Atlas Copco

Refrigerant compressed air dryers

FX 1, FX 2, FX 3, FX 4, FX 5, FX 6, FX 7, FX 8, FX 9, FX 10, FX 11,
FX 12

Instruction book

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 Atlas Copco
Refrigerant compressed air dryers

FX 1, FX 2, FX 3, FX 4, FX 5, FX 6, FX 7, FX 8, FX 9,
FX 10, FX 11, FX 12
From following serial No. onwards: CAI814019

Instruction book
Original instructions

Copyright notice
Any unauthorized use or copying of the contents or any part thereof is prohibited.
This applies in particular to trademarks, model denominations, part numbers and
drawings.
This instruction book is valid for CE as well as non-CE labelled machines. It meets the
requirements for instructions specified by the applicable European directives as
identified in the Declaration of Conformity.

2016 - 09
No. 2920 7112 40

www.atlascopco.com

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 Instruction book

Table of contents

1 Safety precautions..........................................................................................................4

1.1 SAFETY ICONS................................................................................................................................... 4

1.2 SAFETY PRECAUTIONS, GENERAL...........................................................................................................4

1.3 SAFETY PRECAUTIONS DURING INSTALLATION........................................................................................... 5

1.4 SAFETY PRECAUTIONS DURING OPERATION.............................................................................................. 6

1.5 SAFETY PRECAUTIONS DURING MAINTENANCE OR REPAIR........................................................................... 7

2 General description........................................................................................................ 9

2.1 INTRODUCTION...................................................................................................................................9

2.2 AIR SYSTEM.................................................................................................................................... 11

2.3 REFRIGERATION SYSTEM....................................................................................................................12

2.4 AUTOMATIC REGULATION SYSTEM........................................................................................................ 12

2.5 ELECTRICAL SYSTEM.........................................................................................................................13

3 Installation.....................................................................................................................14

3.1 DIMENSION DRAWINGS.......................................................................................................................14

3.2 INSTALLATION PROPOSAL................................................................................................................... 14

3.3 PICTOGRAPHS................................................................................................................................. 16

4 Operating instructions................................................................................................. 17

4.1 WARNINGS......................................................................................................................................17

4.2 CONTROL PANEL.............................................................................................................................. 17

4.3 DIGITAL CONTROLLER........................................................................................................................18

4.4 STARTING....................................................................................................................................... 23

4.5 DURING OPERATION.......................................................................................................................... 24

4.6 STOPPING.......................................................................................................................................24

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5 Maintenance instructions............................................................................................ 26

6 Device settings............................................................................................................. 27

7 Problem solving............................................................................................................28

8 Technical data...............................................................................................................31

8.1 REFERENCE CONDITIONS AND LIMITATIONS............................................................................................ 31

8.2 AIR DRYER DATA.............................................................................................................................. 31

9 Pressure equipment directives................................................................................... 34

10 Declaration of conformity............................................................................................ 35

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1 Safety precautions

1.1 Safety icons

Explanation

Danger to life

Warning

Important note

1.2 Safety precautions, general

General precautions

All responsibility for any damage or injury resulting from neglecting these precautions, or
non-observance of the normal caution and care required for installation, operation,
maintenance and repair, even if not expressly stated, will be disclaimed by the
manufacturer.

1. The dryers are designed for normal indoor use.

2. The operator must employ safe working practices and observe all related work safety requirements
and regulations.
3. If any of the following statements does not comply with the applicable legislation, the stricter of the
two shall apply.
4. Installation, operation, maintenance and repair work must only be performed by authorized, trained,
specialized personnel.
5. The dryer is not considered capable of producing air of breathing quality. To obtain air of breathing
quality, the compressed air must be adequately purified according to the applicable legislation and
standards.
6. Before any maintenance, repair work, adjustment or any other non-routine checks, stop the dryer,
press the emergency stop button, switch off the voltage and depressurize the dryer. In addition, the
power isolating switch must be opened and locked. For plug versions, remove the plug from the wall
socket and secure it.
7. Never play with compressed air. Do not apply the air to your skin or direct an air stream at people.
Never use the air to clean dirt from your clothes. When using the air to clean equipment, do so with
extreme caution and wear eye protection.
8. The owner is responsible for maintaining the dryer in safe operating condition. Parts and accessories
shall be replaced if unsuitable for safe operation.
9. It is not allowed to walk or stand on the dryer or its components.

