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Jigs PDF

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At a glance
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The key takeaways are that jigs and fixtures are tools used to guide other tools for increased precision, accuracy and repeatability in manufacturing. They allow for mass production of interchangeable parts.

Some purposes of jigs and fixtures mentioned are to increase force/power applied to work, reduce time to make something, increase precision and accuracy, and allow for repeatability.

A fixture is a device which supports and locates a workpiece to increase accuracy, while a jig guides and controls a cutting tool. Hand tool users also refer to jigs and fixtures as 'appliances'.

Aids to Making:

Jigs and Fixtures


One of my primary objects is to form the
tools so the tools themselves shall fashion
the work and give to every part its just
proportion.

Eli Whitney

We shape our tools and afterwards our


tools shape us.

Marshall McLuhan
Purposes
Increase force/power applied to work

Reduce time to make something

Increase precision and accuracy

Repeatability

Safety
Different Tools for Different Jobs

http://dans-woodshop.blogspot.com/
Workbenches and Workholding

In the House of the Vetti, this dining room fresco is


perhaps the earliest depiction of a workbench in the West.
From Ingenius Mechanics, Christopher Schwarz
https://www.popularwoodworking.com/workbenches/schwarz-workbenches/the-first-recorded-workbench/
My Workbench
Tail Vise

Face Vise https://www.popularwoodworking.com/woodworking-blogs/case-tail-vises/


Power Tools Designed Around Workholding

Table Saw (Rip)

Sliding compound
miter saw (Cross-cutting) Track Saw
Fixture

A fixture is a device which


supports and locates a workpiece.

This increases the accuracy,


precision, reliability, and
interchangeability of the work.

https://en.wikipedia.org/wiki/Fixture_(tool)
Jig

A jig guides and controls a


cutting tool

Hand tool users call these "appliances"

https://en.wikipedia.org/wiki/Jig_(tool)
Plane = Guided Chisel

Router Plane
Stanley/Bailey
Planes

Molding Planes

Combination Planes
Stanley #45
https://www.popularwoodworking.com/projects/choosing-hand-planes/
Gator Drill Jig Craftsman Miter Box
Fence

Ripping Wood on A Table Saw


Woodpeckers Drill Press Table and Fence
Fesstool MFT/3
Lee Krasnow, Puzzle Making Saw
Constrained Process
Make sure can hold the part during all steps

Minimize number of times the work is relocated

Repetitive operations in the same location


guarantee precise alignment

■ E.g. drill increasing sized co-axial holes


Same operation on multiple parts gives precise
alignment, e.g. cutting or drilling multiple pieces

Use guides and stops for reproducibility


Squareness

http://www.amgron.clara.net/datum%20marks%203.html
Milling
1. Flatten one face on jointer

2. Plane second face on the thickness


planar

3. Square one edge on the jointer

4. Square second edge on the table saw

5. Cut to length
Centered Tenon or Groove
Dovetail Joint

First cut tails

Mark matching pins

https://www.woodbywright.com/blog/the-simplest-way-to-hand-cut-dovetails
Leigh Dovetail Jig
Readings and Watchings
History of the sewing machine

Interactive machines

■ The Wise Chisel


■ Interactive Fabrication: New Interfaces for
Digital Fabrication

■ Interactive Construction: Interactive


Fabricationof Functional Mechanical
Devices
Projects
Schedule change

Project proposal

Project github repo

Team building …

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