Ecoray hf-525 Plus Service Manual PDF

Technical Publication
M-002
Service Manual
Model: HF-525 PLUS
Important!
Please read this manual thoroughly and use the system correctly before using the
system. This manual desires to keep in promised place to use always again after
reading.
EcoRay Co., Ltd.

#2-1105, IT Castle, 550-1, Gasan dong, Geumcheon gu, Seoul, Korea 153-768
Tel: +82-2082-6243 Fax: +82-2082-6247
EcoRay HF-525 PLUS
IMPORTANT! X-RAY PROTECTIONS!
X-RAY EQUIPMENT IS DANGEROUS TO BOTH PATIENT AND OPERATOR UNLESS SAFETY

INSTRUCTIONS ARE STRICTLY OBSERVED IN USE!
Accordingly, when use this product should be thoroughly read the "Radiation Safety Control Regulation"
and then compliance with it in use. This product is serious injury's danger if do not keep use guideline
or regulation therefore, read and understood this manual before in use.
This product was designed by safety level (SL) presenting in Radiation Safety Control Regulation.
However, if do not keep using method and Radiation Safety Control Regulation, will not be able to
avoid serious injury's danger from radiation. Therefore, to prevent accident from radiation, everyone who
work connected with radioactive emission must understand radiation safety control regulation and
understand product manual fulfill thorough education and formality.
Our company recognizes enough about danger of excessive exposure to operator, installation people,
and maintenance people. Therefore, our company strongly advises that operator, installation people,
maintenance people must be educated about radiation safety control regulation and should be used this
product when understand fluently about all knowledge of operation this product.
Also, our company informs that operator, installation people, and maintenance people have a
responsibility to be educated fluently about radiation safety control regulation and understood about
product use method.
Also, our company has no responsibility about injury or calamity that occurs does not keep use method
of this product and radiation safety control regulation.
Therefore, our company strongly advises that to be used this product after that person in charge of
installation, maintenance and operator should understood radiation safety control regulation of domestic
or foreign.
Thanks for purchasing product of EcoRay.

Before using the system, please read this manual thoroughly and use the system correctly. The
precautions and prohibitions are seen though the manual is classified as follows.
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NOTICE AND CONTRAINDICATION!
States a direct danger that may cause death or serious injury if it is not avoided.
States an indirect or potential danger that may cause death or serious injury if it is not avoided.
State a danger that may cause slight or medium injury or may cause damage in equipment or fire
if it is not avoided.
NOTE ☞
States the information, which helps to use the system correctly.
CONTRAINDICATION!
This x-ray system is not suitable for therapeutic applications.
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Precautions in the use of X-ray system

(For the Safety and Prevention of Danger)
1. Only one experienced technician should operate the equipment.

2. When installing the equipment, pay attention to the following items.
2.1 Do not install it near water faucet or similar equipment.
2.2 Install it away from potential sources of problems such as abnormal pressure, temperature or
humidity, drafts, direct sunlight, dust, chlorine or sulphur gas.
2.3 During transportation and operation of the equipment, avoid tilting, vibration and sharp impact
against it.
2.4 Keep the equipment away from the areas where chemicals or gases are stored.
2.5 Use only the correct electrical power source with matching frequency, voltage and current (or
wattage).
2.6 Check the condition of the battery power source (Power Supply Unit – Optional item). (Power and
polarity before operating the equipment.)
3. Before operating the equipment, pay attention to the following items:
3.1 Check the conditions of switch contacts, polarity, and make sure the equipment performs correctly.
3.2 Confirm that the ground is connected properly.
3.3 Check all wiring for proper and correct connections.
3.4 Check the condition of the external electric circuit breaker.
3.5 Circuit breaker will be directly connected to the system and do not connect with another system.
3.6 When the equipment has been leaved for a long time (more than 10days), You must warm-up
equipment and X-ray tube sufficiently before use.
4. While operating the equipment, pay attention to the following items:
4.1 Do not ever-exceed time or the amount of equipment use needed for diagnosis.
4.2 Observe the equipment and the patient continuously for detection of problems.
4.3 When a problem is detected with the equipment or the patient, take proper action to stop the
equipment without harming the patient.
4.4 Do not let the equipment touched by the patient.
5. After operating the equipment, pay attention to the following items:
5.1 Turn of the switch and then, turn off the main power switch.
5.2 Clean the part that contacted with body.
6. When the equipment is out of order, call a certificated engineer. (Do not try to repair it.)
7. Do not modify any part of the equipment.
8. The equipment must be checked periodically for good operation condition without troubles.
9. Do not use x-ray system connecting with other system.
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1. The owner/user have a responsibility for management and maintenance of this equipment.
2. This equipment must be operated by only authorized personnel.
3. Contact authorized service engineer when repair or inspection of the inside of the equipment.
4. In general, modifications are strictly prohibited by the Regulations. Please contact our agency if it is
needed to modify the device.
5. Do not use this system in conjunction with the other machines because seriously danger could be
happened unexpectedly.
Periodic Inspection
1. Maintenance is required to maintain safety and performance of this system for a long time.
2. Maintenance must be done periodically with maintenance plan.
3. This system must be inspected from the inspection office per every 3 years.
Warranty
1. This warranty shall apply only to defects that arise within 12months of purchase.
2. This product could have a free of charge service if troubles are occurred during the warranty
period.
3. The warranty does not cover defects caused by abuse, mishandling, accidents or improper
installation.
4. The following will not be covered under the warranty.
4-1. Modifications to the product, or repairs made by unauthorized person but manufacturer or
authorized person by manufacturer.
4-2. Acts of God. Including fire, flood, storm, power or voltage surges.
4-3. Improper use or installation.
4-4. Defects that arise in conjunction with the use of other machines.
4-5. Use of improper parts or modification the circuit.
4-6. Improper use
5. In case of repaired during the warranted period, User shall advise the result of test to manufacture.
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Precautions in Use
When using this equipment, please observe the following precautions for the safety of the operator
and the patient.
1. Improper use of the X-ray equipment might cause the operator or the patient to be accidentally
exposed to X-ray radiation.
2. During X-ray radiation, any person other than the subject the patient should not stay in the room.
3. X-ray room must have radiation protection facility by "Radiation Safety Control Regulation"
1. Only qualified personnel should handle the equipment

2. Electric shock or leakage of electricity can happen unless ground is not installed necessarily.
3. Keep the equipment dry
4. Otherwise it may cause an electric shock to the operator of the patient and if any liquid or water
flew into electric device turn off the power and contact company or service agency.
NOTE ☞
For the safety of operator and patient, opening the X-ray generator cover, X-ray tube,
Collimator and other equipment cover are strictly prohibited. Only qualified engineer could open
the cover.
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Scope
1. This manual contains information of system operation, components, control keys, switches and
hazards and technical reference information.
2. This manual may not be reproduced in whole or in part without the written permission of ECORAY
CO., LTD.
3. The text of this manual is a translation based on the Korean alphabet (Hangŭl) original.
© January, 2007
EcoRay Co., Ltd.
Tel: +82-2082-6243 Fax: +82-2082-6247
Revision History
Revision No. Revision Date Change Description
Rev. 1.0 2007-01-10 Release version
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Table of Contents
Chapter 1
1. Pre-installation ……………………………………………………………….……….…………………………………….…. 9
1.1 An Overview ……………………………………………………………………………………………………….…………………………..… 10
1.2 Responsibility of Customers ……………………………….………………………………………….………….……………….……. 10
1.3 Constructions and Function .…………………………………………….………….…...……………………………………….….…. 10
1.4 General details …………..……………….………………………….……………………………..……………………………………….…. 11
1.5 Service Numbers …………..……………………………………………...…………………………….……………………………………. 11
1.6 Product Pre-installation Data ..……….…………………………………………………………………………………………………. 11
1.7 X-ray room Requirements ……...……………………………..………………………………………………………………….………. 14
Chapter 2
2. Installation …………………….…………………………………..…………………………………………………………… 18
2.1 An Overview ……………………………………………………………………………………………………………………………….………. 19
2.2 Pre-installation checks points and Tools and Testers ………………………………………..….…………………………... 19
2.3 Pre-installation Check ………………………………..……………..…………………………………………..…….……………………… 19
2.4 Installation of Generator ……….………………………………………………………..……………………….….……………………... 21
2.5 Installation of Tube Stand ………………………………………………………………………………….……….……………………... 28
2.6 Table Bucky ………………………………………………………………………………………………………………….……………………... 34
2.7 Wall Bucky ………………………………………………………………………………….………………………………………..……………... 38
2.8 System Cable Wiring ……………………………………………………………….………………………………………..……………... 43
Chapter 3
3. Technical Information …………….………………………………..………………….……………….……………..……. 44
3.1 An Overview …………………………………………………………………………………….……………………………..…………..……… 45
3.2 Installation information ……………………………………………………….…………………………..…………….………...…..…… 45
3.3. Exposure condition data ………………………………………………………………..……………………………..………...………… 45
3.4 Maintenance History ……………………………………………………………………………..…………………………….…..………… 46
Chapter 4
4. Calibration …………….…………………………………………….………………………….……………………………… 47
4.1 An Overview ..……………………………………………………………………………………………….…….……………………………… 48
4.2 Introduction ………………………………………….……………………………………………….…………………………………...……… 48
4.3 Needed tool and testers when Calibration …..……………………………………………………………………………..…… 48
4.4 Check point before calibration …..………………………………….………………………………………………….………...…… 48
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4.5 Consist of Calibration Program …..…………………………………………………………………………..……………….……..… 49

4.6 How to use Calibration program ………………………………………………………………………………….……….…….…… 49
4.7 Time of Calibration …………………………………………………………………………………………………….………...…….…… 50
4.8 Must calibrated when Main Parts are repaired or replaced ………………………….…………….…………..….…… 51
Chapter 5
5. Trouble Shooting ………………………………..……………………………..………….….………………….…………. 52
5.1 An Overview ………………………………………………….……………………………………………….……..……………..…………… 53
5.2 Error type ……………………………………………………………………………………………………………...………………..……… 53
5.3 Trouble Shooting ……………………………………………………………………………………….………....……………………..…… 58
5.4 Troubleshooting for Tube Stand (SMS-TS-2) …………………………………………………..…….………………..……..… 80
5.5 Handle Bar (SMS-TS-340 Board) …………………………….…..…………………………………..……………………...……..… 82
5.6 Troubleshooting for Table Bucky (SMS-BT-4) …………………..………………...………..………………………...……..… 84
5.7 Troubleshooting for Wall Bucky (SMS-BS-2) ………………………..………………...……….………………….…..……..… 85
Chapter 6
6. Circuit Diagram ……………………………………………………………………………….…………………………...…. 86
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Chapter 1
Pre-installation
General Purpose Radiographic System
Model: HF-525 PLUS
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1. Pre-installation
1.1 An Overview
1.1.1 This manual contains operation instructions for radiological technicians, radiologists and other
medical personnel who are trained to operate radiation equipment.
1.1.2 These instructions are not suitable as a replacement for components or exchange of circuit or
medical training.
1.1.3 This system was made for trained personnel of medical examination, diagnosis and before
surgical operation and after.
1.1.4 This manual contains of HF-525 PLUS product information, its associated components, needed
environment and electrical requirements.
1.2 Responsibility of Customers

