Mge Galaxy 5000 PDF
Mge Galaxy 5000 PDF
Mge Galaxy 5000 PDF
1.0 GENERAL
1.1 SUMMARY
This specification describes a three-phase, on-line, double conversion, solid state Uninterruptible
Power System hereafter referred to as the UPS. The UPS shall operate in conjunction with the
existing building electrical system to provide high quality power conditioning, back-up power
protection and distribution for electronic equipment loads. The system shall consist of a solid state
IGBT rectifier/inverter, power factor corrected rectifier, a 100% rated for continuous duty static
switch, battery plant, graphical status/control panel, and synchronizing circuitry as described herein.
1.2 STANDARDS
The UPS shall meet the requirements of the following standards:
1.3 SUBMITTALS
Submittals shall contain the following documentation:
B. Product Data: Provide catalog sheets and technical data sheets to indicate physical data and
electrical performance, electrical characteristics, and connection requirements.
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A. A complete set of installation drawings showing all the information stated in section 1.3.
B. An installation and users manual showing safe and correct operation of all UPS functions.
B. Factory Testing: Prior to shipment the manufacturer shall complete a documented test
procedure to test all functions of the UPS module and batteries (via a discharge test), when
supplied by the UPS manufacturer, and guarantee compliance with the specification. The
factory test shall be performed in the presence of the customer providing the manufacturer
receives adequate prior notice. The manufacturer shall provide a copy of the test report upon
request.
C. Materials and Assemblies: All materials and parts comprising the UPS shall be new, of
current manufacture, and shall not have been in prior service, except as required during factory
testing. All active electronic devices shall be solid state and not exceed the manufacturer’s
recommended tolerances for temperature or current to ensure maximum reliability. All
semiconductor devices shall be sealed. All relays shall be provided with dust covers. The
manufacturer shall conduct inspections on incoming parts, modular assemblies, and final
products.
B. Prior to shipping all products shall be inspected at the factory for damage.
C. Equipment shall be protected against extreme temperature and humidity and shall be stored in
a conditioned or protected environment.
D. Equipment containing batteries shall not be stored for a period exceeding three months without
powering up the equipment for a period of eight hours to recharge the batteries.
A. Temperature:
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C. Barometric Pressure: Up to 1000 meters above sea level (up to 2000 meters with
ambient temperature less than 28°C) / (up to 12,000 meters above sea level non operating)
1.8 WARRANTY
A. UPS Module: The UPS shall be covered by a full parts and labor warranty from the
manufacturer for a period of twelve (12) months from date of installation or acceptance by
customer or eighteen (18) months from date of shipment from the manufacturer, whichever
occurs first.
B. Battery: The battery manufacturer’s warranty shall be passed through to the final customer and
shall have a minimum period of one year.
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1. Output Power Continuous Rating: The continuous output power rating of the UPS shall
be [ ] kVA at a 0.9 lagging power factor.
Galaxy 5000 available: Choose 40, 50, 60, 80, 100, 130kVA
2. Input Voltage: 480 VAC – 15% / +10%, 3 phase, 3 wire “grounded wye” configuration
plus ground.
4. Battery Autonomy: The UPS shall be capable of operating at full load for [ ] minutes at
0.9 PF output at a temperature of 25°C on battery power.
B. AC Input Characteristics
1. Voltage: 480VAC, – 15% / +10%, 3 phase, 3 wire “grounded wye” configuration plus
ground.
2. Frequency: 60 Hz ±5%
5. Inrush Current: less than nominal input current for less than one cycle
6. Input Surge Protection: The UPS is equipped to withstand surges per IEC 1004/ANSI
C62.41
C. AC Output Characteristics
4. Voltage Distortion: Maximum 2% total (THD) and 1% any single harmonic on 100% linear
loads.
5. Voltage Transient (Step Load) Response: + 3% for 50% step load change
+ 5% for 100% step load change
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6. Voltage Recovery Time: Return to within 1% of nominal value within 16.67 milliseconds
(one cycle)
7. Phase Angle Displacement: 120° + 1° for balanced load; 120° + 3° for 100% unbalanced
load
8. Non-Linear Load Capability: Output voltage total harmonic distortion shall be less than
3% when connected to a 100% non-linear load with a crest factor not to exceed 3%.
