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08 Schematics

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SCHEMATICS Back2mainTableofContents

Table of contents
Page
A. ELECTRIC CIRCUIT DIAGRAM (A).............................................................................................................ED-1

B. ELECTRIC CIRCUIT DIAGRAM (B).............................................................................................................ED-2

C. ELECTRIC CIRCUIT DIAGRAM (C).............................................................................................................ED-3


SCHEMATIC NOMENCLATURE

SYMBOL COLOR Example of wire color:


B Black W L
G Green
Stripe color (Blue)
L Blue

R Red Base color (White)


W White
Abreviations:
Y Yellow BZ: Buzzer
P Pink SV: Solenoid valve
SW: Switch
O Orange
SE: Sensor
Br Brown M: Motor
Lg Light Green R: Relay
Gr Gray
L: Light
PSV: Proportional solenoid valve
Sb Sky blue D: Diode
V Violet E: Electrical fitting
D. NEUTRAL HYDRAULIC CIRCUIT DIAGRAM...............................................................................................1H-1
HYDRAULIC SCHEMATIC LEGEND HYDRAULIC SCHEMATIC LEGEND
ITEM # DESCRIPTION ITEM # DESCRIPTION
1 Main Hydraulic Pump 19 Hydraulic Return Check Valve
2 Main Control Valve 20 Fixed Restrictor Check Valve
3 Swing Motor 21 Fixed Restrictor Check Valve
4 Travel Motor Assy. 22 Independent Travel Valve
5 Boom Cylinder (LH) 23 Independent Travel Solenoids
6 Boom Cylinder (RH) 24 Oil Cooler
7 Arm Cylinder 50 Nibbler/Breaker Valve
8
9
Bucket Cylinder
Swivel Joint
8
10 Left and Right Hand Pilot Control Valves
11 Travel Pilot Control Valve
12 Pilot Filter
13 Hyd. Tank Suction Strainer
14 8 Solenoid Block
15
Hydraulic Return Filter and By-pass Valve
16
17 Air Breather Valve
18 Hydraulic Return Check Valve

SK210LC/SK250LC–6E Dynamic Acera OM, 11/02 Rev. 0


8-1
9 CONVERTER BACK UP
ELECTRIC CIRCUIT DIAGRAM (A) 917
517
WR(5V)
12-3

8 OPTIONAL FUEL
2 WIPER, WASHER
P C-1:MECHATRO CONTROLLER
SE-16:ACCEL POTENTIO 12-2

SUPPLY PUMP
CONTROLLER
CONTROLLER

CONTROLLER
967 BW(GND)

ROOM LIGHT
4 CONVERTER
KCMALLC 12-1

MECHATRO

MECHATRO

CIGARETTE
900 RB (5V)

BACK UP
PRESS.SENSOR

3 LIGHTER
11-15
771 G

10 KEY SW.
A PHASE

RELAY
500 LgR 15-1

5 HORN
SE-1:BUCKET DIGGING 11-14
APPLICABLE: YQ08U-0969~ 950 BrR (GND) 11-13 15-2
772 B
773 R M
YQ09U-0575 B PHASE M-2:GOVERNOR MOTOR

1A

1B
15-15

7
901 RL (5V)
11-16 774 W

RY

1.25
WG

WV
WY

WV
15-16

YG
RY
LgW

OL

YB
501

YL
E-1:FUSE BOX SE-2:BUCKET DUMP 11-17 SHIELD
951 BL (GND) 15-3
11-18 544 GB B
13-1

10A

10A

20A

10A

20A
10A

10A

10A
20A
902 W (5V)
11-3
51 2W 52 5R 502 LgY N L E
50 1.25L SE-3:BOOM RAISING 11-2 TIO A AS
53 5Y 952 BR (GND) SI RM LE
PO NO R E

TERMINAL
11-1
SW-4:SWING PARKING RELEASE SW.

20A

10A

20A

10A

20A

20A

20A

10A

20A
10A
MECHATRO 903 OB (5V)
11-4
CONTROLLER 503 LO
SE-4:BOOM LOWERING 11-5 545 Lg
C-1 C-1 13-5 1

1.25
1.25

1.25
1.25

1.25

1.25

1.25
953 BrW (GND)

WG
B

FRONT WORKING 16 RW

WR
WB
720 PB

RG

OPT WORKING 17 WL
RB
YR

RL
15-26 15-25 11-6 SV-1:SWING PARKING BRAKE SOL.