1.2.1 Customer has a responsibility for planning and preparation of installation.
1.2.2 The following items ((1.2.3) are must be checked in pre-installation site by customer and
additional work may be needed by depending on the specific site circumstances.
1.2.3 Install required material before delivery of system components.
1. Complete room floor, ceiling, wall and cleaning.
2. Electric power facility (Circuit Breaker, ground, duct, raceway, etc.)
3. Provide current room dimension, hallway and entry door sizes.
4. Cost of alteration and modifications when not specifically provided in sales contract.
NOTE ☞ Complete and proper pre-installation will avoid delays and confusion.
1.3 Constructions and Function
This X-ray system is consist of Tube Stand which support X-ray tube and moveable, Console, X-ray
generator, Patient table, and X-ray tube unit.
1.3.1 Tube Stand is consist of main power supply unit, electric circuit, handle bar and mechanical
devices and could move Tube stand with floor rail.
1.3.2 Console is consist of each switch and could adjust exposure values and display it.
1.3.3 X-ray generator is consists of control unit and high voltage transformer unit and control x-ray
exposure values and make high voltages by console.
1.3.4 Patient table is consists of tabletop and bucky devices and patient will lie down on the table.
1.3.5 X-ray tube unit consist of X-ray tube, Collimator and Handle bar and could move Tube Stand
and adjust x-ray exposure area.
1.3.6 X-ray radiation will be made by pushing of X-ray switch of console or pushing of hand switch.
1.3.7 X-ray radiation will permeate patient from x-ray tube to bucky device and after permeation,
could archive x-ray images by x-ray film or digital detector.
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1.4 General details

1.4.1 Manufacturer
EcoRay Co., Ltd.
1.4.2 Place of Manufacture of the HF-525 PLUS
EcoRay Co., Ltd.
1.4.3 Representative in European Union
1.5 Service Numbers

1.5.1 If the system does not work reliably, or if errors occur in terms of control functions which are
described in the manual, the owner should contact the nearest EcoRay Service Center.
1.5.2 The EcoRay Service Center can be reached at the following Phone and Fax numbers:
1. Service for Europe
2. Service for Outside of Europe, Worldwide

Tel: +82-2082-6243 / Fax: +82-2082-6247
1.6 Product Pre-installation Data

1.6.1 Generator
1. Physical characteristics
Dimension (mm). Approx. Weight (Kg)

Item
Length Width Height Approx.
Console 270 190 50 1
Generator
590 600 440 105
(Including H/V Transformer)
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2. Dimension
1.6.2 Tube Stand (SMS-TS-2)

Size (mm) deviation ±10% Weight(Kg)

Configurations Deviation less
width length height than ±5 Kg
Rail 566 2,800 120 Approx. 120
Stand 860 1,070 2,200 Approx .157
2. Dimension
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1.6.3 Table Bucky (SMS-BT-4)

dimension (mm) weight(Kg)

Composition tolerance within ±10% tolerance lower
Width Length height than±5Kg
Table Bucky 2,000 730 690 140
Bucky device 600 584 80 6
2. Dimension
Bucky Device
1.6.4 Wall Bucky (SMS-BS-2)
dimension (mm) weight(Kg)
Composition tolerance within ±10% tolerance lower
Width Length height than±5Kg
Wall Bucky 750 450 2,060 115
Bucky device 600 584 80 6
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2. Dimension
Bucky Device
1.7 X-ray room Requirements

1.7.1 Transportation and Storage Requirements
1. An ambient temperature:: +10°C ~ +60°C
2. A relative humidity: 10% ~ 90% (Without dew condensation)
3. An atmospheric pressure: 700hPa ~ 1,060hPa
1.7.2 Electrical requirements
1. An ambient temperature:: +10°C ~ +35°C
2. A relative humidity: 30% ~ 65% (Without dew condensation)
3. An atmospheric pressure: 700hPa ~ 1,060hPa
4. This system must be used in the without corrosion and explosion gas.
Troubles are could be occurred in the use or storage under unsuitable environment condition.
1.7.3 Electrical requirements

1. This generator contains advanced circuitry which will maintain the selected X-ray values during
irregular input voltage condition. If input voltage condition is over or less, then could not get a
good X-ray radiation and have a good electric facility to be supplied with good regulation
condition.
2. Supply specific electric power to the system.
(1) Do not under size distribution transformer.
(2) Insure the suitable electric facility for the system.
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3. Generator Power line requirements.

(1) Power line voltage variation must not exceed ± 10%.
(2) Maximum line regulation for the maximum kVA demand is 10%.
Model HF 525 PLUS
Input Power Max. 60 kVA
Input Voltage Single phase, 230V
4. Recommended wire size

(1) Correct sizing of the feeder wire is critical to proper generator operation.
(2) Wire size is depend on the kW rating of the generator, line voltage and the distance from the
generator and electric circuit breaker.
(3) Minimum wire size from generator and electric circuit breaker.
Wire size
Generator Line Voltage
7.5 m 15 m 30 m
60 kVA 208-240 VAC 35 mm2 70 mm2 120 mm2
(4) Apparent resistance of supply mains should be below 0.15ohm.
1.7.4 Wiring connection of main devices.
Cable 4 Cable 5
X-ray tube Handle bar Tube Stand
Cable 3 Cable 6
Table Bucky
Main Power
Cable 9 Cable 7
Wall Bucky
Cable 1
Cable 8 Ion Chamber
(Optional)
H/V Transformer Generator
Cable 2
Console
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1.7.5 Main wiring connection
Cable No Q’ty Cable length Function Remarks
Single phase power

Cable 1 1 Depends on room Connect line with indicated
(230VAC)
Cable 2 1 15,000mm Signal line Connect generator with console
Cable 3 1 9,000mm Power, Tube Stator line Connect generator with handle bar
Cable 4 1 50mm Tube Stator Including temperature relay signal
Cable 5 1 9,000mm Power Assembled with handle bar
Cable 6 1 5,000mm Power and Signal Assembled with Table Bucky
Cable 7 1 9,000mm Power and Signal Assembled with Wall Bucky
Cable 8 Variable 15,000mm Signal Connectable Table Bucky with Wall Bucky
Cable 9 1 pair Depends on room High Voltage Cable Connect H/V transformer with X-ray tube
NOTE ☞
Refer to the wire size. Use recommended ground wire size by local regulation. And ground
terminal is located in beside of generator main fuse.
1.7.6 Fuse capacity of main parts.
No Fuse Name Position Maker Capacity Quantity
1 F1,F2 Main Fuse JEAN MÜLLER 500V, 63A 2
2 F3,F4 Trans Fuse Littelfuse 250V 15A 2
3 F701 Cue-XR2-MiO Littelfuse 250V, 10A 1
4 F901 Cue-XR2-MiO Littelfuse 250V,3.15A 1
5 F801 Cue-XR2-CnD Littelfuse 250V, 10A 1
6 F501 Cue-XR2-FnD Littelfuse 250V,3.15A 1
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1.7.7 Interconnection and grounding requirements.

1. Main line of the generator must be connecting with main electric circuit breaker.
(1) 415VAC 100A circuit breaker must be used.
2. Connected external device with generator must have electric circuit breaker or fuse.
3. Ground terminal of the generator must be grounded with ground line of the main power line.
4. Use recommended ground wire size by local regulation.
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Chapter 2
Installation
Model: HF-525 PLUS
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2. Installation
2.1 An Overview
2.1.1 This installation depends on generator‟s type and configuration and must be installed by
instruction of this manual.
2.2 Pre-installation checks points and Tools and Testers.

2.2.1 Pre-installation checks points
1. Before installation, engineer must check and notice as follows.
(1) Check input voltage, temperature, humidity of installation place.
(2) Read and understand installation manual before installation.
(3) Install X-ray system with patient safety first.
2.2.2 Tools and Testers.
1. Described installation tools and test equipments are necessary and could be changeable
installation method by optional items and then engineer should prepare tools and tester in
needed.
(1) Standard and generally tools and tester set used by engineer.
(Multi meter, Screwdriver, Nipper, Long nose, Wrench set, Solder wire, Soldering iron, Hex
Wrench)
(2) Electric Drill and assorted bits set.
(3) Grinding machine for cutting steel.
(4) Cleaning things for parts.
(5) kV meter
(6) mA meter
(7) Radiation Dose meter
(8) Operation & Installation Manual
Only qualified (must trained by EcoRay) engineer could install this X-ray system!
2.3 Pre-installation Check
2.3.1 Prior to beginning installation, it is recommended to inspect the site and verify that the X-Ray
room complies with Pre-installation requirements, such as:
1. Incoming line of X-ray room (Voltage etc.)
2. Main circuit breaker
3. Conduits.
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4. Space requirements. (Unit: mm)
2.3.2 Precaution when connecting electric power.

