Technical Description: 4XP1640.00-K01/K02 & 4XP0000.00-K01
Technical Description: 4XP1640.00-K01/K02 & 4XP0000.00-K01
Technical Description: 4XP1640.00-K01/K02 & 4XP0000.00-K01
Short text: Starlinger X2X operator panel and X2X add-on keyboard
We reserve the right to change the contents of this document without notice. The information contained
herein is believed to be accurate as of the date of publication, however, we make no warranty, expressed or
implied, with regards to the products or the documentation in this price list. In addition, B&R shall not be li-
able for incidental or consequential damages in connection with or arising from the furnishing, performance,
or use of this material. The software names, hardware names, and trademarks used in this document are
registered by the respective companies.
I Version information
Version Date Comment Author
1.0 14.05.2008 First edition Manuel Edtmayr
Table 1: Versions
II Distributors
Name Company, Department Amount Comment
Günter Schuster Bernecker + Rainer, cHMI Technical Manager 1
Zechmeister Alexander Bernecker + Rainer, cHMI Project Development 1
Table 2: Distributors
IV Table of contents
3 4XP1640.00-K01/02 .....................................................................................................8
3.1 General information ..............................................................................................................................8
3.2 Views.....................................................................................................................................................9
3.3 Dimensions .........................................................................................................................................11
3.4 Mylar design........................................................................................................................................12
3.5 Device interfaces ................................................................................................................................13
3.5.1 X2X interface ................................................................................................................................................ 13
3.5.1.1 X2X-IN & supply...................................................................................................................................... 13
3.5.1.2 X2X OUT................................................................................................................................................. 13
3.5.2 LEDs ............................................................................................................................................................. 13
3.5.3 Node number switch ..................................................................................................................................... 14
Stickers .....................................................................................................................................................15
3.5.4 Interface sticker............................................................................................................................................. 15
3.5.5 Serial number sticker .................................................................................................................................... 15
3.5.5.1 General information................................................................................................................................. 15
3.5.5.2 Design/Dimensions ................................................................................................................................. 15
3.6 Technical data.....................................................................................................................................16
3.7 Contents of delivery ............................................................................................................................17
4 4XP0000.00-K01 ........................................................................................................18
4.1 General information ............................................................................................................................18
4.2 Views...................................................................................................................................................19
4.3 Dimensions .........................................................................................................................................20
4.4 Mylar design........................................................................................................................................21
4.5 Device interfaces ................................................................................................................................22
4.5.1 X2Xinterface ................................................................................................................................................. 22
4.5.1.1 Interface .................................................................................................................................................. 22
4.5.2 Digital inputs ................................................................................................................................................. 22
4.5.2.1 Source-switching (GND-switching).......................................................................................................... 22
4.5.2.2 Source- (GND) and sink- (+24V) switching ............................................................................................. 22
4.6 Stickers ...............................................................................................................................................23
4.6.1 Serial number sticker .................................................................................................................................... 23
4.6.1.1 General information................................................................................................................................. 23
4.6.1.2 Design/Dimensions ................................................................................................................................. 23
4.7 Technical data.....................................................................................................................................24
4.8 Contents of delivery ............................................................................................................................25
4.9 Adding the customer-specific device to Automation Studio................................................................26
4.9.1 Reloading components over the internet ...................................................................................................... 26
4.9.2 Version conflict when inserting modules ....................................................................................................... 27
4.9.3 Customer-specific upgrades: ........................................................................................................................ 27
4.9.4 Reloading components from local storage .................................................................................................... 27
4.9.5 When editing an existing project ................................................................................................................... 27
7 Table index................................................................................................................29
8 Index ..........................................................................................................................30
1 Safety guidelines
1.1 Introduction
Programmable logic controllers (PLCs), operating and monitoring devices (industrial PC‘s, Power Panels,
Mobile Panels, etc.) as well as the B&R uninterruptible power supplies have been designed, developed or
manufactured for conventional use in industry. They were not designed, developed and manufactured for
any use involving serious risks or hazards that could lead to death, injury, serious physical damage, or loss
of any kind without the implementation of exceptionally stringent safety precautions. In particular, these risks
and hazards include using these devices when monitoring flight control systems or nuclear reactions in nu-
clear power plants, in flight safety, controlling mass transportation systems, in medical life support systems,
and controlling weapons systems.
When using programmable logic controllers and operating/monitoring devices as control systems together
with a Soft PLC (e.g. B&R Automation Runtime or comparable products) or a Slot PLC (e.g. B&R LS251 or
comparable products), safety precautions that apply to industrial control systems (e.g. the use of safety de-
vices such as E-stop circuits, etc.) must be observed in accordance with applicable national and international
regulations. The same applies for all other devices connected to the system, such as drives.
All tasks such as installation, commissioning, and service may only be carried out by qualified personnel.