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1.3 Safety precautions during installation

Precautions during installation

1. The dryer must only be lifted using suitable equipment and in accordance with the applicable safety
regulations. Loose or pivoting parts must be securely fastened before lifting. It is strictly forbidden to
dwell or stay in the risk zone under a lifted load. Lifting acceleration and deceleration must be kept
within safe limits. Wear a safety helmet when working in the area of overhead or lifting equipment.
2. Place the dryer where the ambient air is as cool and clean as possible. If necessary, install a suction
duct. Never obstruct the air inlet. Care must be taken to minimize the entry of moisture at the inlet air.
3. Any blanking flanges, plugs, caps or desiccant bags must be removed before connecting the pipes.
4. Air hoses must be of correct size and suitable for the working pressure. Never use frayed, damaged or
worn hoses. Distribution pipes and connections must be of the correct size and suitable for the
working pressure.
5. The aspirated air must be free of flammable fumes, vapours and particles, e.g. paint solvents, that can
lead to internal fire or explosion.
6. Arrange the air intake so that loose clothing worn by people cannot be sucked in.
7. Ensure that all piping is free to expand under heat and that it is not in contact with or close to
flammable materials.
8. No external force may be exerted on the air outlet valve. The connected pipe must be free of strain.
9. If remote control is installed, the machine must bear a clear sign stating "Danger: This machine is
remotely controlled and may start without warning".
The operator has to make sure that the machine is stopped and that the isolating switch is open and
locked before any maintenance or repair. As a further safeguard, persons switching on remotely
controlled machines shall take adequate precautions to ensure that there is no one checking or
working on the machine. To this end, a suitable notice shall be affixed to the starting equipment.
10. Air-cooled machines must be installed in such a way that an adequate flow of cooling air is available
and that the exhausted cooling air does not recirculate to the inlet.
11. The electrical connections must correspond to the applicable codes. The machines must be earthed
and protected against short circuits by fuses in all phases. A lockable power isolating switch must be
installed near the equipment.
12. On machines with automatic start-stop system or if the automatic restart function after voltage failure
is activated, a sign stating "This machine may start without warning" must be affixed near the
instrument panel.
13. Never remove or tamper with the safety devices, guards or insulation fitted on the machine. Every
pressure vessel or auxiliary installed outside the machine to contain air above atmospheric pressure
must be protected by a pressure-relieving device or devices as required.
14. Piping or other parts with a temperature in excess of 80˚C (176˚F) and which may be accidentally
touched by personnel during normal operation must be guarded or insulated. Other high-temperature
piping must be clearly marked.
15. For water-cooled machines, the cooling water system installed outside the machine has to be
protected by a safety device with set pressure according to the maximum cooling water inlet pressure.
16. If no safety valve is present in the air net close to the desiccant dryer (e.g. safety valve of
compressor), full flow safety valves must be installed on the dryer vessels.
17. If the maximum pressure of the compressor is higher than the design pressure of the dryer, a full flow
safety valve must be installed between the compressor and the dryer in order to blow off the excessive
pressure in case the safety valve of the dryer should be out of order or blocked.
18. When unit is not permanently secured to the floor in the vertical position or mounted horizontally,
access to electrical equipment is feasible through the unit base. In this case additional barriers must be
provided during installation. Tag with "warning high voltage" symbol

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Also consult following safety precautions: Safety precautions during operation and Safety
precautions during maintenance or repair.
These precautions apply to machinery processing or consuming air or inert gas. Processing
of any other gas requires additional safety precautions typical to the application which are
not included herein.
Some precautions are general and cover several machine types and equipment; hence
some statements may not apply to your machine.

