. For a product use guide and full details of
application procedures consult the Procor Concrete
Waterproofing Membranes Sealer Data Sheet.
Whenever liquid applied coatings are used over
Conclusion, care must be taken with all fluid applied
cementitious or other porous substrates, the possibility
waterproofing products when the substrate contains
of blisters and/or pinholes exists. This phenomenon is
moisture or if there are voids in the substrate. However,
caused by the expansion of moisture vapor and air that
the combination of the unique characteristics of
is trapped in the substrate (out-gassing). Blisters and/or
Bituthene Deck Prep and Procor membranes coupled
pinholes are most likely to be generated on hot, sunny
with an understanding of the mechanisms that create
days when the initial temperature of the substrate
blisters and pinholes will allow projects to progress
is relatively low, but increases rapidly due to heat
quickly with quality results.
generated from direct sunlight on the membrane. The
rapid increase in temperature converts the moisture in
the substrate to the vapor phase and creates a vapor
drive towards the source of the heat. Any air trapped
in the substrate will also expand as it heats up.
There are many factors that influence the amount of
moisture transmission and air expansion including
temperature during coating application, change in
temperature following application, humidity, moisture
content of the concrete, concrete formulation, concrete
age and surface porosity.
With Bituthene® Deck Prep and Procor® there are a
number of techniques that can be used to reduce the
level of blistering and pinholing experienced on-site.
One effective technique is to adjust the application time
to avoid conditions outlined above, i.e., applying the
membrane later in the day or avoiding areas that are in
direct sunlight. Some applicators have found it useful to
apply a thin application or “scratch coat” of Bituthene
Deck Prep or Procor (10-15 mil) to fill the surface
irregularities and raise the surface temperature before
application of the full membrane.
236 237
Adhesion Compatibility of Procor® Fluid
Applied Waterproofing Membranes with
Sealants and Caulks
Frequently, during the design or implementation of an

assembly, the designer or contractor will need to select
a sealant or caulk that is compatible with Procor® Fluid
Applied Waterproofing Membranes.
Procor is chemically compatible with all of the following

materials with the noted degree of adhesion. Other
materials not listed may be compatible but were not
tested.
Material Over Procor Under Procor
Procor 444 444

1 Pt. PU 444 44
Acrylic Caulk 44 444
Acrylic + Silicone 44 4
2 Pt. PU 4 44
Silicone Caulk 4 6
Acrylic Sealer NA 444
444 Excellent Adhesion

