TCL Chasis M28 PDF
TCL Chasis M28 PDF
TCL Chasis M28 PDF
Service Manual
CONTENTS
I.
Servicing Precautions3
II.
Product Specification4
III.
IV.
IC Pin Description....10
V.
Adjusting Description...39
VI.
Troubleshooting46
Exploded View.61
X.
XI.
Service Manual 3
2. All specification must be met over line voltage ranger of 110V AC to 240V AC 50Hz/60Hz.
4. Portions of the power supply board are hot ground. The remaining boards are cold ground.
6. When fuse blow, ensure to replace a fuse with the same type and specification.
7. Keep the wires away from the components with high temperature or high voltage.
8. When replacing the resister with high power, keep it over the PCB about 10mm.
9. The CRT anode high voltage has been adjusted and set in the factory. When repairing the chassis,
do not make the high voltage exceed 27.5KV (The beam current is 0uA). Generally, the high voltage
is set on 25.5KV1.5KV (The beam current is 700uA).
* The values of parameters above are for information only.
10. Before return the fixed unit, do check all the covering of wires to ensure that not fold or not short
with any metal components. Check the entire protection units, such as control knobs, rear cabinet &
front panel, insulation resister & capacitor, mechanical insulators and so on.
11. There are some mechanical and electrical parts associating with safety (EMC) features (Generally
related to high voltage or high temperature or electric shock), these features cannot be found out from
the outside. When replace these components, perhaps the voltage and power suit the requirements, but
efficient X-ray protection may not be provided. All these components are marked with in the
schematic diagram. When replace these, youd better look up the components listed in this manual. If
the component you replaced not has the same safety (EMC) performance, harmful X-ray may be
produced.
Service Manual
Ambient Conditions:
Ambient Temperatures:
Operating: -10 ~ +40
Storage: -15 ~ +45
1.2 Humidity
a. Operation: <80%
b. Storage: <90%
1.3 Air Pressure: 86kpa ~ 106kpa
2. GENERAL SPECIFICATION
2.1 MPU & Chroma IC: TMPA8803CSN (One-Chip)
2.2 TV Broadcasting System
PAL DK/BG
SECAM DK/BG
NTSC 3.579/4.43 AV MODE
2.3 Scanning Lines & Frequencies
525/625 lines
15.625KHz/15.75KHz
50/60Hz
2.4 Color Sub-Carrier: 4.433MHz/3.579MHz
2.5 IF: Picture 38.9MHz Sound 5.5/6.5MHz
2.6 Power Consumption: 80W
2.7 Power Supply: AC 220V 50Hz10%
2.8 Audio Output Power (7%THD): 4W + 4W
2.9 Aerial Input Impedance: 75 Unbalanced Din Jack Ant.Input
2.10 Product Safety Requirement: VDE Approval
2.11 Product EMC/EMI Requirement: FTZ Approval
3. Basic Features of Controller
3.1 Channel Tuning Method: Voltage Synthesizer
Service Manual 5
Service Manual
PART III.
AV INPUT/
OUTPUT
RF IN
TUNER
SAW
NICAM BD
AUDIO AMP
R/G/B
XTAL
OSC
TMPA8803CPN(M28)
CRT
DRIVE
I2C BUS
E2PROM
INFRARED
REMOTE
REMOTE
CONTROL
CONTROL
RECEIVER
V OUTPUT
DPC
H DRIVE
H OUTPUT
FBT
SWITCH POWER
MC44608
The TV signal is amplified by the frequency mixing circuit of the tuner. Then the tuner output PIF and
SIF signals. The IF signals are amplified about 20dB by the pre IF amplifier (Q101). Having passed
42 ,
41 . The IF signal pass the video
the SAW, the IF signals go into the TMP8803CPN from pin
detect circuit to generate CVBS signal. Then the processor deals the signal with luminance and
chroma separation. The processor deals the luminance signal with Y-Delay, Y-Gamma correction, Y-hf
compensation and black strength, all which ensure that there are enough bandwidth and gain with Y
signal, so that the resolution of picture detail is improved and the Y signal is well timed with chroma
signal. The processor also deals the chroma signal with chroma sub-carrier recovery, color system
recognition and color signal decoding, then outputs B-Y and R-Y color difference signal. A matrix
circuit converts the color difference signal (Y, B-Y and R-Y) into primary color signal (R/G/B). On the
other hand, the processor separated the horizontal and vertical sync signal from the CVBS signal
which was generated by video detect circuit. Having passed the horizontal (or vertical) frequency
dividing circuit, the H (or V) OSC signal, which be generated by H-AFC (or V-AFC), is changed to H
(or V) drive signal. The H/V drive signal make the horizontal/vertical circuits and scan output circuit
to generate H/V saw tooth wave
Service Manual 7
1.Channel Section
The RF signal is converted into IF signal by the tuner. Then the IF signal cross the IF amplifier circuit
(pre IF amplifier) to get a gain about 15dB. By the coupling capacitance (c110) and the match
resistance (R114 56), the input resistance of the pre-IF amplifier match with the tuner. The signals
pass a parallel connection circuit with voltage NFB, which combines the advantages of low output
impedance, of wide dynamic range and of less components. R116 is a voltage NFB component, which
