SAFETY PRECAUTIONS Back2mainTableofContents

Table of Contents
1.1 GENERAL SAFETY INFORMATION .................................................................................................................. 1-2
1.2 SAFETY PRECAUTIONS .................................................................................................................................... 1-2
1.3 PRE-START SAFETY .......................................................................................................................................... 1-5
1.4 SAFETY DURING OPERATION .......................................................................................................................... 1-8
1.5 INSPECTION & MAINTENANCE SAFETY ....................................................................................................... 1-11
1.6 BATTERY SAFETY ........................................................................................................................................... 1-14
1.7 WARNING LABELS & DECALS ....................................................................................................................... 1-15
1.8 PROHIBITED MACHINE OPERATION ............................................................................................................. 1-22
1.9 END OF WORK SHIFT SAFETY ....................................................................................................................... 1-24
1.10 PRECAUTIONS FOR TRANSPORTATION .................................................................................................... 1-25
1.11 PRECAUTIONS FOR TOWING THE MACHINE ............................................................................................. 1-26

WARNING
READ, UNDERSTAND AND FOLLOW ALL SAFETY PRECAUTIONS AND PROCEDURES FOUND IN THIS MANUAL
BEFORE ATTEMPTING ANY OPERATION, INSPECTION OR MAINTENANCE OF THIS MACHINE, ATTACHMENT
OR SYSTEMS OPERATION. KOBELCO CANNOT ANTICIPATE EVERY POSSIBLE CIRCUMSTANCE THAT MIGHT
INVOLVE A POTENTIAL HAZARD. THE WARNINGS IN THIS PUBLICATION AND ON THE PRODUCT ARE THERE-
FORE NOT ALL INCLUSIVE. IF A TOOL, PROCEDURE, WORK METHOD OR OPERATING TECHNIQUE NOT
SPECIFICALLY RECOMMENDED BY KOBELCO IS USED, YOU MUST SATISFY YOURSELF THAT IT IS SAFE
FOR YOU AND OTHERS. YOU SHOULD ALSO ENSURE THAT THE PRODUCT WILL NOT BE DAMAGED OR
MADE UNSAFE BY THE OPERATION, LUBRICATION, MAINTENANCE AND/OR REPAIR PROCEDURES YOU
CHOOSE.

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 SAFETY PRECAUTIONS
1.1 GENERAL SAFETY INFORMATION c. CAUTION – Indicates a potentially hazardous situ-
ation which, if not avoided, may result in minor or

1 WARNING
moderate injury. It may also be used to alert against
possible damage to the machine and its compo-
nents and is represented as follows:
Do Not operate or perform any maintenance on this
machine until all instructions found in this manual
have been thoroughly read and understood. CAUTION
Improper operation or maintenance of this machine
may cause accidents and could result in serious in- NOTE
jury or death.
In this book the simbol ( ) will be ommited in cases where
Always keep this manual in the operators seat
only damge to the machine may occur; however, this simbol will
pocket.
be placed when ever personal injury may occur.
If it is missing or damaged, place an order with an
authorized KOBELCO distributor for a replacement.
If you have any questions, please consult an autho-
4. It is very difficult to forecast every danger that may
rized KOBELCO distributor. occur during operation. However, safety can be en-
sured by fully understanding proper operating proce-
1. Most accidents, which occur during operation, are due dures for this machine according to methods recom-
to neglect of precautionary measures and safety rules. mended by KOBELCO.
Sufficient care should be taken to avoid these acci-
dents. Erroneous operation, lubrication or maintenance 5. While operating the machine, be sure to perform work
with great care, so as not to damage the machine, or
services are very dangerous and may cause injury or
allow accidents to occur.
death of personnel. Therefore all precautionary mea-
sures, NOTES, DANGERS, WARNINGS and CAU- 6. Continue studying this manual until all Safety, Opera-
TIONS contained in this manual and on the machine tion and Maintenance procedures are completely un-
should be read and understood by all personnel be- derstood by all persons working with the machine.
fore starting any work with or on the machine.
1.2 SAFETY PRECAUTIONS
2. Operation, inspection, and maintenance should be
carefully carried out, and safety must be given the first
priority. Messages of safety are indicated with marks.
WARNING
The safety information contained in this manual is in- The proper and safe lubrication and maintenance
tended only to supplement safety codes, insurance for this machine, recommended by KOBELCO, is
requirements, local laws, rules and regulations. outlined in the OPERATORS MANUAL for this ma-
chine.
Improper performance of lubrication or maintenance
3. Messages of safety appear in this manual and on the procedures are dangerous and could result in in-
machine. All messages of safety are identified by the jury or death. Read and understand the OPERATORS
words “DANGER”, “WARNING” and “CAUTION” . MANUAL before performing any lubrication or main-
a. DANGER – Indicates an imminently hazardous tenance.
situation which, if not avoided, will result in death
or serious injury and is represented as follows: The serviceman or mechanic may be unfamiliar with many
of the systems on this machine. This makes it important
to use caution when performing service work. A knowl-
DANGER edge of the system and or components is important be-
fore the removal or disassembly of any component.
b. WARNING – Indicates a potentially hazardous situ-
ation which, if not avoided, could result in death or Because of the size of some of the machine components,
serious injury and is represented as follows: the serviceman or mechanic should check the weights
noted in this manual. Use proper lifting procedures when
WARNING removing any components. Weight of components table
for this machine are shown in this manual in Section VI -
SPECIFICATIONS.

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 SAFETY PRECAUTIONS
The following is a list of basic precautions that must al- per or other attachment is blocked correctly to pre-
ways be observed. vent it from dropping unexpectedly.

1. Read and understand all Warning plates and decals 9. Use steps and grab handles when mounting or dis- 1
on the machine before Operating, Maintaining or Re- mounting a machine. Clean any mud, grease, oil, or
pairing this machine. debris from steps, walkways or work platforms before
using. Always face the machine when using steps, lad-
2. Always wear protective glasses and protective shoes ders and walkways. When it is not possible to use the
when working around machines. In particular, wear designed access system, provide ladders, scaffolds,
protective glasses when using hammers, punches or or work platforms to perform safe repair operations.
drifts on any part of the machine or attachments. Use Refer to item N on page 1-7.
welders gloves, hood/goggles, apron and the protec-
tive clothing appropriate to the welding job being per- 10.To avoid back injury, use a hoist when lifting compo-
formed. Do not wear loose fitting or torn clothing. Re- nents which weigh 23 kg (50 lbs) or more. Make sure
move all rings from fingers, loose jewelry, confine long all chains, hooks, slings, etc., are in good condition
hair and loose clothing before working on this machin- and are the correct capacity. Be sure hooks are posi-
ery. tioned correctly. Lifting eyes are not to be side loaded
during a lifting operation.
3. Avoid lubrication or mechanical adjustments with the
machine in motion or the engine running. 11.To avoid burns, be alert for hot parts on machines which
have just been stopped and hot fluids in lines, tubes
4. Disconnect the battery and hang a “Do Not Operate” and compartments.
tag in the Operators Compartment. Remove ignition
keys. 12.Be careful when removing cover plates. Gradually back
off the last two bolts or nuts located at opposite ends
5. If possible, make all repairs with the machine parked of the cover or device and carefully pry cover loose to
on a level, hard surface. Block the machine so it does relieve any spring or other pressure, before removing
not roll while working on or under the machine. Hang the last two bolts or nuts completely.
a “Do Not Operate” tag in the Operators Compartment.
13.Be careful when removing filler caps, breathers and
6. Do not work on any machine that is supported only by plugs on the machine. Hold a rag over the cap or plug
lift, jacks or a hoist. Always use blocks or jack stands, to prevent being sprayed or splashed by liquids under
capable of supporting the machine, before performing pressure. The danger is even greater if the machine
any disassembly. has just been stopped because fluids can be hot.

14.Always use the proper tools that are in good condition

WARNING and that are suited for the job at hand. Be sure you
Do not operate this machine unless you have read understand how to use them before performing any
and understand the instructions in the OPERATORS service work.
MANUAL. Improper machine operation is dangerous
and could result in injury or death. 15.Reinstall all fasteners with the same part number. Do
not use a lesser quality fastener if replacements are
7. Relieve all pressure in air, oil or water systems before necessary.
any lines, fittings or related items are disconnected or
removed. Always make sure all raised components 16.Repairs which require welding should be performed
are blocked correctly and be alert for possible pres- only with the benefit of the appropriate reference in-
sure when disconnecting any device from a system formation and by personnel adequately trained and
that utilizes pressure. knowledgeable in welding procedures. Determine type
of metal being welded and select correct welding pro-
8. Lower the bucket, blade, or other attachments to the cedure and electrodes, rods or wire to provide a weld
ground before performing any work on the machine. If metal strength equivalent at least to that of the parent
this cannot be done, make sure the bucket, blade, rip- metal. Make sure to disconnect battery before any
welding procedures are attempted.