44 Good Adhesion
4 Moderate Adhesion
6 Low Adhesion
1
Grace has tested the above materials for adhesion and chemical
compatibility. Grace can not, however, guarantee the in-place perfor-
mance of another manufacturer.
238 239
Heated/Insulated Hoses
The key to successful cold weather application is to
minimize pressure drop and cooling as the material
n T e c h n i c a l L e tt e r #25 is pumped along the hoses. Even if the materials are
stored or pre-heated to temperatures above freezing,
Spraying Procor® 75 at Low Temperatures there can be significant cooling along the length of the
hoses, particularly during down-time when the material
will quickly cool to ambient temperature. To counteract
General this, either insulated, or heated and insulated, hoses
Procor® 75 spray grade is a two-component, synthetic should be used.
rubber, cold-vulcanized, liquid applied waterproofing Pre-insulated and heated hose systems are available
membrane. It cures to form a resilient, fully-bonded from the spray equipment manufacturer, but it is
elastomeric sheet. Procor 75 spray grade can be spray also possible to insulate and/or heat the hoses using
applied to horizontal or vertical surfaces in a single materials that are available from most hardware stores.
layer of up to 0.125 in. (3 mm) thickness with correctly Electric trace heaters can be wrapped around the
specified spray equipment. With spraying, application hoses, followed by flexible pipe insulation and an outer
rates of up to 75 gallons/hour (300 liters/hour) are protective layer of heavy gauge polyethylene or hose
achievable. Procor 75 spray grade can be sprayed at sleeve (black to maximize additional solar heating). This
o o
ambient temperatures as low as 20 F (-7 C). can be powered by an electric generator when needed.
Material Handling To minimize pressure drop it is critical to use hoses with
o o
Part A: At temperatures above 20 F (-7 C), no the recommended diameters 3/8 in. (9.5 mm) for Part
additional heating is required to pump and spray Part A and 5/16 in. (8 mm) or larger for Part B. If extension
A. The Part A drums should be thoroughly pre-mixed hoses are needed, they must have a greater diameter
before spraying. than noted above and must be fitted between the spray
machine and the lower diameter hose. For example, to
Part B: Procor 75 Part B is water-based and it is achieve a hose length of 150 ft (50 m), use a 3/4 in. (19
essential that it is kept above freezing in storage mm) diameter extension hose for Part A and 1/2 in.
and use. At ambient temperatures of above freezing, (13 mm) diameter extension hose for Part B.
some form of low level heating system should be sued.
The easiest way to achieve this is to store the Part B in Substrate Temperature and Condition
a heated store or box truck. If the temperature is likely Although Procor Low Viscosity spray grade can be
to drop below freezing, it is important not to leave Part o o
sprayed onto substrates as low as 20 F (-7 C ), care
B in the machine or hoses when it is not being used. should be taken to ensure that there is no condensation,
The Part B should be flushed out with Procor Flushing ice or frost on the surface of the substrate as this will
Oil to prevent the hose from freezing up. affect adhesion of the membrane. If ice is detected,
steps should be taken to melt the ice. Also, at
o o
temperatures below 40 F (5 C) a longer cure time will
be required to ensure that the Procor is sufficiently
cured to allow protection board installation and
backfilling.
240 241
project aesthetics may not allow for termination above
grade and the membrane is therefore terminated below
the finished grade level. In such cases, areas above the
termination are exposed to water and weather, such
n T e c h n i c a l L e tt e r #26 as where water may saturate the substrate, enter
Bituthene Membrane Terminations
®
the structure through cracks above the membrane
or directly attack the termination detail itself.
Understanding the need for termination below the finish
General grade level exists; Grace’s details have been designed
Successful waterproofing projects depend on the accordingly. They work well in these conditions,
quality of the termination detail. Grace waterproofing but only protect areas covered by the membrane.
details in the Grace Construction Products Reviewing the waterproofing details in the design
Waterproofing Systems Contractor’s Handbook phase and incorporating our design recommendations
show termination bars as an option in addition to into the wall or deck assemblies can often minimize
our standard recommendation of Bituthene® Mastic such concerns. This is a valuable service we can
or Liquid Membrane. These options vary in terms provide to the design community.
of performance and cost, and need to be evaluated Specific to type of termination details, Grace provides
by the designer accordingly. This technical letter options depending on application and performance
reviews recommendations for location of membrane level required. Specific site conditions and applications
terminations and provides recommendations on use will dictate the appropriate termination detail.
of Bituthene Mastic, Bituthene Liquid Membrane and
termination bars as means to terminate the Bituthene All terminations:
Membrane • Press membrane firmly at all terminations with a
Termination Design Considerations— hardwood tool or steel roller.
Termination Location • Seal with adequate amounts of Bituthene Mastic
From a pure waterproofing perspective, the best or Liquid Membrane.
termination design is when the Bituthene Membrane is Bituthene Mastic:
terminated above finished grade level. Or, in cases of
plaza decks waterproofing or IRMA roofing where the • Apply with caulking gun or trowel.
Bituthene is used as the waterproofing membrane, the
Bituthene membrane shall be terminated above the • Use when termination will be exposed to
level of the finished deck material. In these situations, intermittent amounts of water or behind flashing.
the leading edge shall be detailed with Bituthene Liquid • Apply 1⁄8 in. (3 mm) thick x 2 in. (50 mm) wide,
Membrane and the exposed Bituthene Membrane center on edge of membrane.
shall be protected from damage and ultraviolet
exposure. Protection of the membrane can be either Bituthene Liquid Membrane Termination:
though extension of the wall cladding system over • Use when termination will be exposed to water.
the membrane or the inclusion of a surface mounted
weather resistant flashing such as copper, aluminum or • Mix properly according to instructions.
neoprene. Many times however, project conditions or
• Apply with caulking gun or trowel.
242 243
• Apply 1⁄8 in. (3 mm) thick x 2 in. (50 mm) wide,