Qualified personnel are persons familiar with transport, mounting, installation, commissioning, and operation
of the product who also have the respective qualifications (e.g. IEC 60364). National accident prevention
guidelines must be followed.
The safety guidelines, connection descriptions (rating plate and documentation) and limit values listed in the
technical data must be read carefully and must be observed before installation and commissioning.
1.4 Installation
• Installation must take place according to the documentation, using suitable equipment and tools.
• Devices must be installed without voltage applied and by qualified personnel.
• General safety regulations and national accident prevention guidelines must be observed.
• Electrical installation must be carried out according to the relevant guidelines (e.g. line cross sec-
tion, fuse, protective ground connection).
1.5 Operation
2 General information
Important!
Three different X2X panels are described in this documentation.
9 4XP0000.00-K01
9 4XP1640.00-K01/02
3 4XP1640.00-K01/02
The operator panel must be connected to the machine housing (ground) with a min. 6mm thick, relatively
short line. A grounding clip designed for this is located on the back of the panel.
An existing X2X connection is signalled on the display via a "Bus Life Counter".
If the panel is successfully connected to an X2X bus, the counter begins to count. The counter also runs as
long as no Visual Components are transferred. If Visual Components data is received, the counter stops
counting and the visualization is shown on the display.
If Visualization Components data is transmitted and the counter does not stop counting, the wrong node
number is assigned to the panel on the CPU.
3.2 Views
Front view - 4XP1640.00-K01/02
3.3 Dimensions
Dimensions - 4XP1640.00-K01/02
Pin Description
1 24 VDC
2
3 GND_24V
4
5 20VDC
6 GND
7 DATA
8 NDATA
Figure 5: X2X Interface IN & supply - 4XP1640.00-K01/02
Pin Description
1 24 VDC
2 GND 24V
3 DATA
4 20VDC
5 20VDC
6 nDATA
7 GND
8 GND
Figure 6: X2X Interface IN & OUT - 4XP1640.00-K01/02
3.5.2 LEDs
LEDs
LED Description
Green Run (not used)
Red X2X error (lights up if there is no X2X connec-
tion)
Green X2X Run (lights up when an X2X connection is
present)
Figure 7: LEDs 4XP1640.00-K01/02
Important!
Node numbers are supported beginning with firmware version 0.14.
The node number set on the panel must correspond with the node number on the CPU assigned
to the panel.
Stickers
3.5.5.2 Design/Dimensions
Design/dimensions - Serial number sticker
Housing
Outer dimensions
Width 212 mm
Height 170 mm
Depth 42 mm
Weight 1,3 kg
Environmental characteristics 4XP1640.00-K01/02
Ambient temperature
Operation 0 .. 50 °C
Storage -20 .. 70 °C, non-condensing
Transport -20 .. 70 °C, non-condensing
Relative humidity
Operation T<=40°C: 5.....90%, non-condensing
Storage / Transport T>40°C: 5......75%, non-condensing
Protection type Back side IP20,
IP65, dust and sprayed water protection (from front)
Altitude Max. 3000 m
Table 6: Technical data - 4XP1640.00-K01/02
4 4XP0000.00-K01
4.2 Views
Front view - 4XP0000.00-K01
4.3 Dimensions
Dimensions - 4XP0000.00-K01
4.5.1 X2Xinterface
4.5.1.1 Interface
X2X-IN & OUT
Pin Description
1 VCC_24V
2 GND_24V
3 DATA
4 +20V
5 +20V
6 nDATA
7 GND
8 GND
Figure 16: X2X Interface IN & OUT
Pin Description
1 E3 (source-switching)
2 E2 (source-switching)
3 E1 (source switching)
Accessory (not included in delivery)
0TB103.8 Plug, 3.31mm² 3-pin screw clamp male
Figure 17: Digital inputs - Source-switching
Pin Description
1 E- (either source-switching
2 E+ or sink-switching)
3 E (sink-switching)
4 GND
5 VCC_24V
Accessory (not included in delivery)
0TB2105.9110 Plug 2.5mm, 5-pin cage clamp
Figure 18: Digital inputs - Source and/or sink-switching
4.6 Stickers
4.6.1.2 Design/Dimensions
Design/dimensions - Serial number sticker
By marking the component and then confirming the selection by clicking on the OK button, the files required
for the selected module (HWC, bitmaps, firmware) are copied to the Automation Studio installation. If the
installation already contains files with the same names, these are replaced without any warning. Afterward,
the user can insert the new hardware modules in the project's hardware tree and configure them as usual.
The Automation Runtime version does not need to be changed. During the build, two additional B&R mod-
ules are created (ArFW.br for the firmware and ArHWD.br for the hardware definition) and then transferred to
the target system. In order for AR to implement the changed HWD and configuration, a warm restart is exe-
cuted automatically.
Information:
In order to successfully reload hardware modules, Automation Runtime V2.92 or higher must be
installed.
