BBraun Perfusor Compact S Sservice Manual PDF
BBraun Perfusor Compact S Sservice Manual PDF
BBraun Perfusor Compact S Sservice Manual PDF
Perfusor® compact S
Service-Manual
Languages of this Manual The Service Manual for this unit can be supplied in the following
languages:
0- Table of Contents 0
0 Table of Contents
Checks after Repair Check List for Checks after Repair Page 5-1
Visual Inspection Page 5-2
Functional Inspection Page 5-2
Electrical Safety Page 5-8
Syringe / Syringe Selection Page 5-8
Adhesive Label Factory Setting Page 5-8
Index Page 11 - 1
Service Work The present manual is for your information only. The possession of
this manual does not authorize the performance of service work.
Service tasks may only be executed by persons, who
- have received appropriate training on the system from
B. Braun
- are included in the revision service
- possess the necessary test equipment and mechanical aids,
and
- fulfill the personal requirements (training and knowledge).
Technical Safety Checks The user is obliged to perform or to have performed the Technical
Safety Checks on those medial products for which these checks
have been prescribed by the manufacturer and to carry them out
according to the indications of the manufacturer as well as the
generally approved technical standards while adhering to the pe-
riods stated (§ 6 MP BetreibV).
B. Braun also recommends training on the Technical Safety
Checks, or to perform at least the steps indicated in the current
version of the manual, as:
- the TSC requires that the instructions in the manuals are ob-
served
- the manuals are a reference for measurements
- depending on the unit type, the Service Program must be
called which may lead to a dangerous unit condition in case
of inappropriate operation. Furthermore, a special service
connector may be necessary.
Current Versions This manual version corresponds to the state when the manual
was written. B Braun reserves the right to make technical modifi-
cations. The state of the revision is indicated by the index number
in the footer of every page.
Revision Service The possession of this manual does not automatically mean inclu-
sion in the revision service. You will be included in the revision
service after:
- technical training by B. Braun Melsungen or
- a written order placed with the sales department of B. Braun
(fee required).
Responsibility of the Manufacturer The manufacturer, person who assembles, installs or imports the
device can only be held responsible for safety, reliability and per-
formance if
- mounting, enhancements, new settings, changes or repairs
are carried out by duly authorized persons,
- the electrical installation in the corresponding room meets
the requirements of the VDE 0107, VDE 0100 part 710 or
IEC 60364-7-710 and the national standards,
- the device is used in accordance with the instructions for use
and the Service Manual,
- the Technical Safety Checks are performed at regular inter-
vals,
- a current manual which corresponds to the revision state is
used when carrying out maintenance, repair and service,
- the service technician takes part in the revision service,
- the technician has participated in a technical training course
for the specific B. Braun unit.
Quality Management B. Braun is certified in accordance with DIN EN ISO 9001 and
ISO 13485. This certification also includes maintenance and serv-
ice.
The unit has the CE label. The CE label confirms that the device
corresponds to the “Directive of the Council for Medical Products
93/42/EC” of June 14, 1993.
Checks and Repair Training may only be performed by B. Braun. The possession of the
manual does not authorize the performance of repairs. The in-
structions on electrostatic sensitive components (ESD standards)
must be observed.
After repair a device check or diagnosis is to be carried out.
Spare Parts and Test Equipment Only use original spare parts from the manufacturer. Do not
tamper with assembly groups which can only be exchanged com-
pletely. The spare parts required are listed in Section 9.
Service personnel are responsible for the calibration of their test
equipment. Original test equipment can be calibrated at the
works of B. Braun. Further information is available upon request.
Setting Off Additional notes and warnings are set off as follows:
Note
Is used for additional or special notes concerning information and
working steps.
CAUTION
Is used for working steps which may result in damage to the unit,
system or to a connected device.
WARNING
IS USED FOR WORKING STEPS WHICH MAY RESULT IN PERSONAL
INJURY.
List of Abbreviations Abbreviations which are not generally known, but are used in this
manual, are listed below.