is used to adjust the gain in the pass band. Having been amplified by the IF amplifier, the IF signal
pass a SAW, and then come into TMPA8803CSN from pin41 and pin42 with balance. The processor
deal the IF signal with IF detection, PLL demodulation, IF AGC, AFC, video peak detection, and color
system recognition etc., then output a AGC signal from pin 43 to the tuner to adjust the input
amplitude of IF signal. R217, C218 and C219 make up of picture IF PLL circuit, which is used to
control IF detection. IC201 output a sound IF signal from pin 31 and a video signal, which will be
amplified by Q209, from pin30. The processor output a sound system control signal to Q208. If the
processor output a high level from pin59 (sound detection), Q208 is on, and a video signal is separated
from the IF signal by a trap. With capacitance coupling, the video signal comes into IC201 from pin26,
and then it is selected by inner switches and output from pin45. Having come out, the video signal will
be amplified by Q210, and a sync signal will be separated by a sync separate circuit which is made up
by C208, Q202 and Q203. Then the video come into inner 870X CPU module from IC201 pin62 to
detect whether the signal is live signal.
Tuning control and band switch control circuits
The processor output a tuning control signal from pin60. The control signal will pass Q103 common
emitter amplifying circuit, then an integrating circuit. Finally, it is added to the VT terminal to provide
all channels tuning voltage for the tuner to stabilize the channels.
2.Vertical Output Section
TMPA8803CSN outputs vertical saw-tooth wave from pin 16. It come to pin5 of LA7840 with DC
coupling, and is amplified by inner difference amplifier. Pin4 of LA7840 is the same phase input
terminal. R307 and R308 are DC offset resistances. C305 is a filter capacitor. In application to M28,
pin4 of la7840 is fixed as the DC amplify ref terminal. The amplified saw tooth wave come out la7840
from pin2 and make the deflect coil to generate the deflect current. R314 and C301 filtrate the
inductive interference from the horizontal deflect coil. R317 and C309 are used to eliminate spurious
oscillation generated by the deflect coil and distributed capacitance resonance. C308, R313, C307 and
accessory circuit are in charge of draw AC saw tooth wave out at the deflect coil terminal connected
with R315 & R316, and feedback to the input terminal of la7840 (pin5) to correct the linearity of
horizontal scan. C306 is a high frequency decoupling capacitor. D301 and C303 make up of a voltage
pump up circuit. La7840 output a vertical kickback impulse from pin7 to locate the OSD characters.
3.Horizontal Output Section
The processor outputs horizontal drive impulse from pin 13. The drive impulse is done with voltage
division by R238 and R401, and then comes to the base of the drive triode (Q401). C401 is used to
eliminate the noise in the H drive impulse. T401 is a horizontal drive transformer. Q402 is a horizontal
output triode with a damper inside. L402 is connected with the emitter of the horizontal output diode
to eliminate the radiation and to improve the distortions at the cross of vertical and horizontal white
Service Manual
lines. C406 and C402 are retrace capacitors and C421 is an s-correct capacitor. L441 and L442 are
horizontal linear inductors. R441 is used to eliminate the parasitic oscillation caused by horizontal
linear inductors. C420, R413 and D411 are used to correct the M-distortion in horizontal direction.
C422, R415 and R415A are coupling components for the horizontal retrace impulse, which are feed
back to pin 12 of TMPA8803CSN. D404 is a negative peak-killer diode.
Horizontal scanning distortion and the method to compensate it
The deflect coil and the horizontal output triode have some resistance R while they are ducting. The
resistance R will cause the non-linear distortion, which means that the right direction scanning speed
of the electron beam becomes slower, and the right of the raster is compressed to generate distortion.
We use a horizontal linear adjuster to compensate this kind of distortion. We use L412 and L411 as the
H linear adjusters in H scanning section of M28 chassis. R411, which is parallel connected with L411
and L412, is a despiking resistance for preventing the oscillation by compensating inductor and the
stray capacitance. The linear adjuster is a transductor coil with a magnetic core inside. If the current,
which pass the linear adjuster coil, increase to a certain value, the magnetic core becomes saturated to
decrease the inductance of the linear adjustment inductor. If the +B is steady, the increase speed of Iy
is faster to compensate the reducing of deflecting current by the resistance R mention above.
We can adjust the magnetic core to chang the inductance of the linear compensate inductor to adjust
the H linearity.
