Infrared Pyrometer Handbook
Infrared Pyrometer Handbook
1. BASIC CONCEPTS……………………………………………………………2-6
2. PYROMETRY……………………………………………………………………6
6. SOURCES OF INTERFERENCE………………………………………………13
8. ACCESSORIES……………………………………………………………..16-18
9. BIBLIOGRAPHY………………………………………………………….........19
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1. Basic concepts
What we see with our eyes is only the small part (visible region) of a broad spectrum of
electromagnetic radiation. On the immediate high energy side of the visible spectrum lies
the ultraviolet, and on the low energy side is the infrared (IR) (see Fig. 1). This invisible
portion of light carries various supplementary information.
Table 1:
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1.2 Gray body
The body which emits less thermal radiation than a perfect blackbody or its surface
emissivity (ε) is less than one but is constant over all frequencies. It‟s a useful
approximation to some real world materials over some frequency ranges. The spectral
emission of gray body is shown in Fig. 2.
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Fig. 3. Annihilation of radiation in real type materials
By the Kirchhoff's law of thermal radiation “At thermal equilibrium, the emissivity (ε) of
a body (or surface) equals its absorptivity (α)”. So, for a perfect black body ,ε is 1 while
any real object would have ε less than 1. Also the transmissivity (τ) and reflectivity (ρ) is
zero. The sum of absorptivity, reflectivity and transmissivity is always 1.
α + ρ + τ = 1.
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By the emissivity factor materials can be categorized as:
Metals
Non-metals
Transparent material
(Refer section 3 for detailed description)
Planck’s law: Planck‟s law states that the intensity of electromagnetic radiation emitted
by a blackbody is a function of frequency (or wavelength). Black body will radiate
energy at all frequencies. The Planck‟s law gives a distribution that peaks at a certain
wavelength, the peak shifts to shorter wavelengths for higher temperatures, and the area
under the curve raise rapidly with increasing temperature (see Fig. 4.).
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The Wien law provides the wavelength of the peak of the radiation distribution, whereas
the Stefan-Boltzmann law gives the total energy emitted by the blackbody at all
wavelengths (i.e., the area under the curve of Planck Law (see Fig. 4)).
Also, the Wien law gives explanation to the peak shift to shorter wavelengths with
increase in temperature, whilst the Stefan-Boltzmann law explains the growth in the
height of the curve with increase in temperature. Both these radiation law can be derived
from the Plank‟s law.
2. Pyrometry
A pyrometer is a non-contacting device that intercepts and measures thermal radiation,
without making any contact with the radiating body and the process is known as
pyrometry. This device is useful for determining the temperature of an object's surface.
Pyrometer is derived from the Greek root „pyro’ which means fire. The term pyrometer
means a device capable of measuring temperatures of objects above incandescence. Early
pyrometers (Filament Pyrometer 1917) were restricted to visual measuring method only
(i.e., the object becomes red hot, it starts emitting radiation). So, only high temperature
measurement is possible with early pyrometers. But now days such pyrometers are also
available that can measure temperatures far below the freezing point from a distance and
without making contact with the object to be measured.
Temperature is the most frequently measured physical quantity which predicts the
condition of a product or part of apparatus, both in manufacturing and in quality control.
Pyrometer strictly works on the principles of black body radiation. Here emissivity of the
target plays an important role, as it governs how bright the target appears to the
pyrometer. Due to its high accuracy, speed, economy and specific advantages, it is widely
being used as a standard procedure in many industrial applications.
There are some critical considerations which have to be included for any infrared
pyrometer like emissivity field of view (size of the target and distance), spectral response
and temperature range and mounting. Some of the advantages of noncontact pyrometry
are discussed below:
It records temperature within fractions of seconds (fast response time).
It does not influence the temperature and material of the target.
Requires less maintenance and hence the longer life time.
It can measure the temperature of the moving object.
Measurements can be taken for hazardous or physically inaccessible objects (e.g.
high-voltage parts and great measurement distance).
As it is not in direct contact with target so high temperature can be measured.
Being noncontact technique, it will not tamper the target mechanically.
