Atlas Copco

FD 70
CAQ410594

Instruction book
Atlas Copco

FD 70
CAQ410594

Instruction book
Original instructions

Manufacturing Date: 29/03/2010

Copyright notice
Any unauthorized use or copying of the contents or any part thereof is prohibited.
This applies in particular to trademarks, model denominations, part numbers and
drawings.
This instruction book is valid for CE as well as non-CE labelled machines. It meets the
requirements for instructions specified by the applicable European directives as
identified in the Declaration of Conformity.

2016 - 03

www.atlascopco.com
 Instruction book

Table of contents

1 Safety precautions..........................................................................................................4

1.1 SAFETY ICONS................................................................................................................................... 4

1.2 SAFETY PRECAUTIONS, GENERAL...........................................................................................................4

1.3 SAFETY PRECAUTIONS DURING INSTALLATION........................................................................................... 5

1.4 SAFETY PRECAUTIONS DURING OPERATION.............................................................................................. 6

1.5 SAFETY PRECAUTIONS DURING MAINTENANCE OR REPAIR........................................................................... 7

2 General description........................................................................................................ 9

2.1 INTRODUCTION...................................................................................................................................9

2.2 AIR CIRCUIT.................................................................................................................................... 11

2.3 REFRIGERATION CIRCUIT....................................................................................................................12

2.4 AUTOMATIC REGULATION SYSTEM........................................................................................................ 13

2.5 CONDENSATE DRAIN SYSTEM.............................................................................................................. 14

2.6 AVAILABLE OPTIONS..........................................................................................................................14

2.7 ELECTRICAL SYSTEM.........................................................................................................................16

3 Elektronikon® α regulator............................................................................................17

3.1 ELEKTRONIKON® Α REGULATOR...........................................................................................................17

3.2 CONTROL PANEL LAYOUT................................................................................................................... 18

3.3 STARTING AND STOPPING THE DRYER...................................................................................................18

3.4 MAIN SCREEN..................................................................................................................................19

3.5 SCROLLING THROUGH ALL SCREENS.....................................................................................................19

3.6 ALARM INDICATORS...........................................................................................................................20

3.7 MODIFYING THE TEMPERATURE UNIT.................................................................................................... 21

3.8 MODIFYING AMBIENT TEMPERATURE OFFSET.......................................................................................... 21

3.9 MODIFYING THE DRYER REGULATION MODE............................................................................................22

3.10 AUTOMATIC RESTART AFTER VOLTAGE FAILURE (ARAVF).................................................................... 23

3.11 REMOTE START/STOP FUNCTION..........................................................................................................23

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3.12 ERROR MESSAGES............................................................................................................................24

4 Installation.....................................................................................................................25

4.1 DIMENSION DRAWINGS.......................................................................................................................25

4.2 INSTALLATION PROPOSAL................................................................................................................... 27

4.3 ELECTRICAL DIAGRAMS......................................................................................................................28

4.4 PICTOGRAPHS................................................................................................................................. 31

5 Operating instructions................................................................................................. 32

5.1 WARNINGS......................................................................................................................................32

5.2 STARTING....................................................................................................................................... 32

5.3 DURING OPERATION.......................................................................................................................... 33

5.4 STOPPING.......................................................................................................................................33

6 Maintenance instructions............................................................................................ 35

7 Device settings............................................................................................................. 36

8 Problem solving............................................................................................................37

9 Technical data...............................................................................................................39

9.1 FUSE RATING...................................................................................................................................39

9.2 REFERENCE CONDITIONS AND LIMITATIONS............................................................................................ 39

9.3 AIR DRYER DATA.............................................................................................................................. 39

10 Pressure equipment directives................................................................................... 41

11 Declaration of conformity............................................................................................ 42

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1 Safety precautions

1.1 Safety icons

Explanation

Danger to life

Warning

Important note

1.2 Safety precautions, general

General precautions

All responsibility for any damage or injury resulting from neglecting these precautions, or
non-observance of the normal caution and care required for installation, operation,
maintenance and repair, even if not expressly stated, will be disclaimed by the
manufacturer.

1. The dryers are designed for normal indoor use.

2. The operator must employ safe working practices and observe all related work safety requirements
and regulations.
3. If any of the following statements does not comply with the applicable legislation, the stricter of the
two shall apply.
4. Installation, operation, maintenance and repair work must only be performed by authorized, trained,
specialized personnel.
5. The dryer is not considered capable of producing air of breathing quality. To obtain air of breathing
quality, the compressed air must be adequately purified according to the applicable legislation and
standards.
6. Before any maintenance, repair work, adjustment or any other non-routine checks, stop the dryer,
press the emergency stop button, switch off the voltage and depressurize the dryer. In addition, the
power isolating switch must be opened and locked. For plug versions, remove the plug from the wall
socket and secure it.
7. Never play with compressed air. Do not apply the air to your skin or direct an air stream at people.
Never use the air to clean dirt from your clothes. When using the air to clean equipment, do so with
extreme caution and wear eye protection.
8. The owner is responsible for maintaining the dryer in safe operating condition. Parts and accessories
shall be replaced if unsuitable for safe operation.
9. It is not allowed to walk or stand on the dryer or its components.