W
2
701 V
904 OL (5V) 15-22 3

12

13

WIPER,WASHER 14

15

AIR CONDITIONER 18

19

20
AM/FM RADIO 11
4 3 11-9
SE-7:ARM IN 504 PG

POWER WINDOW

LIGHT (CAB)
CLUSTER GAUGE

LIGHT
FLASHER, R-WORK.
LIGHT, ALARM
11-8

LEVER LOCK

A/C CONTROLER

SPARE
702 LgB B
954 BrL (GND) 15-21 SV-3:TWO-SPEED SELECT SOL.

SOLENOID
11-7
905 OW (5V)
11-10 15-23
SE-8:ARM OUT 505 PL 703 P B
11-11 SV-2:POWER BOOST SOL.
955 Gr (GND)
B1 A1 11-12
906 YB (5V)
11-21 740 BO
60A 60A SE-5:SWING 506 VY 15-6
51 G 11-20 PSV-B:P2 BY-PASS CUT PROPORTIONAL SOL.
741 GrR
956 GrL (GND) 15-7
E2 B BATTERY BATTERY 11-19
51 R B A 60B 60B 60B 908 YL (5V) 742 VR
11-27 15-8
E3 B L B SE-9:TRAVEL RIGHT 508 VY PSV-C:TRAVEL PRIORITY PROPORTIONAL SOL.
11-26 743 GrB
SHIELD 958 BY (GND) 15-9
11-25
B2 700 WG
ION
POSITPREHEATIN
G D-9 909 YR (5V) 744 BP
TERMINAL

SW-1:KEY SW. 11-28 15-4


60 WL 59 W SE-10:TRAVEL LEFT PSV-D:P1 BY-PASS CUT PROPORTIONAL SOL.
O A O S
R-1:BATTERY RELAY 509 Sb 745 PW
T 11-29 15-5
F C N A
D-1 959 BG (GND)
R 11-30
F C T
10 1.25WV 746 BrG
10 B 915 YL (5V) 15-10
12-4 PSV-A:ARM VARIABLE RECIRCULATION
747 YV
60B

ACC R-3:GLOW RELAY 515 V 15-11 PROPORTIONAL SOL.


D-2 SE-22:PUMP P1 12-5
M 5W GLOW BrB (GND)
61 GrB 33 2OB 34 965
G1 12-6
58 P 916 YR (5V) 749 GrG
G2 12-9 15-18
PSV-P1:PUMP P1 PROPORTIONAL SOL.
63 WY M-1: SE-23:PUMP P2 516 L 748 VR
ST 12-8 15-17
STARTER MOTOR B M E D-4 966 BrY (GND)
M 12-7

66 5L
751 GY
15-20
R-2: 750 VW PSV-P2:PUMP P2 PROPORTIONAL SOL.
STARTER RELAY B S S RB (5V)
15-19
E-2:ALTERNATOR 913
12-10
SW 64 LW B 5B 513 LgR
S E B E SE-20:P1 OPT. 12-11
963 BW(GND) 752 WV
D-3 17-15
59 W 66 L 12-12 PSV-E: P1 INDEPENDENT TRAVEL
R R 914 RL (5V) 753 GR
30 GY 12-15 17-16 PROPORTIONAL SOL.
P P
SE-11:P2 OPT. 514 GO
L 65 WR L
12-14
964 BL (GND) 12-13
R-4:SAFETY RELAY 754 WL
17-17
755 GR PSV-F: P2 INDEPENDENT TRAVEL
E-3:HOUR METER 17-18 PROPORTIONAL SOL.
65 WR B
H -M

C-2:CLUSTER GAUGE 15-24


CHARGE 65 WR
13-6
W 21-7
SE-14: 13 KEY ON 60 WL 13-2
ENG.WATER
COOLANT THERMO SENSOR 21-3 TEMP INDICATOR GLOW 61 GrB
600 YR 13-3
553 VW C-1 B 540 LG
5 SW-36:INDEPENDENT TRAVEL SW. 13-7
14-8 FUEL METER
SE-15: B 601 BrR 21-4
FUEL SENSOR
LCD BACK LIGHT B 542 GrG
85 1.25WB SW-21:POWER BOOST SW. 14-2
8
R-6: B 543 GO
WORK LIGHT RELAY SW-35:HEAVY LIFT SW. 13-11