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Metals
The emissivity of metal strongly gets influenced by the wavelength and temperature. For
lustrous (smooth) metal surfaces, emissivity is high at short wavelengths and decreases
with increasing wavelengths. Moreover wear and tear, oxidation or soiling, rust, etc may
also affect the emissivity of metals. So, it is essential to select an instrument which
measures the infrared radiation at a particular wavelength and within a particular
temperature range at which the metals have the highest possible emissivity.
The optimal wavelength for high temperatures in the case of metals is, at around 0.8 to
1.0 μm, at the limit to the visible range. Wavelengths of 1.6, 2.2, and 3.9 μm are also
possible. Good results can be achieved using ratio pyrometers in cases (e.g. heating
processes) where measurement is to take place across a relatively wide temperature range
and the emissivity changes with the temperature.
Plastics
The transmittance of a plastic altered with the wavelength and thickness of the material.
So optimal temperature measurement is accomplished with the wavelengths where the
transmittance is almost zero. Polyethylene, polypropylene, nylon and polystyrene are
some of the plastics which are non-transmissive at 3.43μm while polyester, polyurethane,
Teflon FEP, and polyamide non-transmissive at 7.9μm. The optimal spectral bandwidth
for measurement can be determined by the manufacture of the infrared device.
Glass
For temperature measurement of the glass with an infrared thermometer, reflectance
together with the transmittance has to be considered. Only a careful selection of the
wavelength facilitates measurements of the glass surface as well as of the deeper layers of
the glass. For measuring deeper layers wavelengths of 1.0μm, 2.2μm or 3.9μm are
appropriate while for surface measurements 5μm is recommended. At low temperatures,
8.14 µm should be used with the emissivity set to 0.85, to compensate for reflectance. As
glass is a bad heat conductor can change its surface temperature quickly, so a
thermometer with short response time is recommended.
Bright flames
To measure the temperature of flames is really a tough job. For exact measurement of
temperature of flames, only the radiation coming from the glowing soot or other burning
particles should reach the pyrometer. This can be done by flame pyrometers by adjusting
the soot factor “n” on the pyrometer.
Non-luminous flames
To measure the temperature of non-luminous flames (e.g. gas burners) spectral
pyrometers can be used. This pyrometer measure the radiation of hot carbon dioxide in a
very narrow spectral area (4.5 and 4.65 μm).
Ambient conditions
The transmission behavior of the transmission path (usually the ambient air) should also
be considered before setting any IR thermometer (spectral radiation pyrometer). There
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are certain components in the atmosphere (like vapor, carbon dioxide, etc.) which absorb
infrared radiations at particular wavelengths due to which transmission is attenuated. So
for accurate temperature measurements, these absorption media should be taken in
account. There are „windows’ in the infrared spectrum which do not contain these
absorption bands (see Fig. 5). Typical measuring windows are 1.1-1.7 µm, 2 - 2.5 µm,
3.5 µm and 8.14 µm. So the infrared measuring device has to be designed with proper
atmospheric correction filters. In Table 2, the various atmospheric windows are listed for
different compounds.
Table 2.
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4. Methods for determining the emissivity
There are several ways to determine the emissivity of the material to ensure accurate
temperature measurements, some of which are discussed below:
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Fig. 6 Block Diagram of Infrared thermometer
5.1 Optical system, protection windows, spot size and measuring distance
The detector and optical system are the major components in the pyrometer. So, they
should be carefully selected to yield the optimum compromise based upon the conflicting
parameters of price, accuracy, speed of response, and usable temperature range.
The characteristics (transmission values) of the lens, filters and protection window
material should be in accordance with spectral sensitivity of the sensor. At high
temperatures quartz glass is commonly used. At low temperatures (in the range 8.14 µm)
special IR transmissive materials (i.e., Ge and ZnSe) are required.
With the help of filters the transmission properties can be modified so that the unwanted
wavelengths can be prevented from reaching the detector. They are placed in front of the
detectors.