12. Bypass Overload Capability: > 212% for one cycle; > 150% for 1 minute
D. Battery
1. Battery Voltage: 356 VDC minimum before cutoff; 432 VDC nominal; 490 VDC
equalization voltage
The UPS module shall be designed to operate as a double conversion, on-line reverse transfer
system in the following modes.
A. Normal: The inverter shall continuously supply power to the critical load. The PFC rectifier shall
derive power from the utility AC source and supply DC power to the inverter while
simultaneously float charging the battery.
B. Emergency: Upon failure of the utility AC power source, the critical load shall be supplied by
the inverter, which, without any interruption, shall obtain its power from the battery.
C. Recharge: Upon restoration of the utility AC power source (prior to complete battery discharge),
the PFC rectifier shall power the inverter and simultaneously recharge the battery.
D. Bypass Mode: The static bypass transfer switch shall be used to transfer the load to the
bypass without interruption to the critical power load. This shall be accomplished by turning the
inverter off. Automatic re-transfer or forward transfer of the load shall be accomplished by
turning the inverter on.
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1. Input Power Factor Correction (PFC): The PFC rectifier shall be power factor
corrected so as to maintain an input power factor of 0.98 lagging to unity at 75% or above
load levels to ensure generator compatibility and avoid reflected harmonics from
disturbing loads sharing the utility power.
2. Input Harmonic Current Suppression: The PFC rectifier shall produce a sinusoidal
input AC current on each phase with low harmonic content, limiting THD on the UPS
input to below 5%.
3. Battery Charger Current Limiting: The UPS shall be equipped with a system designed
to limit the battery recharge current (from 0.05 C10 to 0.1 C10).
4. Charging Levels: The battery charging circuitry shall be capable of being set for
automatic battery recharge operation, float service, manual battery charge service, and
equalizing or commissioning operation.
7. Battery Capacity: The battery charger shall have sufficient capacity to support a fully
loaded inverter and fully recharge the battery to 95% of its full capacity within 6-8 hours
up to 4 battery cabinets..
B. Inverter
The UPS output shall be derived from a Variable Frequency Pulse Width Modulated (PWM)
IGBT inverter design. The inverter shall be capable of providing the specified precise output
power characteristics while operating over the battery voltage range.
The static bypass transfer switch shall be solid-state, rated for 100% continuous duty without
mechanical contactor device in parallel for higher reliability and consistent response time and
shall operate under the following conditions:
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2. Interrupted Transfer: If the bypass source is beyond the conditions stated below, the UPS
will make an interrupted transfer (not less than 100 mSec in duration).
a) Bypass voltage greater than + 10%, -10% from the UPS rated output voltage.
b) Bypass frequency greater than + 2 Hz from the UPS rated output frequency.
3. Automatic Uninterrupted Forward Transfer: The static bypass transfer switch shall
automatically forward transfer power, without interruption, after the UPS inverter is turned
"ON" after an instantaneous overload-induced reverse transfer has occurred and the load
current returns the UPS’s nominal rating or less.
4. Manual Transfer: A manual static transfer shall be initiated from the UPS Control Panel by
turning the UPS inverter off.
5. Overload Ratings: The static bypass transfer switch shall have the following overload
characteristics:
UPS output shall be equipped with a 100% rated output static switch without mechanical
contactor device in parallel for higher reliability and consistent response time of 16.66 msec.
• The full UPS operation shall be provided through the use of microprocessor controlled
logic. All operation and parameters are firmware controlled, thus eliminating the need for
manual adjustments or potentiometers. The logic shall include a self-test and diagnostic
circuitry such that a fault can be isolated down to the printed circuit assembly or plug-in
power assembly level. Every printed circuit assembly or plug-in power assembly shall be
monitored. Diagnostics shall be performed via a PC through the local diagnostics port on
the UPS. UPS shall be microprocessor controlled
• The UPS will include a standard easy to use control and indicator panel. Included will be
a backlit, color graphic animated LCD display and LED indicators. The UPS panel will
include UPS “ON” and UPS “OFF” pushbuttons that will permit the user to safely
command the UPS on or off without risk of load loss.