1.4 Safety precautions during operation

Precautions during operation

1. Always be careful when touching any piping or components of the dryer during operation. On dryers
using heat to regenerate the desiccant, some parts will become very hot.
2. Use only the correct type and size of hose end fittings and connections. When blowing through a hose
or air line, ensure that the open end is held securely. A free end will whip and may cause injury. Make
sure that a hose is fully depressurized before disconnecting it.
3. Persons switching on remotely controlled machines shall take adequate precautions to ensure that
there is no one checking or working on the machine. To this end, a suitable notice shall be affixed to
the remote start equipment.
4. Never operate the machine when there is a possibility of taking in flammable or toxic fumes, vapors
or particles.
5. Never operate the machine below or in excess of its limit ratings.
6. Keep all bodywork closed during operation. Bodywork should be opened for short periods only, e.g.
to carry out routine checks. Wear ear protectors when removing a panel.
7. People staying in environments or rooms where the sound pressure level reaches or exceeds 90 dB(A)
shall wear ear protectors.
8. Periodically check that:
• All guards are in place and securely fastened
• All hoses and/or pipes inside the machine are in good condition, secure and not rubbing
• There are no leaks
• All fasteners are tight
• All electrical leads are secure and in good order
• Safety valves and other pressure relief devices are not obstructed by dirt or paint
• Air outlet valve and air net, i.e. pipes, couplings, manifolds, valves, hoses, etc. are in good
condition, free of wear or abuse
9. If warm cooling air from dryers is used in air heating systems, e.g. to warm up a working area, take
precautions against air pollution and possible contamination of the breathing air.
10. Do not remove any of, or tamper with, the sound dampening material.
11. Never remove or tamper with the safety devices, guards or insulations fitted on the machine. Every
pressure vessel or auxiliary installed outside the machine to contain air above atmospheric pressure
shall be protected by a pressure relieving device or devices as required.
12. Yearly inspect the air receiver. Minimum wall thickness as specified in the instruction book must be
respected. Local regulations remain applicable if they are more strict.

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Also consult following safety precautions: Safety precautions during installation and Safety
precautions during maintenance or repair.
These precautions apply to machinery processing or consuming air or inert gas. Processing
of any other gas requires additional safety precautions typical to the application which are
not included herein.
Some precautions are general and cover several machine types and equipment; hence
some statements may not apply to your machine.

1.5 Safety precautions during maintenance or repair

Precautions during maintenance or repair

1. Always use the correct safety equipment (such as safety glasses, gloves, safety shoes, etc.).
2. Use only the correct tools for maintenance and repair work.
3. Use only genuine spare parts.
4. All maintenance work shall only be undertaken when the machine has cooled down.
5. A warning sign bearing a legend such as "Work in progress - do not start" shall be attached to the
starting equipment.
6. Persons switching on remotely controlled machines shall take adequate precautions to ensure that
there is no one checking or working on the machine. To this end, a suitable notice shall be affixed to
the remote starting equipment.
7. Close the dryer air outlet valve before connecting or disconnecting a pipe.
8. Before removing any pressurized component, effectively isolate the machine from all sources of
pressure and relieve the entire system of pressure.
9. Never use flammable solvents or carbon tetrachloride for cleaning parts. Take safety precautions
against toxic vapours of cleaning liquids.
10. Scrupulously observe cleanliness during maintenance and repair. Keep dirt away by covering the
parts and exposed openings with a clean cloth, paper or tape.
11. Never weld on, or in any way modify, pressure vessels.
12. Whenever there is an indication or any suspicion that an internal part of a machine is overheated, the
machine shall be stopped but no inspection covers shall be opened before sufficient cooling time has
elapsed; this to avoid the risk of spontaneous ignition of the oil vapor when air is admitted.
13. Never use a light source with open flame for inspecting the interior of a machine, pressure vessel, etc.
14. Make sure that no tools, loose parts or rags are left in or on the machine.
15. All regulating and safety devices shall be maintained with due care to ensure that they function
properly. They may not be put out of action.
16. Before clearing the machine for use after maintenance or overhaul, check that operating pressures,
temperatures and time settings are correct. Check that all control and shut-down devices are fitted and
that they function correctly.
17. Protect the motor, electrical and regulating components, etc. to prevent moisture from entering them,
e.g. when steam-cleaning.
18. Make sure that all sound-damping material and vibration dampers, e.g. damping material on the
bodywork, is in good condition. If damaged, replace it by genuine material from the manufacturer to
prevent the sound pressure level from increasing.
19. Never use caustic solvents which can damage materials of the air net, e.g. polycarbonate bowls.
20. The following safety precautions are stressed when handling refrigerant:
• Never inhale refrigerant vapours. Check that the working area is adequately ventilated; if
required, use breathing protection.
• Always wear special gloves. In case of refrigerant contact with the skin, rinse the skin with
water. If liquid refrigerant contacts the skin through clothing, never tear off or remove the latter;

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flush abundantly with fresh water over the clothing until all refrigerant is flushed away; then
seek medical first aid.
21. The following safety precautions are stressed when handling desiccant:
• Take precautions not to inhale desiccant dust.
• Check that the working area is adequately ventilated; if required, use breathing protection.
• Do not overfill the dryer when replacing desiccant.