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1.3 Safety precautions during installation

Precautions during installation

1. The dryer must only be lifted using suitable equipment and in accordance with the applicable safety
regulations. Loose or pivoting parts must be securely fastened before lifting. It is strictly forbidden to
dwell or stay in the risk zone under a lifted load. Lifting acceleration and deceleration must be kept
within safe limits. Wear a safety helmet when working in the area of overhead or lifting equipment.
2. Place the dryer where the ambient air is as cool and clean as possible. If necessary, install a suction
duct. Never obstruct the air inlet. Care must be taken to minimize the entry of moisture at the inlet air.
3. Any blanking flanges, plugs, caps or desiccant bags must be removed before connecting the pipes.
4. Air hoses must be of correct size and suitable for the working pressure. Never use frayed, damaged or
worn hoses. Distribution pipes and connections must be of the correct size and suitable for the
working pressure.
5. The aspirated air must be free of flammable fumes, vapours and particles, e.g. paint solvents, that can
lead to internal fire or explosion.
6. Arrange the air intake so that loose clothing worn by people cannot be sucked in.
7. Ensure that all piping is free to expand under heat and that it is not in contact with or close to
flammable materials.
8. No external force may be exerted on the air outlet valve. The connected pipe must be free of strain.
9. If remote control is installed, the machine must bear a clear sign stating "Danger: This machine is
remotely controlled and may start without warning".
The operator has to make sure that the machine is stopped and that the isolating switch is open and
locked before any maintenance or repair. As a further safeguard, persons switching on remotely
controlled machines shall take adequate precautions to ensure that there is no one checking or
working on the machine. To this end, a suitable notice shall be affixed to the starting equipment.
10. Air-cooled machines must be installed in such a way that an adequate flow of cooling air is available
and that the exhausted cooling air does not recirculate to the inlet.
11. The electrical connections must correspond to the applicable codes. The machines must be earthed
and protected against short circuits by fuses in all phases. A lockable power isolating switch must be
installed near the equipment.
12. On machines with automatic start-stop system or if the automatic restart function after voltage failure
is activated, a sign stating "This machine may start without warning" must be affixed near the
instrument panel.
13. Never remove or tamper with the safety devices, guards or insulation fitted on the machine. Every
pressure vessel or auxiliary installed outside the machine to contain air above atmospheric pressure
must be protected by a pressure-relieving device or devices as required.
14. Piping or other parts with a temperature in excess of 80˚C (176˚F) and which may be accidentally
touched by personnel during normal operation must be guarded or insulated. Other high-temperature
piping must be clearly marked.
15. For water-cooled machines, the cooling water system installed outside the machine has to be
protected by a safety device with set pressure according to the maximum cooling water inlet pressure.
16. If no safety valve is present in the air net close to the desiccant dryer (e.g. safety valve of
compressor), full flow safety valves must be installed on the dryer vessels.
17. If the maximum pressure of the compressor is higher than the design pressure of the dryer, a full flow
safety valve must be installed between the compressor and the dryer in order to blow off the excessive
pressure in case the safety valve of the dryer should be out of order or blocked.
18. When unit is not permanently secured to the floor in the vertical position or mounted horizontally,
access to electrical equipment is feasible through the unit base. In this case additional barriers must be
provided during installation. Tag with "warning high voltage" symbol

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Also consult following safety precautions: Safety precautions during operation and Safety
precautions during maintenance or repair.
These precautions apply to machinery processing or consuming air or inert gas. Processing
of any other gas requires additional safety precautions typical to the application which are
not included herein.
Some precautions are general and cover several machine types and equipment; hence
some statements may not apply to your machine.

1.4 Safety precautions during operation

Precautions during operation

1. Always be careful when touching any piping or components of the dryer during operation. On dryers
using heat to regenerate the desiccant, some parts will become very hot.
2. Use only the correct type and size of hose end fittings and connections. When blowing through a hose
or air line, ensure that the open end is held securely. A free end will whip and may cause injury. Make
sure that a hose is fully depressurized before disconnecting it.
3. Persons switching on remotely controlled machines shall take adequate precautions to ensure that
there is no one checking or working on the machine. To this end, a suitable notice shall be affixed to
the remote start equipment.
4. Never operate the machine when there is a possibility of taking in flammable or toxic fumes, vapors
or particles.
5. Never operate the machine below or in excess of its limit ratings.
6. Keep all bodywork closed during operation. Bodywork should be opened for short periods only, e.g.
to carry out routine checks. Wear ear protectors when removing a panel.
7. People staying in environments or rooms where the sound pressure level reaches or exceeds 90 dB(A)
shall wear ear protectors.
8. Periodically check that:
• All guards are in place and securely fastened
• All hoses and/or pipes inside the machine are in good condition, secure and not rubbing
• There are no leaks
• All fasteners are tight
• All electrical leads are secure and in good order
• Safety valves and other pressure relief devices are not obstructed by dirt or paint
• Air outlet valve and air net, i.e. pipes, couplings, manifolds, valves, hoses, etc. are in good
condition, free of wear or abuse
9. If warm cooling air from dryers is used in air heating systems, e.g. to warm up a working area, take
precautions against air pollution and possible contamination of the breathing air.
10. Do not remove any of, or tamper with, the sound dampening material.
11. Never remove or tamper with the safety devices, guards or insulations fitted on the machine. Every
pressure vessel or auxiliary installed outside the machine to contain air above atmospheric pressure
shall be protected by a pressure relieving device or devices as required.
12. Yearly inspect the air receiver. Minimum wall thickness as specified in the instruction book must be
respected. Local regulations remain applicable if they are more strict.