A-Module Analog Module
DMS Strain gauge
E-Module Electronic Module
ESD Electrostatic Discharge
IfU Instructions for Use
LCD Liquid Crystal Display
MFC Multi-Function Connector
PS-Module Power Supply Module
TSC Technical Safety
Checks
TEMP Temperature
0- Contact Persons 0
Entry for Technical Training Application for a technical training course must be made via the
responsible representative.
Ordering of Spare Parts and Test Equipment Please contact your local B. Braun subsidary.
0 Contact Persons
1- System Overview 1
Physical Construction The Perfusor® compact S is a compact, stacking, portable and
light-weight syringe pump which is used for precise dosing of
small to high volumes of fluids in infusion and alimentary thera-
pies.
The standard delivery rate range is 0.1 to 200 ml/h (in increments
of 0.01 ml/h).
All important information is displayed on an LCD-display. The Per-
fusor® compact S features: simple operation via a membrane key-
board and a microprocessor-controlled function process and
monitoring. The Perfusor® compact S has a long service life and is
easy-to-service due to its modular design. Individual modules can
be replaced easily and quickly, and the Service Program runs on a
PC.
.
LCD-display
Axial positioner Drive head with lock Mains connection
Syringe holder Snap-in clip
and push-button sensor
(on both sides)
Axial positioner
Type plate Clamp
Syringe table
and quick reference guide
Unit feet
1 System Overview
System Overview 1
1 System Overview
2- Software 2
Approved Software Versions
The software and hardware revision level is displayed on the LCD-
Position 1 2 3 4 5 6 7 8 9 display when the unit is switched on. The characters on the dis-
Digit P L B E 0 0 0 1 4 play must correspond with the indication on the instructions for
use.
2 Software
Software 2
Error Messages and Alarms In case of a unit malfunction a continuous signal is activated, and
the function processor displays an alarm and an error code. The
error code of the control microprocessor can be queried with the
F button. Please state both error codes if you have any questions.
Acknowledge alarm and switch device off.
Table 2 - 1 (Part 1 of 3)
2 Software
LCD-Display Description
53 Illegal setting of Mot_Ok
54 Diff. result of direction of rotation recognition
55 Reverse polarity of motor
56 Invalid syringe
57 Overflow of motor step counter
59 No sync at Mot_Test
61 Different SW button NEC<>H8
62 Timeout KBD watchdog
63 Error in switch-on test
70 Control timer overflow (int)
71 Control timer underflow
72 Control timer overflow
73 100 ms cycle overflow
75 Tim_WaitUntil overflow
81 Error upon reading of EEPROM
82 Error of syringe data record
83 Error of EEP data consistency
84 Ad difference between NEC/H8
85 Bw difference between NEC/H8
86 Md difference between NEC/H8
90 Syringe state in Oper_Syr
91 Set syringe type
92 Consistency error
93 Difference between setting and display
94 Timer synchronization
95 Syringe type entered
99 Volume/step too large
100 Division by zero
101 Illegal zero pointer
102 Illegal switch to default
103 Too many sync data
104 Odd number of sync data
105 No contact to NEC in OFF
109 Faulty synchronization
Table 2 - 1 (Part 2 of 3)
Software 2
LCD-Display Description
110 Alarm on CMP side
111... 119 Motor test 1 ... 9
120 Motor current flow in OFF
121 Battery discharged during test
126 Alarm synchron. (coming)
127 Alarm synchron. (going)
Table 2 - 1 (Part 3 of 3)
2 Software
Table 2 - 2 (Part 1 of 2)
Software 2
LCD-Display Description
186 Timer test error
187 CPU test error
191 Different software buttons
192 Keyboard timeout error
193 Keyboard drive error
200 Cycle > 100 ms
202 Time > Until
203 Watchdog interrupt
205 Time-out when switching H8 on
206 Time-out when switching H8 off
207 No sync at Plc_Down
208 No sync at Plc_On
209 CMP/FP timer – end sync error
220 Different phases (busy)
221 Different phases (idle)
222 Motor on at reverse steps
223 Too many pending steps
224 Motor current error
225 Error of motor step number
226 Reverse polarity of motor
227 Motor steps overflow
230 Different syringe recognition
231 CMP/FP syringe state
232 CMP/FP syringe type set
233 CMP/FP syringe type set
234 CRC error in syringe data record
241... 249 Motor test 1 ... 9 errors
250 Motor ON recognized in OFF-mode
251 Battery voltage low
Table 2 - 2 (Part 2 of 2)
Note
Operating alarms are specified in the instructions for use.