Also consult following safety precautions: Safety precautions during installation and Safety
precautions during operation.
These precautions apply to machinery processing or consuming air or inert gas. Processing
of any other gas requires additional safety precautions typical to the application which are
not included herein.
Some precautions are general and cover several machine types and equipment; hence
some statements may not apply to your machine.

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2 General description

2.1 Introduction

General views

FX 1 up to FX 5

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FX 6 up to FX 12

Introduction
The FX air dryers remove moisture from compressed air by cooling the air to near freezing point. This
causes water to condense. The condensate is automatically drained. The air is warmed up before leaving
the dryer.

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2.2 Air system

Air flow diagram

Reference Name
4 Evaporator
5 Condensate separator
6 Impurity trap
10 Heat exchanger
11 Digital dewpoint indicator
13 Condensate drain

Description
Compressed air enters heat exchanger (10) and is cooled by the outgoing, cold, dried air. Water in the
incoming air starts to condense. The air then flows through heat exchanger/evaporator (10 and 4) where the
refrigerant evaporates, causing the air to be cooled further to close to the evaporating temperature of the
refrigerant. More water in the air condenses. The cold air then flows through separator (5) where all the
condensate is separated from the air. The condensate is automatically drained in the condensate drain.
The cold, dried air flows through heat exchanger (10) where it is warmed up by the incoming air to
approximately 10˚C (18˚F) below the incoming air temperature.
Condensation in the air net cannot occur unless the air is cooled to below the pressure dewpoint, indicated
by the dewpoint indicator (11).

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2.3 Refrigeration system

Refrigerant flow diagram

Reference Name
1 Refrigerant compressor
2 Condenser
4 Evaporator
7 Expansion capillary tube
8 Refrigerant filter

Description
Compressor (1) delivers hot, high-pressure refrigerant gas which flows through condenser (2) where most
of the refrigerant condenses.
The liquid flows through the refrigerant dryer/filter (8) to capillary tube (7). The refrigerant leaves the
capillary tube at evaporating pressure.
The refrigerant enters evaporator (4) where it withdraws heat from the compressed air by further
evaporation at constant pressure. The heated refrigerant leaves the evaporator and flows through the liquid
separator (9) back to the compressor (1).

2.4 Automatic regulation system

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Reference Name
3 Cooling fan
9 Hot gas bypass valve

Description
The condenser pressure must be kept as constant as possible to obtain stable operation. Fan control switch
therefore stops and starts the cooling fan (3).
If, under partial or no load, the evaporator pressure drops below a certain level, the hot gas bypass valve
opens and hot, high-pressure gas is fed to the evaporator circuit to prevent the evaporator pressure from
dropping any further.

2.5 Electrical system

Description
The fan control switch starts the fan motor as soon as the condenser pressure reaches the upper set point of
the switch and will stop the fan motor when the condenser pressure decreases to its lower set point.

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3 Installation

3.1 Dimension drawings

The dimension drawings can be found on the CD-ROM, delivered with the dryer.

Dimension drawing Model

2202 7549 00 FX 1 up to FX 5
2202 7463 00 FX 6 and FX 7
2202 7464 00 FX 8 up to FX 10
2202 7465 00 FX 11 and FX 12

Text on drawings Translation or explanation

Electric cable outlet Outlet for electric cable
Condensate pipe drain outlet Outlet for condensate drain hose or pipe
Air inlet Air inlet
Air outlet Air outlet
Air flow Air flow direction
Bushings UL version only Bushings (UL certification version only)
Female Female connection
Male Male connection
All dimensions: mm / inch All dimensions are in mm or inch as indicated on the
drawing

3.2 Installation proposal

Moving

Use a suitable tool (pallet carrier, fork lift truck) to move the dryer.
Do not use metal cables for lifting.
Move the dryer gently.

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Example of compressor/dryer room

Installation proposal for FX 1 up to FX 5

Installation proposal for FX 6 up to FX 12

Reference Description
- Install the refrigerant air dryer on a level floor, suitable for its weight.
- The recommended minimum distance between the top of the unit and the ceiling is 1.5
m (58.5 in).
The minimum distance between the wall and the back of the dryer must be 1.5 m (58.5
in).
Lay out the condensate drain hose via a funnel towards a drain collector to allow visual
inspection. The hose must slope downwards.
If the condensate drain has been fitted outside the dryer room where it may be exposed
to freezing temperatures, it must be insulated.