A minimum version (or possibly a higher one, if additional code changes were necessary in AR to
support this module) is listed in all reloadable HWC files. An error is generated during the build if
the AR version being used is too old.
If the user selects a motion library it is copied into the installation. The new version of the motion
library can now be created in the project as usual. The same applies for Visual Components Run-
time and Automation Runtime versions.
If two modules with the same model number and different version numbers are in the list of reloadable hard-
ware modules, the one with the highest version number is shown. The same applies for Visual Components
Runtime.
Selecting the checkbox Show Upgrades for newer Automation Studio versions displays additional up-
grades that cannot be installed with the current version of Automation Studio since they require a newer
version. The "Automation Studio" column lists the minimum version of Automation Studio required to install
each upgrade.
These upgrades can not be selected, however. The minimum versions are only shown to indicate that a
newer version of Automation Studio is required in order to be able to use these components.
If an upgrade has requirements that depend on other upgrades, these are shown under the respective up-
grades. This is the case, for example, when a new Automation Runtime version has certain minimum firm-
ware requirements for the hardware modules. These are only required under certain conditions, since the
hardware upgrades are only necessary when the corresponding hardware modules are actually used in the
project. These upgrades are therefore not downloaded automatically.
Please use menu item Tools/Upgrades… to install the upgrades for the modules shown in the dialog box.
5 Overview of standards
Standard Description
EN 61000-6-4 Electromagnetic compatibility (EMC); Generic standard - emission standard
Part 2: Industrial environments (EN 50081-2 has been replaced by EN/IEC 61000-6-
4)
IEC/CISPR 11 Industrial, scientific and medical high-frequency device radio disturbances
limits and measuring procedures
EN 61000-6-2 Electromagnetic compatibility (EMC) - Generic standard, emission standard
Part 2: Industrial environments (EN 50082-2 has been replaced by EN/IEC 61000-6-
2)
EN 61131-2 Edition 2 Programmable logic controllers
Part 2: equipment requirements and tests
UL 508 Industrial control equipment, (UL = Underwriters Laboratories)
EN 60204-1 Safety of machinery - electrical equipment on machines
Part 1: General requirements
EN 60529 IP20 protection
Table 10: Overview of standards
6 Figure index
Figure 1: Front view - 4XP1640.00-K01/02 ...................................................................................................9
Figure 2: Rear view - 4XP1640.00-K01/02..................................................................................................10
Figure 3: Dimensions - 4XP1640.00-K01/02...............................................................................................11
Figure 4: Mylar design - 4XP1640.00-K01/02 .............................................................................................12
Figure 5: X2X Interface IN & supply - 4XP1640.00-K01/02 ........................................................................13
Figure 6: X2X Interface IN & OUT - 4XP1640.00-K01/02 ...........................................................................13
Figure 7: LEDs 4XP1640.00-K01/02 ...........................................................................................................13
Figure 8: Node number switch - 4XP1640.00-K01/02.................................................................................14
Figure 9: Interface sticker - 4XP1640.00-K01/02 ........................................................................................15
Figure 10: Design/dimensions - Serial number sticker - 4XP1640.00-K01/02............................................15
Figure 11: Catalog photo - 4XP0000.00-K01 ..............................................................................................18
Figure 12: Front view - 4XP0000.00-K01 ....................................................................................................19
Figure 13: Back view - 4XP0000.00-K01 ....................................................................................................19
Figure 14: Dimensions - 4XP0000.00-K01..................................................................................................20
Figure 15: Mylar design - 4XP0000.00-K01 ................................................................................................21
Figure 16: X2X Interface IN & OUT.............................................................................................................22
Figure 17: Digital inputs - Source-switching ................................................................................................22
Figure 18: Digital inputs - Source and/or sink-switching .............................................................................22
Figure 19: Design/dimensions - Serial number sticker - 4XP0000.00-K01.................................................23
7 Table index
Table 1: Versions...........................................................................................................................................2
Table 2: Distributors ......................................................................................................................................2
Table 3: Safety notices ..................................................................................................................................2
Table 4: Model number - X2X Panel 4XP0000.00-K01.................................................................................7
Table 5: Model number - X2X Panel 4XP1640.00-K01/02............................................................................7
Table 6: Technical data - 4XP1640.00-K01/02 ...........................................................................................16
Table 7: Contents of delivery - 4XP1640.00-K01/02...................................................................................17
Table 8: Technical Data - 4XP0000.00-K01................................................................................................24
Table 9: Contents of delivery - 4XP0000.00-K01 ........................................................................................25
Table 10: Overview of standards.................................................................................................................28
8 Index
D S
Distribution............................................................2 Safety guidelines.................................................. 2
F T
Figure index ........................................................29 Table index ........................................................ 29
Table of contents ................................................. 3
I
Index ...................................................................30
V
Version information .............................................. 2
O
Overview of standards ........................................28