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 SAFETY PRECAUTIONS
17.Make sure to keep the rearview mirrors, on both sides 25.Be careful when servicing or separating the tracks.
of the machine, in place, adjusted, and in good condi- Chips can fly when removing or installing a track pin.
tion. Replace any damaged or broken rearview mir- Wear safety glasses and long sleeve protective cloth-
1 rors. ing. Tracks can unroll very quickly when separated.
Keep away from front and rear of machine. The ma-
18.Always inspect the operator's seat belt condition, be- chine can move unexpectedly when both tracks are
fore operation. Check and make sure its support mount disengaged from the sprockets. Block the machine to
is properly tighten. Replace the seat belt every three prevent it from moving.
years regardless of appearence, and tag date of re-
placement on its support mount for reference. 26.Caution should be used to avoid breathing dust that
may be generated when handling components con-
19.Do not damage wiring during removal operations. taining asbestos fibers. If this dust is inhaled, it can be
Reinstall the wiring so it is not damaged nor will be hazardous to your health. Components in KOBELCO
damaged in operation of the machine by contacting products that may contain asbestos fibers are brake
sharp corners, or by rubbing against some object or pads, brake band and lining assemblies, clutch plates
hot surface. Do not connect wiring to a line containing and some gaskets. The asbestos used in these com-
fluid. ponents is usually bound in a resin or sealed in some
20.Be sure all protective devices including guards and way. Normal handling is not hazardous as long as air-
shields are properly installed and functioning correctly borne dust which contains asbestos is not generated.
before starting a repair. If a guard or shield must be If dust which may contain asbestos is present, there
removed to perform the repair work, use extra caution are several common sense guidelines that should be
and replace the guard or shield after repair is com- followed.
plete.

21.The maintenance and repair work while holding the a. Never use compressed air for cleaning.
bucket raised is dangerous due to the possibility of a b. Avoid brushing or grinding of asbestos contain-
falling attachment. Don’t fail to lower the attachment ing materials.
and place the bucket to the ground before starting the c. For clean up, use wet methods or a vacuum
work. equipped with a high efficiency particulate air
(HEPA) filter.
22.Loose or damaged fuel, lubricant and hydraulic lines, d. Use exhaust ventilation on permanent machin-
tubes and hoses can cause fires and accidents due to ing jobs.
unexpected leaks. Do not bend or strike high pres- e. Wear an approved respirator if there is no other
sure lines or install ones which have been bent or dam- way to control the dust.
aged. Inspect lines, tubes and hoses carefully. Do not f. Comply with applicable rules and regulations for
check for leaks with your hands. Very small (pinhole) the work place.
leaks can result in a high velocity oil stream that will g. Follow environmental rules and regulations for
be invisible close to the hose. This oil can penetrate disposal of asbestos.
the skin and cause personal injury. Use cardboard or h. Avoid areas where asbestos particles may be
paper to locate pin hole leaks. in the air.

23.Tighten connections to the correct torque. Make sure

that all heat shields, clamps and guards are installed
correctly to avoid excessive heat, vibration or rubbing
against other parts during operation. Shields that pro-
tect against oil spray onto hot exhaust components in
event of a line, tube or seal failure must be installed
correctly.

24.Do not operate a machine if any rotating part is dam-

aged or contacts any other part during operation. Any
high speed rotating component that has been dam-
aged or altered should be checked for balance before
reusing.

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 SAFETY PRECAUTIONS
1.3 PRE-START SAFETY E. HOW TO HANDLE LIFE HAMMER
Many failures that occur during machine operation or servic- A life hammer is provided on the right side of cab.
ing result from neglecting fundamental safety precautions. In case of emergency, take the life hammer, break
The following safety precautions are given to prevent such
failures, but they are only a part of what you must follow.
the cab glass, and escape from the cab. In addi-
tion, the life hammer is equipped with a cutter on
1
Read, understand and follow all safety precautions found in the lever side to cut the seat belt, etc.
this manual and on the machine thoroughly before operat-
ing the machine. Make sure to understand the machine lim-
its and keep the machine under control at all times.
A. OBSERVE SAFETY PRECAUTIONS
Follow all safety rules, precautions, and operating pro-
cedures. If there are other personnel and flagmen
working in the area, have them observe the specified
signs.
GER
DAN CA UT
OF ION
EAR
Bucke
t can co
P CL AREA
d am ag nt
e ca act and
KEE machi
ne equi
b w
h en
NG
CAUTIO
N pped
SWI
FOR some with
INTER attach
FERE ments
.
C h ec k
betwee cl ea ra
n bu n ce
OP cab be cket
and
YQ101BreakGlass

M A E R AT
Exerc
forre
WARNING
op
ise ca eration.
operat re w
MA INTE ION
PREVENTingBATTERY hen
a buck EXPLOSION
et near
¥ Batteries give off hydrogen gasses that can
NU NA explode and cause personal injury. F. PREPARE FOR EMERGENCIES
AL NC 2432
S K E ¥ Keep sparks, openP3flames
380 and cigarettes away

SK 210LC- Have a fire extinguisher and first aid kit ready for
from batteries.
¥ Keep metallic articles away from batteries.

Ap 2 5 0
LC VI emergencies. Know how to operate the fire extin-
¥ Keep all ventilation caps tightly secured.
plic ¥ Never check charge by placing metal articles
e m -VI
a bl across battery terminals.
SK32001001
¥ Leave battery box open to improve ventilation guisher and know where the First Aid Kit is located
B. WEAR PROTECTIVE CLOTHING for easy access in case of emergency.
Wear well fitting safety shoes, hard hat, and working
clothes, and put on protective glasses, face shield,
ear protection and gloves. When necessary, wear re-
flective vest.

SK32001005

SK32001002
G. DO NOT OPERATE MACHINE WHEN EXCES-
C. READ and UNDERSTAND THE OPERATORS SIVELY TIRED OR UNDER THE INFLUENCE OF
MANUAL ANY DRUG
Before operating the machine, read and understand Your poor physical condition causes improper re-
this operators manual thoroughly in order to use the actions. Voluntarily refrain from operating the ma-
machine effectively and safely.
chine when feeling excessively tired, and never
D. KEEP OPERATORS MANUAL IN MACHINE CAB
operate the machine under the influence of any
Keep this manual in the specified storage area lo-
cated behind the operators seat for quick reference. drugs.
Should the operators manual become lost or dam-
aged, contact an authorized KOBELCO distributor to
order the operators Manual.

STORAGE
AREA

PL-1-1
SK32001003

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 SAFETY PRECAUTIONS
H. ENSURE SAFETY AT THE WORK SITE
Know the work area! Before operating the ma-
chine, carefully survey and record the land and
1 worksite features to prevent the machine from fall-
ing or the soil from caving in.
I. PERFORM PRE-START INSPECTION
Before starting the machine, perform a PRESTART
inspection of the machine. If any problems are
found, repair or replace defective components im-
mediately. DO NOT OPERATE THE MACHINE SK32001006

until all problem areas are properly repaired. Al- WORKSITE SAFETY– KNOW THE AREA
ways keep the windshield, working lamps, and mir-
rors clean for good visibility. Also keep clean cab
floor and operator's seat at all times. Debris could
obstruct and/or cause erratic machine operation.
Make sure to maintain operator's controls clean at
all times.
J. ENGAGE SAFETY LOCK LEVER BEFORE
LEAVING MACHINE
Before leaving the operator’s seat, move the safety
SK32001007
lock lever to the “LOCKED” (Up) position. This will
PRE-START INSPECTION OF MACHINE
not allow operation of any hydraulic controls should
they be accidentally moved. If the lever is not set
to the “LOCKED” position and hydraulic controls
are touched accidentally, the machine may move
suddenly resulting in serious injury.
Also before leaving the machine, lower the bucket
to the ground, place the safety lock lever in the
“LOCKED” (Up) position, stop the engine and re-
move the starter switch key. DO NOT BYPASS THE LOCKED (UP) UNLOCKED
POSITION (DOWN) POSITION
MACHINE'S SAFETY LOCK LEVER SYSTEM. YQ102Safe