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Reference Description
- The power cable must be connected by a qualified electrician.
Connect the dryer to the correct voltage; if necessary, check the unit data plate.
Check that the electrical installation corresponds to local codes. The dryer must be
earthed and protected against short circuits using an automatic cut-out device with a
differential device.
An isolating switch must be installed near the dryer.
- Connect the compressed air lines to the marked inlet and outlet pipes of the dryer (see
Dimension drawings). Provide an air inlet valve and outlet valve. If a bypass pipe and
valve are installed, the dryer can be serviced while it is bypassed.
1 Location of isolating switch and fuses.
2 Minimum distance 1.5 m (58.5 in).

3.3 Pictographs

Pictographs

Reference Name
1 Warning, under tension
2 Warning, air not fit for breathing
3 Warning, high pressure
4 Warning, rotating fan
5 Warning, hot surface
6 Switch off the voltage and depressurize the dryer before maintenance or repair

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4 Operating instructions

4.1 Warnings

Safety precautions
The operator must apply all relevant safety precautions, including those mentioned in this manual.

Altitude operation
Consult your supplier if operating above 3000 m (9843 ft).

4.2 Control panel

Description

FX 1 up to FX 12

Reference Name
1 Digital controller, used for:
1. pressure dewpoint indication (main function)
2. alarms information
3. maintenance interval scheduling
2 Dryer on/off switch

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4.3 Digital controller

Identification

Front panel of the controller

Reference Name
1 Alarm icon
2 Refrigerant compressor icon
3 Fan icon
4 PDP (dewpoint) temperature
5 Unit (°C or °F)
6 Alarm LED
7 Button to snooze or to reset the alarm (only for remote alarm function).
8 SET button
9 UP button
10 DOWN button
8+9 Back to previous screen
8+10 Menu

Icons

Icon Name Mode Function

Alarm Off No active alarms

On Probe failure alarm

High temperature or low
temperature alarm
Service alarm
Refrigerant compressor Off Dryer off

On Dryer on
Flashing + SE Maintenance warning
Flashing + L2 Dewpoint too low
Dryer is stopped

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Icon Name Mode Function

Flashing + H3 Too high discharge
temperature of the
refrigerant compressor
(see further)
Dryer is stopped
Fan Off Fan off

Flashing Not applicable

On Fan on

Remote alarm function

Depending on the dryer model, the controller allows to remotely control a number of alarms. This is
managed by means of a free NC (Normally Closed) contact.
The contact opens in case of an alarm or when the dryer is switched off.
Refer to the table below to identify the availability of the function and refer to the related picture to identify
the physical location of the free contact.
Availability of the remote alarm function

Model Fault message availability

P1 P2 P3 L2 H2 H3
FX 1 to FX 3 no yes no yes yes no
FX 4 and FX 5 yes yes no yes yes no
FX 6 to FX 12 yes yes yes yes yes yes

Location of the free contact (1)

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Fault messages

Flashing fault message Description Remedy

Fan control probe failure Replace the probe.

Dewpoint temperature probe failure Replace the probe.

Refrigerant compressor discharge Replace the probe.

temperature probe failure (only
available on FX 6 to FX 12 with
remote alarm function)

Pressure dewpoint too high Refer to the fault and remedies

section.

Pressure dewpoint too low Refer to the fault and remedies

section.

Refrigerant compressor discharge Refer to the fault and remedies

temperature too high; refrigerant section.
compressor stopped (only available on
FX 6 to FX 12 with remote alarm
function)

Internal EPROM error Reset by pressing one of the four

buttons.
If the problem persists, replace the
controller.

Maintenance required Perform the maintenance and reset

the alarm.

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Resetting the maintenance warning

Front panel of the controller

To reset the maintenance warning, follow steps 1 to 12:

1. The display is flashing between standard view (dewpoint) and Maintenance required (SE) alarm.
2. Push and hold buttons SET (8) and DOWN (10) to enter the menu.
3. Message “SE” appears on display.

4. Push and release the UP button (9).

5. Message “rS” appears on display.

6. Push and release the SET button (8).

7. Message “n” appears on display.

8. Push and release the UP button (9).

9. Message “y” appears on display.

10. Push and release SET (8) to reset service alarm.

11. Message “y” blinks for 3 seconds.

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12. Then “rL” is fixed and “°C” blinks on display for about 10 seconds.

The service alarm is now reset.

