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TLS-350 Series Sensor Modules: Installation Guide

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Manual No: 576013-813 ● Revision: D

TLS-350 Series Sensor Modules


Installation Guide
Notice
Veeder-Root makes no warranty of any kind with regard to this publication, including, but not limited to, the
implied warranties of merchantability and fitness for a particular purpose.

Veeder-Root shall not be liable for errors contained herein or for incidental or consequential damages in
connection with the furnishing, performance, or use of this publication.

Veeder-Root reserves the right to change system options or features, or the information contained in this
publication.

This publication contains proprietary information which is protected by copyright. All rights reserved. No part
of this publication may be photocopied, reproduced, or translated to another language without the prior written
consent of Veeder-Root.

DAMAGE CLAIMS
1. Thoroughly examine all components and units as soon as they are received. If damaged, write a complete
and detailed description of the damage on the face of the freight bill. The carrier's agent must verify the
inspection and sign the description.
2. Immediately notify the delivering carrier of damage or loss. This notification may be given either in person
or by telephone. Written confirmation must be mailed within 48 hours. Railroads and motor carriers are
reluctant to make adjustments for damaged merchandise unless inspected and reported promptly.
3. Risk of loss, or damage to merchandise remains with the buyer. It is the buyer's responsibility to file a claim
with the carrier involved.

RETURN SHIPPING

For the parts return procedure, please follow the appropriate instructions in the "General Returned Goods
Policy" and "Parts Return" pages in the "Policies and Literature" section of the Veeder-Root North American
Environmental Products price list.

© Veeder-Root 2003. All rights reserved.


Table of Contents

Introduction
Contractor Certification Requirements ..............................................................................1
Related Manuals ...............................................................................................................1
Safety Precautions ............................................................................................................2
Warnings and Important Notes .........................................................................................2

Installation
Module/Connector Positions .............................................................................................3
Installing Modules .............................................................................................................3
Connecting Sensor Wiring to Modules ..............................................................................5

Figures
Figure 1. CPU/ECPU Boards - Battery Backup Switch in On Position ..................4
Figure 2. Locating the intrinsically safe bay in the TLS Console ...........................5
Figure 3. Type A Interface Module Wiring Diagram ...............................................6
Figure 4. Interstitial Sensor Interface Module Wiring Diagram ..............................7
Figure 5. Type B Interface Module Wiring Diagram ...............................................7
Figure 6. Vapor Sensor Interface Module Wiring Diagram ....................................8
Figure 7. Groundwater Sensor Interface Module Wiring Diagram .........................8

i
Table of Contents

ii
Introduction

This manual contains procedures for the installation or replacement of the following sensor interface modules:

• Veeder-Root Type A Interface Module


Part No. 329956-001 (with console)

• Veeder-Root Type B Interface Module


Part No. 329950-001 (with console)

• Veeder-Root Vapor Sensor Interface Module


Part No. 329357-001 (with console)

• Veeder-Root Groundwater Sensor Interface Module


Part No. 329399-001 (with console)

• Veeder-Root Interstitial Sensor Interface Module


Part No. 329358-001 (with console)

The above parts are for TLS 350 Series Consoles designed and manufactured by Veeder-Root. This manual
assumes all preliminary site preparation is completed, and that field wiring from the sensor junction box to the
console is in place.

Contractor Certification Requirements

Veeder-Root requires the following minimum training certifications for contractors who will install and setup the
equipment discussed in this manual:
Level 1 Contractors holding valid Level 1 Certification are approved to perform wiring and conduit routing,
equipment mounting, probe and sensor installation, tank and line preparation, and line leak detector installation.
Level 2/3 Contractors holding valid Level 2 or 3 Certifications are approved to perform installation checkout,
startup, programming and operations training, troubleshooting and servicing for all Veeder-Root Tank Monitoring
Systems, including Line Leak Detection and associated accessories.
Warranty Registrations may only be submitted by selected distributors.

Related Manuals

If site preparation or field wiring is necessary, you must refer to the following manual for installation instructions:
576013-879 TLS-3XX Series Consoles Site Prep and Installation Manual

1
TLS-350 Series Sensor Module Installation Guide Safety Precautions

Safety Precautions

The following safety symbols may be used in this manual to alert you to important safety hazards and precautions

EXPLOSIVE FLAMMABLE
Fuels and their vapors are extremely Fuels and their vapors are extremely
explosive if ignited. flammable.

ELECTRICITY TURN POWER OFF


High voltage exists in, and is supplied Live power to a device creates a
to, the device. A potential shock haz- OFF
potential shock hazard. Turn Off
ard exists. power to the device and associated
accessories when servicing the unit.