2 Software
3- Service Program 3
Current Service Program Designation Ord. No.
3.5'' floppy disk . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3450 6330
Interface cable . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 0871 1661
Introduction The Service Program runs on a PC. All functions are easy to oper-
ate in the pulldown-menus as in Windows.
WARNING
NEVER RUN SERVICE MODE WHEN A PATIENT IS CONNECTED!
DO NOT CONNECT THE SERVICE CONNECTOR OR THE SERVICE CA-
BLE WHEN A PATIENT IS CONNECTED TO THE UNIT! FIRST SWITCH
THE UNIT OFF BEFORE ANY FURTHER USE AFTER WORKING WITH
THE SERVICE CONNECTOR.
CHECK UNIT ACCORDING TO THE PROCEDURAL INSTRUCTIONS
FOR INSPECTION (see „Procedural Instructions for Inspection after
Operation of the Service Program“ ➨ pg. 3 - 11).
System Requirements
- PC with WIN 95, 98, 2000 or NT
- Free serial port COM 1 or COM 2
- Disk drive
- Mouse
Length calibration
Syringe calibration Control microprocessor
Pressure calibration Function processor
Serial number
Fig.: 3 - 1
3 Service Program
Installation
1. Insert disk.
2. Start the File Manager or Windows Explorer.
3. Select disk drive.
4. Start Setup.exe file with a double click and follow the in-
structions. Latest information on the Service Program is doc-
umented in the Readme.txt file on the floppy disk.
Uninstall
1. Menu bar of the PC: Start ➨ Programs ➨ B Braun ➨ PCS
➨Unwise.exe. The Service Program is deleted.
Start Program
1. Menu bar of the PC: Start ➨ Programs ➨ B Braun ➨ PCS
2
➨ PCS.exe. The Service Program is started.
Configuration
1. Select menu File ➨ Configuration.
Fig.: 3 - 2
2. Select language and port.
Legend of fig. 3 - 2:
3. Acknowledge with OK.
ItemDesignation
1 MFC connector on the unit Connect
2 MFC service cable 1. Select menu File ➨ Connect and press F1 button and ON-key
on the Perfusor® compact S. If the unit is connected when be-
ing switched off (calibration) and are displayed. If
the unit is switched on (test syringe size recognition)
is additionally displayed.
Service Program 3
3 Service Program
6. Menu File ➨ Save saves the data on the hard disk. Enter the
user number 0 upon query.
7. Carry out check according to the procedural instructions (see
„Check List for Checks after Repair“ ➨ pg. 5 - 1).
Default Data
The Service Program contains the Default.dat file with the factory
settings of the Perfusor® compact S. These values can be adjusted
via the Syringe or Modes menu if required.
State as delivered:
Max. delivery rate (basal rate). . . . . . . . . . . . . . . . . . . . 200.0 ml/h
Min. delivery rate (basal rate) . . . . . . . . . . . . . . . . . . . . . . 0.1 ml/h
Bolus rate . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1.200 ml/h
Staff call . . . . . . . . . . . . . . . . . . . . . . . . . . . . dynamic at pre-alarm
Alarm tone in case of alarms. . . . . . . . . . . . . . . . . . . . . . . . . . .3 Hz
Alarm tone in case of pre-alarms . . . . . . . . . . . . . . . . . . . . . .static
Pressure stage. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3
Syringes . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Syringe selection
Service interval . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20440 hrs.
Service Program 3
Note
The total of the deviations of measurements 2, 3, and 4 must not
exceed 1 mm.
What to Do if… (Troubleshooting) ... the length calibration does not start?
Could communication be started successfully? Does the motor
still not start?
Then: Select Termination. Switch off pump. Repeat communica-
tion start. Switch pump on again.