center on edge of membrane.
• Minimum recommendation for terminations in
planters.
Bituthene Liquid Membrane and Termination Bar:
• Recommended for terminations on CMU, in
planters, earth covered decks, and in earth
bermed applications when soil cannot be fully
compacted.
• Use 1⁄8 in. x 1 in. (3 mm x 25 mm) min. x 10 ft
(3.05 m) max. aluminum bar.
• Align bar with top of membrane.
• Fasten 12 in. (305 mm) O.C. or as necessary to
ensure continuous compression and 1 in.
(25 mm) in from end of all sections.
• Separate adjoining bars by 1⁄4 in. (6 mm).
• Diameter of holes in bar should be 10% larger
than shank of fastener.
• Seal top of bar and penetration heads with
Bituthene Liquid Membrane.
244 245
through a 1.75 in. (45 mm) diameter unsupported
sample of the test specimen at a rate of 12 in./min
(300 mm/min). This laboratory test does not take into
account the mass and shape of aggregate, grossly
n T e c h n i c a l L e tt e r #27 underestimates the velocity of the aggregate at the
Protection
Courses used with Bituthene® point of contact, and tests the protection course in an
and Procor® Waterproofing Systems unsupported configuration whereas in the real world
the protection course is supported by a structural sub-
strate.
Protection of Bituthene® and Procor® membranes from
site damage is critical to the success of the waterproof- Additional acceptable protection courses include
ing system. Recommended protection courses for use 0.25 in. (6 mm) extruded polystyrene (fanfold) board
over Bituthene and Procor membranes include: and 1 in. (25 mm) expanded polystyrene board. These
protection courses can be used when a lower level of
• Grace Hydroduct® Drainage Composites protection is acceptable. Backfill should not contain
sharp rock or aggregate over 2 in. (50 mm) in diam-
• 0
.25 in. (6 mm) or 2 layers of 0.125 in. (3 mm) eter.
Asphaltic Hardboard
• 1 in. (25 mm) extruded polystyrene board
These materials are proven based on field experience.
Other types of materials, such as woven and non-
woven geotextiles, are not recommended as protection
courses for use over Bituthene and Procor membranes
because they do not offer the same degree of protec-
tion as the materials listed above.
There are many complex field variables that affect
the performance of a protection board used over a
waterproofing membrane such as type of backfill,
aggregate mass and shape, angle of impact, and
velocity at impact. Unfortunately, a standardized labo-
ratory test does not exist that takes into account these
complex variables.
Existing standardized laboratory tests, such as ASTM
D4833 Standard Test Method for Index Puncture
Resistance of Geotextiles, Geomembranes, and
Related Products, should not be used to benchmark
the performance of a protection coarse placed over
Bituthene and Procor waterproofing membranes.
Tests like this correlate poorly with real world con-
ditions. ASTM D4833 simply measures the force
required to push an 0.3 in. (8 mm) diameter steel rod
246 247
Tile Wearing Surfaces
This technical letter provides guidance on setting beds
for tile to be placed over surfaces waterproofed with
Bituthene® or Procor®.
There are two basic classes of tile setting beds:
1. Portland cement mortar
2. Thin set mortar
There are several materials used as thin set mortars
such as latex-Portland cement, epoxies, and furan. As
the name implies, thin set mortars are usually applied
less than 1⁄4 in. (6 mm) in thickness.
There have been instances of poor adhesion of thin
sets over some waterproofing systems. We do not
recommend using Bituthene or Procor in conjunction
with thin set mortar. Bituthene and Procor may be
used in conjunction with wire mesh reinforced Portland
cement mortar setting beds at a minimum thickness of
11⁄4 in. (31.75 mm) as recommended by the Ceramic
Tile Institute. A protection layer between the Bituthene
or Procor and mortar is required. Examples include
Hydroduct® 660, 1⁄8 in. (3 mm) asphaltic hardboard
and 1 in. (25 mm) extruded polystyrene.
Please review the standard application procedures
found on Bituthene and Procor data sheets at grace-
construction.com.
248 249
inappropriate applications or installations, such as
excessive exposure to UV, heat, and ozone, could lead
to degradation and shorter life expectancy. In summa-
ry, the major component of Preprufe, HDPE, provides
n T e c h n i c a l L e tt e r #29 the necessary mechanical properties for waterproofing
High
Density Polyethylene and excellent chemical resistance provided the HDPE
is protected from excessive exposure to UV, heat, and
Long-Term Durability ozone.
High Density Polyethylene (HDPE) sheet is a major
component of the Bituthene® and Preprufe® mem-
branes. The functions of the HDPE are to 1) provide a Reference:
portion of the waterproofing protection for the struc-
ture and 2) provide increased resistance of the water- 1. Landreth, R. E., Service Life of Geosynthetics
proofing adhesive from environmental exposure and in Hazardous Waste Management Facilities, in
backfill. Geosynthetics: Microstructure and Performance, ASTM
ATP 1076, I. D. Peggs, editor, American Society for
HDPE was chosen for this purpose because it has Testing and Materials, Philadelphia (1990) p. 26.
excellent mechanical properties required for this
application including high puncture, tear, and tensile
strengths as well as good elongation for bridging
any post-formed cracks in the structure. The other
advantage of HDPE is that it is extremely resistant
to attack and degradation from most chemicals.
Consequently, it is typically a leading candidate for use
in geomembranes including landfills containment sys-
tems, pond liners, and holding tanks for waste liquids.
Below grade waterproofing membranes, such as
Preprufe, are often exposed to a variety of soil con-
taminants in addition to water. These could include
alkaline and acidic environments, petroleum-based
hydrocarbons, and chlorinated hydrocarbons. A num-
ber of studies have been conducted on various materi-
als on the long-term durability of HDPE after exposure
to contaminants. The general conclusion of various
studies is that HDPE is one of the more inert materials
used in geomembrane systems. A 1990 publication
by the American Society of Testing and Materials [1]
based on an extensive survey of case study test-
ing concluded that the service life of base polymers,
such as HDPE, in flexible membrane liners (FML) used
in geotextiles should last hundreds of years without
premature failure. However, the study also stated that
250 251
•P
rimers and Conditioners (including, but not lim-
ited to, Bituthene Primer WP-3000, Bituthene Primer
B2 LVC, Procor Concrete Sealer, Bituthene System
4000 Surface Conditioner, Perm-A-Barrier System
n T e c h n i c a l L e tt e r #30 4000 Surface Conditioner and Perm-A-Barrier WB
Shelf
Life/Storage and Handling of Grace Primer)
Waterproofing and Air Barrier Products Freeze-thaw cycling should be minimized to prevent
product instability and damage to the packaging
The shelf life of Grace structural waterproofing and air caused by the expansion of the product during freez-
barrier products (Bituthene®, Preprufe®, Procor® and ing. All Grace primers and conditioners are subject to
Perm-A-Barrier® brand products) is highly dependent a shelf life of one year from the date of manufacture
on the conditions under which these products are from Grace.
stored. These products should be stored in their origi-
nal, unopened packaging at ambient temperatures • Ancillary Products (including, but not limited to,
between 40°–90°F (5°–32°C). Liquid products should Bituthene Liquid Membrane, Bituthene Deck Prep®
be protected from freezing. Specific product require- Surface Treatment, Bituthene Mastic, Preprufe Detail
ments are given below. Tape, Bituthene Edgeguard® Tape, Adcor™ ES and
Adcor™ ES Adhesive).
•M
embranes (including, but not limited to, Preprufe
160R and Preprufe 300R Membranes, Bituthene ncillary products are subject to a shelf life of one
A
System 4000, Bituthene 3000, and Bituthene Low year from the date of manufacture from Grace.
Temperature Membranes, Perm-A-Barrier Wall For further information, including the date of manufac-
Membrane, Perm-A-Barrier Wall Flashing and ture, contact your local Grace representative.
Perm-A-Barrier Detail Membrane).
race membranes are subject to a shelf life of one
G
year from the date of manufacture from Grace.
•L
iquid Applied Membranes (including, but not
limited to, Procor 10, Procor 20 and Procor 75,
Perm-A-Barrier Liquid and Perm-A-Barrier VP) Grace
Procor, Perm-A-Barrier Liquid and Perm-A-Barrier
VP are subject to a shelf life of 9 months from the
date of manufacture from Grace. Care should be
taken to prevent the freezing of the water-based
Perm-A-Barrier VP, Procor Part B and Perm-A-
Barrier Liquid Part B.
252 253
Compatibility
of Other Primers and Surface
Treatments with Bituthene® Membranes
Bituthene® waterproofing membranes are specifically
formulated to perform as a system with Bituthene
accessory products, for example the Bituthene System
4000 Surface Conditioner and the Bituthene family of
primers. Extensive research and development efforts
have been undertaken to assure that all components
of the Bituthene waterproofing systems are chemi-
cally compatible when used according to Grace
Construction Products’ printed instructions and rec-
ommendations.
Use of non Grace primers and surface treatments
along with Bituthene membranes is not recommended
by Grace Construction Products.
Use of these may result in field compatibility problems
during and after the Bituthene membrane installation,
to include but not limited to:
• Use of competitive primers with Bituthene membranes
have been observed to cause the membrane to
gradually peel off a vertical wall, even though the
initial adhesion of the membrane to the primed wall
appeared to be excellent.