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Also consult following safety precautions: Safety precautions during installation and Safety
precautions during maintenance or repair.
These precautions apply to machinery processing or consuming air or inert gas. Processing
of any other gas requires additional safety precautions typical to the application which are
not included herein.
Some precautions are general and cover several machine types and equipment; hence
some statements may not apply to your machine.

1.5 Safety precautions during maintenance or repair

Precautions during maintenance or repair

1. Always use the correct safety equipment (such as safety glasses, gloves, safety shoes, etc.).
2. Use only the correct tools for maintenance and repair work.
3. Use only genuine spare parts.
4. All maintenance work shall only be undertaken when the machine has cooled down.
5. A warning sign bearing a legend such as "Work in progress - do not start" shall be attached to the
starting equipment.
6. Persons switching on remotely controlled machines shall take adequate precautions to ensure that
there is no one checking or working on the machine. To this end, a suitable notice shall be affixed to
the remote starting equipment.
7. Close the dryer air outlet valve before connecting or disconnecting a pipe.
8. Before removing any pressurized component, effectively isolate the machine from all sources of
pressure and relieve the entire system of pressure.
9. Never use flammable solvents or carbon tetrachloride for cleaning parts. Take safety precautions
against toxic vapours of cleaning liquids.
10. Scrupulously observe cleanliness during maintenance and repair. Keep dirt away by covering the
parts and exposed openings with a clean cloth, paper or tape.
11. Never weld on, or in any way modify, pressure vessels.
12. Whenever there is an indication or any suspicion that an internal part of a machine is overheated, the
machine shall be stopped but no inspection covers shall be opened before sufficient cooling time has
elapsed; this to avoid the risk of spontaneous ignition of the oil vapor when air is admitted.
13. Never use a light source with open flame for inspecting the interior of a machine, pressure vessel, etc.
14. Make sure that no tools, loose parts or rags are left in or on the machine.
15. All regulating and safety devices shall be maintained with due care to ensure that they function
properly. They may not be put out of action.
16. Before clearing the machine for use after maintenance or overhaul, check that operating pressures,
temperatures and time settings are correct. Check that all control and shut-down devices are fitted and
that they function correctly.
17. Protect the motor, electrical and regulating components, etc. to prevent moisture from entering them,
e.g. when steam-cleaning.
18. Make sure that all sound-damping material and vibration dampers, e.g. damping material on the
bodywork, is in good condition. If damaged, replace it by genuine material from the manufacturer to
prevent the sound pressure level from increasing.
19. Never use caustic solvents which can damage materials of the air net, e.g. polycarbonate bowls.
20. The following safety precautions are stressed when handling refrigerant:
• Never inhale refrigerant vapours. Check that the working area is adequately ventilated; if
required, use breathing protection.
• Always wear special gloves. In case of refrigerant contact with the skin, rinse the skin with
water. If liquid refrigerant contacts the skin through clothing, never tear off or remove the latter;

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flush abundantly with fresh water over the clothing until all refrigerant is flushed away; then
seek medical first aid.
21. The following safety precautions are stressed when handling desiccant:
• Take precautions not to inhale desiccant dust.
• Check that the working area is adequately ventilated; if required, use breathing protection.
• Do not overfill the dryer when replacing desiccant.

Also consult following safety precautions: Safety precautions during installation and Safety
precautions during operation.
These precautions apply to machinery processing or consuming air or inert gas. Processing
of any other gas requires additional safety precautions typical to the application which are
not included herein.
Some precautions are general and cover several machine types and equipment; hence
some statements may not apply to your machine.

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2 General description

2.1 Introduction

Introduction
FD air dryers remove moisture from compressed air by cooling the air to near freezing point. This causes
water to condense. The condensate is automatically drained. The dried air is warmed up before leaving the
dryer.
The dryers can be provided with the options as described in section Available options.