3 Service Program
Service Program 3
Fig.: 3 - 3
File Menu
1. Connect (F1)
Starts data exchange between the PC and the Perfusor® com-
pact S.
2. Print
Prints the current data of the Service Program.
3. Save
Fig.: 3 - 4 Saves data, e.g. on a floppy disk or the hard disk. The proposed
file name is to be accepted. Enter the user number 0 upon
query.
4. Configuration
Selects language and port.
5. End (ALT+F4)
Exits the Service Program. A message is displayed if data was
changed and not transmitted to the Perfusor® compact S.
Note
User number: Only for production, acknowledge with 0 in Service.
EEPROM Menu
1. Read (F3)
The data of the Perfusor® compact S can be checked and
modified in the Service Program after data transfer.
2. Default (F2)
Fig.: 3 - 5 Resets data to the default values. Recalibrate unit and enter
serial number. As all existing settings are overwritten user-
specific settings should be read and documented (View / Save
device settings (see „Display / Save the Unit Settings“ ➨
pg. 3 - 3) prior to this function.
3 Service Program
3. Write (F8)
Load changed values in the Perfusor® compact S after you
have input the serial number, changed data or after calibra-
tion. All the status displays must be ticked. Writing of data is
acknowledged by “Writing completed successfully“. Save
modified data with Menu ➨ Save File.
Length calibration
Syringe calibration
Pressure calibration
Serial number
Fig.: 3 - 6
Calibration Menu
WARNING
NEVER REMOVE SYRINGE GAUGE WHEN IT IS NOT RELEASED. RE-
LEASE GAUGE BY ACTUATING KEYS F 3 0 (MFC SERVICE CONNEC-
TOR MUST BE PLUGGED).
Fig.: 3 - 8
Fig.: 3 - 9
Service Program 3
Operation Menu
1. History Data
The service values are displayed. These values cannot be
changed. When the default data was specified the service
values are set to zero.
Fig.: 3 - 11
Syringe Menu
1. Syringe Selection
Displays the existing syringe table.
2. Load Syringe
Adds individual syringes to the syringe table.
3. Remove Syringe
Deletes a syringe from the syringe table.
Fig.: 3 - 12
3 Service Program
Note
Please pay attention to the notes given with the staff call cable.
Note
Other menu items are of no importance to Service.
Service Program 3
3 Service Program
Service Program 3
3 Service Program
Perfusor® compact S
4- Unit Elements 4
4.1 Fundamental Repair Information Battery Pack and Batteries
Note
Always disconnect unit from mains.
Prior to repair:
1. Switch off the Perfusor® compact S.
2. Disconnect unit from mains.
3. Remove batteries to avoid short circuits or consequential
damage.
Note
The battery may only be removed when the device is switched off
as otherwise alarm 022 is displayed upon startup. Press the ON-/
OFF-button to delete the alarm 022 until the alarm symbol is no
longer displayed. If the alarm 105 is triggered afterwards switch
the unit off and on again.
Before startup:
4. If batteries are used switch the device first on without mains
connection. If the battery pack is used, then the device is to
be switched on with mains connection.
Note
Defective batteries must be disposed of according to the regula-
tions, e.g. return to B. Braun (see „Return of Spare Parts and Test
Equipment“ ➨ pg. 0 - 9).
4 Unit Elements
Unit Elements 4
Open Unit
1. Loosen 5 screws from the bottom.
2. Open housing carefully.
Do not squeeze cable
3. Pull off the ribbon cable from the E-Module and the connec-
tion cable from the motor. Hold the white board holder on the
E-Module when disconnecting!
4. Dismount both housing halves.
Fig.: 4 - 1
Close Unit
1. Close unit in reverse order of opening.
Note
Do not squeeze motor cable (Fig.: 4 - 1).
Fig.: 4 - 2
Checks after Repair
Please see the procedural instructions (see „Procedural Instruc-
tions for Inspection after Operation of the Service Program“ ➨
pg. 3 - 11).