• Long term compatibility problems may occur.
• Chemicals within other primers and surface treat-
ments may attack the rubberized asphalt adhesive of
the Bituthene membrane and lower
the adhesion of the membrane to the structure,
jeopardizing the performance of the waterproofing
system.
254 255
Liquid
Membrane at Extreme Cold and
Extreme Warm Temperature Environments
Bituthene® Liquid Membrane is a very effective water-
proofing accessory and an essential component of a
properly installed Grace Waterproofing System. While
Bituthene Liquid Membrane is very easy to
use, at extreme high temperatures and extreme
low temperatures some best practices have been
observed which may help facilitate proper installation.
At very low temperatures, Bituthene Liquid Membrane
may become stiff, making mixing and application chal-
lenging. Keeping Bituthene Liquid Membrane in
a heated truck or trailer until prior to application will
ease mixing and application. At high temperatures,
Bituthene Liquid Membrane may cure too quickly.
Keeping Bituthene Liquid Membrane in a shady area
or in an ice bath may ease application at these higher
temperatures. Care should be taken not to contaminate
the uncured Liquid Membrane with water so that its
physical properties are not compromised.
256 257
Repair Procedures
Preprufe membranes are designed to take normal
construction site abuse prior to placement of concrete.
n T e c h n i c a l L e tt e r #33 However, there is still a risk of damage from other con-
struction activities and from construction materials that
Preprufe Waterproofing Membrane–
®
are stored on site. Damaged areas must be repaired
Job Site Preparations and Repair Procedures prior to concrete placement for proper Preprufe perfor-
mance. Careless placement of reinforcing steel and
Successful installation of the Preprufe® Waterproofing formwork are common causes of membrane damage.
System depends on proper site preparation to prevent
membrane damage. The following are guidelines and One particular form of damage observed with Preprufe
recommendations to assist both the general contractor 160R membranes is the fastening of vertical formwork
and the waterproofing contractor to work together to “end dams”, also referred to as “bulk heads”, during
attain the best possible installation. the installation of the forms. An end dam is the form-
work at the end of an individual section of a concrete
Site Preparation pour and generally consists of wood blocking. The
Installing any waterproofing membrane can prove problem occurs when the formwork contractor secures
challenging if there is an accumulation of water on the the end dam to the waterproofed blind side wall (soil
site. Although Preprufe membranes can tolerate some retention system) by installing fasteners that penetrate
site dampness, ponded water accumulating on the through the Preprufe membrane. After the concrete is
construction site will compromise the installation of the poured, the forms are stripped and the fasteners are
membrane. The presence of ponded water inhibits the removed, leaving fastener holes and other membrane
proper formation and completion of adhered laps and damage to the Preprufe waterproofing system.
detail work during membrane installation. In addition, The repair of holes and damage caused by end dams
once the membrane is in place, but prior to concrete may be difficult due to working space constraints, job
placement, the hydrostatic pressure exerted by the sequencing constraints, concrete “splatter” or debris
ponded water and subsequent construction traffic adhered to the surface of the membrane, and the lim-
exerts stresses on side laps, end laps, details, and ited membrane area available to properly install repair
may cause leaking or debonding. materials over the damaged surface.
It is critical that the general contractor and waterproof- Repair small punctures 0.5 in. (12 mm) or less and
ing contractor implement an effective dewatering plan. slices by applying Preprufe Tape centered over the
Some contractors have had success dewatering wet damaged area and roll firmly. Repair holes and large
sites by installing a sump pump in a corner of the site punctures greater than 0.5 in. (12 mm) by applying a
and sloping the earth or mud slab to this corner. The patch of Preprufe membrane, which extends 6 in. (150
outlet pipe of the sump pump is run up the wall in the mm) beyond the damaged area. Seal all edges of the
corner. This allows the waterproofing to be installed patch with Preprufe Tape, remove the release liner
over the entire site area while dewatering equipment from the tape and roll firmly.
is running continuously.
258 259
South Coast All Other U.S.
ProductName AQMD & and Canadian
CARB 2007 Areas
n T e c h n i c a l B U LLE T IN Bituthene® Mastic Not Allowed Allowed
VOC
Regulations for Architectural and Perm A Barrier® VP LT Not Allowed Allowed
Industrial Maintenance (AIM) Coatings All Other Grace Waterproofing,
AIM regulations limit the Volatile Organic Compound Air Barrier, Adhesive Primers Allowed Allowed
and Accessory Products
(VOC) content in products classified as Architectural
Coatings. Currently regulations can be broken into six
basic categories in North America: Regulations include labeling requirements such as
VOC content and date of manufacture. Please refer
• US EPA National AIM Rule
to product labels and consult regulations within your
• Various state AIM Rules (CT, DE, IL, IN, ME, MD, jurisdiction to determine if use/supply restrictions exist.
MA, NH, NJ, NY, OH, PA, RI, Northern VA, &
Washington DC) The information in this document is current as of
3/1/2013. Due to the dynamic nature of regulations,
• Canadian National AIM Rule which include changes to the regulations themselves,
•C
alifornia Air Resources Board (CARB 2000) AIM and the states and local jurisdictions that adopt them,
Suggested Control Measure you should always consult requirements in your state
and local jurisdiction to determine specific requirements
•C
alifornia Air Resources Board (CARB 2007) AIM
Suggested Control Measure
• California South Coast Air Quality Management
District (SCAQMD)
Adhesives and sealants regulations limit VOC content
under various state and local regulations. These include
various California local air boards and CT, DE, GA,
IL, IN, NC, NH, OH, ME, MD, NJ, NY, PA, RI, VA and
Washington, D.C. Currently there are no applicable
Canadian adhesives and sealants VOC regulations.
These regulations apply to Grace waterproofing, air
barrier, adhesive primer and accessory products whose
compliance status is show in the following table:
260 261
n T e c h n i c a l B U LLE T IN
Best
Practices — Sealing Preprufe®
Seams Using Vee Rollers
In addition to using a traditional seam roller, we also
recommend the use of a “Vee Roller” to assure the
adhesion and watertightness of laps and “T” joints.
The “Vee Roller” is used to seal T-joints created when
Preprufe Tape is used for end laps and other details. A
T-joint is formed when overlapping materials (e.g. side
lap) is then overlapped by an additional layer of material
(e.g. Preprufe Tape from an end lap detail). Because
of the “step-down” between the overlapping materials,
a channel is created that requires special attention to
assure a continuous seal. The thicker the materials, the
larger the step-down & thus, the larger the T-joint.
The narrow, curved, steel “Vee Roller” is rolled along
this channel to conform the Preprufe Tape to the
step-down. Run the Vee Roller along the edges of
the overlapping material that can be seen under the
Preprufe Tape to achieve a proper seal.
NOTE: In addition to using the “Vee Roller” on the
step-downs all Preprufe membrane laps (side and end)
and all Preprufe Tape should still be rolled firmly with a
traditional two-inch wide smooth steel roller.
262 263
MR Credit 4.1: Recycled Content, 10%
MR Credit 4.2: Recycled Content, 20%
The recycled content of Grace Waterproofing materials
n T e c h n i c a l B U LLE T IN is as follows and can contribute to earning Materials
Grace
Waterproofing and Resources Credit 4.1 and Credit 4.2. All other
Grace Waterproofing materials not listed below do not
LEED 2009 Green Building Rating System contain recycled content, 0% Post Consumer and 0%
This bulletin will detail the contribution of Grace Post Industrial. Wt. Percent Wt. Percent Post Industrial
Waterproofing materials to the LEED 2009 Green Post Consumer Grace Product Recycled Content
Building Rating System for New Construction, Major Recycled Content
Renovations of existing buildings, Core & Shell and
Hydroduct® 200 89% 0%
Schools.
Hydroduct® 220 86% 0%
MR Credit 2.1: Construction Waste Hydroduct® 225 83% 0%
Management, Divert 50% from Disposal Hydroduct® 660 83% 0%
HydroCoil® 600 92% 0%
MR Credit 2.2: Construction Waste
Management, Divert 75% from Disposal MR Credit 5.1: Regional Materials, 10%
Extracted, Processed & Manufactured
In areas where facilities exist, the following Grace Regionally
Waterproofing materials are recyclable and can
contribute to earning Materials and Resources Credit MR Credit 5.2: Regional Materials, 20%
2.1 and Credit 2.2. Extracted, Processed & Manufactured
Regionally
• Wooden Pallet wood 45 lbs
Grace Waterproofing materials are manufactured in
• Sheet core cardboard 3 lbs/core several locations in North America. If these locations
• Carton cardboard 4 lbs/carton fall within a 500-mile radius of the project site and the
location the raw materials used to make the finished
• Pail steel 2 lbs/pail product are extracted, recovered or harvested within
a 500-mile radius of the project, then these materials
• Pail HDPE (plastic) 2 lbs/pail
or a portion of the materials can contribute to earning
• Drum steel 29 lbs/drum Materials and Resources Credit 5.1 and Credit 5.2.
• Drum fiber 12 lbs/drum
264 265
The following are the locations of the Grace