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Sighting techniques
There are several techniques for the adjustment of pyrometer which assist in capturing
precise radiated temperature from the target. Some of them are described below:
Trough the lens sighting technique: In this technique, user looks at the object in the
similar way as he looks through the camera. The centre of the viewing area is indicated
by some marks which is the target area. Here user is in direct contact with radiations, so
some filters are fitted inside for the protection of eyes.
Pilot lights/Laser-pointer: Halogen lamp, LED, or laser can be used as Pilot lights. The
light beam facilitates the user to aim at the measuring spot more quickly and precisely,
and hence accurate temperature can be measured in darkness.
5.2 Detectors
Detectors play the vital role in any pyrometer. They are the radiation receivers which
converts the received infrared radiation into electrical signals. These electrical signals are
converted then displayed as temperature values by the electronic system. Detectors may
be classified into two different categories viz. thermal detectors and quantum detectors.
The behavior of thermal detectors is similar to any thermocouple. When the photons
interact with the sensitive element in the thermal detectors the temperature of this
element get varied which in turn modifies the property of the detector. This modification
is then electrically analysed which similar to the voltage generated in any thermocouple
Quantum detectors works on the principle of photoelectric effect. They interact directly
with the impacting photons. So they are also known as photodiodes. Quantum detectors
are faster than thermal detectors. They are mainly used for imaging systems and line
scanners. The performance of these detectors is strongly affected by the variation of
ambient temperature. This ambient drift should be compensated for high accuracy
measurements.
5.3 Electronics
Analog devices
In portable thermometers measured temperature (signal) is displayed on the LCD.
However, high precision LED indicator for non contact temperature measurement is also
being used. With indication of measured temperature user can easily parameterize a
connected digital pyrometer without any PC.
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Digital devices
By connecting the pyrometer output to some suitable software (via PC) the digital output
can be obtained. The pyrometer can communicate with PC using RS232 or RS485. RS
232 is used only for short distances including electromagnetic interferences which affect
the transmission. RS485 is well suited for long distance transmission. Standard on PC is
RS232, so a converter is used which converts RS485 to RS232.
Thermographic solutions are completed with software for the online video display and
recording of fast thermodynamic processes with manifold tools for picture analysis.
Comfortable transfer and management of data from the infrared pyrometer as well as
subsequent analysis of the data support the processing of the temperature results. Some of
the functions available in the software are discussed below:
Peak picker: It locates the maximum temperature of the target temperature value
from specified number of stored real temperatures in the sensor memory.
Once the peak temperature is determined, its value will be transmitted constantly
even at out of range condition till a new picker process finishes.
Switch off Level: Ratio pyrometer shows true temperature even when the target
is partially visible. The user can adjust this value, so when temperature of object
is below this limit, the pyrometer will stop temperature measurement.
Response Time: This function is used to set the response time of the pyrometer.
It is adjustable from 20 ms to10 seconds.
Record View: This option provides data logging. The temperature and Emissivity
read by both the pyrometer with time and date is displayed.
Spot size calculation: It calculates the spot size or Actual working Distance of
the Pyrometer. This option in the software is capable of calculating the spot size for
real working distance corresponding to the value of actual working distance.
Analog scale: User can select the sub-range with in the basic range of
Pyrometer. Analog o u t p u t wi ll automatically adjust to the selected range.
Change sensor type: This parameter display pyrometer sensor type and user can
also change two colour sensors to single and vice versa within the same software.
5.4 Calibration
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Method I
A commercial blackbody simulator which is an isothermally heated cavity having very
small aperture can be used as calibrator. The depth of this cavity should be at least six
times as long as its diameter and the temperature of this cavity is controlled by a
temperature controller (using a thermocouple probe). The emissivity of a cavity type
blackbody source is usually 0.98 or higher which makes them ideal for exact calibration
tasks.
Method I:
Calibrated tungsten filament lamps are commonly used as references at higher
temperatures.
Method III
A last option is to use a reference pyrometer whose calibration is known to be accurate.
Adjust the output of the pyrometer until it matches the value of reference pyrometer.