A calibration in the Service Program is to be carried out if a new
E-Module is installed or the drive is replaced (see „Calibration af-
ter Replacement of E-Module“ ➨ pg. 3 - 3).
4 Unit Elements
4.2 Syringe Table and Quick Reference Guide Designation Ord. No.
Quick reference guide . . . . . . . . . . . . . . . . . . . . . . . . . . 3450 4702
Exchange
1. Remove split rivet. First pull up the head, then pull out split
rivet completely.
2. Insert new syringe table and quick reference guide.
Fig.: 4 - 3
Exchange
1. Pierce through the cap and remove.
2. Fasten syringe holder with pin punch.
3. Remove screw.
4. Pull off holder.
5. Insert new syringe holder.
6. Fit new screw (not the old one) and safety lock with Loctite
242.
Fig.: 4 - 4
7. Replace new cap.
Unit Elements 4
Note
The feet can be turned and used once again. Pull feet out and turn
around or exchange.
Fig.: 4 - 5
Exchange
1. Screw out screwed split rivet.
2. Press the lock and push battery compartment cover down-
ward.
3. Put on new battery compartment cover and press in screwed
split rivet.
Note
Make sure that the battery compartment cover does not get
jammed. Check for tight fit. The battery compartment cover is also
the holder plate for the pole fixation.
Fig.: 4 - 6
4 Unit Elements
Exchange
1. Loosen 5 screws from the bottom and carefully open housing
(pay attention to the cable length).
2. Exchange snap-in clip and snap-in lever.
3. Close unit.
Note
Do not squeeze cable (see „Close Unit“ ➨ pg. 4 - 3).
Fig.: 4 - 7
N-Module Exchange
1. Open unit (see „Open Unit“ ➨ pg. 4 - 3).
2. Loosen MFC socket nut (M18) from the outside and press
MFC socket inwards.
3. Press buzzer out of the holder.
4. Pull off the N-Module connector (slightly pull out the A-
Module).
5. Pull off connector on the E-Module.
Lay 2-wire cable from N-Module Seal washer
6. Replace A-Module and check snap-in hook on the board.
behind bearing
7. Assembly is done in reverse order.
Fig.: 4 - 8 Pay attention to seal washer on the MFC socket. Connect
mains connector correctly to the A-Module (cable on con-
tacts). Do not squeeze the cable (see „Close Unit“ ➨
pg. 4 - 3).
Note
The connector on the E-Module can be easily connected when the
E-Module is swivelled out (see „E-Module“ ➨ pg. 4 - 8).
Unit Elements 4
Exchange
1. Open unit (see „Open Unit“ ➨ pg. 4 - 3).
2. Press buzzer out of the holder.
3. Pull LS-clip out of the guide and exchange.
4. Assembly is done in reverse order.
Fig.: 4 - 9
4 Unit Elements
Exchange
Prior to exchange: Read and note down user-specific settings and
reset after modification.
(see „Display / Save the Unit Settings“ ➨ pg. 3 - 3)
1. Open unit (see „Open Unit“ ➨ pg. 4 - 3).
2. Unlock zero force connector on both sides and pull off ribbon
cable.
Note
Before assembly: Remove protective foil from display, unlock zero
force connector and lay ribbon cable.
Note
Swivel out the E-Module so that the connector can be connected
more easily.
Disconnect or connect ribbon cable only when the E-Module is
fastened.
Unit Elements 4
Exchange
1. Open housing (see „Open Unit“ ➨ pg. 4 - 3).
2. Remove MFC socket.
3. Pull off the N-Module connector on the A-Module (slightly
pull out the A-Module).
4. Loosen both screws (on the rear) and exchange N-Module.
5. Assembly is done in reverse order.
Note
N-Module Lay two-wire cable with mains connector behind bearing. Con-
nect mains connector correctly to the A-Module (please see fig-
Fig.: 4 - 13
ure). Do not squeeze the cable (see „Close Unit“ ➨ pg. 4 - 3).
Note
The connector on the E-Module can be easily connected when the
E-Module is swivelled out (see „E-Module“ ➨ pg. 4 - 8).