Setting the service interval

To set the service interval, follow steps 1 to 9:
1. PDP is showing standard view.
2. Push and hold buttons SET (8) and DOWN (10) to enter the menu.
3. Message “SE” appears on display.

4. Push and release SET (8) to enter the “SE” menu.

5. Current service interval is displayed.
(“60” or any other value between “0” and “99”)

6. Select desired service interval using the UP or DOWN button.

(40=4000h, 55=5500h, 80=8000h,…)
7. Push and release SET to confirm the new service interval.
8. The selected value blinks during 3 seconds.

9. Then “rS” is fixed and “°C” blinks on display for ~10 seconds.

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The new service interval is now set.

Freeze protection function (available with Remote Alarm function on FX 6 to FX 12)

Once the digital controller detects a dewpoint temperature below -2°C during more than 2 minutes, (L2
Alarm), it switches off the refrigerant compressor.

Resetting the dryer after a refrigerant compressor stop (available with Remote Alarm function on
FX6 to FX 12)
Press button 7 to reset the alarm.
The dryer restarts when both the following conditions are true:
• The dewpoint temperature is higher than -2°C
• 30 seconds are passed from the refrigerant compressor stop (minimum balancing pressure stop time).
A countdown is available if the reset is made before the minimum stop time.

Silent alarm function (available with Remote Alarm function on FX6 to FX 12)
To snooze the alarm, press button 7.

4.4 Starting

Attention

To ensure optimum operational efficiency, do not use dryer on/off switch repeatedly
within a short time period.
Wait at least 5 minutes to start the dryer again after stopping to allow pressure
equalization.
To keep the compressed air net free of condensate, start the dryer before starting the
compressor and stop the compressor before stopping the dryer.

Procedure

FX 1 up to FX 12

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Step Action
1 If installed, close the dryer by-pass valve. See Installation proposal.
2 Press dryer on/off switch (2).
3 Open dryer air inlet valve (customer's installation).
4 Approx. 5 minutes later, open dryer air outlet valve (customer's installation).
5 Approx. 10 minutes later, the nominal dewpoint will be reached.

4.5 During operation

Procedure

FX 1 up to FX 12

Regularly check:
• The pressure dewpoint on the digital controller (1). The pressure dewpoint will deviate from nominal
if the air inlet conditions or volume flow differ from nominal.
• That condensate is discharged via condensate outlet. The amount depends on the operating
conditions.

4.6 Stopping

Attention

To ensure optimum operational efficiency, do not use dryer on/off switch repeatedly
within a short time period.
Wait at least 5 minutes to start the dryer again after stopping to allow pressure
equalization.
To keep the compressed air net free of condensate, start the dryer before starting the
compressor and stop the compressor before stopping the dryer.

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Procedure

FX 1 up to FX 12

Step Action
1 Close the dryer inlet and outlet valve (customer’s installation).
2 Press dryer on/off switch (2), the dryer stops.
3 If provided, open the dryer by-pass valve.

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5 Maintenance instructions

Safety precautions
Before starting any maintenance or repair work, close the air inlet and outlet valve and switch off the
voltage.
When removing the side panels of the dryer, be aware that internal elements such as the pipes can be hot.
Therefore, wait until the dryer has cooled down before removing the side panels.
Dryers of FX type contain refrigerant HFC.
When handling refrigerant, all applicable safety precautions must be observed. Please be aware of
the following points:
• Contact of refrigerant with the skin will cause freezing. Special gloves must be worn. In case of
contact with the skin, the skin should be rinsed with water. On no account may clothing be removed.
• Fluid refrigerant will also cause freezing of the eyes; safety glasses must hence be worn.
• Refrigerant is hazardous. Do not inhale refrigerant vapours. Check that the working area is adequately
ventilated.

Local legislation
Local legislation may stipulate that:
• Work on the refrigerant circuit of the cooling dryer or on any equipment which influences its function
must be undertaken by an authorised control body.
• The installation is checked once a year by an authorised control body.

Instructions
• Keep the dryer clean.
• Inspect and clean the filter of the automatic condensate drain monthly, in dusty environment drain
weekly:
• Release the pressure in the dryer by pressing the TEST push button on top of the condensate
drain (before switching off the supply voltage).
• Switch off the voltage
• Remove the filter from the automatic drain and clean it with an air jet, working from inside to
outside
• Reinstall the filter
• Brush or blow off the finned surface of the condenser monthly. Do not use water or solvents.
• Apply the drain wear kit once per year (see Spare Parts list for part number).