1. First, check the input voltage with tester and then connect the power cable with circuit breaker.
2. The input power must be single phase 220V AC and could check voltage with tester.
(Refer to next page image)
Circuit Breaker
Check voltage
Generator
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2.4 Installation of Generator

2.4.1 Appearance
1. Console
2. Generator
3. High Voltage Transformer
2.4.2 Consist of Main Parts and Functions

1. Consist of Main Parts
(1) Console
Membrane Switches
External terminal
Console PCB
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(2) Generator
Cue-XR2-FnD Board
Communication Terminal
Socket Receptacle
High Voltage Transformer
IGBT Block
Cue-XR2-Mio Board
Cue-XR2-CnD Board
2. Function of Main Parts
(1) Console
● Membrane Switches: Select and control functions.
● Console PCB: Control each function after receive signal from Membrane switches.
● External terminal: Connect Console PCB with Generator Main CPU.
(2) Generator
● Communication Cable: Signal cable which connects Console PCB with Generator Main CPU.
● Cue-XR2-FnD Board: Control PCB for driver circuit of IGBT and Tube Filament.
● Cue-XR2-CnD Board: Control PCB for charging and discharging condition of Condenser.
● Cue-XR2- Mio Board: Main PCB assembled Microprocessor.
● Emergency Stop switch: Power off the electric power quickly in emergency situation.
● IGBT Block: Semiconductor switch unit for high voltage to control input and output power to
be supplied High Voltage Transformer.
● High Voltage Transformer: It is a kind of transformer that supply high voltage to the X-ray
tube after received voltage from generator and boost voltage with
maximum 150,000V.
● Socket Receptacle: Connecting socket for High Voltage Cable
2.4.3. Unpacking
1. X-ray generator was packed with one carton box to move and install it efficiently.
2. Check X-ray generator external condition (damaged or not) after unpacking.
3. If generator was damaged, stop installation and notify this fact to carrier and distributor
immediately.
4. One X-ray generator, one communication cable and one hand switch were packed in inside of
carton box.
5. After unpacking, have to check all parts are exactly same as like order and do not dump any of
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packing parts such as envelope, box, documents until confirmation is completely.
Box Cover
Console & Hand switch
Generator Body
Wooden Pallet
Packed image
2.4.5 Start Installation

1. Installation procedure of X-ray generator
(1) Check serial no on the attached label with enveloped certificate‟s serial no.
(2) Remove the generator cabinet.
(Remove 6 pieces of bolts beside of generator cover)
(3) Check external condition and internal cable wiring condition. If damage parts are found, order
that parts immediately to distributor to prevent delayed installation.
(4) Move the generator to the installation position. (At least, two adults are required to move this
generator)
(5) If released connector is found, should connect it in the installation site.
(6) Connect cables by wiring diagram. (Refer to Wiring diagram)
(7) Check cable wiring condition again after wiring.
(8) Connect main electric power after checking wiring.
(9) Must check input voltage with tester before connect it with generator.
(10) Power ON the circuit breaker after checking input voltage.
(11) Check input voltage of each part.
(12) Check functions after Power ON of Console.
(13) Engineer never leave installation site until installation is completely finished.
Two adults are required to remove generator from the wooden pallet.
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2 Generator Terminal for External Devices

(1) Generator Terminal for External Devices
High Voltage Sockets
Connect Console and Ion Chamber
Connect Tube Stand, Table
Bucky, Wall Bucky
Generator
(2) Consist of External Devices
Console
Picture 1
Tube Stand
Table Bucky
Back side of Generator

Ion Chamber
(Option)
Wall Bucky
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(3) Images after installation
Picture 2
3. Connect High Voltage Transformer with X-ray Tube

(1) Wiring High Voltage Cable (Connect High Voltage Transformer and X-ray tube)
Socket Receptacle X-ray Tube Connected Image
(2) Connect High Voltage Cable

Insulation silicon oil for
Cable Plug Receptacle Socket
reinforcement
The terminal pins of the high voltage cable are extremely delicate and easily damaged. And
then, handle them with very carefully.
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(3). Manufacturer‟s Instructions

1) Prepare receptacle socket of high voltage transformer that will be installed and high voltage
cable. (High voltage cable must be handling with always clean condition)
2) Apply enough insulation silicon to the entire of surface of Cable plug and near of the pin. (Put
approximately 1cm of insulation silicon into the High Voltage Transformer receptacle socket.)
3) Fix cable nut with firmly after connecting of high voltage cable with high voltage transformer.
4) Apply enough insulation silicon to the entire of surface of Cable plug and near of the pin.
5) Connect opposite side of high voltage cable to the X-ray tube receptacle socket.
6) Fix cable nut with firmly after connecting of high voltage cable with X-ray tube.
High voltage cable wiring must be done in dryness place without humidity.
4. Connect Tube Stator
Back side of Handle External terminal of Generator
NOTE ☞
When connecting of Tube Stator,

never use “Temperature Relay” point.
SC: Stator Common (Terminal 1)
SM: Main Winding of the Stator (Terminal 2)
SS: AUX. Winding of the Stator (Terminal 3)
NC: Not use (Terminal 4)
ET: Connect Earth (Terminal E)
TR1: Temp. Relay (Terminal 5)
TR2: Temp. Relay (Terminal 6)
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X-ray tube Anode Stator wiring is must correctly with recommended by X-ray tube
manufacturer. Never connect terminal No.1 to No. 5 and No. 6.
5. Power Cable Connection

(1) The power cable of this generator must be connected correctly with main circuit breaker.
(2) The power cable size is depends on generator‟s model and power cable length. (Refer 3.2)
(3) Cut the cable to the appropriate length and remove insulation from both ends of the Power and
ground wires.
(4) Connect power cable to the generator main fuse terminal.
(5) Connect opposite side of cable to the main circuit breaker.
(6) Turn ON the main circuit breaker when input voltage for generator is correct, and push the
Power On switch if want to run X-ray generator.
(7) Main power will be supplied to the generator if main circuit breaker is not off, turn off the main
circuit breaker to disconnect electric power completely.
6. Connect X-ray Tube
The terminal pins of the high voltage cable are extremely delicate and easily damaged. And
then, handle them with very carefully.
7. X-Ray tube Anode Stator
(1) Specification of X-Ray Tube Anode Stator
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8. Specification
Item Functions HF-525 Plus

Generator Type High Frequency Inverter
Maximum kVp 125kVp
Maximum mA 500mA
Exposure Time 1mSec ~ 6Sec
Generator APR 288 (Standard)
AEC Optional item
Output Frequency 40kHz
Maximum Power 40kW
Line Voltage Single phase, 230V. 50/60Hz
Rating 125kV / 300mA, 80kV / 500mA at 100mSec
High Voltage
Maximum kVp 125kVp
Transformer
Maximum mA 500mA
2.5 Installation of Tube Stand

2.5.1 Appearance of Tube Stand (SMS-TS-2)
Front view Side view
2.5.1 Consist of Main parts

8. Electromagnetic lockup device
for vertical travel
7. Electromagnetic lockup device for tube

1. Stand rotation (Tube Arm)
6. X-ray tube
2. Vertical move device
5. Handle Bar
3. Stand base (for lateral travel)

4. Floor rail
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3. Functions of main components (Also refer to subject 2.3.2)

(1) Stand: Device helps the X-ray tube travelling up & down
(2) Vertical move device: holding X-ray tube and to be connected to Tube Stand to support up &
down travel.
(3) Stand base: holding Tube Stand and to be connected to Floor rail for longitudinal travel.
(4) Floor rail: supports Tube stand to move longitudinal way.
(5) Handle Bar: The device has a Angle display panel, emergency PWR-off button, electromagnetic
lockup buttons and user holding handles for X-ray tube position control.
(6) X-ray tube device: where it has X-ray tube, Handle Bar and collimator assembled.
(7) Tube Arm: Helping X-ray tube rotation from Handle Bar.
(8) Electromagnetic lockup device for vertical travel: Helping X-ray tube up/down travel from
Handle Bar.
2.5.2 Unpacking
1. The different devices are packed in several boxes for convenient and efficient transportation and
installation.
2. Check if all the devices are well condition after unpacked.
3. In case any of the devices are broken or missed, please contact your local agent or manufacturer
quickly.
4. They are packed as a set of Stand, a set of Handle Bar, a set of balance weight and a set of Floor
rail.
5. Do not scrap the packing boxes, envelops or inside papers before you make sure all about the
contents.
It is necessary to have 2 or more people to move and install the Tube Stand devices.
Box 2
Box 1
Floor rail
Tube Stand
Note ☞
The Stand base is fixed in the box, it should
be released during the installation.
2.5.3 Installation procedure of Tube Stand

1. Check if the serial No. on the label is match with the serial No. on the quality certificate.
2. During the unpacking, check if all the devices are in well condition, especially at cables. In case
any broken or damaged parts, please contact your local agent for replacements.
3. Bring the devices to the installation place. (Do not assemble the devices in advanced) 2 or more
people are needed to move them because the devices are very heavy.
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4. Fix (install) the Floor rail on a right position.

5. Connect Tube Stand into Floor rail through the Stand base.
6. Press down the tube head (tube arm) to the level where you can put the holding pin. It is
necessary to pull it down without weight balance.
7. Put the holding pins around the balance weight box position.
8. Then install X-ray tube, Handle Bar and collimator.
9. And put balance weights into the tube stand (in the empty space of balance weights). The
balance weights are very heavy, so please be careful when you move them into the space.
10. Check the cable connections and make them tight if necessary.
11. Make all the cable connections according to the cable diagram.
12. Check if all the connections are correct.
13. If the cable & wire connections are O.K, put main AC input power to the Generator. (Check AC
input power level before you make Power ON)
14. One person holds the X-ray tube and the other removes the holding pin at behind of Tube
Stand.
15. Check if the weight balance is O.K, if the balance is not perfect, add or remove the weight
balances.
16. PWR ON and check if electromagnetic lockup functions are all O.K – test it from Handle Bar.
17. The engineers should stay in the room until the installation works are all over.
2.5.4 Starting of installation.

SMS-GC-340 Board for
1. Understanding Wiring PIN
Tube Support unit.
NO.
(1) Understanding SMS-GC-340 Board. (Upper side of Generator) (Upper side of Generator)
1 DC0V
2 DC24V
3 AC0V
4 AC24V
5 AC110V
6 SC (RC)
7 SS (RS)
8 SM (RM)
9 EMG
10 EMG
11 NC
12 Tube Temp.
13 Tube Temp.
14 Door
15 Door
16 GND
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(2) Understanding SMS-TS-340 Board (Handle bar of Tube Stand)
SMS-TS-340 Board of
PIN
P6 Connector
NO
(Handle bar of Tube Stand)
1 RC
2 RM
3 RS
4 AC 0V
5 AC 24V
6 EMG1
7 EMG2
8 S-T1
9 S-T2
10 GND
(3) Connect SMS-GC-340 of Tube Support Unit and P6 Connector of SMS-TS-340
SMS-GC-340 Board P6 Connector of
for Tube Support unit SMS-TS-340
(Upper side of Generator) (Handle bar of Tube Stand)
1 DC0V NC
2 DC24V NC
3 AC0V 4 AC 0V
4 AC24V 5 AC 24V
5 AC110V NC
6 SC (RC) 1 RC
7 SS (RS) 2 RM
8 SM (RM) 3 RS
9 EMG 6 EMG1
10 EMG 7 EMG2
11 NC NC
12 Tube Temp. 8 S-T1
13 Tube Temp. 9 S-T2
14 Door NC
15 Door NC
16 GND 10 GND
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2. Floor rail and stand installation
Note ☞
The place should be dry and flat.
1. Put the Floor rail at the right place.
2. Install it horizontal way of the wall.
3. The floor should be flat.
4. Floor rail lie horizontal way from the wall and bottom side
should be flat to the ground.
5. Fix the Floor rail to the ground with bolts.
1 2 3
Fixation of Floor rail (bolts and nuts to the holes)