General view

FD 40 and FD 50 - general view

AI Air inlet
AO Air outlet
E Elektronikon® α controller
1 Supply cable entrance
2 Condensate drain
3 Manual drain valve

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Detail views

FD 60 up to FD 95

Reference Name
1 Insulating block with heat exchangers
2 Electronic condensate drain
3 Pressure switch, fan control
4 Condenser
5 Condenser cooling fan
6 Refrigerant compressor
7 Hot gas bypass valve
8 Refrigerant filter / dryer
9 Capillary
10 Manual condensate drain outlet
11 Automatic drain outlet

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2.2 Air circuit

Air circuit flow diagram

Flow diagram - FD 60 up to FD 95

1 Heat exchanger
2 Evaporator
3 Water separator
4 Refrigerant compressor
5 Hot gas bypass valve
6 Condenser
7 Refrigerant dryer/filter
8 Capillary
9 Electronic condensate drain
10 Liquid separator
11 Cooling fan
Dm Manual drain valve

Description
Compressed air enters heat exchanger (1) and is cooled by the outgoing, cold, dried air. Water in the
incoming air starts to condense. The air then flows through heat exchanger/evaporator (2) where the
refrigerant evaporates, causing the air to be cooled further to close to the evaporating temperature of the
refrigerant. More water in the air condenses. The cold air then flows through the water separator (3) where
all the condensate is separated from the air.
The condensate is automatically drained by electronic condensate drain (9).
The cold, dried air flows through heat exchanger (1) where it is warmed up by the incoming air to
approximately 10 ˚C (18 ˚F) below the incoming air temperature.
Condensation in the air net cannot occur unless the air is cooled to below the pressure dew point, indicated
on the screen of the Elektronikon ® α regulator.

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2.3 Refrigeration circuit

Refrigerant flow diagram

Flow diagram - FD 60 up to FD 95

1 Heat exchanger
2 Evaporator
3 Water separator
4 Refrigerant compressor
5 Hot gas bypass valve
6 Condenser
7 Refrigerant dryer/filter
8 Capillary
9 Electronic condensate drain
10 Liquid separator
11 Cooling fan
Dm Manual drain valve

Description
Compressor (4) delivers hot, high-pressure refrigerant gas which flows through condenser (6) where most
of the refrigerant condenses.
The liquid refrigerant flows via the dryer/filter (7) to the capillary tube (8) and leaves the capillary tube at
evaporating pressure.
The refrigerant enters evaporator (2) where it withdraws heat from the compressed air by further
evaporation at constant pressure. The heated refrigerant leaves the evaporator and is sucked in by the
compressor. Before the compressor there is a liquid separator (10) which protects the compressor against
liquid knock.

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2.4 Automatic regulation system

Air and refrigerant flow diagram

Flow diagram - FD 60 up to FD 95

1 Heat exchanger
2 Evaporator
3 Water separator
4 Refrigerant compressor
5 Hot gas bypass valve
6 Condenser
7 Refrigerant dryer/filter
8 Capillary
9 Electronic condensate drain
10 Liquid separator
11 Cooling fan
Dm Manual drain valve

Description
The condenser (6) pressure must be kept as constant as possible to obtain stable operation. Fan control
switch (P) therefore stops and starts the condenser cooling fan (11).
If, under partial or no load, the evaporator pressure drops to 2.25 bar(e) (32.63 psig), the hot gas bypass
valve opens and hot, high-pressure gas is fed to the evaporator circuit to prevent the evaporator pressure
from dropping any further.

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2.5 Condensate drain system

1 Drain outlet
2 Test button
3 Manual drain valve

The dryers are equipped with an electronic condensate drain. The condensate from the condensate trap
accumulates in a collector. When the condensate reaches a predefined level, it is discharged through the
drain outlet (1).
The condensate can also be drained by pressing the test button (2).
The drain filter can be cleaned by opening the manual drain valve, see section Maintenance instructions.

2.6 Available options

Following options are available :

Filter option
On FD 60 up to FD 95, this option comprises a DD filter, mounted at the dryer inlet and a PD filter,
mounted at the dryer outlet. Both filters are integrated in the dryer volume. Both filters are equipped with a

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pressure drop indicator, which is visible through the top panel grating. Dryer inlet and outlet connections
are on top of the unit allowing easy installation against the wall.

FD 95 with integrated filters option

Reference Description
1 DD filter at dryer inlet
2 PD filter at dryer outlet
3 Pressure drop indicator

Dryer inlet and outlet connections on top

FD 60 up to FD 95 can be supplied with the dryer inlet (1) and dryer outlet (2) connections on top (for
standard dryers only). Inlet and outlet connections on top allows easy installation of the dryer against the
wall.

OSD option (In combination with filter option only)

FD 60 up to FD 95: When the dryer is used after an oil injected compressor, oil containing condensate is
leaving the drain system. OSD (1) are designed to separate the major part of this oil from the condensate

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and to collect the oil in a collector. The condensate drained through OSD meets the requirements of the
environmental codes (oil content <10 mg/l).

Control panel with IP 54 protection

This option comprises a cover, protecting the Elektronikon α regulator from dust and water splashing
against the enclosure from any direction.

The dryer is not designed for outdoor installation!