Waterproofing materials manufacturing plants:
Plant Location Product
Bedford Park, IL Bituthene materials
Mount Pleasant, TN Bituthene materials,
Preprufe materials
Union County, NC All Hydroduct materials
Please contact your local Grace Representative to
request a project specific letter pertaining to Credit
5.1 and Credit 5.2. The letter will provide the quantity
of raw materials that are extracted, recovered or
harvested within 500 miles of the project location.
MR Credit 6: Rapidly Renewable Materials
None of the Grace Waterproofing materials are made
from or contain any rapidly renewable materials.
MR Credit 7: Certified Wood
None of the Grace Waterproofing materials are made
from or contain any woodbased materials. MR Credit 7
is not applicable to Grace Waterproofing materials.
EQ Credit 4.2: Low Emitting Materials, Paints
& Coatings
EQ Credit 4.2 pertains to products that are to be
used in the interior of a building. Grace Waterproofing
materials are applied onto the exterior of a structure
and therefore would not contribute to this credit.
However, Grace has provided the volatile organic
content (VOC) of Grace Waterproofing materials listed
below.
Grace Product VOC Content g/L
Procor (all types) 75 (as applied)
266 267
P r odu c t d a ta • u p d a t e s • t e c h l e t t e rs • de t ai l s • con t a ct
Key Waterproofing Products Sales Locations
NORTH AMERICA ASIA Pacific