The EHT generation circuit
The FBT supply the anode high voltage, focus voltage and screen voltage for M28 chassis. D401 and
C408 are in charge of regulating the primary impulse of the transformer to output a voltage of 190V
for the video amplifiers. The ( 10 ) ~ ( 8 ) coils of the FBT supply the heater with power. Having
passed the divider and clipping circuits, which are maded up by R415, R415A, C422 and D404, the
H retrace impulses getting out from ( 3 ) ~ ( 10 ) coils are inputed to pin12 of TMPA8803CSN to
generate sand castle impulse.
To limit the beam current in a safe range, we add a ABL circuit in M28 chassis. We add two sampling
resistances (R414, R415) between +24V power supply and pin7 of the FBT. The voltage at the joint of
the two resistances is feed back to pin27 of TMPA8803CSN to control bright and contrast to limit the
beam current. It is also in charge of regulating EHT. C410 is a fliter capacitor for ABL voltage.
The impulses, which are induced by secondary coil 5, are changed to 12V once passed the regulating
and fliting circuit made up by D402 and C413. IC401 change 12V power supply to 9V for many
circuits, such as R/G/B output circuit of TMPA8803CSN, IC4053, pre IF-amplifier circuit, bright dots
killer circuit and S terminal circuit. IC402 outputs a 5V power supply for the keyboard circuit. C418,
C417, C423 and C425 are fliter capacitors. D402 and C413 are incharge of regulating and flitering for
the output of coil6 to supply the V scanning output section with 24V power. The 24V is added to the
upper terminal of the V deflecting yoke as the DC bias for the movement of V center.
Extension distortion and compensation
This kind of distortion is mainly caused by the structure of CRT. Due to the srcreen of SF CRT is not a
ture flat screen, the distances from the deflecting center to the screen are not the same. The scanning
speed of the electron beam is uniform. If the electron beam scannning the screen equally with the
Service Manual 9
effect of ture linear sawtooth current, the E-W sides of the picture are stretched. That is the extension
distortion. Usually, we add a S-correct capacitor in series with the deflecting coil to compensate this
kind of distortion. The integral character of S-correct capacitor make the current waveform S shape.
So the scanning speed of electron beam at the center of screen is faster than the one at the side. So this
action can correct the extension distortion. C421 is a S-correct capacitor. The capacitance is inverse
ratio with the correcting effect.
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Service Manual
PART IV.
IC Pin Description
Name
Description
Demag
The Demag pin offers 3 different functions: Zero voltage crossing detection
(50mV), 24A current detection and 120A current detection. The 24A
level is used to detect the secondary reconfiguration status and the 120A level
to detect an Over Voltage status called Quick OVP.
Isense
Control Input
The Current Sense pin senses the voltage developed on the series resistor
inserted in the source of the power MOSFET. When Isense reaches 1V, the
Driver output (pin 5) is disabled. This is known as the Over Current Protection
function. A 200A current source is flowing out of the pin 3 during the
startup phase and during the switching phase in case of the Pulsed Mode of
operation. A resistor can be inserted between the sense resistor and the pin 3,
thus a programmable peak current detection can be performed during the SMPS
standby mode.
A feedback current from the secondary side of the SMPS via the optocoupler is
injected into this pin. A resistor can be connected between this pin and GND to
allow the programming of the Burst duty cycle during the Standby mode.
Ground
Driver
The current and slew rate capability of this pin are suited to drive Power
MOSFETs.
VCC
This pin is the positive supply of the IC. The driver output gets disabled when
the voltage becomes higher than 15V and the operating range is between 6.6V
and 13V. An intermediate voltage level of 10V creates a disabling condition
called Latched Off phase.
This pin is to provide isolation between the Vi pin 8 and the VCC pin 6.
This pin can be directly connected to a 500V voltage source for startup
function of the IC. During the Startup phase a 9 mA current source is internally
delivered to the VCC pin 6 allowing a rapid charge of the VCC capacitor. As
soon as the IC startsup, this current source is disabled.
Vi
Service Manual11
OPERATING DESCRIPTION
Regulation
The pin 3 senses the feedback current provided by the opto-coupler. During the switching phase the
switch S2 is closed and the shunt regulator is accessible by the pin 3. The shunt regulator voltage is
typically 5V. The dynamic resistance of the shunt regulator represented by the zener diode is 20:.
The gain of the Control input is given on Figure 10 which shows the duty cycle as a function of the
current injected into the pin 3.
A 4KHz filter network is inserted
between the shunt regulator and the
PWM comparator to cancel the high
frequency residual noise.
The switch S3 is closed in Standby
mode during the Latched Off Phase
while the switch S2 remains open. (See
section PULSED MODE DUTY
CYCLE CONTROL).
The resistor Rdpulsed (Rduty cycle
burst) has no effect on the regulation
process. This resistor is used to
determine the burst duty cycle described in the chapter Pulsed Duty Cycle Control on page 8.