Exchange
1. Open housing (see „Open Unit“ ➨ pg. 4 - 3).
2. Modify modules.
3. Close housing.
Note
Do not squeeze the cable (see „Close Unit“ ➨ pg. 4 - 3).
Fig.: 4 - 14
4 Unit Elements
Note
Not recommended as special tools are required.
Note
Press in adapter sleeves with special tool and do not kink.
Unit Elements 4
WARNING
THE DRIVE CONSISTS OF SAFETY RELEVANT PARTS. OPERATIONAL
RELIABILITY CAN ONLY BE GUARANTEED WHEN THE DRIVE IS EX-
CHANGED COMPLETELY.
4 Unit Elements
Note
Do not squeeze the cable (see „Close Unit“ ➨ pg. 4 - 3).
Unit Elements 4
Exchange
1. Open unit (see „Open Unit“ ➨ pg. 4 - 3).
2. Dismount drive (see „Drive, complete 3450 5490“ ➨
pg. 4 - 11).
3. Disconnect zero force connector on the underside of the main
PCB.
4. Loosen main PCB and the direction of rotation board.
5. Remove drive board.
Fig.: 4 - 19 6. Place new main PCB on aluminium profile and slide until
stopper (Fig.: 4 - 18) of the aluminium profile from the motor
side.
CAUTION
Cable layout according to figure.
Fig.: 4 - 20
4 Unit Elements
CAUTION
Observe the handling notes for Loctite 275
(please see data sheet).
Unit Elements 4
12. Use tweezers to stow cable in the hollow. Do not squeeze ca-
ble.
13. Insert square (release shaft). Do not damage the cables. Place
on cover, screw down and press in new tamper-proof caps.
14. Calibrate in Service Program (see „Calibration after Replace-
ment of Drive“ ➨ pg. 3 - 4).
15. Remove middle web before fitting the holder.
Holder
Drive housing Injection-molded bracket
Pressure plate Pressure pin Side countersunk screw
(secure with Loctite 275)
prem
ounte
d Pressure spring
Pressure pin
Optical switch
Pressure spring
Do not loosen screw
Fig.: 4 - 24
4 Unit Elements
Hollow
Unicolour cable
Multicolour cable
Hollow
Fig.: 4 - 25
Unit Elements 4
Clamp
Clip
Fig.: 4 - 27
4 Unit Elements
Note
Do not damage the cables.
Note
Do not squeeze the cable (see „Close Unit“ ➨ pg. 4 - 3).
Pressure cut-off
with calibration gauge
❒ Pressure stage 1 (6 -10 N)________ N
❒ Pressure stage 2 (22 -26 N)________ N
❒ Pressure stage 3 (68 -76 N)________ N
Motor capacity
❒ Pressure stage 1 (8 -18 N)_________ N
❒ Pressure stage 2 (26 -38 N)_______ N
❒ Push-button sensor
Syringe recognition
❒ 20 ml
❒ 50 ml
Visual Inspection 1. Check unit for cleanliness, completeness, damage and faults
affecting safety. Pay special attention to the following parts:
- Syringe holder, axial positioner, drive head
- Syringe table and quick reference guide
- Membrane keyboard
- Battery compartment cover, battery compartment and -
contacts
- Unit feet
- MFC connector
- Holder for pole fixation, side snap-in mechanism
- Mains lead
Switch on Unit
1. Switch on Perfusor and keep ON-button pressed for max. 20
sec. Check the screen display during this time. A device alarm
is triggered if the ON-button is kept pressed for more than 20
seconds.
2. The following information appears on-screen when the but-
ton is released:
Fig.: 5 - 1 88:8.8
11:1.1
22:2.2
55:5.5
b:E. Reference to the instructions
for use (hard- and soft-
ware group)
Last syringe type
3. An audible alarm sounds three times.
Staff Call
1. Check with MFC connector (see „Modification of Staff Call“
➨ pg. 3 - 12).
Note
The signal mode can be selected via the Service Program.
Push-Button Sensor
(4 different push-buttons)
1. Release drive,
symbol for drive head and piston rod must flash in the display.
2. Insert spider wrench.
Drive must lock automatically and the symbol for drive head
and piston rod must stop flashing.