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B. Front Panel LCD Display: The UPS control panel shall provide a back-lit, color graphic
display with choice of over 15 operating languages for indication of UPS status, metering,
battery status, alarm/event log, and advanced operational features. The display provides
access to:
System Parameters Monitored: The visual display will display the following system
parameters based on true RMS metering:
Measurements:
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Load on battery
Load on UPS
Load on automatic bypass
Low-battery warning
General alarm
Battery fault
Remaining back-up time during operation on battery power
Bypass source outside tolerances
Additional indications shall provide maintenance assistance
Time-Stamped Historical Events: This function shall time-stamp and store all important
status changes, anomalies and faults and make this information available for automatic or
user-requested consultation.
B. LED Status Indicators: The UPS control panel shall provide three LEDs that signal the
following status conditions:
C. On/Off Switch: The UPS shall provide the ON and OFF buttons to start and stop the
inverter. The switch shall provide a built-in time delay to eliminate the risk of inadvertent
operation (additional confirmation is requested). It is possible to remotely activate the OFF
function via an isolated dry contact to create an emergency power off function, resulting in:
Inverter shutdown
Opening of the automatic bypass
Opening of the input, bypass, output and battery switches/circuit breakers
Opening of the isolated dry contact on the programmable relay card
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E. Remote Emergency Power Off (REPO): The UPS shall be equipped with provisions for
remote emergency power off and dry contact input that can be used to command UPS shut
down remotely. Activation of this command shall lead to the following actions:
inverter shutdown
opening of the static bypass switch and the battery circuit breaker
opening of an isolated dry contact on the programmable relay board
F. DB-9 Connector: One DB-9 connector with serial output will be provided for field
diagnostics.
G. Dry Contacts: The UPS shall be provided standard with a programmable input/output relay
board. This board shall have 8 dry contacts, i.e., 6 for input signals and 2 for output
signals.Contacts shall be programmed as:
UPS on Line
Load on Bypass
UPS on Battery
UPS Battery Low
General alarm
Battery Fault
Remote UPS on (input)
Remote UPS off (input)
The contacts will be normally open and will change state to indicate the operating status.
The contacts will be rated at 2.0 A (250 VAC / 30 VDC).
B. Cable Access: The standard UPS available shall accommodate bottom entry cables (top
optional).
C. Cabinet Weights and Dimensions: The width of the UPS is [ ] (in inches) and has a
maximum weight of [ ] (in lbs).
D. Ventilation and Heat Rejection: The UPS shall be designed for forced air-cooling. Air inlets
shall be provided from the front bottom of the UPS enclosure. Air exhaust shall be from the top
portion of the unit. Full load heat rejection is [ ] BTU /hour.
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The UPS module shall use a valve regulated sealed lead acid heavy-duty industrial battery,
designed for auxiliary power service in a UPS application. The primary battery shall be furnished
with impact resistant plastic cases and housed in a matching cabinet(s) next to the UPS module.
A. Protection Against Deep Discharge and Self-Discharge: The UPS shall be equipped with
a device designed to protect the battery against deep discharge, depending on discharge
conditions, with isolation of the battery by a circuit breaker. In particular, a monitoring device
shall adjust the battery shutdown voltage as a function of a discharge coefficient to avoid
excessive discharge at less than the rated output. A second device shall avoid self-discharge
of the battery into the UPS control circuits during an extended shutdown of the UPS (over two
hours).
B. Battery Self-Tests: The battery monitoring system shall be able to perform the following
automatic functions:
This self-test system shall signal faults via LEDs on the front panel or a message to remote
supervision systems.
Up to three of the following control and communications devices may be installed in the UPS
module:
1. RS232/U-Talk or Dry Contacts Card (66060): The U-Talk protocol shall be used with
Solution-Pac 2 for remote monitoring or graceful shutdown for most popular file servers.
The dry contacts will close on predefined conditions to monitor UPS operations.
Requires one communication slot and optional cables. The dry contacts will close on the
conditions listed below, but shall be user programmable to close on preset thresholds of
other user UPS parameters:
UPS on Line
Load on Bypass
UPS on Battery
Low Battery Warning
Battery Fault
General Alarm
Two (2) dry contact inputs shall also be provided to turn the UPS inverter on and off
remotely upon closure of the contacts. This feature may also be disabled if required.