2.7 Electrical system

Description
FD dryers are single phase devices. See Electrical diagrams.
Fan control switch (P) starts fan motor (M2) as soon as the condenser pressure reaches the upper set point
of the switch and will stop the fan motor when the condenser pressure decreases to its lower set point.
The refrigerant compressor motor has a built-in protection. If the compressor motor stops without apparent
reason, it will probably be the thermal protection which has tripped. In such a case, the compressor will
restart when the motor windings have cooled down, which may take up to 2 hours.

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3 Elektronikon® α regulator

3.1 Elektronikon® α regulator

Control panel

Control panel

General description
The Elektronikon® α regulator automatically controls the dryer, i.e.:
• It switches the dryer on and off in order to save energy (Energy Efficient Mode).
• It monitors the dew point temperature to ensure safe operation.
• It switches the dryer off in case of risk for freezing.
• It controls an alarm to notify a high relative humidity.
In order to control the dryer and to read and modify programmable parameters, the regulator has a control
panel provided with:
• 4 pictographs to indicate what is shown on the display
• 2 alarm pictographs that become alight when critical values are reached
• 2 keys to go through the menu of the regulator
• A key to enter a menu or to validate values
• A button to manually start and stop the dryer

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3.2 Control panel layout

Control panel

Reference Name Function

1 ON/OFF button Push button to start or stop the dryer
2 Display Indicates the dryer operating condition, actually
measured values and programmed parameters
3 Pictograph Dew point temperature (measured)
4 Pictograph Ambient temperature (measured)
5 Pictograph Relative humidity (calculated, based on ambient air
temperature and dew point temperature)
6 Pictograph Energy efficient mode
7 Pictograph Freezing alarm
8 Pictograph High relative humidity alarm
9 Left scroll key Key to scroll to the left through the menu or to decrease
values
10 Enter key Key to select or validate a parameter
11 Right scroll key Key to scroll rightward through the menu or to increase
values
12 Function chart Shows the relation between relative humidity, dew point
temperature and ambient temperature

3.3 Starting and stopping the dryer

Procedure
When the voltage is switched on, the text “www.atlascopco.com” is rolling on the display (2).
When pushing the ON/OFF button (1), the dryer starts and the display of the Elektronikon® α regulator
becomes active, see next section.

When an external power failure occurs, the dryer will automatically return to its original
working condition, i.e. the condition from before the power failure.

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3.4 Main screen

Main screen
The display shows the dew point temperature and the dryer status.
The dryer status is indicated by means of pictographs underneath the display.
Typical screen example:

3 °C

Explanation:
• The dew point is 3 °C (37.4 °F).
• The Energy Efficient Mode is active. See section Modifying dryer regulation mode to change.
The display can also show all measured and programmed parameters, see section Scrolling through all
screens.

3.5 Scrolling through all screens

Scrolling through all screens

Scrolling keys 9 and 11 can be used to select four different items:

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Reference Designation
1 Pictograph for dew point temperature
2 Pictograph for ambient temperature
3 Pictograph for relative humidity
4 Pictograph for indication of regular operation mode or energy efficient mode

When selecting one of the first three items, the corresponding actual value is shown on the display.
When selecting the fourth item, the regulation mode of the regulator is shown on the display. ON means
that the dryer is working in an Energy Efficient Mode, OFF means that Energy Efficient Mode is not
selected and dryer is working in Regular Mode. See section Modifying the dryer regulation mode to
change.
Examples of typical conditions:
1. The third pictograph is selected. The relative humidity is shown on the display (26%). The Energy
Efficient Mode is not activated.

26 %

2. The fourth pictograph is selected. The word “ON“ in the display means that the dryer is working in
Energy Efficient Mode.

ON

3.6 Alarm indicators

There are two pictographs to indicate an alarm situation:
1. Freezing alarm indicator
If the dew point (LAT) reaches a value below 0.3 °C (32.54 °F) during more than one minute,
typically following information will appear:

-1 °C

Result:
• The dew point temperature value will flash on the display.
• The freezing alarm indicator pictograph will light up.
• The dryer will switch off.
• The voltage free contact will switch (can be used as an external alarm).
The dryer will restart automatically as soon as the dew point (LAT) is again above 0.3 °C (32.54 °F).
2. High relative humidity alarm indicator
When a relative humidity value of more than 50 % (for a dew point temperature above 10 °C (50 °F))
is measured during more than one minute, typically following information will appear:

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56 %

Result:
• The relative humidity value will flash on the display.
• The high relative humidity alarm indicator pictograph will light up.
• The voltage free contact will switch (can be used for an external alarm).
Alarm reset:

Control panel

After an alarm situation, the regulator can be reset by pushing the left (9) and right scroll key (11)
simultaneously.

3.7 Modifying the temperature unit

Modifying unit of temperature

When selecting the dew point temperature or the ambient temperature (see section Scrolling through all
screens), the temperature unit can be changed as follows:
• Press the enter key (10) once.
• Press the left scroll key (9) or the right scroll key (11) to choose between °C and °F.
• Press the enter key (10) again to confirm the selection.