WARNING READ ALL RELATED MANUALS


Heed the adjacent instructions to Knowledge of all related procedures
avoid equipment damage or personal before you begin work is important.
injury. Read and understand all manuals
thoroughly. If you do not understand
a procedure, ask someone who does.

Warnings and Important Notes

WARNING
You are working with a device in which potentially lethal voltages may be
present.
This product is to be installed in systems operating near locations where
highly combustible fuels or vapors may be present.
Fire or explosion resulting in serious injury or death could result if the
equipment is improperly installed or modified. Serious contamination of the
environment may also occur.
1. Read and follow all instructions in this manual, including all safety
warnings.
OFF
2. Turn POWER OFF before installing these modules.
3. Comply with all applicable codes including: the National Electrical Code;
federal, state, and local codes; and other applicable safety codes.
4. Substitution of components may impair intrinsic safety.
5. Do not use this component for other systems aside from the TLS
Console. Install only as described in this manual.

Failure to install this product in accordance with its instructions and warnings will result in the voiding of all
warranties connected with this product.
To help ensure proper installation and unit performance, we recommend that a Veeder-Root Authorized Service
Contractor install this equipment.

2
Installation

Module/Connector Positions

Installing interface modules in a TLS-350 Series Console is a simple process. However, there are important points
to remember:
1. For each module, a corresponding expansion slot with connector must be available.
2. ALL unused expansion slots MUST be covered with blank face plates.

MODULE POSITION

• Record in the circuit directory (inside front panel), the type of module, sensor locations, etc., beside the slot
number.

• Once a particular type of module has been installed in that slot, the system will always look for that type of
module in that slot.

CONNECTOR POSITION

• Identify all connectors according to their slot location using the self-adhesive numbering labels supplied with
each module.

• Once a device has been wired to certain terminals on the connector and the system has been programmed,
terminal positions may not be changed without reprogramming the system.

Installing Modules

The steps below apply for any of the sensor modules discussed in this manual. Additional information regarding
the below steps can be found in the Veeder-Root TLS-3XX Series Consoles Site Preparation and Installation
manual.

1. Open the right-hand door of the console by unscrewing the right-top and right-bottom locking bolts.
2. To retain current programming, be sure that the CPU (for TLS-350) or ECPU (for TLS-350R) battery backup
switch is in the On position (see Figure 1 on page 4). If you have to set the battery backup switch to the On
position, avoid touching any circuit components with your hand or any conductive tool.

WARNING
You are working with a device in which potentially lethal voltages may be
present.

If high voltage is shorted across any barrier terminal, explosion and fire could
result.

OFF Turn Off, tag and lockout power to the console before installing/wiring any
module.

3
TLS-350 Series Sensor Module Installation Guide Installing Modules

CPU Board

Battery Backup Switch (S1)


Shown in ON position (up)
1 2 3 4
S2
S2
S1
S1

OPEN
BATT OPEN
DIP switches (S2)

ECPU Board

DIP switches (S2)


Battery Backup Switch (S1)
1 2 3 4 Shown in On position (up)

OPEN
SW1
SW2

consoles\ecpubbsw.eps

Figure 1. CPU/ECPU Boards - Battery Backup Switch in On Position

4
TLS-350 Series Sensor Module Installation Guide Connecting Sensor Wiring to Modules

3. Locate the IS bay in the right side of the console (Figure 2). Avoid shorting high voltage across any
component or module to the intrinsically safe (IS) bay of the console. This could result in an explosion near the
sensor.

Comm Bay 8 I.S. Bay


Slot Numbers Slot Numbers
7
1 2 3 4 Power 6
Intrinsically
Bay 5 Safe Bay
Permissible
Do not install
sensor modules
4 Modules
(Limit 8
Comm Cage*
T1: PREMIUM UNLEADED
VOLUME
ULLAGE
= 4208
= 5792
GALS
GALS
in this bay!
3 per console)
90% ULLAGE = 4792 GALS
TC VOLUME = 4194 GALS
HEIGHT = 41.02 INCHES
WATER VOL = 0 GALS
WATER = 0.00 INCHES
TEMP = 65.0 DEG F

T1: REGULAR GASOLINE


VOLUME
ULLAGE
90% ULLAGE
TC VOLUME
HEIGHT
WATER VOL
= 9038
=
=
962

= 8950
0

= 81.37
= 28
GALS
GALS
GALS
GALS
INCHES
GALS
2
WATER = 1.37 INCHES
TEMP = 74.9 DEG F

1
console\isbay.eps

Figure 2. Locating the intrinsically safe bay in the TLS Console

4. Remove the blank panel from the desired module slot in the IS bay.
5. Carefully slide the new module into the slot until the connector on the rear of the module engages completely
with the connector on the expansion board at the back of the slot. Do not apply excessive force.
6. Press in the snap-in fasteners on each side of the module’s face plate to “lock” the module in place.
7. When finished installing modules, make sure all unused slots in the console are covered with snap-in blank
plates! (Veeder-Root Module Cover Part No. 329339-001.)
IMPORTANT! If you are installing these modules in a system that has already been programmed, you cannot
change the position of existing modules and/or connectors without reprogramming the entire system. If any
connectors were removed during installation, be sure they are reconnected to their original modules. Improper
system operation will result if any sensor/module position is changed without re-programming.