These maintenance intervals are intended for well ventilated, non-humid and not dusty
environments.
For particularly high humidity ambient conditions, the intervals should be halved.

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6 Device settings

Regulating and safety devices

The regulating and safety devices are factory-adjusted to obtain optimum performance of the dryer. Do not
alter the setting of any of the devices.

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7 Problem solving

Condensate drain and air inlet and outlet valves

FX 1 up to FX 5

FX 6 up to FX 12

Reference Name
1 Inlet and outlet valves
2 Condensate drain
3 Dryer on/ off switch
4 Isolating switch

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Attention

Use only authorised parts. Any damage or malfunction caused by the use of
unauthorised parts is not covered by Warranty or Product Liability.
Apply all relevant safety precautions.
Before carrying out any maintenance or repair work on the dryer:
Close air inlet and outlet valves (1) of the dryer.
Move dryer on/off switch (3) to position 0 to switch off the voltage. See section Stopping.
Open the isolating switch (4) to prevent an accidental start.
The air inlet and outlet valves (1) can be locked during maintenance or repair
work as follows:
• Close the valve.
• Using a wrench, remove the screw fixing the handle.
• Lift the handle and turn it until the slot of the handle fits over the blocking edge on
the valve body.
• Fit the screw.

Faults and remedies

Condition Fault Remedy

1 Pressure dewpoint too high Air inlet temperature too high Check and correct; if necessary,
install a pre-cooler
Ambient temperature too high Check and correct; if necessary,
draw cooling air via a duct from a
cooler place or relocate the dryer
Air inlet pressure too low Increase inlet pressure
Adjust the pressure switch
Dryer capacity exceeded Reduce air flow
Shortage of refrigerant Have circuit checked for leaks and
recharged
Refrigerant compressor does See 3
not run
Evaporator pressure too high See 5
Condenser pressure too high See 2
2 Condenser temperature too Fan or fan motor out of order Check fan/fan motor
high or too low
Ambient temperature too high Check and correct; if necessary,
draw cooling air via a duct from a
cooler room or relocate the dryer
Condenser externally clogged Clean condenser
3 Compressor stops or does not Electric power supply to Check and correct as necessary
start compressor is interrupted
Thermal protection of Reset the thermostatic protection
refrigerant compressor motor
has tripped
Restart of the dryer has been Wait a few minutes and restart
too fast, not enough time for
pressure balancing

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Condition Fault Remedy

4 The condensate drain Drain system clogged Have system inspected
remains inoperative
5 Evaporator pressure is too Hot gas by-pass valve Have hot gas by-pass valve adjusted
high or too low at unload incorrectly set or out of order
Condenser pressure too high See 2
or too low
Shortage of refrigerant Have circuit checked for leaks and
recharged

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8 Technical data

8.1 Reference conditions and limitations

Reference conditions

Unit
Compressed air inlet pressure bar(e) 7
Compressed air inlet pressure psig 101.53
Compressed air inlet temperature ˚C 35
Compressed air inlet temperature °F 95
Ambient temperature °C 25
Ambient temperature °F 77
Dewpoint °C 3
Dewpoint °F 37.4

Limits

Unit
Maximum compressed air inlet pressure bar(e) 13
Maximum compressed air inlet pressure psig 188.5
Minimum ambient temperature °C 5
Minimum ambient temperature °F 41
Maximum ambient temperature °C 43
Maximum ambient temperature °F 110
Maximum compressed air inlet temperature °C 55
Maximum compressed air inlet temperature °F 122

8.2 Air dryer data

FX 1 up to FX 5 - 230 V 50 Hz

Air dryer type Unit FX 1 FX 2 FX 3 FX 4 FX 5

Nominal power W 130 164 190 266 284
Nominal power hp 0.17 0.22 0.25 0.36 0.38
Electric power input, compressor W 101 135 161 233 251
Electric power input, compressor hp 0.135 0.181 0.216 0.312 0.337
Electric power input, fan motor W 29 29 29 33 33
Electric power input, fan motor hp 0.039 0.039 0.039 0.044 0.044
Weight of the unit kg 19 19 20 25 27
Weight of the unit lb 41.9 41.9 44.1 55.1 59.5

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Air dryer type Unit FX 1 FX 2 FX 3 FX 4 FX 5

Refrigerant R134a R134a R134a R134a R134a
Total charge (approx.) kg 0.150 0.170 0.290 0.350 0.480
Total charge (approx.) lb 0.33 0.37 0.64 0.77 1.06