3.8 Modifying ambient temperature offset

Description
The standard relative humidity calculation is based on the measured dew point (LAT) and the ambient
temperature. The air temperature at the outlet of the dryer can however exceed the ambient temperature
with a number of degrees. This has a positive impact on the real relative humidity of the air. To take this
into account, a positive offset can be added to the ambient temperature.
Tdryer outlet = Tambient + Toffset

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Remark: The calculation used for the high relative humidity alarm indicator (see section Scrolling through
all screens) is independent of this offset value and is always based on ambient temperature, which is the
most severe condition.
The standard offset value is 0 °C (0 °F).

Modifying the offset value

When selecting the relative humidity item (see section Scrolling through all screens), the ambient
temperature offset value can be modified as follows:

• Press the Enter key (10) once.

• Press the left scroll key (9) or the right scroll key (11) to change the offset value (negative values are
not allowed).
• Press the Enter key (10) again to confirm the selection.

3.9 Modifying the dryer regulation mode

Description
The dryer has two regulation modes:
• Regular Mode:
The dryer regulates to a fixed dew point
• Energy Efficient Mode:
The dryer regulates the dew point between the best achievable dew point and a safe dew point.

Modifying the regulation mode

Control panel

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When selecting the Regular/Energy Efficient Mode item (see section Scrolling through all screens), the
dryer regulation mode can be changed as follows:
• Press the Enter key (10) once.
• Press the left scroll key (9) or the right scroll key (11) to choose between ‘ON’ and ‘OFF’.
• Press the Enter key (10) again to confirm the selection.

3.10 Automatic Restart After Voltage Failure (ARAVF)

When the function is activated, this feature allows the dryer to restart automatically after a voltage
interruption. By default, the function is not activated.
The function can be activated / deactivated by simultaneously pushing the left scroll key (9) and the Enter
key (10).
• When the function is activated, ARAVF ON is displayed on the screen during a short time after
pushing keys 9 and 10 simultaneously.
• When the function is deactivated, ARAVF OFF is displayed on the screen during a short time after
pushing keys 9 and 10 simultaneously.

3.11 Remote start/stop function

The controller has a connection for a remote contact. If the contact is connected and the function is
activated, the dryer can be started and stopped remotely via the remote contact.

Activation and deactivation of the remote start/stop function is done by pressing the right scroll key (11)
and the Enter key (10) simultaneously.
Activation: press keys 10 and 11 simultaneously. The text REMOTE is displayed during a short time.
Deactivation: press keys 10 and 11 simultaneously. The text LOCAL is displayed during a short time.

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Factory setting is local start/stop. If the remote start/stop function is activated and a voltage failure occurs,
the setting will remain REMOTE when the voltage returns if the ARAVF function (see previous chapter) is
active. The dryer will start automatically when the voltage is on again.
If the remote start/stop function is activated but the ARAVF function is not active, the setting will change
into LOCAL when the voltage returns. The dryer will not start automatically when the voltage is on again.

3.12 Error messages

Error messages
In case of an error of the temperature sensors, one or two pictographs may start flickering:
1. If the dew point temperature pictograph is blinking, the dew point temperature sensor is missing or
not well connected (loose contact):

2. If the ambient temperature pictograph is blinking, the ambient temperature sensor is missing or not
well connected (loose contact):

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4 Installation

4.1 Dimension drawings

FD 60 up to FD 95

Dimension drawing of standard FD 65 up to FD 95

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Dimension drawing of FD 60 up to FD 95 with integrated filter option (and OSD)

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4.2 Installation proposal

FD 60 up to FD 95

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References to text on drawing Description

(1) Ventilation proposal for dryer without optional filters
(2) Ventilation proposal for dryer with optional filters
(3) Air flow
(4) Minimum free area to be reserved for the dryer installation

Instructions Description
1 It is recommended to install bypass pipes over the dryer with ball valves to isolate
the dryer during service operations without disturbing the compressed air delivery.
2 Ventilation:
The inlet grid(s) and ventilation fan should be installed in such way that any
recirculation of the cooling air to the inlet gratings of the dryer is avoided.
The air velocity to the grid(s) must to be limited to 5 m/s.
Maximum allowable pressure drop over the cooling air ducts is 30 Pa (0.12 in WC).
If 30 Pa is exceeded, a ventilation fan is required at the outlet of the cooling air
ducts.
3 Install the dryer on a level floor, suitable for taking the weight of the dryer.
4 Filter type DD for general purpose filtration at the inlet of the dryer (particle removal
down to 1 micron with a maximum of oil carry-over of 0.5 ppm) and high efficiency
PD filter at the dryer outlet (particle removal down to 0.01 micron, maximum of oil
carry-over 0.01 ppm).
If applicable, a QD active carbon filter can be installed downstream of the PD filter
to remove undesired oil vapours and odours.
The standard dryers FD 40 up to FD 95 are supplied without filters.
5 Power supply cable to be sized and installed by a qualified electrician. Fuses: see
section Fuse values.
6 The condensate drain pipes from the dryer to the collection point must not become
submerged in the collected condensate.
If the condensate contains oil, do not allow untreated condensate to enter the
sewer.
7 As an option an integrated OSD can be added to separate the oil from the water
that is coming from the drain of the dryer.
The standard dryers FD 60 up to FD 95 are delivered without OSD.