3. Actuate lock when spider wrench is inserted.
Toggle must not stay up, drive must lock automatically.
4. Carry out test with all 4 gauges of the spider wrench.
5. Connect MFC service connector.
WARNING
NEVER REMOVE SYRINGE GAUGE WHEN IT IS NOT RELEASED. RE-
LEASE GAUGE WITH KEY SEQUENCE F 3 0.
(MFC SERVICE CONNECTOR MUST BE PLUGGED).
Syringe Recognition
Start communication when pump is switched on. Menu Calibra-
tion ➨ Syringe Size Test.
1. Connect unit to PC with MFC cable.
2. Switch on unit and wait until self-test is finished.
3. Start the Service Program on the PC.
4. Start communication.
5. Press ON/OFF button on the unit. The Service symbol
is displayed.
6. Select menu Calibration / Syringe Size Test to read out the in-
formation for syringe size recognition.
7. Carry out the following tests.
8. Close syringe holder without inserted syringe or gauge.
The syringe must not be recognized.
- Flashing syringe cylinder symbol without size specification
- Syringe size (mm/10): 0
9. Pull out syringe holder and turn it clockwise.
The syringe must not be recognized.
- Flashing syringe cylinder symbol without size specification
- Syringe size (mm/10): > 340
10. Insert 0-point and potentiometer calibration gauge and
closed syringe holder. Carry out test according to the follow-
ing table.
Table 5 - 1
Note
The total of the deviations of measurements 2, 3, and 4 must not
exceed 1 mm.
Table 5 - 2
3. If a pressure alarm is triggered instead of an end alarm, the
length must be recalibrated (see „Length Calibration (F7)“ ➨
pg. 3 - 9)
Table 5 - 3
Motor Capacity
1. Connect MFC service connector.
2. Push sheet steel bracket in front of clamp over drive tube.
3. Insert syringe gauge (without plate) in such a way
that the thread protrudes through the small hole of the
bracket.
4. Close syringe holder.
5. Insert push-button dummy in push-button support.
6. Drive locks. Select syringe type 99.9 and confirm.
7. Set pressure stage and rate.
8. Start delivery.
9. If a pressure alarm is triggered by motor capacity limitation,
only the symbol for a pressure alarm is flashing.
10. Check set-up if the drive head symbol is flashing, too.
Fig.: 5 - 5
Table 5 - 4
Electrical Safety
1. Measure mains voltage and note down.
2. Measure protective conductor resistance and note down.
3. Measure patient leakage current as described hereafter and
note down.
- Remove battery pack or batteries. Device is switched off.
- Apply nominal voltage +10%.
- Measure patient leakage current between short-
Fig.: 5 - 6 circuited mains inlet and plus pole (right top battery
compartment).
- Enter value in check list.
6- Maintenance 6
The unit is maintenance-free.
A Technical Safety Check (TSC) is to be carried out every 24
months to check the operational capability of the Perfusor® com-
pact S.
6 Maintenance
Observe the Service Manual and the instructions for use. All measured values are to be documented.
Accessories used should be included in testing. Make exclusive use of calibrated measuring equip-
ment.
Article No. Unit No. Year of Procurement
(Part 1 of 2)
Index k
(Master - to be added to the documentation)
2. Functional inspection
(continued)
Note
Charge or replace battery when
the message “Charge battery” is
displayed. Repeat test.
❒ Compare:
Status display 000 „b“ or xxx
„A“ with battery or battery
pack used
❒ Check:
Alarm push-button sensor
❒ Check:
Alarm positive locking sen-
sor
(Part 2 of 2)
Repair ___________________
Syringe Fastening
Check function with OPS 50 ml syringe.
(Syringe holder, axial positioner, drive head, clamp, and push-but-
ton sensor)
Membrane Keyboard
Check adhesion, cleanliness and fit.
Unit Feet
Check unit feet for completeness and proper fit.
Table 8 - 1
Table 8 - 2
Electrical Safety
1. Measure mains voltage and note down.
2. Measure protective conductor resistance and note down.
3. Measure patient leakage current as described hereafter and
note down.