FX 1 up to FX 5 - 230 V 60 Hz

Air dryer type Unit FX 1 FX 2 FX 3 FX 4 FX 5

Nominal power W 170 170 220 310 360
Nominal power hp 0.23 0.23 0.30 0.42 0.48
Electric power input, compressor W 140 140 190 270 327
Electric power input, compressor hp 0.19 0.19 0.26 0.36 0.44
Electric power input, fan motor W 29 29 29 33 33
Electric power input, fan motor hp 0.039 0.039 0.039 0.044 0.044
Weight of the unit kg 19 19 20 25 27
Weight of the unit lb 41.9 41.9 44.1 55.1 59.5
Refrigerant R134a R134a R134a R134a R134a
Total charge (approx.) kg 0.160 0.170 0.28 0.350 0.450
Total charge (approx.) lb 0.35 0.37 0.62 0.77 0.99

FX 6 up to FX 12 - 230 V 50 Hz

Air dryer type Unit FX 6 FX 7 FX 8 FX 9 FX 10 FX 11 FX 12

Electric power input W 609 673 793 870 1122 1190 1146
Electric power input hp 0.817 0.902 1.063 1.167 1.505 1.596 1.537
Electric power input, W 544 608 711 788 996 1040 1296
compressor
Electric power input, hp 0.730 0.815 0.953 1.057 1.295 1.395 1.738
compressor
Electric power input, fan motor W 65 65 82 82 126 150 150
Electric power input, fan motor hp 0.087 0.087 0.110 0.110 0.169 0.201 0.201
Weight of the unit kg 44 44 53 60 65 80 80
Weight of the unit lb 97 97 116.8 132.3 143.3 176.4 176.4
Refrigerant R404A R404A R404A R404A R404A R404A R404A
Total charge (approx.) kg 0.400 0.400 0.650 0.730 0.650 1.350 1.300
Total charge (approx.) lb 0.882 0.882 1.433 1.610 1.433 2.977 2.867

FX 6 up to FX 12 - 230 V 60 Hz

Air dryer type Unit FX 6 FX 7 FX 8 FX 9 FX 10 FX 11 FX 12

Electric power input W 629 777.5 871.5 1055 1125 1400 1645
Electric power input hp 0.843 1.043 1.169 1.415 1.509 1.877 2.206

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Air dryer type Unit FX 6 FX 7 FX 8 FX 9 FX 10 FX 11 FX 12

Electric power input, W 572 720.5 776.5 960 1035 1210 1455
compressor
Electric power input, hp 0.767 0.966 1.041 1.287 1.388 1.623 1.951
compressor
Electric power input, fan motor W 57 57 95 95 90 190 190
Electric power input, fan motor hp 0.076 0.076 0.127 0.127 0.121 0.255 0.255
Weight of the unit kg 44 44 53 60 65 80 80
Weight of the unit lb 97 97 116.8 132.3 143.3 176.4 176.4
Refrigerant R404A R404A R404A R404A R404A R404A R404A
Total charge (approx.) kg 0.400 0.400 0.650 0.730 0.650 1.350 1.300
Total charge (approx.) lb 0.882 0.882 1.433 1.610 1.433 2.977 2.867

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9 Pressure equipment directives

Components subject to Pressure Equipment Directive

All pressure bearing components are designed category I or less according to European Directive 97/23/EC
(until 19/07/2016) or Directive 2014/68/EU (from 20/07/2016 onwards).

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10 Declaration of conformity

Typical example of a Declaration of Conformity document

(1): Contact address:

Atlas Copco Airpower n.v.
P.O. Box 100
B-2610 Wilrijk (Antwerp)
Belgium
(2): Applicable directives
(3): Standards used

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On the Declaration of Conformity / Declaration by the Manufacturer, the harmonized and/or other
standards that have been used for the design are shown and/or referred to.
The Declaration of Conformity / Declaration by the Manufacturer is part of the documentation that is
supplied with this device.

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 In order to be First in Mind—First in Choice® for all your quality
compressed air needs, Atlas Copco delivers the products and
services that help to increase your business’ efficiency and
profitability.
Atlas Copco's pursuit of innovation never ceases, driven by our
need for reliability and efficiency. Always working with you, we
are committed to providing you the customized quality air
solution that is the driving force behind your business.

No. 2920 7112 40 / 2016 - 09 - Printed in Belgium

www.atlascopco.com

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