THE MACHINE'S SAFETY LOCK LEVER SYS- SAFETY LOCK LEVER

TEM MUST BE REPAIRED IF IT MALFUNC-
TIONS.
K. SIGNS, SIGNALS & FLAGMEN
Install signs on soft shoulders and ground areas,
have a flagman direct the operation if necessary.
The operator should note marks and follow signals
from the flagman. All personnel should know the
meaning of the signs, marks, and signals. Only one
flagman should give the signs and signals.
SK32001009
L. KEEP FIRE AWAY FROM FUEL AND OIL
KEEP FIRE AWAY FROM FUEL & OIL
Oil, antifreeze, and especially fuel are highly flam-
mable. Never use fire near the machine. Securely
tighten all fuel and oil caps. Keep fuel and oil in the
designated storage areas. Promptly clean up any
all spills and dispose of waste properly.
M. USE CAUTION NEAR NOISE
If noise is high during operation, hearing loss may
result. Approved hearing protection should be used
if personnel will be exposed to high noise levels for SK32001010
a long period of time.
USE CAUTION NEAR NOISE
SK210LC/SK250LC–6E Dynamic Acera OM, 11/02 Rev. 0
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 SAFETY PRECAUTIONS
Q. PREVENT FIRES
N. MOUNTING & DISMOUNTING MACHINE
Leaking or spilled fuel, lubricants and hydraulic oil are
When getting on and off the machine, always main-
fire hazards. Clean and properly dispose of spills as
tain three point contact by using the handrails and
step. Inspect and clean handrails, step, and mount-
they occur. Repair or replace all leaking components 1
to prevent fire. Also, clean the machine regularly re-
ing parts. Remove slippery materials, such as lubri-
moving all debris to help prevent fires, pay particular
cants, and mud. Always place the cab door entrance
attention to removal of leaves, sticks, paper etc. Keep
parallel to the tracks before stopping the engine for
fire extinguisher in an accessible area and know how
dismounting. DO NOT JUMP OFF THE MACHINE.
to use the fire extinguisher should a fire occur.

SK32001014

R. KEEP REARVIEW MIRRORS IN PLACE AND IN

GOOD CONDITION
Before operating the machine, inspect and make sure
O. AVOID HOT SURFACES & AREAS
the rearview mirrors are in place, in good condition,
Immediately after the machine is operated, the tem-
properly adjusted, and clean.
perature and pressure of the engine coolant, engine
oil, and hydraulic oil are very high. Burns may result if
caps are removed, or oil, water, or filters are changed
under these conditions. Wait until the temperature
goes down, before attempting to check fluids or
change filters.

SK32001012

S. PROTECTIVE EQUIPMENT
P. USE THE PROPER OPTIONAL ATTACHMENT
When operating attachments that produce flying de-
Use only optional attachments designed for and ap-
bris, it is highly recommended to procure and install
proved by KOBELCO. Read, understand and follow
protective guards on the machine and close all win-
all instructions in the manual accompanying the op-
dows to protect the operator from flying debris. Also
tional attachment. Use of any optional attachment not
the operator and all personnel in the vicinity of the
approved by KOBELCO in writing, can cause serious
machine should wear protective gear such as safety
injury to personnel, damage to the machine and its
shoes, hard hat, gloves and face shield or goggles.
components and shorten the life of the machine. Con-
tact an authorized KOBELCO Dealer for optional at-
tachments available for the machine.

SK32001013 INSTALL GUARD

AND CLOSE WINDOWS YQ102InstallGuards

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 SAFETY PRECAUTIONS
YQ102SoundHorn
1.4 SAFETY DURING OPERATION
A. STARTING ENGINE
Start and operate the machine only from the
1 operator's seat. Sound the horn before starting the
engine to alert people the machine is being started.
Make sure no one is near the machine. Do not short
circuit the starter circuit or battery to start the en-
gine. This may cause serious injury or cause dam-
age the electrical system. Do not operate the en-
gine in an enclosed area without adequate ventila-
tion.
B. PASSENGERS SOUND HORN BEFORE STARTING
This equipment is not intended or designed for the
transportation of persons. Never allow persons to
ride on the machine. Serious injury or death can
result from allowing passengers on or in the ma-
chine.
C. TRAVEL
Make certain of the location of the travel motors
before operating travel controls. Sound horn be-
fore moving the machine to inform persons that the
machine is travelling. Position the attachment as
SK32001016
shown in illustration before beginning travel. Move
NO PASSENGERS
the machine at slow speeds. Do not turn suddenly
TRAVEL MOTORS BEHIND CAB FOR TRAVELLING
on rough terrain. Avoid travelling over obstacles.
Should it become necessary to travel over an ob-
stacle, keep the attachment low to the ground and
travel at extremely slow speed. Do not dismount
while the machine is in motion. Provide an escort
where required.
D. SWING
Make certain the swing area of machine is clear of
all persons and obstacles before operating swing
controls. Sound horn before swinging machine. If
necessary, have a flagman signal operator during B98LSrearcorner

operation to help prevent injury to persons or dam-

age to obstacles and equipment.
E. BOOM, ARM & ATTACHMENTS KNOW TRAVEL MOTOR POSITION
Give the work you are doing your undivided atten-
tion. Make certain the attachment being used is
suited for the job at hand. Make certain of obstacles DANGER
in the work area and operate the machine within
those limits. If necessary have a flagman signal
the operator to prevent injury to persons or dam- KEEP CLEAR OF
age to the machine or obstacles in the work area. SWING AREA
ALWAYS PLACE ATTACHMENTS ON THE SWING SAFETY/USE SWING FLASHERS
GROUND AND RAISE THE SAFETY LOCK LE-
VER BEFORE LEAVING THE CAB.
F. OPERATING ON INCLINES OR SLOPES
Operation of this machine on an incline or slope
may cause the machine to become unstable or
unbalanced. Work up and down inclines or slopes
never across. Never Swing or turn machine around
on slopes. Build a firm and stable, level, area for
the machine to operate. Operate controls carefully
to prevent sudden movements which may cause
the machine to slide or tip over. Use a flagman to
SK32001019
direct the operator.
BUILD BANKING FOR SLOPE OPERATION

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 SAFETY PRECAUTIONS
G. WORKING AROUND UTILITIES
If it is suspected that utility lines such as, gas, wa-
ter, phone or electrical power are in the work area,
contact the local utility authority for line location
1
BEFORE beginning work in the area. Use extreme
caution around electrical power lines. Keep a suffi-
cient distance away from electrical lines during
operation. See chart below for minimum distances.

LINE VOLTAGE MINIMUM DISTANCE- M(FEET)

0 ~ 50,000 3.0M (10) OR MORE

50,000 ~ 200,000 4.5M (15) OR MORE

200,000 ~ 350,000 6.0M (20) OR MORE

350,000 ~ 500,000 7.5M (25) OR MORE

SK32001020

500,000 ~ 750,000 10.5M (35) OR MORE KEEP A SAFE DISTANCE FROM UTILITIES
750,000 ~ 1,000,000 13.5M (45) OR MORE

H. LIFTING
This machine is an excavator. Use extreme cau-
tion when lifting or moving heavy loads. Use proper
lifting equipment rated at a capacity to handle the
load. NEVER USE BUCKET TEETH TO LIFT OR
MOVE HEAVY LOADS.

SK32001021
I. FROZEN & SNOW COVERED WORK SITES
Use extreme caution when operating the machine USE PROPER LIFTING DEVICES
on frozen or snow covered work sites. Operate all
controls slowly and cautiously to prevent sudden
movements that may cause the machine to unex-
pectedly shift, slide or move. Even on the slightest
slope, when snow is present or work area is frozen
can allow a machine to unexpectedly move. Snow
on shoulders or snow drifts can be much deeper
than expected. The machine can easily become
buried under such conditions. Use extreme cau-
tion while operating the machine around or in snow. SK32001022

USE EXTREME CAUTION ON ICE OR SNOW

J. FILLED OR UNSTABLE GROUND
Be certain the condition of the work site is stable
and capable of supporting the machine during op-
eration. Do not operate attachment too close to the
machine. Operation of the machine on shoulders
or filled areas could cause the machine to become
unstable presenting a work hazard. Position the
travel motors to the rear of the machine, allowing
for quick reversal, should the work area become
unstable.
SK32001006

WORK ON STABLE GROUND

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 SAFETY PRECAUTIONS
K. DO NOT DIG DIRECTLY BENEATH THE EXCA- LC101DontDigUnder2

VATOR

1 Do not dig under the machine, as indicated in the

Figure. A cave in could result and the machine
could fall into the excavation. Stay away from edges
and top of banks or slopes. Level areas whenever
possible.