1: Decide the hole position and make it the same at floor.
2: Insert fixing bolt into the hole and make it tight enough.
3: Floor rail up to the fixing bolt and join it with a nut. (Check the horizontal condition)
Holding pin position
6. Set up the stand on Floor rail.
7. Fix the stand with bolts.
8. Press the tube arm down to the position where you can put
the holding pin.
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Balance weights
Holding pin position

9. Check the holding pin position and put it in.
10. Insert balance weights into the stand.
11. Holding the Arm well and remove the holding pin
then check if the weight balance is O.K
12. Check weight balance of tube arm and add or remove the balance
weights if necessary.
13. PWR ON and check Handle Bar functioning
15. Check electromagnetic lockers‟ functions.
3. Assemble of X-ray tube device

(1) X-ray tube device consists of X-ray tube, tube arm (rotation), Handle Bar and collimator.
X-ray tube
Tube arm
Handle Bar
X-ray tube device Collimator
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4. Verification of cables.
(1) Compare the cable configuration is matching to the circuit diagram or cable diagram.
(2) Connect PWR input to Tube Stand
(3) Main PWR ON
(4) Test the electromagnetic locker functions by controlling Handle Bar.
5. Cabling between Tube Stand and HFG
(1) Power line connection
→ The PWR cables are coming from HFG and it is necessary to measure input PWR level before
the actual PWR engages to Tube Stand.
→ The PWR level is 24VDC and should be measure by a multi-meter to make it sure.
Tube stand (side view) SMS-GC-430 (HFG side)
2.6 Table Bucky

2.6.1 External appearance
1. External images
2. Consist of Main parts

(1) Table Bucky device Upper table
Bucky device
Foot switch-light sensor Fixture plate
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(2) Bucky Device

Protection cover
X-ray Grid and Oscillator

Ion Chamber
Ion Chamber Fixture
Cassette Tray
Cassette Tray Handle
3. Function of main parts

(1) Table Bucky device
→ Bucky device restrains scattered X-ray.
→ Foot switch controls upper table which is fixed with electromagnet.
→ Fixture plate settles the product on the floor after the installation.
→ Patient lays down on the upper table which made with easy-radioactivity-penetrate material.
(2) Bucky device
→ Cassette Tray locates cassette
→ Cassette holder is a fixture that does not move the cassette.
→ Grid is a lattice to get rid of scattered X-ray.
→ Oscillator moves grid right and left.
→ Ion Chamber controls exposure time automatically.
2.6.2 Unpacking
1. Product is packed as one package to make easy its transportation and installation.
2. Check any damage of the product after the unpacking.
3. If any damage is found, stop the installastion, user should inform about the damage to
the forwarder and the representative
4. User should confirm every device is same as it ordered, do not dump any package, box,
document and other contents until completion of confirmation.
At least 4 people work together to move tube stand for installation.
2.6.3 Installation procedure of Table Bucky

1. Identify a label on the product with serial number of test report that included in package.
2. If user finds out any harm of damage on external appearance or internal wiring, user should
order immediately substitutes to prevent delay of installation.
3. Move the table to the place where it would install.
(At least 4 adults move the Table Bucky, or a lift is required.)
4. Disconnected while transportation could be connected while its installation.
5. Wiring according to wiring diagram.
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6. Reconfirmation after wiring.

7. Supply a main power after wiring reconfirmation. (Voltage should be checked)
8. Check function of electromagnet and centering signal by foot switch.
9. Engineer should be remaining the work place until the installation would be completed.
2.6.4 Starting Installation
1. Check wiring
(1) Understanding of SMS-GC-340 Board (Upper side of Generator)

PIN
Table Bucky
NO
(Upper side of Generator)
1 AC 0V
2 AC 24V
3 AC 110V
4 NC
5 Bucky COM
6 Bucky24V
7 Bucky 110V
8 Bucky Signal
9 Bucky Signal
10 GND
(2) Understanding of Table Bucky Board (Bottom side of Table Bucky)
TCON2 Connector of
PIN
TABLE BUCKY Board
NO
(Bottom side of Table Bucky)
1 Bucky24V
2 (There is no polarity)
3 AC24V
4 (There is no polarity)
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(3) Connect SMS-GC-340 with P6 Connector of SMS-TS-340
SMS-GC-340 Board TCON2 Connector
for Table Bucky of TABLE BUCKY Board
(Upper side of Generator) (Bottom side of Table Bucky)
1 AC0V 1
AC 24V
2 AC24V 2
3 AC110V NC
4 NC NC
5 Bucky COM 3
Ground: Connect directly to Table Bucky body BK_IN
6 Bucky24V 4
7 Bucky 110V NC
8 Bucky Signal NC
9 Bucky Signal NC
Ground it directly to
10 GND
Bucky Table body
2. Position of Table Bucky

(1) It should be located a place with no moisture and horizontal floor.
1. Patient table should make a bar level with a tube stand.
2. At least 25cm remains between tube stand and patient table.
3. Start wiring
4. Turn on the collimator light after check distance of two devices.
5. Make sure that patient table and tube stand are even level with
moving tube stand right and left.
(The light should remain the center of the patient table.)
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3. Fixture of Table Bucky
1. After horizontal confirmation, user fix the table.
(See the picture)
2. Fixture of patient table is performed for certain.
(See the below picture)
1 2 3
1: Make holes after position confirmation.
2: Put the fixture bolt into the hole and do not fall out.
3: Check vertical and horizontal statues of the table with fixture bolt on the hole of floor
Rail, and fix them finally.
4. Wiring Table Bucky and Generator

1. Power supply
● Power supplies from generator and it should be pre-check its voltage with voltage meter.
● The power supplied to tube stand is 24VDC and the voltage could be checked with
voltage meter.
2. Wiring check of Table Bucky
● Check the wiring with generator is same with wiring diagram.
● Supplying power to the Table Bucky after checking the voltage.
● Switch on the console
● Check operation of electromagnet with switches of handle bar.
2.7 Wall Bucky

2.7.1 External appearance
1. External images
Front View Side View
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2. Consist of main parts

(1) Bucky support device
Bucky device
Electromagnetic fixing switch
Anchor
2. Bucky device
Protection cover
X-ray Grid and Oscillation

Ion Chamber device
Ion Chamber fixing bar
Cassette Tray
Cassette Tray handle
3. Explanation for main parts function

(1) Bucky support device
● Bucky device: Bucky is a device that moves the grid while x-ray is being taken.
● Electro-magnetic fixing switch: Use this device when you move bucky device up and down
● Anchor: use this device when you fix equipment to floor
(2). Bucky device
● Cassette tray: device that could insert and draw cassette
● Cassette holder: device not to move cassette
● Grid: used to reduce the amount of scattered radiation reaching the x-ray film.
● Oscillation device: used to move grid right and left
● Ion Chamber: sensor that controls automatically x-ray shooting time
2.7.2 Unpacking
1. Wall Bucky is packed not to need to assemble again for efficient delivery and installation
2. Upon receipt of the product, inspect if there is any damage
3. If damage is found, notify the carrier or his agent immediately
4. Don‟t waste documents, box and development that are inside of box until you confirm that
all parts are o.k.
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At least, more than two person needs to move this units for installation.
2.7.3 Installation procedure of Wall Bucky

1. Confirm if the serial number on the label is same with the serial number on the test report
2. Confirm if exterior and inside wires have no damage. If you find any damage, you should order
replacement parts immediately.
3. Move Wall Bucky to suitable position that will be installed.
(more than two persons or forklift need to move this unit for installation)
4. If any connector is removed during delivery, you should connect it in the installation site
5. Start wiring according to wiring diagram
6. Reconfirm if all wiring is correct after wiring
7. Connect power cable after reconfirmation (you must check voltage before supplying power)
8. After power input, operate electro-magnetic fixing device to check the condition
9. Engineer must stay in installation site until installation is finished
2.7.4 Starting of installation

1. Check wiring
(1) Understanding wiring of SMS-GC-340 with Wall Bucky (Upper side of Generator)

PIN PIN
Wall Bucky Wall Bucky
NO NO
1 DC 0V 1 DC 0V
①
2 DC 24V 2 DC 24V
3 Bucky C 3 AC 0V
⑤
4 Bucky 24V 4 AC 24V
5 GND 5 Bucky COM
6 Bucky24V
7 Bucky 110V
Ground: Connect directly to Table Bucky body
8 Bucky Signal
9 Bucky Signal
10 GND
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(2) Wiring SMS-GC-340 with Wall Bucky
SMS-GC-340 for
Cable PIN No of
Wall Bucky
Wall Bucky
1 DC 0V 1 AC 0V
2 DC 24V 2 AC 24V
3 AC 0V NC
4 AC 24V NC
5 Bucky COM 3 Bucky C
6 Bucky24V 4 Bucky 24V
7 Bucky 110V NC
8 Bucky Signal NC
9 Bucky Signal NC
10 GND 5 GND
2. Positing of Wall Bucky position

(1) Wall Bucky must be installed in the not humid and the floor must be flat.
Fixing
device 1. Move Wall Bucky to installation site

2. The floor must be flat
devi 3. Wall Bucky must be horizontal and vertical with wall
Wall Wall
wall 4. Fix anchor to floor after installation
Bucky\\ stan
floor
5. Turn collimator lamp
6. Collimator light must be located on Wall Bucky center
7. Move tube support device left and right and Wall Bucky not to move
Collimator light out of center of Wall Bucky
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8. If the collimator light is not out of center of Wall Bucky, fix Wall Bucky to
floor
1 2 3
Pic1: Decide where to fix and make hole on the floor to fix
Pic2: Insert bolt to the hole to fix
Pic3: Insert bolt to floor rail „s hole and fix it with nut after checking vertical and
horizontal condition
3. Starting wires between Wall Bucky and generator

(1) Power input
■ Power is supplied by generator and check the voltage with voltmeter before supplying power
■ Input power at tube support is 24VDC and the voltage could be checked voltmeter
(2) Wall Bucky wiring check and input power check
→ Wiring connected with exterior device must be same with circuit diagram
→ Supply power after checking voltage
→ Console switch On
→ Press handle bar switch and check the condition of electro-magnet
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2.8 System Cable Wiring
TABLE BUCKY Board
(Bottom side of Table Bucky)
①
Collimator
① ⑤ Wired inside of Wall Bucky
X-ray tube
SMS-TS-340 Board
(Handle bar of Tube Stand)
Not Use
Electro-magnet lock wiring.
Inside of SMS-TS-2
SMS-GC-340 Board (Upper side of Generator)