United States Australia
W. R. Grace & Co. – Conn. Grace Australia Pty. Ltd.
62 Whittemore Avenue 14 Colebard Street West
Cambridge, MA 02140 Archerfield
TEL (617) 876-1400 Queensland 4108
TEL +61 7 3275 7500
Service Centers FAX +61 7 3875 1365
Grace maintains sales offices in every Hong Kong
major metropolitan area. W. R. Grace (HK) Ltd.
To contact your local Grace Specialty 6 On Chuen Street
Building Materials representative, or to On Lok Tsuen
obtain additional product information call: Fanling
866-333-3SBM (3726) TEL +852-2675-7898
FAX +852-2675-9193
LATIN AMERICA Singapore
Argentina W. R. Grace (Singapore) Pte. Ltd.
W. R. Grace Argentina S.A. 25 Tanjong Penjuru
Primera Junta 570 Singapore, 609024
Quilmes B1878IPL TEL +65-6265-3033
TEL +54-11-4229-5303 FAX +65 6265 9232
FAX +54-11-4229-5308
Brazil EUROPE
Grace Brasila Ltda. United Kingdom
Av. Parana, 4690 Grace Construction Products Ltd
Cajuro do Sul 830-832 Fountains Court
Sorocaba, San Paulo 18105-000 Birchwood Boulevard,
TEL +55-15-3235-4700 Birchwood, Warrington
FAX +55-15-3235-4764 Cheshire WA3 7QZ
Mexico TEL +44 (0) 1925 855330
W.R. Grace Holdings S.A. de C.V. FAX +44 (0) 1925 855350
Av. Industria Automotriz #203
Zona industrial Toluca Grace Construction Products Ltd
Toluca, Estado de Mexico 580/581 Ipswich Road
C.P. 50071 Slough
TEL +52 (722) 277-3472 Berkshire SL1 4EQ
FAX +52 (722) 277-3474 TEL +44 (0) 1753 490000
FAX +44 (0) 1753 490001
RIPCORD, Bituthene, Deck Prep, Edgeguard, Bitustik, Preprufe, Procor, Hydroduct, Perm-A-
Barrier, Daraweld, and Polarset are registered trademarks of W. R. Grace & Co.–Conn. Procor is
a U.S. registered trademark of W. R. Grace & Co.–Conn., and is used in Canada under license
from PROCOR LIMITED. Versiform is a registered trademark of Symons Corp. Goldblatt is
a registered trademark of The Stanley Works. Expand-O-Flash is a registered trademark of
Johns Manville. DensGlass Gold is a registered trademark of G-P Gypsum Corp., FibaTape is a
registered trademark of Saint-Gobain Technical Fabrics.
We hope the information here will be helpful. It is based on data and knowledge considered to
be true and accurate and is offered for the user’s consideration, inves-tigation and verification, but
we do not warrant the results to be obtained. Please read all statements, recommendations and
suggestions in conjunction with our Conditions of Sale which apply to all goods supplied by us.
No statement, recommendation or suggestion is intended for any use which would infringe any
patent or copyright. W. R. Grace & Co.–Conn., 62 Whittemore Avenue, Cambridge, MA 02140. In
Canada, Grace Canada, Inc., 294 Clements Road West, Ajax, Ontario, Canada LIS 3C6.
These products may be covered by patents pending
©Copyright 2013 W. R. Grace & Co.–Conn.
Printed in USA 07/13 BIT-093Q SPN/PDF