580 R
12-20
SE-13:ENG.REVOLUTION SENSOR 581 W
B 12-21
SHIELD
A M B 12-22
21-6
LCD 770 R
16-1
582 W
16-2
21-2
980 B
16-3
A: SCREEN CHANGE SW. 21-1 SHIELD
16-4
B: BUZZER STOP SW. 21-8
C: MODE SW. RY
A B C D 1A 15-12
D: WASHER SW.
E2 B (GND)
E: FAST TRAVEL SW. 3 15-25
F: AUTO ACCEL SW. LED LED LED RY
E F G H 1B 15-13
G: DOUBLE/SINGLE PUMP FLOW SW.
H: WIPER SW. E3 (GND) B
4 15-26
YG
7 15-14 ED---1
TO ED-2
YN03Z00045P1 SK210LC/SK250LC–6E Dynamic Acera OM, 11/02 Rev. 0
C-1:MECHATRO CONTROLLER

ELECTRIC CIRCUIT DIAGRAM (B)


FROM ED-1 R-7:WIPER RELAY ASSY
KCMALLC APPLICABLE: YQ08U-0969~
WY
2
SW-6:ENG.WATER TEMP.SW.
547 GB
13-8
YQ09U-0575
2
548 GY PREVENT
SW-7:ENG.OIL PRESS.SW. 13-9 SPARK
WIPER MOTOR RELAY
B RELAY
549 Lg 3 80 GrR
SW-8:AIR FILTER RESTRICTION SW. 13-10
1.25RB 1
14
B 550 BG M-3:WIPER MOTOR
SW-23:ENG.OIL LEVEL SW. 13-12 708 LR 6
14-16
B 551 GL 709 GB 7
SW-24:ENG.COOLANT LEVEL SW. 13-13 14-17 M

B WIPER MOTOR
552 BrL REVERSING RELAY
SW-25:HYD.FLUID LEVEL SW. 13-14 10 B
B 4 GrB
SK290LC 81
Only LW 8
566 14-18 710 Gr
SW-42:ENG. OIL FILTER SW. 14-9

SE-15:FUEL SENSOR C-2 5 553 VW WINDOW WASHER MOTOR RELAY M-4:WASHER MOTOR
13-15
5 82 GO B
M
711 GrL 9
B 14-19
563 O
SW-37:HYD.FLUID TEMP SW. 14-3

13-16 557 L STOP


SW-38: WARM UP SW. B 562 LO 14-10 558 G REVERSE
14-1

PB 559 LW
14-8 SW-19:WIPER INTERLOCK SW.
Europe Only

B 583 VW 540 LG
13-16
WB
R-6:WORK LIGHT RELAY L-6:BOOM WORKING LIGHT RIGHT
SW-39: OVER LOAD SW-12: OVER LOAD
DETECTOR SWITCH ALARM SELECTOR SW. 1.25RW 85 1.25WB WB
16 L-1:BOOM WORKING LIGHT LEFT
WY
2 WB B
L-2:FRAME WORKING LIGHT RIGHT

14-20 713 BrY


7 C-4

R-5:HORN RELAY

5 WG 83 GO B
5 E-5:HORN HIGH
84 WR B B
E-6:HORN LOW
R-8: Travel Alarm E-13: TRAVEL ALARM SW-10:HORN SW.

1.25 RG 88 PG
12
R-18 WY B
Breaker Relay 2 L-5:ROOM LIGHT

21
717 BP 9 YB
14-25 9

R-15
20 Nibbler
Open Relay
3 YL B
3 E-14:CIGARETTE LIGHTER
D-10
220 LW
22

R-12
ClockWise
Relay

C-4
AIR CON. E-10:RECEIVER DRIER E-11:AIR COMPRESSOR CLUTCH

From R-6 85 WB 150 BP 155 BR


7

18 1.25WG 1.25B SW-13:AIR CONDITIONER SW.


18
19 RL 151 R
19 24V 24V
R-20:TIMER RELAY 152 G
TXD RXD
153 W
RXD TXD
15 WB 87 YV E D 86 OW B 154 B
15 GND
SHIELD
SW-11: SV-4:
SAFETY LEVER LOCK SW. OPERATING LEVER LOCK SOL.
COOLING
A B UNIT
TIMER

14-6

TO ED-3
ED---2 YN03Z00045P1 SK210LC/SK250LC–6E Dynamic Acera OM, 11/02 Rev. 0
C-1:MECHATRO CONTROLLER