NOTE!
If do not use Door and EMG functions, then never remove the attached pin of tube support
connector pin (Door and EMG). If needs these functions, use these pin connectors.
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Chapter 3
Technical Information
Model: HF-525 PLUS
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3. Technical Information
3.1 An Overview
This technical information contains that maintenance history and calibration data.
3.2 Installation information

After installation, enter the installation information as below form.
Hospital Name
Install Engineer Install Date
3.3. Exposure condition data

3.3.1 Main Parts.
Install Date Hospital Name
Model X-Ray
Model
Generator
Tube
S/N. S/N.
H/V Cable Length 6m 8m 10m 12m 15m
3.3.2 Calibration Data
Small Focal Large Focal
No kV kV Data mA mA Data No. kV kV Data mA mA Data
1 40 50 1 40 150
2 40 100 2 40 500
3 125 50 3 125 150
4 125 100 4 125 300
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3.4 Maintenance History
3.4.1 Enter the following information after each data modification in this book or Periodic
Maintenance Service
Date Engineer Name Service Note
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Chapter 4
Calibration
Model: HF-525 PLUS
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4. Calibration
4.1 An Overview
This manual contains that adjustment method of exposure condition and how to calibrate exposure
data. Calibration data will be memorized at memory chip at the Cue-XR2-Mio Board with digital
value.
4.2 Introduction
4.2.1 This calibration tool is specified program supplied by Sehwa Medical System and it will be
operated at the personal computer.
4.2.2 Control exposure value (Ex. kV, mA, etc)
4.2.3 This calibration tool must be operated by qualified engineer by EcoRay.
4.2.4 This calibration tool was designed by many experience data of manufacturer and this tool will
be operated by specified program supplied manufacturer.
4.3 Needed tool and testers when Calibration

Following tools and testers are needed in generally and another tools and testers must be
prepared if needed.
4.3.1 Calibration program
4.3.2 Generally testers and tools.
4.3.3 Insulation silicon for high voltage cable reinforcement.
4.3.4 Digital voltage meter.
4.3.5 kVp meter
4.3.6 mA meter
4.3.7 Time meter
4.3.8 Radiation Dose meter
4.3.9 Al filter set for half-valuelayer test.
4.3.10 Phantoms set for Fluoroscopy test.
4.3.11 Another tester for calibration.
4.4 Check point before calibration

4.4.1 Input voltage
4.4.2 Ground condition
4.4.3 Prepare calibration tools and tester set.
4.4.4 X-ray tube model (technical data) and external equipment.
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4.5 Consist of Calibration Program

4.5.1 Consist of Calibration Program
2. Calibration mode
1. Controller mode
5. Communication state display
& Memory display window
3. X-ray Tube
selection window
4. Bucky selection window
4.5.2 Main Functions.

1. Controller mode: Select radiographic, fluoroscopic and AEC function and display.
2. Calibration mode: After running of calibration, adjust calibration data and save it.
3. X-ray Tube selection window: Select radiographic x-ray tub and fluoroscopic x-ray tube and set
tube stator working condition.
4. Bucky selection window: Select Bucky position, Bucky type and change data.
5. Communication state display & Memory display window: Communicate generator with PC and
read or save setting data.
4.6 How to use Calibration program

4.6.1 Function of Icons
1. Execution Icon. If click this icon on the PC screen, program will be running
automatically.
2. Power Icon. If click this icon, program will be activated.

(Running: Green lamp, Stop: Yellow lamp condition)
3. Communication port: Only COM1 port supplied.
4. Select Radiographic, Fluoroscopy, AEC function
5. Display window for kV, mA, Time
6. Microprocessor information window: memory mA data, kV data, exposure

count, product serial No., microprocessor program version.
7. Calibration mode ON/OFF switch.
8. Select calibration area and display input data.
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9. Calibration data input window
10. Compensation mode of mA data
11. Used compensate mA data if mA data tolerance is too high. Click
“Advanced..” icon if want to compensate mA data.
12. After running, could see mA graphic and could adjust it.
13. Initialize the compensated mA data.
14. Save the compensated mA data.
15. Read the compensated mA data.
16. Read the compensated mA data from PRAM of Microprocessor.
17. Save the compensated mA data from PRAM of Microprocessor.
18. Save the compensated mA data to another computer.
19. Read the compensated mA data from another computer.
4.6.2 Start Calibration

1. Click Execution Icon on the PC screen.
2. Select Radiographic, Fluoroscopic, AEC functions on the controller mode.
3. Select X-ray tube position and Tube stator on the Tube selection window.
4. Select Bucky position and type on the Bucky selection window.
5. Click ON icon of Calibration mode and then program will be activated.
6. Adjust calibration data after running of calibration program.
(Calibration program must be operated by only qualified engineer by manufacturer.)
4.7 Time of Calibration

4.7.1 In installation: After installation, this x-ray system must be inspected by radiation inspection office
even though this x-ray system was calibrated at the factory before delivery. And
must be calibrated when needs calibration.
4.7.2 In periodic inspection: This x-ray system must be inspected by radiation inspection office per
every 3 years. And must be calibrated when needs calibration.
4.7.3 In repaired or replaced: If main parts are repaired or replaced, x-ray system must be inspected by
radiation inspection office. And must be calibrated when needs calibration.
4.7.4. In re-installation or move: If re-install or install it another place then x-ray system must be
inspected by radiation inspection office. And must be calibrated
when needs calibration.
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4.8 Must calibrated when Main Parts are repaired or replaced

4.8.1 Repaired or Replaced of X-ray Tube
4.8.2 Repaired or Replaced of Cue-XR2-MiO Board
4.8.3 Repaired or Replaced of Cue-XR2-CnD Board
4.8.4 Repaired or Replaced of Cue-XR2-FnD Board
4.8.5 Repaired or Replaced of High Voltage Transformer
4.8.6 Replaced of High Voltage Cable or replaced with another length of high voltage cable.
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Chapter 5
Trouble Shooting
Model: HF-525 PLUS
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5. Trouble Shooting
5.1 An Overview
5.1.1 This generator has a self-diagnosing function and display error code on the console display if
system has an error.
5.2 Error type
5.2.1 Error type
No Error type Cause
1. Charging to Main Capacity is not normal.
Charge Circuit
1 2. Input voltage is out of boundary. (Too high or too low)
problem
(Standard input voltage: Single phase, 220VAC ±10%)
Tube stator 1. Cable connection to Tube stator is wrong.
2
Circuit problem 2. Cue-XR2-MiO in Stator circuit is out of order.
1. Tube Filament circuit connection is wrong.
Tube Filament
3 2. Filament circuit is out of order.
Circuit problem
3. Tube Filament is short.
HV-DRV-OLP (Cue-XR2-FnD) signal or
Over current to IGBT Driver IC may occur
circuit is wrong.
the error.
(See circuit diagram)
IGBT-OCP (Cue-XR2-FnD) signal or Over current to IGBT Module may occur the
Generator
circuit is wrong. (See circuit diagram) error
4 Protection Circuit
DRV-PWR-UVP (Cue-XR2-FnD) signal
problem Voltage from the IGBT Driver IC is lower
or circuit is wrong.
than standard.
(See circuit diagram)
FIL-OCP (Cue-XR2-FnD) signal or
Over current on the Tube Filament
circuit is wrong. (See circuit diagram)
Communication 1. Wrong connection of communication cable.
5
program 2. Communication circuit in the Main board or Console board is out of order.
1. Wrong connection of communication cable.
6 AEC problem 2. Wrong cable connection between AEC Board and Ion Chamber.
3. AEC Board or Ion Chamber is out of order.
Irregular Exposure 1. Actual exposure time is shorter than set time.
7
Time problem 2. Exposure switch is bad condition.
5.2.2 Error type and display

Error code will be displayed on the console when occurred error.
Error displayed as like image.
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1. Error type 1: Displayed E r r C r F P at kVp, mA, Time section
Tube Refer to Cue-XR2-CnD Circuit

Charge Filament Commu AEC Exposure
Stator
Circuit Circuit Filament nication Circuit time
Circuit HV-DRV IGBT-OCP DRV-PER
error error - OLP error error error
error
To be checked
To be checked Normal Normal Normal
(Any one of 4 is possibly faulty)
2. Error type 2: Displayed E r r C r F at kVp, mA, Time section
Refer to Cue-XR2-CnD Circuit

Tube
Charge Filament Commu AEC
Stator Exposure
Circuit Circuit IGBT- DRV- Filament nication Circuit
Circuit HV-DRV time error
error error OCP PER - OLP error error
error
To be checked Normal Normal Normal Normal
3. Error type 3: Displayed E r r Cr P at kVp, mA, Time section

Stator Exposure
Circuit Circuit Filament nication Circuit
Circuit HV-DRV IGBT-OCP DRV-PER time error
error error - OLP error error
error
To be checked
To be checked Normal Normal Normal Normal
4. Error type 4: Displayed E r r C r at kVp, mA, Time section

Stator Exposure
error
To be checked Normal Normal Normal Normal Normal
5. Error type 5: Displayed E r r C FP at kVp, mA, Time section

Stator Exposure
error
To be To be To be checked
Normal Normal Normal Normal
checked checked (Any one of 4 is possibly faulty)
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6. Error type 6: Displayed E r r C F at kVp, mA, Time section

Stator Exposure
error
To be To be
Normal Normal Normal Normal Normal
checked checked
7. Error type 7: Displayed E r r C P at kVp, mA, Time section

Stator Exposure
error
To be To be checked
checked (Any one of 4 is possibly faulty)
8. Error type 8: Displayed E r r CHA at kVp, mA, Time section

Stator Exposure
error
To be
Normal Normal Normal Normal Normal Normal
checked
9. Error type 9: Displayed E r r r FP at kVp, mA, Time section

Stator Exposure
error
To be checked
Normal To be checked Normal Normal Normal
10. Error type 10: Displayed E r r r F at kVp, mA, Time section

Stator Exposure
error
Normal To be checked Normal Normal Normal Normal
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11. Error type 11: Displayed E r r r P at kVp, mA, Time section

Stator Exposure
error
To be To be checked
12. Error type 12: Displayed E r r roto at kVp, mA, Time section

Stator Exposure
error
To be
checked
13. Error type 13: Displayed E r r FP at kVp, mA, Time section

Stator Exposure
error
To be To be checked
14. Error type 14: Displayed E r r FILA at kVp, mA, Time section

Stator Exposure
error
To be
checked
15. Error type 15: Displayed E r r 232 at kVp, mA, Time section

Stator Exposure
error
To be
checked
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16. Error type 16: Displayed E r r AEC at kVp, mA, Time section

Stator Exposure
error
To be
checked
17. Error type 17: Displayed E r r SEC at kVp, mA, Time section

Stator Exposure
error
To be
checked
18. Error type 18: Displayed E r r Pro----O at kVp, mA, Time section