PWM Latch
The MC44608 works in voltage mode. The ontime is controlled by the PWM comparator that
compares the oscillator sawtooth with the regulation block output.
The PWM latch is initialized by the
oscillator and is reset by the PWM
comparator or by the current sense
comparator in case of an over current.
This configuration ensures that only a
single pulse appears at the circuit
output during an oscillator cycle.
Current Sense
The inductor current is converted to a
positive voltage by inserting a ground
reference sense resistor RSense in series
with the power switch.
The maximum current sense threshold is fixed at 1V. The peak current is given by the following
12
Service Manual
equation:
Ipkmax = 1/Rsense(:)
(A)
In standby mode, this current can be lowered as due to the activation of a 200PA current source:
IpkMAX-STBY
The current sense input consists of a filter (6k:, 4pF) and of a leading edge blanking. Thanks to that,
this pin is not sensitive to the power switch turn on noise and spikes and practically in most
applications, no filtering network is required to sense the current.
Finally, this pin is used:
as a protection against over currents (Isense > I)
as a reduction of the peak current during a Pulsed Mode switching phase.
The overcurrent propagation delay is reduced by producing a sharp output turn off (high slew rate).
This results in an abrupt output turn off in the event of an over current and in the majority of the
pulsed mode switching sequence.
Demagnetization Section
The MC44608 demagnetization
detection consists of a
comparator designed to compare
the VCC winding voltage to a
reference that is typically equal
to 50mV.
This reference is chosen low to
increase effectiveness of the
demagnetization detection even
during startup.
A latch is incorporated to turn
the demagnetization block
output into a low level as soon
as a voltage less than 50 mV is
detected, and to keep it in this
state until a new pulse is
generated on the output. This
avoids any ringing on the input
signal which may alter the
demagnetization detection.
For a higher safety, the
demagnetization block output is
also directly connected to the
Service Manual13
The MC44608 contains a fixed frequency oscillator. It is built around a fixed value capacitor CT
succesively charged and discharged by two distinct current sources ICH and IDCH. The window
comparator senses the CT voltage value and activates the sources when the voltage is reaching the
2.4V/4V levels.
The complete
demagnetization status
DMG is used to inhibit the
recharge of the CT capacitor.
Thus in case of incomplete
transformer demagnetization
the next switching cycle is
postpone until the DMG
signal appears. The
oscillator remains at 2.4V
corresponding to the
sawtooth valley voltage. In
this way the SMPS is
working in the so called SOPS mode (Self Oscillating Power Supply). In that case the effective
switching frequency is variable and no longer depends on the oscillator timing but on the external
working conditions (Refer to DMG signal in the Figure 5).
The OSC and Clock signals are provided according to the Figure 5. The Clock signals correspond to
the CT capacitor discharge. The bottom curve represents the current flowing in the sense resistor Rcs.
It starts from zero and stops when the sawtooth value is equal to the control voltage Vcont. In this way
the SMPS is regulated with a voltage mode control.
Overvoltage Protection
The MC44608 offers two OVP functions:
a fixed function that detects when VCC is higher than 15.4V
a programmable function that uses the demag pin. The current flowing into the demag pin is
mirrored and compared to the reference current Iovp (120PA). Thus this OVP is quicker as it is not
impacted by the VCC inertia and is called QOVP.
In both cases, once an OVP condition is detected, the output is latched off until a new circuit
14
Service Manual
STARTUP.
Startup Management
The Vi pin 8 is directly connected to the HV DC rail Vin. This high voltage current source is
internally connected to the
VCC pin and thus is used to
charge the VCC capacitor. The
VCC capacitor charge period
corresponds to the Startup
phase. When the VCC voltage
reaches 13V, the high voltage
9mA current source is
disabled and the device starts
working. The device enters
into the switching phase.
It is to be noticed that the maximum rating of the Vi pin 8 is 700V. ESD protection circuitry is not
currently added to this pin due to size limitations and technology constraints. Protection is limited by
the drainsubstrate junction in avalanche breakdown. To help increase the application safety against
high voltage spike on that pin it is possible to insert a small wattage 1k: series resistor between the
Vin rail and pin 8.
The Figure 6 shows the VCC voltage evolution in case of no external current source providing current
into the VCC pin during the switching phase. This case can be encountered in SMPS when the self
supply through an auxiliary winding is not present (strong overload on the SMPS output for example).
The Figure 16 also depicts this working configuration.
In case of the hiccup mode, the duty cycle of the switching phase is in the range of 10%.
Mode Transition
The LW latch Figure
7 is the memory of
the working status at
the end of every
switching sequence.
Two different cases
must be considered
for the logic at the
termination of the
SWITCHING
PHASE:
1. No Over Current
was observed
Service Manual15