Connecting Sensor Wiring to Modules

Connectors are supplied with each interface module. They provide screw terminations for sensors. See Table 1 on
page 6 for interface module type and its maximum allowed number of sensors. Be sure to record on the circuit
directory the type of module and the name or location of each sensor wired to each connector.

5
TLS-350 Series Sensor Module Installation Guide Connecting Sensor Wiring to Modules

Table 1.- Maximum Sensors Per Interface Module

Interface Module Number of Sensors

Type A 8

Type B 6

Vapor Sensor 5

Groundwater Sensor 5

Interstitial Sensor 8

TYPE A AND INTERSTITIAL SENSOR MODULES


For Type A and Interstitial Sensor Interface Modules, connect the two marked or color-coded wires from each
sensor to the appropriate terminals (see Figure 3 and Figure 4). Be sure to maintain the proper polarity between
the sensor wires and their respective module connector terminals.

SENSOR 1 2 3 4 5 6 7 8 MAXIMUM SENSOR


+ + + + + + + +
OUTPUT RATINGS:
13 VDC
.20 AMP

TYPE A INTERFACE MODULE

Attach Cable Shields to Ground


Lug Closest to Conduit Entry

Console
Rigid Conduit
(enters Console Up to 8
through an I.S. Bay Sensors
knockout)

+ + +
Sensor Sensor Sensor
consoles\taimw.eps
#1 #2 #8

Figure 3. Type A Interface Module Wiring Diagram

6
TLS-350 Series Sensor Module Installation Guide Connecting Sensor Wiring to Modules

SENSOR 1 2 3 4 5 6 7 8 MAXIMUM SENSOR


+ + + + + + + +
OUTPUT RATINGS:
15 VDC
.15 AMP

INTERSTITIAL SENSOR INTERFACE MODULE

Attach Cable Shields to Ground


Lug Closest to Conduit Entry

Console
Rigid Conduit
(enters Console
Up to 8 sensors
through an I.S. Bay
knockout) Sensor
#1
Sensor Sensor
consoles\isimw.eps
#2 #8

Figure 4. Interstitial Sensor Interface Module Wiring Diagram

TYPE B, VAPOR SENSOR, & GROUNDWATER SENSOR MODULES


For Type B, Vapor Sensor, and Groundwater Sensor Interface Modules, connect the three marked or color-coded
wires from each sensor to the appropriate terminals (see Figure 5, Figure 6, and Figure 7 on page 8):

1 2 3 4 5 6 MAXIMUM
SENSOR A G B A G B A G B A G B A G B A G B SENSOR
OUTPUT
RATINGS:
13 VDC
.20 AMP

TYPE B INTERFACE MODULE

Attach Cable Shields to Ground


Lug Closest to Conduit Entry

Console
Rigid Conduit
(enters Console Up to 6
through an I.S. Bay Sensors
knockout)

A G B A G B A G B

Sensor Sensor Sensor consoles\tbimw.eps


#1 #2 #6

Figure 5. Type B Interface Module Wiring Diagram

7
TLS-350 Series Sensor Module Installation Guide Connecting Sensor Wiring to Modules

VAPOR 1 1 2 2 3 3 4 4 5 5
V G W V G W V G W V G W V G W MAXIMUM SENSOR
SENSOR OUTPUT RATINGS:
15 VDC
.15 AMP

VAPOR SENSOR INTERFACE MODULE

Not Used
Attach Cable Shields to Ground
Lug Closest to Conduit Entry

Rigid Conduit Console


(enters Console Up to 5
through an I.S. Bay Sensors
knockout)
V G W V G W

Sensor Sensor
#1 #5 consoles\vsimw.eps

Figure 6. Vapor Sensor Interface Module Wiring Diagram

GROUND 1 1 2 2 3 3 4 4 5 5
WATER F G W F G W F G W F G W F G W MAXIMUM SENSOR
SENSOR OUTPUT RATINGS:
15 VDC
.15 AMP

GROUNDWATER SENSOR INTERFACE MODULE

Not Used
Attach Cable Shields to Ground
Lug Closest to Conduit Entry

Console
Rigid Conduit
(enters Console Up to 5
through an I.S. Bay Sensors
knockout)
F G W F G W

consoles\gsimw.eps
Sensor Sensor
#1 #5

Figure 7. Groundwater Sensor Interface Module Wiring Diagram

8
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