- Remove battery pack or batteries. Device is switched off.
- Apply nominal voltage +10%.
- Measure patient leakage current between short-
Fig.: 8 - 1 circuited mains inlet and plus pole (right top battery
compartment).
- Enter value in check list.
Accessories Enter accessories, e.g. staff call lead and battery in TSC.
Perfusor® compact S, gb 9- 1
2.2
11 - Index 11
A I
Adhesive label factory setting . . . . . . . . . . . . . . . . . . . . . . . . 5 - 8 Introduction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3 - 1
Alarms . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2 - 3
L
A-Module . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4 - 6
List of abbreviations . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 0 - 8
Approved software versions . . . . . . . . . . . . . . . . . . . . . . . . . . 2 - 1
LS-clip . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4 - 7
Axial positioner . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4 - 12
M
B
Menu commands . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3 - 7
Battery compartment cover . . . . . . . . . . . . . . . . . . . . . . . . . . 4 - 5
Motor capacity . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5 - 7
C
N
Carrying handle . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4 - 10
N-Module . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4 - 9
Check list for checks after repair . . . . . . . . . . . . . . . . . . . . . . 5 - 1
Check of pre- and end alarm . . . . . . . . . . . . . . . . . . . . . . . . . 5 - 5 P
Checks after repair . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5 - 1 Patient leakage current . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5 - 8
Clip . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4 - 17 Physical construction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1 - 1
Completeness . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5 - 8 Pressure stages . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5 - 6
Current Service Program . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2 - 2
R
Current versions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 0 - 5
Repair information . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4 - 1
D Responsibilities . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 0 - 6
Drive . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4 - 11 Revision service . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 0 - 5
Drive board . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4 - 12
S
Drive head housing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4 - 18
Service Program . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3 - 1
E Snap-in clip . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4 - 6
E-Module . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4 - 8 Software . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2 - 1
Error messages . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2 - 3 Spare parts list . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10 - 1
Extended version display during switch-on test . . . . . . . . . 2 - 2 Stacking function . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5 - 8
Syringe / syringe selection . . . . . . . . . . . . . . . . . . . . . . . . . . . 5 - 8
F
Syringe holder . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4 - 4
Function . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1 - 2
Syringe table . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4 - 4
Functional inspection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5 - 2
T
H
Technical Safety Checks . . . . . . . . . . . . . . . . . . . . . . . 0 - 5, 7 - 1
Housing bottom part, complete . . . . . . . . . . . . . . . . . . . . . . 4 - 18
TSC . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 0 - 5, 7 - 1
Housing upper part, complete . . . . . . . . . . . . . . . . . . . . . . . . 4 - 9
U
Unit feet . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4 - 5
11 Index
V
Visual inspection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5 - 2
A- Revision Documentation A
Revision Service-Documentation Version 2.0
This Service-Manual was approved by B. Braun on 16.03.2006.
This manual has been completely revised. The most important
changes are listed below:
- Changed manual structure
- New software
- New spare parts
- Total list of spare parts
- Modified specification “Clip” for drive head
Version 2.1
This Service-Manual was approved by B. Braun on 16.03.2006.
The most important changes are listed below:
- Values for strain gauge pressure measurement and motor ca-
pacity limitation changed
Version 2.2
This Service-Manual was approved by B. Braun on 16.03.2006.
The most important changes are listed below:
- General text corrections
- Text and tolerances of the TSC changed
- TSC index changed
A Revision Documentation
Frequent Questions
The functions described are available from software version
PLBE00014 on.
Question: A short alarm is triggered five times when the type pro-
posed is confirmed, but nothing changes.
Answer: Remove syringe, release drive head, wait for appr. 12
seconds and insert syringe again.
Note: The force measurement is checked for pressure limitation
upon a syringe change. The force sensor in the drive head must
not be loaded for at least 2 seconds probably for up to 12 seconds.
Question: When the type number was input, a beep sounds five
times, then the display returns to the original status (before the
input).
Answer: The diameter measured is beyond the tolerance for the
selected syringe type.