• All pipes to be installed stressless to the dryer. Do not use the dryer as
support for external pipes.
• Avoid installation of the dryer in corrosive atmosphere.
• The dryer is not designed for outdoor use.

4.3 Electrical diagrams

Service diagrams

Reference Description
MTR1 Compressor motor
F1 Compressor overload
F2 Fan overload

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Reference Description
C1 Compressor run capacitor
C2 Compressor start capacitor
C3 Fan run capacitor
KM1 Relay
MTR2 Fan motor (condenser)
PS1 Pressure switch condenser fan
CT Compressor terminal
RT Relay terminal KM1
B1 Electronic water drain

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Service diagram - FD 60 and FD 70

Text on drawing

Text Description
(1) Customer's installation
(2) Installation client
(3) Compressor connection
(4) Compressor
(5) Fan switch
(6) Fan
(7) Fan connection
(8) Drain
(9) Supply + drain connection
(10) Supply

Name Reference
KM1 Current relay
MTR2 Fan motor (condenser)
PS1 Pressure switch condenser fan
CT Compressor terminal
RT Relay terminal KM1
B1 Electronic water drain
TT90 Temperature sensor 'dew point'
TT01 Temperature sensor 'ambient'
MTR1 Compressor motor
F1 Compressor overload
F2 Fan overload
C2 Compressor start capacitor
C3 Fan run capacitor

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4.4 Pictographs

Pictographs

Reference Description
1 Dryer outlet
2 Dryer inlet
3 Automatic condensate drain
4 Warning, voltage
5 Warning: switch off the voltage, depressurise the compressor and read the
instruction book before carrying out maintenance work

Pictograph for the filters (optional)

Reference Name
20 Status indication of dust/oil filters

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5 Operating instructions

5.1 Warnings

Safety precautions
The operator must apply all relevant safety precautions, including those mentioned in this manual.

Altitude operation
Consult your supplier if operating above 3000 m (9843 ft).

5.2 Starting

Control panel

Control panel

Procedure

Step Action
1 If installed, close the dryer bypass valve.
2 Press the ON/OFF button (1) on the control panel.
3 Open the dryer air inlet valve (customer's installation).
4 Approx. 5 minutes later, open the dryer air outlet valve (customer's installation).
5 Approx. 10 minutes later, the nominal dew point will be reached.

Attention

Avoid using the ON/OFF button repeatedly within a short time period, as this could
cause the thermal protection of the compressor motor to trip.

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5.3 During operation

Procedure
Regularly check:
• The pressure dew point on the control panel of the Elektronikon® α regulator. The pressure dew point
will deviate from nominal if the air inlet conditions or volume flow differ from nominal.
• That condensate is discharged via condensate outlet (2). The amount of discharged condensate
depends on the operating conditions.

5.4 Stopping

Control panel

Control panel

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Procedure

Step Action
1 Close the dryer inlet and outlet valves (customer's installation).
2 Press the ON/OFF button (1) on the control panel.

Attention

Avoid using the ON/OFF button repeatedly within a short time period, as this could
cause the thermal overload protection of the compressor motor to trip.

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6 Maintenance instructions

Attention
The dryers described in this manual contain HFC based refrigerant.

Safety precautions
When handling refrigerant, all applicable safety precautions must be observed. Please be aware of
the following points:
• Contact of refrigerant with the skin will cause freezing. Special gloves must be worn. If contacted
with the skin, the skin should be rinsed with water. On no account may clothing be removed.
• Fluid refrigerant will also cause freezing of the eyes; safety glasses must hence be worn.
• Refrigerant is harmful. Do not inhale refrigerant vapors. Check that the working area is adequately
ventilated.
When removing bodywork panels, be aware that internal elements such as the pipes can become hot.
Therefore, wait until the dryer has cooled down before removing the panels.
Before starting any maintenance or repair work, switch off the voltage and close the air inlet and outlet
valves.

Local legislation
Local legislation may stipulate that:
• Work on the refrigerant circuit of the cooling dryer or on any equipment which influences its function
must be undertaken by an authorized control body.
• The installation should be checked once a year by an authorized control body.

General
For references see Introduction .
The following remarks should be kept in mind:
• Keep the dryer clean.
• Brush or blow off the finned surface of condenser regularly.
• Inspect and clean the electronic condensate drain weekly.
• Functioning of the drain can be checked by pushing the TEST button of the drain, consult
section Condensate drain system.
• Cleaning of the drain filter can be done by opening the manual drain valve during a few
seconds. Hold a towel against the drain outlet when opening.
• Apply the drain wear kit once per year (see Spare Parts list for part number).
Note: these maintenance intervals are intended for well ventilated, not dusty and not high humidity
environments. For particularly high humidity ambient conditions, the intervals should be halved.