Stator Exposure
error
To be
Normal Normal Normal Normal Normal Normal Normal Normal Normal
checked
19. Error type 19: Displayed E r r Pro--I-- at kVp, mA, Time section

Stator Exposure
error
To be
checked
20. Error type 20: Displayed E r r Pro---P- at kVp, mA, Time section

Stator Exposure
error
To be
checked
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21. Error type 21: Displayed E r r Pro----F at kVp, mA, Time section

Stator Exposure
error
To be
checked
22. Error type 22: Displayed E r r Inte at kVp, mA, Time section
1. Inter Lock signal trouble and circuit trouble
2. Inter Lock is Door Open, Tube Temperature, Bucky start signal, Emergency Stop switch.
5.3 Trouble Shooting

5.3.1 Charge & Discharge circuit error (Check Cue-XR2-CnD Board)
1. Consist of part
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2. Check Procedures 1
(1) Board Name: Cue-XR2-CnD
(2) Functions: This board controls charge/discharge of Main Condenser.
(3) Followings are the check procedures for Cue-XR2-CnD board when charge/discharge trouble.
Under normal condition Under defective How to maintain
Provide main input power to 1. Check Connector (P803) and

generator and check if LED No light at LED
measure the voltage (Normal: 220VAC)
(804) is ON. (D804)
*Before the power ON at the 2. Check the Fuse F801.
console. 3. Measure the voltage TP801 and
U801 Heat sink (Gnd)
(Normal: 21VDC ±0.5V)
4. Resistor(R806) 을 점검.
Console Power ON.
Standby lamp 1. Check LED (D816) lightening.
flickering then (Normal: Red light)

2. Check the Connector (P805) and
Standby lamp is flickering of turns yellow and
measure the voltage on it.
Console error code
(Normal: 310VDC between pin 1 & 4)
displayed on the
FND
measure the voltage on it.
Standby lamp turned to (Normal: 220VAC between pin 1 & 2)
green and LCD display goes 4. Check the Connector (P802).
enabled.. 5. Measure the voltage between Test

point TP803 & TP804
(Normal: +5VDC ±0.2V)
In case of Relay 6. Measure the voltage between Test
(RL801, 802 do point TP803 & TP805
(Normal: +12VDC ± 0.2V)
Operating is ready not work
7. Check the function of Relay (RL801)
correctly, check
Normal: it works when OP console
the frequency at
PWR is ON and stops when main
Test point (TP802,
capacitor charges about 90%
803) and make 8. Check the function of Relay (RL802)
Chapter 4.1.3.1 is describing
sure if it is 75kHz Normal: RL802 starts to work
how to adjust the frequency.
or not. immediately when RL801 stops.
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(4) Board Name: Cue-XR2-CnD

(5) Functions: This board controls charge/discharge of Main Condenser.
(5) Adjust frequency between Test point TP803 and TP802.
OP console Power On. In order to readjust input power freq....

1. Short circuit of P801 pin1 & pin2.
2. Tester probe connection to TP803
(Gnd) and TP802.
Study the function of P801
3. Read the detected value.
at Cue-XR2-CnD Board. Freq. readjustment
4. Adjust VR801 to meet 75KHz
(deviation allowed: 75KHz ±0.5KHz)
5. with PSU: 76-78KHz
P801 function of Connector (deviation:±1KHz )
P801 pin 1: Voltage input
freq. selective terminal (L.
volt)
P801 pin 2: Common ground
P801 pin 3: freq. Selective Measure the charging power frequency.
Charging freq. check
terminal for charge (C. volt)
In order to adjust charging power freq..

Measuring input power freq.
1. Short circuit of P801 pin2 & pin3.
1. Connect pin 1 & 2 of
2. Tester probe connection to TP803
P801.
(Gnd) and TP802.
2. Tester probe connection Freq. readjustment 3. Read the detected value.
to TP803 (GND) and TP802.
4. Adjust VR801 to meet 76KHz
3. Read the detected value.
(deviation allowed: 76KHz ±0.5KHz)
4. Normal value: 75KHz
5. with PSU: 76-78KHz
(with PSU: 76-78KHz)
(deviation:±1KHz)
Check charge frequency after adjustment of

Measuring charging power
freq. input power frequency.
1. Connect pin 2 & 3 of
P801.
2. Tester probe connection
to TP803 (Gnd) and TP802
3. Read the detected value. 1. Check input power and charging power freq after adjustment of
4. Normal value: 76KHz charging frequency.
(with PSU: 76-78KHz) 2. System turn off and on again, and measure the frequency..
3. Open P801 pin 1, 2, 3 if input power frequency is normal.
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5.3.2 Tube Stator Circuit error (Check Cue-XR2-Mio Board)

1. Consist of part
2. Consist of Tube Stator

Temperature Relay
Tube Anode Socket Receptacle
Anode Stator wiring terminal
Anode Stator Coil terminal
M: Main wiring of X-ray tube stator.
A: Assistance wiring of X-ray tube stator.
NC: Not use
ET: Earth
Note! Never connect terminal 1 to terminal 5 or 6.
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3. Check procedure
(1) Board Name: Cue-XR2-Mio Board
(2) Functions: Controlling generator including Tube Stator movement.
(3) Under the tube stator trouble, check tube stator wiring condition and then check Cue-XR2-
Mio Board and check points are as follows;
Provide main power to generator 1. Check the cable connection between

HFG and X-ray tube (Tube Stator lines)
and Power ON at console
(7-5. Tube Stator circuit error sub 2, 3)
voltage on it -- 220VAC is normal
3. Check the Fuse (F901, F701).
4. Measure the voltage output between
Press „Ready‟ button on OP
Test point (TP109) and Test point
console. (TP105); 3VDC ±0.2V is normal.
5. If above voltage is not normal, adjust
VR701 to fix it at 3VDC.
6. Measure the voltage between Test
point (TP109) and Test point (TP106)
Ready lamp lightening of No Ready lamp ; 3VDC ±0.2V is normal.
console light on of console 7. In case the voltage output is not
good, adjust VR702 to fix it at 3VDC.
8. Check the output voltage from
Diode (D701, 702) -- 7~8 VDC is
normal.
Functioning well 9. In case the output voltage is not O.K,

check the coil winding status on
transformer T701, 702 and measure the
If you still have coil value. (see the circuit diagram for
the same problem check points)

Normal: Input pin 1 & 3 = 1
Contact service dept. (No LED light ON
output pin 4 & 5 = 1.5
in Korea with Ready)
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5.3.3 Tube Filament Circuit error (Check Cue-XR2-FnD Board)

1. Consist of part
2. High Voltage Cable
Measuring method and Procedure

- Must power off before checking X-ray tube filament short condition.
- Remove Cathode ( - ) from the high voltage transformer.
- Check resistance value C with S or C with L of cable plug.
- If short condition, resistance value could not check.
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3. Check procedure
(1) Board Name: Cue-XR2-FnDBoard
(2) Functions: Controlling Tube Filament
(3) Under Tube Filament circuit trouble, check high voltage and wiring condition of circuit and
then check Cue-XR2-FnD board.
Turn on the Main power and 1. Check Connector (P501) and measure
the voltage on it ; 220VAC is normal
then turn on the Console Power
2. Check Fuse (F501).
3. Fix the Relay (RL501) position and check
LED (D516, 517, 518)
its functioning.
Cue-XR2-FnD (Driver Board) Not lighting
Normal: Relay working and Ready lamp ON
Normal: All LED lighted
LED (D516, 517, 518) 4. Measure the voltage between Heat sink
with green
점등상태확인 (U406) and Test point (M5V) Nomal: 5VDC
±0.1V
정상: LED모두 녹색점등
5. Measure the voltage between Heat sink
Set exposure values
(U406) and KA324 (U518 pin 4)
; 12VDC ±0.1V is normal
6. Measure the voltage between Heat sink
Push the “Ready” button
Error when Ready (U406) and KA324 (U518 pin 11)
; -12VDC ±0.1V is normal
7. In case above voltages are not good,
check input PWR of Cue-XR2-Mio (Main
Board).
8. Fix the Connector (P403) well.
X-ray switch could use after
Ready lamp lightening.

1. Check HV cables. (Anode, Cathode
directions and contact condition)
2. Tube Focal LED lightening check.
3. Check cable connections between
Could use system after repair
Connector (P401) and HV Transformer.
4. Fix the RL401 Relay of focal change, and
check its functioning
7. Voltage checks before Ready between Heat sink (U406) and (Normal: Relay On -> Large, Relay off ->
Resistor (R426). Small)
(Normal: approx.RMS 0.8VDC ±0.1V and voltage is difference at 5. Voltage check between Connector (P401)
each mA with Ready condition) pin 3 and pin 4 before Ready at Small focus
8. Before pressing Ready, measure the voltage between Heat sink (Normal: 35VDC ±2V)
(U406) and KA39 3(U519 pin3) 6. Voltage check between Connector (P401)
(Normal: 1VDC ±0.1V and this is different at each mA under Ready pin 2 & 4 before Ready at Large focus.
condition) (Normal: 35VDC ±2V)
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5.3.4 IGBT Device signal and Protection circuit trouble (Check Cue-XR2-FnD Board)
1. Consist of part
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2. Check procedure
(1) Board Name: Cue-XR2-FnD Board
(2) Functions: Controlling IGBT and Tube Filament
(3) Check high voltage cable, filament short condition of X-ray tube, wiring condition of circuit
when IGBT Device signal and protection circuit trouble and then check Cue-XR2-FnD Board
condition as bellows.
Set exposure value 1. Power OFF before the circuit check.

2. Check resistance value between P502 pin 1 & 2, and check
Diode voltage on Driver board.
(Detection point is same and measure it at Power OFF status
only)
Push the Ready button (Normal: resistance -> 1 ㏀ ± 50Ω,
Diode voltage -> 0.7VDC ± 0.1V)
3. Measure the resistance between P502 pin 3 & 4 and voltage
at Diode in Power OFF condition.
Error (Normal : Resistance -> 1㏀ ± 50Ω,
comes Diode voltage -> 0.7VDC ± 0.1V)
Push the X-ray button 4. Measure resistance value between P503 pin 1 & 2 and Diode
when X-
voltage under Power OFF status.
ray (Normal: Resistance -> 1㏀ ± 50Ω,
exposure
5. Measure resistance between P503 pin 3 & 4 and Diode
voltage at Power OFF status.
(Normal: Resistance
X-ray exposure is OK
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5.3.5 HV-DRV-OLP trouble or Error Pro O- - - error (Cue-XR2-FnD Board)

1. Consist of PCB
2. Check procedure about Board

(3) Check wiring condition of Cue-XR2-FnD Board and check waveforms at the HV-DRV-OLP
check point with oscilloscope when IGBT Device signal and protection circuit trouble and
checked waveforms are as follows.
Error code display Normal waveform Abnormal waveform
Displayed on console
(Error Pro o---)
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5.3.6 IGBT_OCP trouble or Error Pro - I- - error (Cue-XR2-FnD Board)

1. Consist of PCB
2. Check procedure about Board

(3) Check wiring condition of Cue-XR2-FnD Board and then check IGBT_OCP trouble when IGBT
Device signal and protection circuit trouble. Check procedure is as follows.
Normal Operation Under defective How to check and repair
1. Fix the Connector (P504)

Set exposure value
(connected to IGBT current sensor)
2. Detect waveform between U519 pin 7 and
Heat sink (U406).