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3. High Voltage 6 Alarm Relays Card (66069): A second set (one set provided standard
with the UPS module) of six (6) normally open dry contact outputs rated at 2.0 A (250
VDC / 30 VDC) shall be available to monitor UPS operation. The dry contacts will close
on the conditions listed below, but shall be user programmable to close on preset
thresholds of other user UPS parameters:
UPS on Line
Load on Bypass
UPS on Battery
Low Battery Warning
Battery Fault
General Alarm
Two (2) dry contact inputs shall also be provided to turn the UPS inverter on and off
remotely upon closure of the contacts. This feature may also be disabled if required.
4. Network Management Card (66074): The Network Management Card (NMC) shall
provide a web interface, SNMP (Simple Network Management Protocol), logging and
email capabilities. The NMC shall be used for remote monitoring or graceful shutdown
for most popular file servers.
5. IBM AS/400 Volt-Free Contact/Remote Power Off Card (66068): The UPS shall
interface with an IBM® AS400-UPS signal interface providing the following signals via dry
contacts:
load on battery
load on bypass
low battery shutdown warning
load powered by UPS
6. MultiSlot Communications Card Expander (66071): The MultiSlot shall provide three
additional communication slots. The U-Talk Acquisition Card (66063) is included.
C. 28” Parallel System Bypass Cabinet (SBC): The System Bypass Cabinet shall be equipped
with two manually operated circuit breakers with keyed interlocks for safe operation. The
System Bypass Cabinet shall be capable of routing the utility or bypass source completely
around up to two UPS modules, and effectively isolating the UPS modules. The bussing shall
accommodate landing space for up to two UPS modules and input and out sources of up to 160
or 320kVA depending on model selected. Secondary UPS isolation breakers (2) are standard
on the SBC for additional UPS isolation. No Metering at SBC level.
D. 42” Parallel System Bypass Cabinet (SBC): The System Bypass Cabinet shall be equipped
with two manually operated circuit breakers with keyed interlocks for safe operation. The
System Bypass Cabinet shall be capable of routing the utility or bypass source completely
around up to six UPS modules, and effectively isolating the UPS modules. The bussing shall
accommodate landing space for up to six UPS modules and input and out sources of up to
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E. 42” Distribution Cabinet: Distribution Cabinets are an available option to the System Bypass
Cabinets not individual UPS module. Available in 4 or 8 breaker combinations (225A only).
F. Remote Alarm Status Panel: A wall mounted panel, 17.5”Hx12”Wx4”D, with eight (8)
indicating LED's shall display UPS status and any active alarms. The alarms shall be a
latching type, such that if an alarm is triggered, the LED will stay ON (latch) even if the alarm
is corrected. This feature will provide the operator the chance to verify the occurrence of the
alarm.
G. Seismic Anchors: Seismic Zone 4 anchors shall be available for all system cabinets.
M. Bypass Input Fuses: Bypass input fuses are optionally provided on the bypass for current
limiting of 65kAIC.
N. Top Entry Cabinet: 16” cabinet allows top power cable entry to UPS unit.
.
The manufacturer must employ a 7 X 24 nationwide (international where applicable) field service
organization with rapid access to all regions of the nation. The responding service professionals
must be factory-trained engineers with an accredited and proven competence to service three
phase UPS.
Field Engineers must have immediate access to recommended spare parts with additional parts
storage located in regional depots. Additional spare parts shall be accessible on a 7 x 24 basis
from the national depot and must be expedited on a next available flight basis or via direct courier
(whichever mode is quickest).
The manufacturer shall make available to the customer various levels of training ranging from
basic UPS operation to UPS maintenance.
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40 kVA/ 36 kW
50 kVA/ 45 kW
60 kVA/ 54 kW
80 kVA/ 72 kW
100 kVA/ 90kW
130 kVA /117kW
(minutes)
Configuration Battery 40 50 60 80 100 130
kVA kVA kVA kVA kVA kVA
1 x Level 3 NPX-150 11 9 x x X X
1 x Level 4 300 WPC 28 22 16 10 x x
1 x Level 5 400 WPC 41 31 24 16 11 7
1 x Level 6 500 WPC 59 46 36 25 17 11
2 x Level 5 400 WPC 90 72 57 41 31 22
2 x Level 6 500 WPC X x 81 58 47 33
3 x Level 6 500 WPC X x 127 94 71 54
Additional configuration and runtimes are available.
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(stand-alone dimensions)
BTU/HR
40 kVA 9250
50 kVA 11560
60 kVA 13870
80 kVA 18500
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Max
UPS Up to Two Up to Six
Modules
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