WARNING
BE AWARE THAT OBJECTS FALLING INTO THE CAB
COULD CAUSE SEVERE BODILY INJURY AND/OR
UNEXPECTEDLY ACTIVATE MACHINE CONTROLS

L. BE CAREFUL WHEN CUTTING BANKS

Never undercut a high bank. The bank edges could
collapse causing severe injury or death. Avoid DO NOT DIG DIRECTLY BENEATH THE EXCAVATOR
working at the base of a bank or under overhang-
ing structures. Overhanging ground and structures
could collapse. Extreme caution should be used
when working in such areas. Stay away from over-
hanging banks and structures.

WARNING
THE STANDARD CAB STRUCTURE, THOUGH AF-
FORDING SOME PROTECTION, IS NOT SAE ROPS/
FOPS CERTIFIED. THE CAB DOES NOT PROVIDE
FULL PROTECTION AGAINST DANGERS OF MA-
CHINE ROLL OVER OR FROM FALLING OBJECTS.
SHOULD YOUR APPLICATION INVOLVE SUCH HAZ-
ARDS, WE STRONGLY RECOMMEND INSTALLA-
TION OF GUARDING DESIGNED TO PROTECT THE
OPERATOR.
LC101DontDigUnder2

WARNING BE CAREFUL WHEN CUTTING BANKS

PROCURE CAB PROTECTION WHEN WORKING

WITH FALLING OBJECTS. THE OPERATOR'S CAB
IS NOT ROPS OR FOBS CERTIFIED

M. BE CAREFUL WHEN PULLING OR DRAGGING

OBJECTS
When pulling or dragging light objects by means of
pull ears on lower frame, the operator’s cab should
be facing the opposite direction of the dragged
object to avoid personal injury.

YQ102pullinglightobjects

BE CAREFUL WHEN PULLING OR DRAGGING

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 SAFETY PRECAUTIONS
N. RESTRICTED WORK AREAS
In work sites with limited height and swing areas
such as tunnels, bridges, around electrical power
lines, other utilities, or inside structures, use ex- 1
treme caution in keeping the machine and its at-
tachment a safe distance away to prevent personal
injury and/or equipment or structure damage. Use
a flagman to direct the operator.

O. PARKING THE MACHINE

Always park the machine on a firm, level surface.
SK32001023
If no firm level surface is available, block the tracks
BE AWARE OF OBSTACLES
and lower attachment to the ground to help pre-
vent machine movement.
Should the machine be parked on a roadway, move
the machine to the shoulder to allow passing of
traffic. Also post reflective warning signs and mark-
ers at a distance from the machine to safely warn
motorists. Refer to local code and regulations re- 120°
CHOCK
garding the posting of work area warnings and TRACKS
markers.

P. STABILIZE ATTACHMENTS
Stabilize all attachments removed from the machine
to prevent the attachment falling over.
SK32001024

1.5 INSPECTION & MAINTENANCE SAFETY PARKING SAFETY

A. “TAG-OUT” MACHINE
Before performing any inspection or maintenance
procedures to the machine, fill out and post to the
operators controls a “DO NOT OPERATE” tag to
warn persons not to start the machine. Also inform
the supervisor and all operators that the machine
is under inspection or maintenance and they will
be informed when the machine is ready for normal
operation.

B. TOOLS & EQUIPMENT

Use the proper tools and equipment for the task at SK32001025

hand. Know the proper use of the tools and equip- STABILIZE ATTACHMENTS WHEN REMOVED
ment before starting any inspection or maintenance
procedures.

C. PERSONAL EQUIPMENT
Wear well fitting work clothes, hard hat, safety
shoes and gloves. Confine long hair, loose cloth-
ing and remove all jewelry before attempting any
inspection or maintenance procedures to this ma-
chine or attachments.

SK32001026

USE PROPER TOOLS

SK210LC/SK250LC–6E Dynamic Acera OM, 11/02 Rev. 0

1-11
 SAFETY PRECAUTIONS
D. STOP THE ENGINE
BE CERTAIN TO TURN ENGINE OFF AND
PLACE THE SAFETY LOCK LEVER IN THE
1 “LOCKED” (UP) POSITION before attempting any
inspection or maintenance procedures to the ma-
chine. Failure to stop engine could result in seri-
ous bodily injury or death.
E. SET THE ATTACHMENT YQ102KeyOff
Always set the machine in the hydraulic oil check
position on firm level ground before attempting any STOP ENGINE/ENGAGE SAFETY LOCK LEVER
inspection or maintenance procedures to the ma-
chine. If it is not possible to put the machine in this
position, secure the boom, arm and attachment to
help prevent sudden movement. ALWAYS PLACE
ATTACHMENTS ON THE GROUND AND RAISE
THE SAFETY LOCK LEVER BEFORE LEAVING
THE CAB.
F. CLEAN THE MACHINE
YQ104oilLevelcheck
Keep the machine clean and free of debris, excess
or spilled lubricants, fuel and fluids. Use approved HYDRAULIC OIL CHECK POSITION
solvents, detergents and water to clean the ma-
chine and its components on a regular basis. Be
careful not to allow water to reach electrical com-
ponents. Serious damage can occur to the electri-
cal system by allowing water to reach the electrical
components. Never clean inside of cab, or electri-
cal components with pressurized water or steam.

WARNING
ACCUMULATION OF COMBUSTIBLE DEBRIS IN THE SK32001029
SWIVEL AREA AND/OR ANY OTHER COMPARTMENT
COULD RESULT IN A FIRE. MAKE SURE TO KEEP MA- KEEP MACHINE CLEAN
CHINE CLEAN OF ANY TYPE OF DEBRIS.
YQ101ReleasePress

G. PRESSURIZED FLUIDS & LUBRICANTS

Always release pressure from hydraulic reservoir,
engine coolant, fuel system and all systems con-
taining pressure before removing any caps or com-
ponents. BE CAUTIOUS OF HOT FLUIDS AND
GASSES FROM SYSTEMS ON MACHINES THAT
HAVE JUST BEEN STOPPED. ALLOW SUFFI-
CIENT TIME FOR SYSTEMS TO COOL BEFORE
PERFORMING ANY INSPECTION OR MAINTE-
NANCE PROCEDURES. RELEASE HYDRAULIC TANK PRESSURE
H. SUPPORT THE MACHINE
If it becomes necessary to raise the machine for
inspection or maintenance, always support the
machine by positioning the machine as shown in
the illustration and use safety supports or blocks,
with a sufficient capacity rating to support the ma- 90~110°
chine, under the tracks. NEVER INSPECT OR
PERFORM MAINTENANCE PROCEDURES UN- Support
DER A RAISED MACHINE THAT IS NOT SUFFI-
CIENTLY SUPPORTED.
SK32001031

SUPPORT THE MACHINE

SK210LC/SK250LC–6E Dynamic Acera OM, 11/02 Rev. 0

1-12
 SAFETY PRECAUTIONS
I. REFUELING
Move the machine to a well ventilated area for re-
fueling. Use only specified fuel as described in the
MAINTENANCE section of this operators manual. 1
Immediately clean up all spilled fuel and dispose
of properly. After refueling is complete, securely
tighten fuel cap. Do not fill the fuel tank to its full
capacity. Allow room for expansion.
SK32001009
J. HYDRAULIC PRESSURE
REFUELING
Under normal conditions, all circuits of the hydrau-
lic system are under extreme pressure. When in-
specting for leaks, use a small piece of cardboard,
wood or metal to locate leaks. SMALL (PINHOLE)
LEAKS CAN BE DANGEROUS IF CONTACT
WITH SKIN OR EYES IS MADE. Wear approved
safety glasses or face shield, gloves, hard hat,
safety shoes and work clothes during all inspec-
tion and maintenance procedures. SK32001033

CHECKING FOR HIGH PRESSURE LEAKS

K. TRACK SHOE TENSION
The grease used to adjust the track shoe tension
is under extreme pressure in the cylinder. Use ex-
treme caution when adjusting track shoe tension.
KEEP FACE, HANDS AND LEGS AWAY FROM
THE GREASE NIPPLE AREA. Carefully and slowly
loosen the grease nipple when lessening track shoe
tension. Never loosen grease nipple more than one
complete turn.
SK32001034

L. ELECTRICAL SYSTEM USE CAUTION WHEN ADJUSTING TRACKS

Before performing any inspection or maintenance
to the electrical system, or performing any welding
procedures, disconnect the negative(–) cables from
the battery terminals. Not disconnecting the nega-
DISCONNECT BATTERY
tive(–) cable could cause extensive damage to the NEGATIVE (-) CABLE WHEN
electrical system. INSPECTING ELECTRICAL
OR WELDING

M. USE APPROVED WORK LIGHTS

Use only approved work lights when performing in-
spection and maintenance procedures to prevent SK32001035

possible fire or explosion. Certain types of work ELECTRICAL SYSTEM PRECAUTION

lights should not be used due to the possibility of
ignition of certain flammable gasses and fluids from
the machine.