Error comes
Push Ready button 3. If the waveform is nor normal, adjust
when X-Ray
exposure VR702 to make proper waveform.
4. This setting is always completed in
factory, so do not adjust VR702 except
educated engineers.
Push X-ray button
5. In case IGBT_OCP circuit is out of order,
please change IGBT or call Service center.
X-ray exposure is done
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5.3.7 IGBT_OCP trouble or Error Pro - I- - error (Cue-XR2-FnD Board)

1. Consist of PCB
2. Check procedure
(3) Check wiring condition of Cue-XR2-FnD Board and check IGBT_OCP trouble when IGBT
Device signal and protection circuit troubles. And check procedures are as follows.
Error code display Normal waveform Abnormal waveform
Displayed on console
(Error Pro -I--)
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5.3.8 DRV _ PWR _ UVP trouble or Error Pro - - P – error (Cue-XR2-FnD Board)
1. Consist of PCB
2. Check procedure
(3) Check wiring condition of Cue-XR2-FnD Board and the check IGBT_OCP trouble when IGBT
Device signal and protection circuit trouble. And check procedures are as follows.
1. LED light ON check at D516, 517, 518

Set exposure value
(Normal: All LEDs are light ON)
2. Fix the Connector (P501) and check
voltage (normal : 220VAC)

Error comes
Push Ready button 3. Check the Fuse (F501).
when X-ray
exposure 4. Fix the Relay (RL501) and check its
functioning (normal: Relay working with
lamp ON)
5. Measure the voltage between Test point

Push X-ray button
(TP500, 501) (normal: 18VDC ±0.2V)
6. If above voltage is not O.K, adjust VR501
to meet the proper range at 18VDC.
7. In case there is no voltage out, check the
X-ray exposure is done Resistor (R502).
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5.3.9 DRV _ PWR _ UVP trouble or Error Pro --P- error (Cue-XR2-FnD Board)
1. Consist of PCB.
2. Check procedure
(3) Check wiring condition of Cue-XR2-FnD Board and then check IGBT _ OCP troubles when
IGBT Device signal and protection circuit troubles. And check procedures are as follows.
Set exposure value Error comes when X-ray

exposure 8. See next page about repair
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Set exposure value 9. Check voltage between Heat sink (U504) and
Diode Cathode (D504) (Normal: 18VDC ±0.3V)
10. Check voltage between Heat sink (U504) and

Error comes Diode Anode (D505) (Normal: -13VDC ±0.3V)
Push Ready button
when X-ray
exposure
Diode Anode (D524) (Normal: -10VDC ±0.3V)
Resister (R526) (Normal: 15VDC ±0.3V)

Push X-ray button

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5.3.10 FIL _ OCP trouble or Error Pro - - F - error (Cue-XR2-FnD Board)

1. Consist of PCB
2. Check procedure
(3) Check wiring condition of Cue-XR2-FnD Board and then check FIL _ OCP trouble when IGBT
Device signals and protection circuit trouble. And check procedures are as follows.
Set exposure value 1. The function of FIL_OCP is to protect tube

focal spots.
2. Check voltage between Test point (TP402)
and Heat sink (U406)
Error comes
Push Ready button (Normal: 3.6VDC ±0.1V)
when X-ray
exposure 3. If the voltage is not O.K, adjust VR402 to
fix the correct voltage.
4. It is strongly recommended that VR402
is strictly prohibited from uneducated
Push X-ray button persons. (Keeping factory setting is very

important)
5. In case FIL_OCP circuit is defective, X-ray
tube or Driver board should be replaced.
Call to Service center for the further
actions.
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5.3.11 Communication error between generator and console or Err 232 error
(Cue-XR2-Mio Boar & SMS-CONB-340 Board)
1. Consist of PCB
2. Check procedure
(1) Board Name: Cue-XR2-Mio Boar and SMS-CONB-340 Board
(2) Functions: Communication transfer between generator and console.
(3) Check communication cable condition when communication problem between console and
Cue-XR2-Mio Board. And check procedures are as follows.
1. Communication cable connection check.

Turn ON power of console
2. LED (D107, 108) light check. Normal: D107 flickering
when parameters are being set (green light)
Abnormal: D108 light ON (Red color)
3. LED (D906, 911, 912) check. Normal: D906 light on
before Power On .D911, 912 light ON after Power ON.
Self-diagnosing automatically by Err 232 appeared
Abnormal: No LED light ON after Power ON.
program on the console 4. Connector (P901) checks and measures the voltage.
(Normal: 220VAC)
5. Check the Fuse (F901)
6. Check voltage between Test point (TP109) and Test
point (TP110) (Normal: 7.5VDC ± 0.1V)
System is ready to work 7. If the voltage (TP110) is not correct, adjust VR901 to
fix it at 7.5VDC.
8. Check voltage between Test point (TP109) and Test
point (TP111) (Normal: 15VDC ± 0.1V)
9. In case the voltage from TP111 is wrong, adjust
Err 232 appeared
VR902 to fix it at 15VDC.
Set exposure value
on the console 10. Check RX signal between MAX232 (U101) pin 13 and
Test point (TP109). Normal: see the next page
(Oscilloscope waveform)
11. Check TX signal between MAX232 (U101) pin 14 and
Test point (TP109). Normal: see the next page
(Oscilloscope waveform)
X-ray exposure
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5.3.12 Error AEC error (Cue-XR2-Mio Boar and SMS-CONB-340 Board)

1. Connect part
2. Check procedure
(1) Check Ion Chamber connector condition.
(2) Chamber position and Bucky position must be same. (Same position)
(3) Check Number flickering or not on the Time display of console after X-ray exposure with
„beep‟ sound (4 times).
(Normal: Changed normal display condition after Number flickering on the Time display)
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3. Consist of part 1
4. Check procedure 1
(1) Board Name: SMS-CONB-340 Board
(2) Functions: Controlling Ion Chamber
(3) Check communication cable condition and then check circuit when communication troubles
occurred between console and Cue-XR2-Mio Board and Ion Chamber. And check procedures
are as follows.
Turn ON power of console 1. Fix the Communication cable between OP console and
HFG
2. Fix the Connector (CCON7).
Self-diagnosing automatically by Err AEC comes
3. Fix the Connector (CCON6).
program on the display
4. Fix the Connector (PCON1).
5. Check LED (PD1, 2, 3)
Normal: LED (PD1, 2, 3) light ON.

System is ready to be used.
6. Check LED (MD2)
Normal: MD2 is flickering with data communication.
7. Check the voltage between Connector (PCON1) pin 1
Select AEC function & 4 Normal: 7.5VDC ±0.2V

8. Check the voltage of Capacitor (PC6)-both end
Normal: 5VDC ±0.1V

Set exposure value 9. Check the voltage of Capacitor ( PC17)-both end
Normal: 3.3VDC ±0.1V
10. Check the voltage of Capacitor (PC19)-both end

X-ray exposure
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(1) Board Name: SMS-AEC Board
(3) Check communication condition when communication trouble occurred between
input/output signal of Ion Chamber and circuit error. And check procedures are as follows.
Turn ON power of console 1. Fix the communication cable between OP console and
AEC board.
2. Check the Connector (CCON1).
Self-diagnosing automatically by Err AEC comes
program 3. Check Connector (CCON3, 4, 5).
on the display
4. Check the console and Connector (CON1) cable
connections.
5. Check LED (LED1, 2, 3)
System is ready to be used.
Normal: LED (LED1, 2, 3) light ON
6. Check LED (LED4)
Normal: LED4 flickers during data communication
Select AEC function 7. Measure the voltage of Capacitor (PC1) -both end
Normal: 5VDC ±0.1V
8. Measure the voltage of Capacitor (PC2)-both end
Set exposure value Normal: 1.9VDC ±0.1V

9. Measure the voltage of Capacitor (PC4)-both end
X-ray exposure 10. Measure the voltage of Capacitor (PC17)-both end

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(1) Board Name: Cue-XR2-Mio Board
Turn ON power of console 1. Check communication cable between OP console and

Connector (P101).
.
2. Check cable connection between SMS-AEC
Self-diagnosing automatically by (AEC Board) and Connector (P102).

Err AEC comes
program 3. Check LED (D107, 108)
on the display Normal: D107 flickers during data setting (green)
Abnormal: D108 light ON (Red)
4. Check LED (D906, 911, 912)
System is ready to be used. Normal: D906 lights ON before Power On
D911, 912 light ON after Power On
Abnormal: No LED light ON after Power On
5. Check the Connector (P901) and voltage.
(Normal: 220VAC)
Select AEC function 6. Check the Fuse (F901)
7. Measure the voltage Test point (TP109) and
Test point (TP110)
(Normal: 7.5VDC ±0.1V)
Set exposure value
8. In case the TP110 voltage is not normal, adjust VR901
to fix 7.5VDC.
9. Measure the voltage Test point (TP109) and Test point
(TP111)
X-ray exposure
(Normal: 15VDC ±0.1V)
10. In case Test point (TP111) voltage is not normal,
adjust VR902 to meet 15VDC.
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9. Consist of working signal
10. Followings are standard sensitivity value by program.