6. Sources of interference
Other than the emissivity factor there are several other interference sources which hinder
the accuracy of measurements. Some of these factors are discussed below:
Additional heat source present in the surroundings of the measuring object (e.g.
measuring temperatures of metals in industrial ovens, where the oven walls are
hotter than the measuring object) strongly influence the measurements. This
additional heat may get reflected off by the target and actual temperature may get
affected.
If the target is transparent and there is some hot body behind it then the target will
let the additional heat pass through modifying the original temperature.
The presence of dust, water vapor, smoke, and window also reduce the strength of
the infrared radiations.
7. Pyrometer types
Generally pyrometers can be classified in two categories which are:
Broadband pyrometers
Narrow band pyrometers
Note: This is not a rigid classification. For an instance, optical pyrometers can be
considered a subset of narrow band devices. Fiber optic pyrometers can be classified as
wide band, narrow band, or ratio devices.
Broadband pyrometers
Broadband pyrometers are simplest and less expensive device which have the response
from 0.3 microns wavelength to an upper limit of 2.5 to 20 microns. The name itself
indicates that these pyrometers measure a significant fraction of the thermal radiation
emitted by the object. They greatly rely on the emissivity of the surface being measured.
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The path to the target must be clear from water vapor, dust, smoke, steam and radiation
absorptive gases present in the atmosphere, as these can attenuate emitted radiation from
the target resulting in inaccurate measurements. Also, the optical system and sighting
window should be clean. High and constant emissivity at longer wavelengths makes these
pyrometers suitable for measuring temperature of organic materials.
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Multi wavelength pyrometers
This type of pyrometer is capable of measuring more than two wavelengths. They are
also called spectropyrometers. Here instrument compares all the measured values and
then decides where the accurate temperature lies.
In an optical fiber the captured radiation is transmitted by total internal reflection. The
inner layer is called core and outer layer is cladding. Therefore signal can be transmitted
without any loss. Optical fiber consists either of a single fiber (mono-fiber) or multi-fiber.
Optical fiber
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The comparison between a single fiber and multi-fiber is given below:
Breakage in the mono fiber can be immediately detected than in multi fiber.
No wear and tear is required for mono fiber but in multi fiber the cladding of
individual fiber may get damaged due to friction amongst them.
Multi fiber optical fiber is relatively less expensive and also their minimum
curving radius makes them useful in many applications.
8. Accessories
Pyrometers are available with a various features and accessories to solve a wide range of
application conditions. Here we have listed some of those mechanical and
electrical/electronic accessories.
Mechanical accessories:
Radiation shield
Cooling plate
Cooling jacket
Angle brackets
Adjustable positioning devices
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Ball and socket mounting
4. Sighting accessories: It is very helpful to sight on the spot size for the
measurement of moving objects and in poor light conditions.
Sight tubes
Laser pointing devices
Scopes
5. Air purge units: It is attached to front end of sensor which protects the optics of
the pyrometer from dust, smoke, moisture and other contaminations. It is in the
form of round nozzle which and provides positive air pressure in front of the lens.
6. Emissivity enhancer: It is used for shiny and highly reflective metal surfaces
having very low emisivity at low temperatures. It is a gold plated concave mirror,
which is mounted close to the measuring object. The incident radiation undergoes
multiple internal reflections between the measuring object and the emissivity
enhancer due to which the energy of infrared energy is mechanically increased.
This mechanically increased energy is measured by the pyrometer through a small
hole in the concave mirror which improves the results of temperature
measurements.
7. Scanners: Scanners are used to move the spot size back and forth across the target
to be measured. It is used to measure the temperature of moving objects.
Maximum value storage unit is always used with scanners. Scanners can be in-
built or attached to the front of the optics of the pyrometer which assists them to
be used as line scanners.
Electrical/electronic accessories:
1. Indicators and controller: This unit displays the measured signal as temperature
(°F or °C). They are available from a simple digital panel meter to complex multi-
channel processors.
2. Analoge Converters: Converts the output signal of 2-wire equipment from 4 to 20
mA into 0 to 20 mA.
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9. Bibliography
1. W. L. Wolfe, G. J. Zissis; “The Infrared Handbook”. Washington, DC: Office of
Naval Research, 1978.
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