N. DISPOSE OF WASTE PROPERLY

Dispose of oils, fuel, coolant, solvents, filters, bat-
teries etc. according to federal, state and local
codes and regulations regarding hazardous waste
disposal. Contact Local authorities for proper dis- SK32001036

posal methods of such materials. USE PROPER LIGHTING

SK210LC/SK250LC–6E Dynamic Acera OM, 11/02 Rev. 0

1-13
 SAFETY PRECAUTIONS
1.6 BATTERY SAFETY
A. WEAR PROPER PROTECTIVE CLOTHES

1 Wear long sleeve shirt, gloves and approved safety

glasses or face shield when working with or around
batteries. Battery electrolyte (acid) will cause se-
vere burns if allowed to make contact with cloth-
ing, skin or eyes. Should electrolyte (acid) come in
contact with clothes, skin or eyes, immediately re- SK32001037
move effected clothing, flush area with clean water
WEAR PROTECTIVE CLOTHES
for 15 minutes and get prompt medical attention.
B. KEEP AWAY FROM FIRE OR FLAMES
Never allow batteries in the vicinity of fire or flames
and do not smoke when working with batteries.
Explosive hydrogen gas is produced by the elec-
trolyte (acid) in the batteries. Always work with bat-
teries in a well ventilated area.
C. CHARGING BATTERY
SK32001038
Charge battery off of and away from machine in a
well ventilated area. When charging battery, remove KEEP AWAY FROM FIRE OR FLAMES
cell covers to allow gasses to escape. Avoid breath-
ing gasses from battery. Wear approved Safety
equipment when working with batteries.
Negative (-) Cable
D. USING BOOSTER CABLES
Wear proper safety equipment when working with
batteries.
If using another machine or vehicle to boost bat-
teries, make certain the machine or vehicle DOES
NOT touch the disabled machine.
Make certain of the positive (+) and negative (–) Positive (+) Cable
terminals on the booster battery and the disabled
machine before connecting booster cables.
Connect the positive (+) cable first, then connect
negative (–). YQ101Batteries

When disconnecting, disconnect the negative (–)

cable first, then disconnect the positive (+) cable.
Refer to BASIC MACHINE OPERATION Section
WARNING
of this manual for proper procedures for use of Improper booster cable connections can cause an
booster cables. explosion resulting in personal injury.

Connecting 1 2 3 4 Connect booster cables using following proce-

Disconnecting 4 3 2 1 dure.
1. Connect booster cable to positive (+) battery
terminal of discharged battery. Connect other
3 end of booster cable to positive battery termi-
2 1
nal of normal battery.
2. Connect other booster cable to negative (-)
12V 12V 12V 12V battery terminal of normal battery. Connect
other end of booster cable to upper frame of
troubled machine.
3. Start engine and remove booster cables in
YQ101JumpingBatteries
4 reverse order.

SK210LC/SK250LC–6E Dynamic Acera OM, 11/02 Rev. 0

1-14
 SAFETY PRECAUTIONS
1.7 WARNING LABELS & DECALS 4. STOP ENGINE– WARNING
Warning labels and decals are affixed to the machine Located on top of engine fan shroud.
to remind operators and personnel specific safety pre-
cautions in certain areas of the machine. The follow-
Part Number– YN20T01009P1.
1
ing are illustrated examples of all warning labels and
WARNING
decals along with their locations. Replace all missing,
illegible or damaged safety decals.
1. SWING – DANGER
Located on each side of the rear counterweight.
Part Number – YN20T01003P2 (2REQ’D)

DANGER Rotating parts can cause personal injury.

Keep away from fan and belt when engine is
running.
KEEP CLEAR OF Stop engine before servicing.
SWING AREA YN20T01009P1

5. BOOSTER CABLE– WARNING

2. PRESSURIZED HOT OIL – WARNING Located on battery box compartment.
Located on top of Hydraulic Tank. Part Number– YN20T01015P2
Part Number – YN20T01289P1
WARNING
Improper booster cable connections
WARNING can cause an explosion resulting in
personal injury.
Connect booster cables using
following procedure.
1.Connect booster cable to positive
(+) battery terminal of discharged
battery. Connect other end of
booster cable to positive battery
terminal of normal battery.
Pressurized hot oil can 2.
Connect other booster cable to
negative (–) battery terminal of
cause burns. normal battery. Connect other end
Depress stem or remove of booster cable to upper frame of
cap slowly with troubled machine.
3.
Start engine and remove booster
engine off to relieve cables in reverse order.
Hydraulic Tank pressure. CONNECTING A BOOSTER CABLE (RED)
YN20T01289P1
NORMAL BATTERY

DISCHARGED BATTERY

TO THE UPPER FRAME OF A

(BLACK) TROUBLED MACHINE
YN20T01015P2

3. BATTERY – DANGER/POISON
Located on Battery.

DANGER/POISON

NO SULFURIC
SHIELD ACID CAN FLUSH GET
EYES CAUSE BLINDNESS EYES MEDICAL
• SPARKS OR SEVERE BURNS
EXPLOSIVE IMMEDIATELY HELP FAST
• FLAMES
GASES CAN CAUSE WITH WATER
BLINDNESS OR BURNS • SMOKING

KEEP OUT OF THE REACH OF CHILDREN • DO NOT TIP • KEEP VENT CAPS TIGHT AND LEVEL

SK210LC/SK250LC–6E Dynamic Acera OM, 11/02 Rev. 0

1-15
 SAFETY PRECAUTIONS

6. BOOSTER CABLE – WARNING 10. ELECTRICAL POWER LINES– WARNING

Located on battery box access compartment. Located inside cab on R.H. Panel.

1 Part Number – YN20T01338P1 Part Number– YN20T01006P1

WARNING WARNING
Contact with electrical power lines will result
Electric hazard may cause injury in severe injury or death.
when mishandling the cable.
Keep machine and attachment a safe distance
Read operator manual for safe from electrical power lines as per following
and proper handling. instruction.
YN20T01338P1 VOLTAGE (Volts) SAFETY DISTANCE
50K OR LESS 3.0M (10FT)
50K TO 200K 4.5M (15FT)
7. POWER BOOST SWITCH– WARNING 200K TO 350K 6.0M (20FT)
Located inside cab on R.H. Window. 350K TO 500K 7.5M (25FT)
500K TO 750K 10.5M (35FT)
Part Number– YN20T01004P1
750K OR OVER 13.5M (45FT)
YN20T01006P1
WARNING
Releasing power boost switch while
lifting a load can cause unexpected 11. DO NOT LIFT MACHINE THROUGH
lowering of load, resulting in severe COUNTERWEIGHT LIFTING EYES - DANGER
Power Boost
injury or death. Located on top of counterweight. (2 Required)
Never use power boost switch for Part Number– YN20T01221P1
lifting a load.
YN20T01004P1 DANGER
Do not use counterweight lifting eyes
to lift whole machine.
8. HEAVY LIFT SWITCH– WARNING
Lifting eyes can fall under this load
Located inside cab on R.H. Window. resulting in personal injury.
Part Number– YN20T01340P1
Refer to operators manual for proper
WARNING way of lifting machine.
YN20T01221P1
Turning off heavy lift switch
while lifting a load
can cause unexpected lowering
of load, resulting in severe 12. DO NOT STEP ON – WARNING
HEAVY LIFT SWITCH
injury or death. Located on top of engine cover.
Press here
to activate.
Never turn off heavy lift Part Number– 2432P3055
switch while lifting a load.
Press here
to deactivate
YN20T01340P1