Sensitivity range Value from Test point(DC Out) & Test point(CCON2 pin3)-GND
Sensitivity switch in OP console (Density) is operated from -8 to
-8 ~ +8 +8, and the voltage between Test point(DC Out) & Test point
(CCON2 pin3)-GND will move from -1.5V to -9.5V (deviation: ±0.1V)
5.3.13 Error SEC error (SMS-CONB-340 Board)

Board Name: SMS-CONB-340 (Console Board)
Caused by SMS-CONB-340 trouble, Membrane switch trouble, Hand switch trouble.
Check procedure
1. Refer to clause 4 of 4.1.3.12 about SMS-CONB-340 Board checking.
2. Check hand switch working condition.
3. Check membrane switch condition.
4. The error comes when you release the exposure switch earlier than set exposure time,
which it is not a failure.
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5.4 Troubleshooting for Tube Stand (SMS-TS-2)

Terminal ports for external connection at HFG (SMS-GC-340 Board check)
5.4.1 Configuration
This goes to Handle Bar PCB of Tube
Stand
AC PWR connection ( Connector CON4)

D2 D1
F2
F5 F4 F3 F1
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5.4.2 How to check 1

(1) Board name: SMS-GC-340 Board
(2) Function: Transmit and receive the signal of external devices to HFG.
(3) Followings are check sequence when SMS-GC-340 Board is out of order.
Normal Function Faulty status Failure details and trouble shooting
Handle Bar functioning at Maintain Handle Bar 1. SMS-TS-340 Board F1, F2, fuse check
Tube stand PCB (SMS-TS-340 2. SMS-TS-340 Board D1 diode check
Board) 3. Input power check on SMS-TS-340 Board
P6 Connector.
4. SMS-TS-340 Board‟s P8 wire connection
check (disconnected or not)
5. SMS-GC-340 Board function check
Check HFG external 1. SMS-GC-340 Board F1, F2, F3, F4, F5
interface board Fuse check

Electromagnetic
(SMS-GC-340Board) 2. SMS-GC-340 Board D1, D2 diode check
functioning
3. SMS-GC-340 Board‟s CON4 Connector –
input power check
4. Cable connection check at SMS-GC-340
Board‟s EMG, Tube Temp, Door
Normal functioning Repair completed
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5.5 Handle Bar (SMS-TS-340 Board)
5.5.1 Compositions
Rectification diode D1 Fuse F1, F2
P6 Connector (SMS-GC-340 Board in HFG)
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5.5.2 How to check and verify

(1) Board name: SMS-GC-340 Board
(2) Function: Transmit and receive the signal & voltage of external devices to HFG.
(3) Followings are check sequence when SMS-GC-340 Board is out of order
Normal Function Faulty status Failure details and trouble shooting
Handle Bar functioning at Maintain Handle Bar 1. SMS-TS-340 Board F1, F2 fuse check
Tube stand PCB (SMS-TS-340 2. SMS-TS-340 Board D1 rectification diode
Board) check
3. Input power check on SMS-TS-340 Board
P6 Connector
4. SMS-TS-340 Board의 P8 wire connection
check (disconnected or not)
Check HFG external 1. SMS-TS-340 Board F1, F2, F3, F4, F5
interface board Fuse check

Electromagnetic
(SMS-GC-340 2. SMS-TS-340 Board D1, D2 rectification
functioning
Board) diode check
3. SMS-TS-340 Board‟s P6 Connector input
power check
4. SMS-TS-340 Board의 P8 wire connection
check (if disconnected or not)

Normal functioning Repair
completed
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5.6 Troubleshooting for Table Bucky (SMS-BT-4)
5.6.1 Device composition

fuse (TF2)
fuse (TF1)
Rectifying diode (TD2)
Rectifying diode (TD1)
Input power and bucky signal: TCON2 Connector
(Connet to SMS-GC-340 Board of Generator)

5.6.2 How to check (1)
(1) Board name: SMS-BT-4 Board
(2) Function: Control electromagnet of table and operate bucky device
(3) Check points of SMS-BT-4 Board are as below;
Normal working breakdown Breakdown details and trouble shooting
Operate table bucky Fixture of 1. Check the fuse of TF1, TF2 of SMS-BT-4
(sensor location : electromagnet is Board의 TF1, TF2
bottom of the product)) not unlocked 2. Check rectifying diode of TD1 and TD2
of SMS-BT-4 Board
3. Check input power into PCON2
Connector of SMS-BT-4 Board
4. Check disconnection of PCON6 of SMS-

Select Bucky on the Console
BT-4 Board
5. Check operation of SMS-GC-340 Board
Grid is not 1. Check voltage of bucky device while

Select Ready on the console
moving bucky operation.
2. Check bucky signal of SMS-GC-340
Select Ready on the console After repair Board
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EcoRay HF-525 PLUS
5.7 Troubleshooting for Wall Bucky (SMS-BS-2)
5.7.1 Part composition
power and bucky signal input : BCON2 Connector
(Connected with SMS-GC-340 Board on generator)
Fuse (BF2)
Rectification diode
(BD2)
fsdfsdfs(
Fuse (BF1)
Rectification
(BD2)
(BD1)
diode
5.7.2 Check point

(1) Board name: SMS-BS-2 Board
(2) Function: Wall Bucky‟s electro-magnet fixing device and bucky device operation
(3) Refer to the following procedure in case of Wall Bucky trouble
Operation is O.K Trouble Trouble contents and fixing method
Operate Wall Bucky device Electro-magnet 1. Check condition of fuse SF1, SF2 on
(sensor is located on the SMS-BS-2 Board

fixing cannot
2. Check condition of rectification diode
below) come loose
SD1, SD2 on SMS-BS-2 Board
3. Check input voltage of BCON2
Connector
On SMS-BS-2 Board
4. Check disconnection of BCON6 on
Select “bucky” on the
SMS-BS-2 Board
console 5. Check the operation condition of SMS-
GC-340 Board
Select “Ready” on the console No grid working

1. Bucky device voltage check during the
Bucky works
2. Check Bucky signal at SMS-GC-340
Board
Select “Ready” on the console Repair completed
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EcoRay HF-525 PLUS
Chapter 6
Circuit Diagram
Model: HF-525 PLUS
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6. Circuit Diagram
6.1 Block Diagram
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6.2 SMS-340-CON Board
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6.3 Cue-XR2-Mio Board
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6.4 Cue-XR2-CnD Board
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6.5 Cue-XR2-FnD Board
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6.6 Handle Bar (SMS-TS-340)
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6.7. External terminal of Generator
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6.8 Table Bucky
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6.9 Wiring Table Bucky with Generator
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6.10 Wall Bucky
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EcoRay HF-525 PLUS
6.11 Wiring Wall Bucky with Generator
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EcoRay HF-525 PLUS
Chapter 7
7. Main Parts List
7.1 Main parts of Generator
Name Image Location Model No. Function
CON-KB-340 Switch plate to regulate

Console Key Board Inside of Console
the radiation.
Control the generator

Console Board Inside of Console CON-B-340
and display the data.
Control the amount of
Main Board Front of Generator GEN-Main-340 radiation and X-Ray
tube.
Control the charge and
Charge Board Front of Generator GEN-CHA-340 discharge of Main
Capacity.
Control the Switching

IGBT Driver Board Left side of Generator GEN-IGBT-340
Device.
Control the Tube

Filament Power Board Left side of Generator GEN-FIL-340
filament.
Save the amount of

Main Capacity Inside of Generator MAIN-CAP-450
electirc.
Switch to control the
IGBT Module Inside of Generator MAIN-IGBT-400 amount of radiation
and time.
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EcoRay HF-525 PLUS
Change AC power to
Main Rectifier Inside of Generator MAIN-REC-100
DC power.
Back side of Protect the system

Main Fuse FUSE-Main-63
generator against overload.
Back side of Supplying power to

Transformer HV- GEN-340
generator each part.
This switch will use

Outside of
Hand Switch HAND-EX-340 when applying
generator
radiation.
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EcoRay HF-525 PLUS
7.2 Main parts of High Voltage Transformer

Name Image Location Model No. Function
Supplying power to
high voltage
High voltage Inside of high
HV-COIL-1 transformer connected
primary coil voltage generator
with IGBT of a
generator.
Boost the voltage
assembled
High voltage Inside of high
HV-COIL-2 with high voltage
secondary coil voltage generator
transformer
primary coil.
Supplying power to
filament transformer
Filament Inside of high
HV-COIL-F1 connected with
primary coil voltage generator
Filament power board
of a generator.
Supplying power to
Tube filament
Filament Inside of high
HV-COIL-F2 assembled with
secondary coil voltage generator
filament transformer
primary coil.
High voltage Inside of high Boost voltage and

HV-REC-340
rectifier voltage generator control feedback signal
104 Service Manual

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Technical Publication

Model: HF-525 PLUS

EcoRay Co., Ltd.

IMPORTANT! X-RAY PROTECTIONS!

X-RAY EQUIPMENT IS DANGEROUS TO BOTH PATIENT AND OPERATOR UNLESS SAFETY

Thanks for purchasing product of EcoRay.

NOTICE AND CONTRAINDICATION!

States the information, which helps to use the system correctly.

This x-ray system is not suitable for therapeutic applications.

Precautions in the use of X-ray system

1. Only one experienced technician should operate the equipment.

1. Only qualified personnel should handle the equipment

Revision No. Revision Date Change Description

Rev. 1.0 2007-01-10 Release version

4.5 Consist of Calibration Program …..…………………………………………………………………………..……………….……..… 49

General Purpose Radiographic System

Model: HF-525 PLUS

1.2 Responsibility of Customers

1.3 Constructions and Function

1.4 General details

1.5 Service Numbers

2. Service for Outside of Europe, Worldwide

1.6 Product Pre-installation Data

Dimension (mm). Approx. Weight (Kg)

Console 270 190 50 1

1.6.2 Tube Stand (SMS-TS-2)

Size (mm) deviation ±10% Weight(Kg)

Rail 566 2,800 120 Approx. 120

Stand 860 1,070 2,200 Approx .157

1.6.3 Table Bucky (SMS-BT-4)

dimension (mm) weight(Kg)

Bucky device 600 584 80 6

1.6.4 Wall Bucky (SMS-BS-2)

dimension (mm) weight(Kg)

Composition tolerance within ±10% tolerance lower

Width Length height than±5Kg

Wall Bucky 750 450 2,060 115

Bucky device 600 584 80 6

1.7 X-ray room Requirements

1.7.3 Electrical requirements

3. Generator Power line requirements.

Model HF 525 PLUS

Input Power Max. 60 kVA

Input Voltage Single phase, 230V

4. Recommended wire size

(4) Apparent resistance of supply mains should be below 0.15ohm.

1.7.4 Wiring connection of main devices.

1.7.5 Main wiring connection

Cable No Q’ty Cable length Function Remarks

Single phase power

Cable 2 1 15,000mm Signal line Connect generator with console

Cable 4 1 50mm Tube Stator Including temperature relay signal

Cable 5 1 9,000mm Power Assembled with handle bar

Cable 6 1 5,000mm Power and Signal Assembled with Table Bucky

Cable 7 1 9,000mm Power and Signal Assembled with Wall Bucky

1.7.6 Fuse capacity of main parts.

No Fuse Name Position Maker Capacity Quantity

1 F1,F2 Main Fuse JEAN MÜLLER 500V, 63A 2

2 F3,F4 Trans Fuse Littelfuse 250V 15A 2