ELECTRIC CIRCUIT DIAGRAM (C) FROM ED-2


KCMALLC
ANT. E-7:TUNER AM&FM
APPLICABLE: YQ08U-0969~ 98 LW
1(+)
YQ09U-0575 7(-) 99 Br E-8:SPEAKER LEFT

FM/AM
100 LR
R-19:FLASHER RELAY L-3:SWING FLASHER & WORKING LIGHT UNIT LEFT YR 2(+) E-9:SPEAKER RIGHT
11 4 101 OB
8(-)
RG 401 GR R
12 YB B
9 11 9
BACK UP
R

714 WB
14-21 402 YG Y
24 V Standard for KCMALLC

E-22:DC-DC CONVERTER
403 Br Br B
715 GW
14-23 WG
OL 96
4 1GN 12V E-23:12V SOCKET
YB 97 YV
9 24V
B 560 LgY MEM
SW-9:SWING FLASHER SW. 14-5 B
401 GR GND
716 WV Standard for Europe
14-24 R
R

402 YG
Y E-7:TUNER AM&FM
ANT.
98 LW
B 1(+) E-8:SPEAKER LEFT
403 Br 99 Br
7(-)
Br FM/AM
100 LR
96 WG 2(+) E-9:SPEAKER RIGHT
L-4:SWING FLASHER & WORKING LIGHT UNIT RIGHT 4 101 OB
8(-)
97 RY BACK UP B
11 9
SWING FLASHER & WORKING LIGHT
KCMA Option: HAND CONTROL FOR BREAKER
SV-14: Breaker Sol. C-1:MECHATRO CONTROLLER
R-18: Breaker Relay
WB 223 YG B
15
10P Connector
LW 262 LY 925 (5V)
21
B 16-5 Optional Working Lights
SW-53: 975 BW (GND)
16-6
BREAKER SW. R-9:OPT.WORK LIGHT RELAY
16-7 775 R
D-12
611 LG 16-8 614 W
17-10 1.25WL 90 RY RY B
983 B 17 L-7:CAB WORKING LIGHT FRONT 1
16-9 WY 89 BrL B
2
KCMA Option: HAND CONTROL FOR ROTATION 778 G RY B L-8:CAB WORKING LIGHT FRONT 2
16-10 SW-26:
SV-6: Clockwise Sol. OPT.WORK LIGHT SW.
214 YG 16-11 779 L
R-12: Clockwise Relay 617 Y
16-12
LW 216 O B 16-13 618 Gr
22 Optional Rotary Light
89 BrL 16-14
SW-40:ROTARY LIGHT SW. L-10:ROTARY LIGHT
SW-33: B
Clockwise SW PHS
WL 91 Y B
D-5 17

610 GrL
14-7
215 GR SV-7: Counterclockwise Sol.
D-6
218 P B M-11:FUEL SUPPLY PUMP

219 GY B
10A
R-13:Counterclockwise WV B
SW-34: 8 M
Relay C-1:MECHATRO CONTROLLER
Counterclockwise SW

Optional
KCMA Option: HAND CONTROL FOR NIBBLER OPEN/CLOSE
6P Connector
244 YB 925 V
SV-9: NIBBLER OPEN SOL. 17-14 SW-16:ENG.COMPARTMENT
R-15: Nibbler open L-11:ENG.ROOM LIGHT
975 Sb LIGHT SW.
Relay 17-19
LW 246 LY B YB B
22 775 R 9
17-20
247 BrW 614 W
17-21
SW-29: B 983 B Optional
17-22
NIBBLER OPEN SW.
D-13
ORBCOM & DOWNLOAD
612 GrG
17-11
245 PL SV-10: NIBBLER CLOSE Sol.
D-14
248 V B
249 VW B
R-16:NIBBLER CLOSE
SW-30:
RELAY
NIBBLER CLOSE SW.

YN03Z00045P1 SK210LC/SK250LC–6E Dynamic Acera OM, 11/02 Rev. 0 ED---3


P MA MA P
4
ø0.3 ø0.3
Pi1 P1' P2' Pi2

(365.8~37.2 Kgf/cm2)

(365.8~37.2 Kgf/cm2)
22

35.8~37.2 MPa
Pcr
35.8~37.2 MPa
ø0.6

Pcr
INDEPENDENT TRAVEL VALVE ø0.8
VB VB
23 ø0.6 ø0.6
1 T2
VA VA
A2 A1 3 SWING
a1 a2 REG REG
PG
PSVP1 SE22 P a1 A1 A2 a2 P SE23
PSVP2 D
B