9. ATTACHMENT OPERATION BY FOOT PEDAL –

2432P3065-01
CAUTION
Located inside cab on R.H. Window.
Part Number– PY20T01062P1 13. CALIFORNIA PROPOSITION 65 - WARNING
Located on RS window. P/N: YN20T01495P1
CAUTION
Attachment operation by foot pedal.
WARNING
Always check the foot pedal control pattern before CALIFORNIA Proposition 65
operation. Battery posts, terminals, and related accessories con-
Always read operators manual before operating tain lead compounds, chemicals known to the State of
machine. PY20T01062P1 California to cause cancer and reproductive harm. Wash
hands after handling. YN20T01495P1

SK210LC/SK250LC–6E Dynamic Acera OM, 11/02 Rev. 0

1-16
 SAFETY PRECAUTIONS
14. HOT COOLANT – WARNING 18. GREASE SWING BEARING
Located on top of engine fan shroud. Located on upper frame lower right corner - Below
Part Number– YN20T01010P1 cab. Part Number– 2432P2689
GREASING SWING
1
WARNING BEARING
1. EXTREME PRESSURE
Steam of hot coolant can cause injury or MULTIPURPOSE GREASE
N.L.G.I. No. 2 LITHIUM BASE
GREASE EP TYPE
blindness. 2. ADD GREASE EVERY 500 HOURS.
3. ROTATE UPPER FRAME ADDING
Never loosen or open radiator cap when GREASE EVERY 90º (TOTAL 4X)
2432P2689-02
coolant is hot and under pressure.
Before opening radiator cap:
• Cool down engine completely. 19. ANTIFREEZE SOLUTION
• Cover radiator with cloth rag. Located on back side of radiator compartment door.
• Loosen cap slowly to relieve pressure. Part Number– YN20T01097P1
YN20T01010P1
FILLED WITH ANTIFREEZE

15. HOT PARTS – CAUTION THIS MACHINE IS FILLED WITH THE

FOLLOWING ANTIFREEZE SOLUTION
Located on top of engine cover.
J I S K2234-1981
Part Number– YN20T01220P1 LONG LIFE COOLANTS
N A M E (LLC)
CAUTION FREEZING POINT
-34ºC
-29.2ºF
ANTIFREEZE SOL. 50%

YN20T01097P1

20. HYDRAULIC OIL CHECK POSITION

Located on back side of pump compartment door.
Part Number– 2432P3379
Engine may be hot
which could cause
burns. HYDRAULIC OIL
LEVEL
Do not touch engine (Half of level
until it cools down. gauge)

Lack of hydraulic oil will cause damage to main hydraulic

YN20T01220P1 pump. Before starting operation:
- Place machine on level ground.
- Fully retract arm and bucket cylinders and lower boom to
16. ROTATING PARTS - CAUTION ground.
- Check hydraulic oil level gauge.
Located on top of engine cover 2432P3379
Part Number– YN20T01012P1
21. HYDRAULIC OIL USED
CAUTION Located on the back side of hydraulic tank.
Rotating engine fan, hot engine parts and drive belt Part Number– 2432T6573
can cause severe injury. HYDRAULIC OIL
Do not open engine cover or service engine with
engine running.
YN20T01012P1 ISOVG32S ISOVG46 ISOVG68

17. USE DIESEL FUEL 22. SERIAL NUMBER PLATE

Located on side of fuel tank opening. Located on upper frame lower right corner - Below
Part Number– YN20T01213P1 cab. Part Number– 2432T5613

Manufacturer: KOBELCO CONSTRUCTION

MACHINERY AMERICA LLC

Model:
DIESEL Serial Number:
FUEL Manufacturing Year:
YN20T01213P1

SK210LC/SK250LC–6E Dynamic Acera OM, 11/02 Rev. 0

1-17
 SAFETY PRECAUTIONS
23.KPSS & SWING BRAKE RELEASE – CAUTION 27.BUCKET CAB INTERFERENCE - CAUTION
Located inside cab rear panel cover. Located inside cab, on right window glass lower
Part Number – YN20T01415P1 corner.
1 CAUTION
Part Number – 2432P3380

CAUTION
The KPSS work mode release switch and swing parking brake
release switch are installed on the rear side this cover. Bucket can contact and
damage cab when
Swing parking brake release switch KPSS work mode release switch machine equipped with
•
While operating swing action, •
When the CPU error is some attachments.
CAUTION
when the parking brake can not be displayed on the multidisplay, FOR
INTERFERE
released, set the toggle switch to set the toggle switch to Check clearance
"RELEASE" position, and the "RELEASE" position and between bucket and
parking brake is released. Usually, contact our service shop cab before operation.
this toggle switch should be set to immediately. Exercise care when
"NORMAL" position and contact Note: KPSS release switch is operating a bucket near
our service shop immediately. no longer used on the new
SK210LC/SK250LC-6E YN20T01237P1 cab.
excavators.

24.LIFTING FUEL TANK – WARNING 28.READ OPERATOR MANUAL - WARNING

Located on top of fuel tank. Located inside cab, on right window glass lower
Part Number – YN20T01028P1 corner.
Part Number – YN20T01016P1
WARNING
WARNING
Lift eyes or tank can fail when
Read and understand the operators manual
lifting tank containing fluids before operating or performing maintenance on
and cause possible personal this machine.
injury. Failure to follow or pay attention to instructions in
Drain all fluids from tank before operators manual can result in injury or death.
lifting. It is your responsibility to be aware of and follow
YN20T01028P1 all local laws and regulations.
Before starting machine, make sure hydraulic
control lever is in lockout position and all control
25.KEEP SURFACE CLEAN – WARNING levers are in neutral.
Located on top of fuel tank (front left corner). Sound horn to alert people.
Ensure bystanders and obstacles are clear of
Part Number – 2432T6111
machine before moving machine or its attach-
ments.
WARNING Do not carry riders on machine.
Before leaving operators compartment, park on
level ground, lower attachments to ground, make
sure hydraulic control lever is in lockout position
and stop engine.
YN20T01016P1

When servicing or repairing machine, keep surfaces

29.DO NOT INSTALL ANY OBJECT ON THE HAND-
free of oil, water, grease, tools, etc. to avoid possible
slipping and / or falling from machine, which can RAIL - WARNING
cause personal injury. Located inside cab, on right window glass lower
2432T6111
corner. Part Number – 2432T6109

26.BREAK GLASS IN CASE OF EMERGENCY WARNING

Located inside cab, on back window glass. DO NOT INSTALL ANY OBJECT ON THE HANDRAIL
Part Number – YN20T01178P1 This can cause the welds that fasten the handrail to the
operator’s cab to fatigue and crack due to excessive vibra-
tion during machine operation.
Injury to the operator may result if he falls to ground because
of the unexpected breakage of the welds.
2432T6109

SK210LC/SK250LC–6E Dynamic Acera OM, 11/02 Rev. 0

1-18
 SAFETY PRECAUTIONS
30.NIBBLER & BREAKER OPERATION – CAUTION 34.KEEP CLEAR OF MACHINE – DANGER
Located on Left Hand operator console. Located on both sides of the arm
Part Number – YT20T01054P1 Part Number – YN20T01337P1 (2 required)

CAUTION
1
Do not set this switch to nibbler combined flow
DANGER
operation position when using breaker.
YT20T01054P1
KEEP CLEAR OF
31.NIBBLER & BREAKER SELECTOR VALVE – MACHINE
CAUTION
Located outside cab, on rear right corner.
35. FALLING FRONT WINDOW - CAUTION
Part Number – YY20T01039P1
Located on upper frame of front window
CAUTION Part Number – YN20T01416P1