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P r odu c t d a ta • u p d a t e s • t e c h l e t t e rs • de t ai l s • con t a ct

Grace Construction Products

T ECH NICAL L E T T E R S .......................172

• Tools You Should Have

• Hydrophillic waterstop strip •16 Linear ft (4.9m)/roll

Preprufe Detail Tape • Self-adhesive, double-sided tape • 2-50 ft (15 m) strips/roll

•To achieve non-bonded pro- • Settlement stresses may 16. Limitations

Prior to Membrane Installation, Review the Procor® Data Sheet

Prior to Membrane Installation, Review the Bituthene® Data Sheet

Elevated Floor Slab (Option 2)

Prior to Membrane Installation, Review the Bituthene® Data Sheet

Prior to Membrane Installation, Review the Bituthene® Data Sheet

Prior to Membrane Installation, Review the Bituthene® Data Sheet

n 22 Passive Joint Cover I N S T A L L A T I O N I N S T R U C T I O N S

Prior to Membrane Installation, Review the Bituthene® Data Sheet

n 24 Expansion Joint Cover I N S T A L L A T I O N I N S T R U C T I O N S

n 25 Expansion Joint Cover I N S T A L L A T I O N I N S T R U C T I O N S

Prior to Membrane Installation, Review the Bituthene® Data Sheet

n 26 Drain Surface Preparation

(4) Roll laps

Prior to Membrane Installation, Review the Preprufe® Data Sheet

Elevated Floor Slab (Option 2)

n 7 Tie into Preprufe® I N S T A L L A T I O N I N S T R U C T I O N S

Prior to Membrane Installation, Review the Preprufe® Data Sheet

n 10 Below Slab Drainage with I N S T A L L A T I O N I N S T R U C T I O N S

n 31 End Lap Detail for Wall or Slab (Option 1) I N S T A L L A T I O N I N S T R U C T I O N S

of 2nd side lap Surface Preparation

NOTE: INSTALL PREPRUFE® MEMBRANE AND TAPE

n 33 Inside Corner - Custom Formed I N S T A L L A T I O N I N S T R U C T I O N S