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7 Device settings

Regulating and safety devices

The regulating and safety devices are factory-adjusted to obtain optimum performance of the dryer. Do not
alter the setting of any of the devices.

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8 Problem solving

Precautions

Apply all relevant safety precautions. See section Safety precautions. Consult also section
Maintenance instructions.
Use only genuine parts. Any damage or malfunction caused by the use of unauthorized
parts is not covered by Warranty or Product Liability.

Faults and remedies

For all references hereafter, consult Air system or Refrigeration system.

Condition Fault Remedy

Pressure dew point too high Air inlet temperature too high Check and correct; if necessary, install a
pre-cooler.
Ambient temperature too high Check and correct; if necessary, draw
cooling air via a duct from a cooler place or
relocate the dryer.
Air inlet pressure too low Increase inlet pressure.
Dryer capacity exceeded Reduce air flow.
Shortage of refrigerant Have circuit checked for leaks and
recharged.
Refrigerant compressor (M1) See "Compressor stops or does not start".
does not run
Evaporator pressure too high See "Evaporator pressure is too high or too
low at unload".
Condenser pressure too high See "Condenser pressure too high or too
low".
Condenser pressure too high Fan control switch out of order Replace.
or too low
Fan blades or fan motor out of Check fan/fan motor.
order
Ambient temperature too high Check and correct; if necessary, draw
cooling air via a duct from a cooler room or
relocate the dryer.
Condenser externally clogged Clean condenser.
Compressor stops or does not Electric power supply to Check and correct as necessary.
start compressor is interrupted
Thermal protection of Motor will restart when motor windings have
refrigerant compressor motor cooled down.
has tripped
Electronic condensate drain Electronic drain system Have system inspected
remains inoperative clogged Clean the filter of the automatic drain by
opening the manual drain valve. Check
functioning of the drain by pushing the test
button.

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Condition Fault Remedy

Condensate drain Automatic drain out of order Have system checked. If necessary,
continuously discharges air replace the automatic drain.
and water
Evaporator pressure is too Hot gas bypass valve Have hot gas bypass valve adjusted.
high or too low at unload incorrectly set or out of order
Condenser pressure too high See "Condenser pressure too high or too
or too low low".
Shortage of refrigerant Have circuit checked for leaks and
recharged.
Ambient temperature Error of temperature sensors Check if temperature sensors are well
pictograph or dew point connected.
temperature pictograph is
flickering
Freezing alarm indicator lights Evaporator pressure is too low See "Evaporator pressure is too high or too
up and dryer switches off low at unload".. Reset the alarm when the
problem is solved.
High relative humidity alarm Pressure dew point too high See "Pressure dew point too high". Reset
indicator lights up the alarm when the problem is solved.
Dew point temperature sensor Place the sensor in the correct position.
in wrong position Reset the alarm when the problem is
solved.

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9 Technical data

9.1 Fuse rating

The table below indicates maximal fuse ratings to be used for the dryer supply.
For IEC approved dryers, recommended fuse type is gL/gG.

Frequency Voltage FD 70
IEC
50 Hz 230 V 20 A

9.2 Reference conditions and limitations

Reference conditions

50 Hz
Compressed air inlet pressure (13 bar versions) bar(e) 7
Compressed air inlet temperature ˚C 35
Ambient temperature ˚C 25
Dew point ˚C 3
Cooling air inlet temperature ˚C 25

Limitations

Maximum inlet pressure (13 bar versions) bar(e) 13

Minimum ambient temperature °C 1
Maximum ambient temperature °C 50
Maximum compressed air inlet temperature °C 60

9.3 Air dryer data

Standard version
All data are stated under nominal conditions, see section Reference conditions and limitations .

Air dryer type Unit FD 70

Volume flow at dryer inlet l/s 70
Pressure drop over dryer (without filters) bar 0.22
Total power consumption, including cooler fan 50 Hz kW 0.87
Refrigerant type R134a
Refrigerant charge (approx.) 50 Hz kg 0.59

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Air dryer type Unit FD 70

Dryer shipping mass (approx.) kg 80.6

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10 Pressure equipment directives

Components subject to 97/23/EC Pressure Equipment Directive

All pressure-bearing components are designed according to the European Directive 97/23/EC category I.

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11 Declaration of conformity

Typical example of a Declaration of Conformity document

(1): Contact address:

Atlas Copco Airpower n.v.
P.O. Box 100
B-2610 Wilrijk (Antwerp)
Belgium
(2): Applicable directives
(3): Standards used

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On the Declaration of Conformity / Declaration by the Manufacturer, the harmonized and/or other
standards that have been used for the design are shown and/or referred to.
The Declaration of Conformity / Declaration by the Manufacturer is part of the documentation that is
supplied with this device.

CAQ410594 43
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Atlas Copco's pursuit of innovation never ceases, driven by our
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are committed to providing you the customized quality air
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