Procedure to change selec-

MAINTENANCE CAUTION
(When using nibbler or breaker)
tor valve: Contamination and deterioration
Falling front window can cause injury.
of hydraulic oil may develop
MARK SELECTION malfunctioning of control valves, Always lock securely in place with lock pins on
N Nibbler early wear, and seizure of hy- both sides.
B Breaker draulic pumps, and consequen-
tial damage of entire hydraulic YN20T01416P1
E Extra circuit.
Replace filters and hydraulic oil,
Please adjust suitable notch refering to the following table: 36. TWO SPEED TRAVEL - WARNING
to capscrew. (Some mark 1.- Hydraulic oil change: Located inside cab, on right window glass lower
may not be indicated) every 600 hours.
corner Part Number – YN20T01048P1
MARKS CAPSCREW 2.- Hydraulic return filter change:
First: 50 hours
Second: 250 hours WARNING
Regular: Every 250 hours
Automatic two speed travel system changes travel
speed automatically and can adversely affect
machine control when descending a slope and
32.SAFETY LOCK LEVER – WARNING loading or unloading on a trailer.
Located on right side of operator's right console. Personal injury can occur from sudden change in
Part Number – PY20T01073P1 machine control.
Put travel speed select switch in low speed
WARNING position when descending a slope and loading or
Machine may move suddenly and cause serious unloading on a trailer.
personal injury if a control lever is accidentally YN20T01048P1

touched be sure the safety lever is disengaged

and in the locked position before exiting the cab. 37. STOPPING ENGINE AFTER OPERATION - NO-
PY20T01073P1
TICE
33.DO NOT PINCH YOUR HAND(S) – CAUTION Located inside cab, on right side window.
Located left side of left console and on floor - left Part Number – YN20T01007P1
side of left console.
Part Number – YN20T01339P1 (2Req'd) NOTICE
Stopping engine without allowing it to cool can result in
CAUTION overheating and a shortened engine life.

Be careful not to pinch Before stopping engine, run at low idle for at least 5 min.
your hand(s) when to allow engine and turbo charger to gradually cool down.
operating the lever.



YN20T01007P1

YN20T01339P1

SK210LC/SK250LC–6E Dynamic Acera OM, 11/02 Rev. 0

1-19
 SAFETY PRECAUTIONS
38.OPERATOR'S CONTROL PATTERN
42.MACHINES EQUIPPED WITH PATTERN CON-
Located inside of cab door
TROL CHANGE VALVE (Optional)
1 Part Number – YT20T01072P1
SAE PATTERN
Located inside air cleaner compartment.
Part Number – YN20T01484

ROTARY MULTI CONTROL

LEVER-LOCK POSITION
AND CONTROL PATTERN

D I: SAE
D: BHL
39.HYDRAULIC WARM UP - CAUTION
Located inside cab right window glass. YN20T01484P1
I
Part Number – YN20T01263P1

CAUTION
Slow or unexpected movement of the hydraulic 43.MACHINES EQUIPPED WITH PATTERN CON-
functions may result when the hydraulic oil is cold. TROL CHANGE VALVE (Optional) – DANGER
Always perform the hydraulic oil warm up procedure Located on side of pattern control change valve.
before attempting normal machine operations. Part Number – YN20T01214P1
Always keep personnel away from the area around
the machine during the warm up procedure.
DANGER
YN20T01012P1
STOP THE ENGINE BEFORE CHANGING OPERA-
TION CONTROL PATTERN YN20T01214P1
40.CONTROL LEVER LOCK
AND UNLOCK
Located inside cab on left CONTROL
LOCKOUT
control console. Part Number
– YN20T01341P1

44.ADJUSTING TRACK TENSION – WARNING

Located inside cab right window glass.
Part Number – 2432T6110

WARNING

CONTROL
UNLOCK YN20T01341P1

41.MACHINES EQUIPPED WITH PATTERN CON-

TROL CHANGE VALVE (Optional) – WARNING
Located inside cab right window glass.
Part Number – 20T01039P1
Extreme high pressure in track adjustment cylin-
der can cause personal injury when adjusting
WARNING crawler tension.
This machine is equipped with a rotary multi-control valve, Loosen grease nipple with care to relieve pressure
which allows changing of operating lever control patterns. gradually. 2432T6110
Operating this machine before checking function of each con-
trol lever can cause unexpected machine movement, which
can result in serious personal injury.
Make sure you check and know function of each control le-
ver before operating. 20T01039P1

SK210LC/SK250LC–6E Dynamic Acera OM, 11/02 Rev. 0

1-20
 SAFETY PRECAUTIONS

45.RELEASE HYD. TANK PRESSURE – CAUTION 47.OPERATING LONG RANGE ATTACHMENT –

Located on hydraulic reservoir air breather valve. WARNING
Part Number – YN57V00002S007 Located inside cab right window glass. 1
Part Number – YN20T01238P1
CAUTION

DEPRESS
WARNING
VALVE TO
RELEASE YN20T01238P1
AIR PRESS-
URE FROM
HYDRAULIC
TANK
RESERVOIR.

YSK CAUTION FOR OPERATING LONG RANGE ATTACHMENT

MADE IN JAPAN DO NOT LIFT THE BODY OR DO NOT TRAVEL WITH

THE BUCKET LOWERED ON THE GROUND BECAUSE
THE PINS AROUND THE BUCKET CAN BREAK DUE TO
AN UNREASONABLE FORCE RESULTING IN DANGER.
YN20T01238P1

46.HANDLING PILOT HOSES – CAUTION

Located on front panel inside the air cleaner com- 48. NIBBLER & BREAKER SYSTEM MAINTE-
partment. Part Number – YN20T01290P2 NANCE – CAUTION
Located inside cab, on right side window.
CAUTION Part Number – YN20T01414P1
SK210~SK480 SK160
TO PILOT
VALVE
1
TO CONTROL
VALVE SIDE CAUTION
2 1. BUCKET (H) MAINTENANCE
3 3 2. BUCKET (R)
1 5 7 (When using nibbler or breaker)
4 3. BOOM (H)
Contamination and deterioration of hydraulic oil may develop
5 2 4 6 8 4. BOOM (R)
malfunctioning of control valves, early wear, and seizure of hy-
6 5. SWING (LH)
6. SWING (RH)
draulic pumps, and consequential damage of entire hydraulic
7
7. ARM (H) circuit.
8
8. ARM (R) Replace filters and hydraulic oil, refering to the following table:
1.- Hydraulic oil change:
every 600 hours.
• HYDRAULIC OIL CAN BE HOT AFTER MACHINE OPERATION. 2.- Hydraulic return filter change:
ALLOW OIL TO COOL BEFORE STARTING MAINTENANCE WORK.
First: 50 hours
• BEFORE DISCONNECTING THE HYDRAULIC HOSSES, LOOSEN THE Second: 250 hours
AIR BREATHER ON THE HYDRAULIC OIL TANK AND BLEED OFF Regular: Every 250 hours
THE REMAINING PRESSURE LEFT IN THE HYDRAULIC SYSTEM.

• CONTROL PATTERN FUNCTIONS MUST CORRESPOND TO BLACK YN20T01414P1

AND WHITE DECAL LOCATED ON THE CONTROL CONSOLE.

YN20T01290P2

SK210LC/SK250LC–6E Dynamic Acera OM, 11/02 Rev. 0

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 SAFETY PRECAUTIONS
1.8 PROHIBITED MACHINE OPERATION
The following examples of machine abuse and misuse
1 should never be attempted by even the most experienced
operator on a standard or a long reach excavator. Such
abuse and misuse of this machine and its attachments
can result in serious bodily injury, death, severe equip-
ment damage and shortened service life of the machine.
Under no circumstance should any of these operations
be attempted. Use common sense and follow proper op-
eration procedures found in this Operators Manual while
operating this equipment. It is important to mention that SK32001040
the Kobelco long reach attachment is designed specifi-
cally for operation in loose, light materials with a properly DO NOT USE TRACTIVE FORCE
sized bucket. The instructions given in this manual de-
scribe many situations which could cause structural dam-
age to the long reach attachment if the machine were
operated incorrectly.

A. DO NOT USE TRACTIVE FORCE OF THE MA-

CHINE FOR LOADING THE BUCKET ATTACH-
MENT NOR TO PUSH OR PULL ANY OBJECTS.
Doing so will exert excessive force on the machine
structure, front end attachments and could cause
severe equipment damage and/or personal injury
SK32001041
could occur. Use tracks for normal travel opera-
tions only. DO NOT USE SWINGING FORCE

B. DO NOT USE SWINGING FORCE OF THE MA-

CHINE FOR OPERATIONS.
Doing so will exert excessive force to the machine
structure, front end attachments and shorten life of
the swinging system of the machine. Also, serious
injury or death could result from such operations.