Prior to Membrane Installation, Review the Preprufe® Data Sheet

Prior to Membrane Installation, Review the Preprufe® Data Sheet

Prior to Membrane Installation, Review the Preprufe® Data Sheet

n 36 Outside Corner - Custom Formed I N S T A L L A T I O N I N S T R U C T I O N S

Prior to Membrane Installation, Review the Preprufe® Data Sheet

(Option 2) Prior to Membrane Installation, Review the Preprufe® Data Sheet

Prior to Membrane Installation, Review the Preprufe® Data Sheet

Prior to Membrane Installation, Review the Preprufe® Data Sheet

Prior to Membrane Installation, Review the Preprufe® Data Sheet

n 42 Joint Contraction (Control) I N S T A L L A T I O N I N S T R U C T I O N S

Prior to Membrane Installation, Review the Preprufe® Data Sheet

(Continued on next page)

n 45 Tie Into Bituthene® Wall Waterproofing I N S T A L L A T I O N I N S T R U C T I O N S

n 46 Preprufe Tie-Back Cover I N S T A L L A T I O N I N S T R U C T I O N S

Prior to Membrane Installation, Review the Preprufe® Data Sheet

n 47 Soil Retention Tie-Back Cover – I N S T A L L A T I O N I N S T R U C T I O N S

n 48 Top Termination and End Lap I N S T A L L A T I O N I N S T R U C T I O N S

Prior to Membrane Installation, Review the Preprufe® Data Sheet

Prior to Membrane Installation, Review the Preprufe® Data Sheet

Prior to Membrane Installation, Review the Preprufe® Preformed

n 53 Preprufe® Preformed Corner Surface Preparation

Footnote: Use detail PRE033 when Preprufe Preformed

Prior to Membrane Installation, Review the Preprufe® Preformed

n 54 Preprufe® Preformed Corner Surface Preparation

Footnote: Use detail PRE036 when Preprufe Preformed

Prior to Membrane Installation, Review the Preprufe® Preformed

n 55 Preprufe® Preformed Corner Surface Preparation

Prior to Membrane Installation, Review the Preprufe® Preformed

n 56 Preprufe® Preformed Corner Surface Preparation

PROTECTION COURSE (PLYWOOD, HARDBOARD, OR SIMILAR)

•To achieve non-bonded pro- • Settlement stresses may 16. Limitations

n 24 Expansion Joint Cover I N S T A L L A T I O N I N S T R U C T I O N S

n 25 Expansion Joint Cover I N S T A L L A T I O N I N S T R U C T I O N S

n 7 Tie into Preprufe® I N S T A L L A T I O N I N S T R U C T I O N S

n 10 Below Slab Drainage with I N S T A L L A T I O N I N S T R U C T I O N S

n 31 End Lap Detail for Wall or Slab (Option 1) I N S T A L L A T I O N I N S T R U C T I O N S

n 42 Joint Contraction (Control) I N S T A L L A T I O N I N S T R U C T I O N S

n 45 Tie Into Bituthene® Wall Waterproofing I N S T A L L A T I O N I N S T R U C T I O N S

n 46 Preprufe Tie-Back Cover I N S T A L L A T I O N I N S T R U C T I O N S

n 47 Soil Retention Tie-Back Cover – I N S T A L L A T I O N I N S T R U C T I O N S

n 48 Top Termination and End Lap I N S T A L L A T I O N I N S T R U C T I O N S

n 53 Preprufe® Preformed Corner Surface Preparation

n 54 Preprufe® Preformed Corner Surface Preparation

n 55 Preprufe® Preformed Corner Surface Preparation

n 56 Preprufe® Preformed Corner Surface Preparation

Use • Use heavy hand pressure or Use onto surfaces of tape,

Use Use • Ensure the Preprufe Preformed

n T e c h n i c a l L e tt e r #2 Form Tie Rod Holes

• Tightly grout around all penetrations prior to

• The CMU must be thoroughly dry before

• Immediately roll Bituthene completely and firmly

and Set Forms With Conventional Ties

• Steel reinforcement — steel reinforcement,

• Apply 1⁄8 in. (3 mm) thick x 2 in. (50 mm) wide,

n T e c h n i c a l B U LLE T IN Bituthene® Mastic Not Allowed Allowed