PH1 PH2 T T
T ø0.3
ø0.3
P

PN1 INDEPENDENT TRAVEL SOLENOIDS D D


PN2 MB TRAVEL RIGHT TRAVEL LEFT
B D E H C A
MB 27.9MPa (285 Kgf/cm2)
M at176L/min
9 PB
~6Kg/cm 2

PA

a4 Dr ~6Kg/cm 2
5.0MPa (51 Kgf/cm2) a5
at 20L/min 245kPa (2.5 Kgf/cm2) A B

M a3 490kPa
24
2 19 18
B3 D3 A3 (5 Kgf/cm2)

B1 MAIN CONTROL VALVE P2 P1 T T2


34.3MPa (350 Kgf/cm2) at 140L/min
12 37.7MPa (385 Kgf/cm2) at 120L/min
CMR1
PL1 CMR2
PTb PBL SWING LEFT
SWING RIGHT
TRAVEL LEFT
PAL ARM IN
17 AL ARM OUT
TRAVEL PRIORITY CT2 BUCKET DUMP BOOM UP
CP2 BL BUCKET DIGGING BOOM DOWN
15 16 Drb LCs Ø1.4
PBs SE1 SE2 SE3 SE4 SE7 SE8
TRAVEL RIGHT PBs2 P P P P P P
PBr
SWING Pss
CT1 P
PAr Ø1.4 PAs SE5
13 25
As
Br (Optional)
Bs
Ar
HYD. TANK Dra CP1 (T3)

BUCKET LCc BOOM CONFLUENCE


PBc Ø0.8
39.7MPa PB1 Ø1.4 20
(405 Kgf/cm2)
HAND 10
PAc CONTROL PA3
at30L/min PA1
Bc
VALVE PB3 PA4 PB4 PB1 PB2
PA2
Ac 4 2 3 1 4 2 3 1
CCb PLc2
37.7MPa
(385 Kgf/cm2) Drd
at30L/min LCb Ø1.0 21
SOL/V BLOCK PBb
P1 14 Drc LCa PBa
BUCKET
T CYLINDER
PLc1 BOOM ARM
PAb
PAa
Bb 8 P T P T
LEVER Pisc BO0M AND BUCKET ARM AND SWING
LOCK CRb Aa
A1
37.7MPa
CRa ARM
37.7MPa CYLINDER 7
(385 Kgf/cm2) 39.7MPa CAr (385 Kgf/cm2)
at30L/min Ø1.0
2
Ab (405 Kgf/cm ) at30L/min Ba TRAVEL
ATT 39.7MPa (405 Kgf/cm2) X1 Ø3.5 at30L/min PILOT VALVE P T
at30L/min ARM 6
A2 BOOSTING CONFLUENCE
Ø0.4 Ø0.4
PCb Ø0.4 Ø0.4 Pis
P2 NEUTRAL 21
A3 CUT
ARM VARIABLE 5
P1 NUTRAL CUT P2 NUTRAL CUT RECIRCULATION PCa 11
PA1 CCa
BOOM 1 5 2 3 6 4
TRAVEL CYLINDERS
A4 PRIORITY P SE9 P SE10
PBo2 LEFT TRAVEL FORWARD
(P4) TB
LEFT TRAVEL REVERSE

PAo2 RIGHT TRAVEL FORWARD


P1 NEUTRAL RIGHT TRAVEL REVERSE
A5 CUT
37.7MPa
37.7MPa at 30L Ao2
at 30L
50
Bo2
ARM VARIABLE LEGEND
A6 RECIRCULATION Secondary pilot pressure: 6 Kgf/cm2 ~ 30 Kgf/cm2 (85.3 ~ 426.7 psi)
(P3) System drain pressure: 2.5 Kgf/cm2 ~ 5 Kgf/cm2 (35.6 ~ 71.1 psi)

Case drain pressure: 0.05 Kgf/cm2 ~ 0.7 Kgf/cm2 (0.7 ~ 9.9 psi)
TRAVEL 1/2SPEED
A7 CHANGEOVER Filter drain pressure: 0.05 Kgf/cm2 ~ 1.05 Kgf/cm2 (0.7 ~ 14.9 psi)

Pump flow circuit: 5 Kgf/cm2 (71.1 psi)

SWING Primary pilot pressure: 51 Kgf/cm2 (725 psi)


A8 P/B
Spool operation to drain
P2
Pump feed circuit
1H-1 NEUTRAL CIRCUIT: Positive Control function with Safety Lever Down (Unlocked) and Fast Travel activated

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