C. DO NOT PERFORM “HAMMERING” OPERA-

TIONS WITH THE BUCKET.
Performing operations such as hammering and pil-
ing will cause extensive damage to the machine SK32001042
and its components. These types of operations can
DO NOT HAMMER WITH ATTACHMENT
also result in serious injury or death.

D. DO NOT USE THIS MACHINE FOR ANYTHING

OTHER THAN ITS INTENDED PURPOSE.
This machine is designed and manufactured for
digging and loading operations only. Any other use
can exert excessive force to the machine, its com-
ponents, its systems and result in serious bodily
injury or death to the operators and other person-
nel working in the vicinity of or with the machine. SK32001021

USE ONLY FOR INTENDED PURPOSE

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 SAFETY PRECAUTIONS
E. DO NOT OPERATE BUCKET AND ARM CYLIN- H. DO NOT USE THE LONG REACH ATTACHMENT
DERS TO STROKE END REPEATEDLY. FOR GENERAL CONSTRUCTION WORK AT
Extending the bucket and arm cylinders to stroke
end to clean debris from the bucket, will cause im-
ANY TIME.
The long reach attachment is designed for ex-
1
pact to the bucket cylinder causing cylinder dam- tremely light work. The boom, arm, and bucket of a
age. Use high pressure water or manually remove long reach attachment have a larger inertia when
stubborn material from the bucket. moving than that of a standard length attachment.
ALLOWANCES
Therefore, when the cylinders reach near the end
of their stroke, the function must be released slowly
so that the cylinder does not bottom out and stop
abruptly. In addition, the hydraulic pressure speci-
fications for the arm and bucket circuits of a ma-
chine equipped with a long reach attachment are
different from that of a standard attachment
SK32001043
equipped machine. Never adjust or change the
pressure settings for the overload relief valves with-
F. DO NOT OVER EXERT THE MACHINE’S CA-
out consulting your local Kobelco distributor or the
PACITIES.
factory. Avoid overloading the long reach attach-
Know the limitations of the machine and its attach-
ment:
ments and operate the machine within those speci-
> NEVER stop the swing function abruptly.
fications. Do not exceed lift charts. Never tip or raise
> Do not use the bucket of a long reach attach-
the machine to obtain power to move material. This
ment machine to level off or knock down objects
could cause extensive damage to the machine and
by means of the swing function.
its components as well as result in serious bodily
> No digging or swing operations should be per-
injury or death.
formed on slopes.
> Do not lift the track frames with the attachment.
> Never use the long reach attachment to pull or
push the excavator forward or backward to
change the digging location or travel direction.
> Do not attempt to load the bucket with the travel
function.
> Do not travel in any direction with the bucket
SK32001044 loaded.
> Do not perform tamping or chopping functions.
G. NEVER PULL STANDING OBJECTS TOWARD
> Do not apply swing pressure while excavating.
THE MACHINE.
> Do not use the heavy lift and/or power boost cir-
When using the attachment to remove a standing
cuits on a machine equipped with long reach
object, never pull object toward the machine to
attachments.
avoid machine damage and/or personal injury. Al-
ways operate boom and arm to push the object
away from the machine, or use special attachments YN20T01238P1
and guarding where applicable. Do not use travel
function to push objects away from the machine.

DO NOT USE THE LONG REACH ATTACHMENT TO

OPERATE BOOM AND ARM TO PUSH LIFT THE MACHINE
STANDING OBJECT
YQ101Pushingtree

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 SAFETY PRECAUTIONS

1.9 END OF WORK SHIFT SAFETY

Perform all of the following procedures after each shift
1 is complete to insure the machine it in optimal operat-
ing condition for the next shift or job site.
A. Move the machine to a firm, level surface.
B. Lower attachment to the ground.
C. Refill fuel tank to full mark to reduce air volume
and condensation (moisture). This will decrease the
possibility of freezing in the fuel tank, rusting due
to moisture and other problems associated with SK32001045
start up and operation.
D. Close and secure all windows in place to prevent THOROUGHLY CLEAN AND INSPECT THE MA-
water or moisture reaching the electrical compo- CHINE DAILY TO REPAIR ANY PROBLEMS FOUND
nents of the machine. BEFORE RESUMING OPERATION
E. Thoroughly clean and inspect the machine. Per-
form lubrication maintenance and repair or replace
any problem areas found before restarting the
machine.
F. If operating the machine in cold climates, it may be
necessary to remove the batteries from the ma-
chine and store in a warm well ventilated area. In-
stall the batteries in the machine before next start
up. This will help prevent premature battery dete-
rioration.
G. Remove key from key switch and lock all doors and
access panels.
H. Install vandalism guards if necessary.

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 SAFETY PRECAUTIONS
1.10 PRECAUTIONS FOR TRANSPORTATION
Use the following general guidelines for loading of un- N. Prior to transporting a long reach attachment equipped
loading the machine to the transportation vehicle: machine, the arm must be fully retracted and attach-
A. Loading and unloading of the machine must be car- ment lowered. Make sure the link between the boom 1
ried out on firm leveled areas away from the road and arm is properly installed to prevent damaging the
shoulder. Do not use the attachments to load or un- arm and the arm cylinder during transportation.
load the machine from the trailer.
B. When needed, use a ramp capable of withstanding
the machine weight. Check the ramp's width, length,
and thickness to secure loading and unloading.
C. Remove any mud and slippery material from the ramp
YQ102LR4Transport
surface and from the machine tracks surface to pre-
vent machine from side skidding. RETRACT ARM FULLY, LOWER THE ATTACHMENT, AND INSTALL
D. Do not change the travelling direction on the ramp. LINK BETWEEN BOOM AND ARM FOR TRANSPORTATION

When required, back down the machine to the ground

and try it again.
E. Always use low speed for loading and unloading from
trailer.
F. After loading the machine, rest the attachment on the
trailer, shut off the engine, and set the safety lever to
the "Lock" up position.
G. Use cable or wire rope with sufficient capacity to se-
cure front and rear of the machine to the trailer. Place
chalk blocks at each end of the machine tracks to
prevent movement.
H. Provide proper padding on edges to protect wire rope
from damaging.
I. Make sure to know the total weight, length, width and
height of the machine being transported.
J. Study the route to be traveled. Investigate bridges,
overpasses, and height of road signs on route.
K. Obtain any permits required from proper government
agencies for machine transportation.
L. Use only a trailer with a rated capacity sufficient to
transport the machine.
M. Refer to Section 5 "TRANSPORTATION" for details
on loading and unloading procedures for this particu-
lar machine.

YQ101Loadingontrailer

15º or
less

YQ101Loadedontraieler

15º or
less TieDownMachine

USE CABLES OR WIRE ROPE TO SECURE

USE RAMPS TO LOAD AND UNLOAD MACHINE MACHINE TO TRAILER
FROM THE TRAILER

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 SAFETY PRECAUTIONS
1.11 PRECAUTIONS FOR TOWING THE MACHINE
When ever you can't get the machine out of soft soil,
1 place cables or wire ropes around the axle frame as
indicated in Fig. YN-3-22. Make sure to use pads
around the frame edges to protect the wire rope from
damaging. Use cable or wire rope with sufficient ca-
pacity to pull the weight of the machine.

NOTE
If the machine is broke down and access to the travel
reduction units is possible, refer to Section 10 "SPECIAL
YN-3-22
PROCEDURES" for special instructions on how to release
the travel motor brakes. In addition, if attachments plus
upper structure have to be repositioned, refer to special
instructions on how to release swing brake. See Section
10 "SPECIAL PROCEDURES".

NOTE
Do not pull the machine utilizing the brackets welded on
the lower plates of the car body. These brackets are pro-
YN-3-23
vided for pulling lightweight objects only. See Figure YN-
3-23.

TOW MACHINE PROPERLY

Attach the cables or wire ropes to the vehicle used to
pull the machine. Start engine, place the safety lever
in the "unlock" down position, set the travel speed to
low ( ) and operate both travel levers in the proper
direction while pulling with the other vehicle.

WARNING
> While towing, do not enter between the machine and
towing vehicle.
> Do not apply a shock load onto the towing rope.
> Do not use the brackets on the machine's lower frame
to tow the machine.
> Keep the wire rope horizontally, and perpendicular to
the crawler frame.
> Tow the machine slowly at low speed.
> Make sure to provide proper padding around the frame
edges to protect the wire rope from damaging the
carbody or axils

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