Parts catalog-VK540
Parts catalog-VK540
Parts catalog-VK540
,CANADA,EUROPE,JAPAN
2B8AC−100E1
A2
VK540EH
PARTS CATALOGUE
2002 by Yamaha Motor Co., Ltd.
1st Edition, May 2002
All rights reserved.
Any reprinting or unauthorized use
without the written permission of
Yamaha Motor Co., Ltd.
is expressly prohibited.
A3
A4
FOREWORD
This Parts Catalogue is related to the parts for the model(s) in the below frame. When you are 5. Applicable colors of graphics are represented in the “REMARKS” as shown below.
ordering replacement parts, please refer to this Parts Catalogue and quote both part numbers PART NO. DESCRIPTION Q’TY REMARKS
and part names correctly.
2F5−83310−60 FRONT FLASHER LIGHT ASSY 2
VK540EH(8ACB) 115−83311−60 .BULB (6V−18W) 1
6. Applicable Starting Serial No. and Color Code
1. Modifications or additions which have been made after issue of the Parts Catalogue
will be announced in the Yamaha Parts News. Starting Serial NO.: JYE8AC00X3A034697
It is advisable that you make necessary corrections to the Parts Catalogue according
to the Yamaha Parts News. Frame Serial No.
2. Abbreviations
The following abbreviations are used in this Parts Catalogue.
“UR” Use specified parts number.
“UN” Use as many as needed.
“AP” Alternate Parts
“LM” Local Made (Parts need to be ordered locally)
“F#” Frame No. (Applicable machine No.)
3. Parts, which are to be supplied in an assembly, are listed with a dot(.) in front of the
part name as shown below.
Color Abbrevi- Country
EXAMPLE MODEL Color Name
Code ation (destination)
CARBURETOR ASSY 0775 8ACB BLUE METALLIC C BMC USA, CAN,
.JET, PILOT EUR JPN
.NOZZLE, MAIN
7. Note that the illustration for reference in funding parts numbers, not to be used for
4. Number of component for assembly assembling. When assembling, pleas use the applicable service manual.
The numeral appearing to the right of each component part indicates the quantity of
8. The asterisk (*) before a reference number indicates modification items after the first
parts for each assembly unit.
edition.
EXAMPLE
PART NO. DESCRIPTION Q’TY REMARKS
2F5−83310−60 FRONT FLASHER LIGHT ASSY 2
115−83311−60 .BULB (6V−18W) 1
A5
FIG. 1 CYLINDER HEAD
REF.
PART NO. DESCRIPTION REMARKS
CAN
EUR
USA
JPN
NO.
1 8R6−11111−00 HEAD, CYLINDER 1 2 2 2 2
3 83R−11161−00 ABSORBER 1 12 12 12 12
7 90179−08269 NUT 4 4 4 4
9 83R−11311−00 CYLINDER 1 2 2 2 2
10 83R−11162−00 ABSORBER 2 8 8 8 8
13 90179−08268 NUT 8 8 8 8
B2
FIG. 2 CRANKSHAFT. PISTON
REF.
PART NO. DESCRIPTION REMARKS
CAN
EUR
USA
JPN
NO.
1 8R6−11631−00−95 PISTON (STD) 2 2 2 2
4 93450−21053 CIRCLIP 4 4 4 4
5 93310−320G0 BEARING 2 2 2 2
7 83R−11412−01 .CRANK 1 1 1 1 1
8 8H8−11422−01 .CRANK 2 1 1 1 1
9 8H8−11432−01 .CRANK 3 1 1 1 1
10 8AT−11442−00 .CRANK 4 1 1 1 1
11 90209−24073 .WASHER 2 2 2 2
13 93310−524K4 .BEARING 2 2 2 2
16 93306−30627 .BEARING 1 1 1 1
17 93306−30628 .BEARING 1 1 1 1
B3
FIG. 2 CRANKSHAFT. PISTON
REF.
PART NO. DESCRIPTION REMARKS
CAN
EUR
USA
JPN
NO.
24 90280−05014 .KEY, WOODRUFF 1 1 1 1
25 93440−78069 CIRCLIP 1 1 1 1
28 90170−16425 NUT 1 1 1 1
29 92907−16100 WASHER 1 1 1 1
B4
FIG. 3 AIR SHROUD. FAN
REF.
PART NO. DESCRIPTION REMARKS
CAN
EUR
USA
JPN
NO.
1 88F−12621−02 CASE, FAN 1 1 1 1
4 97027−08040 BOLT 2 2 2 2
6 97027−08055 BOLT 1 1 1 1
8 97027−08075 BOLT 1 1 1 1
10 97027−08075 BOLT 1 1 1 1
12 99009−40500 CIRCLIP 1 1 1 1
14 8H8−12611−01 FAN 1 1 1 1
16 8H8−12619−01 PULLEY 2 2 2 2 2
18 92907−16100 WASHER 1 1 1 1
20 90170−16425 NUT 1 1 1 1
21 8H8−12612−00 BELT 1 1 1 1
22 8H8−12618−01 PULLEY 1 1 1 1 1
B5
FIG. 3 AIR SHROUD. FAN
REF.
PART NO. DESCRIPTION REMARKS
CAN
EUR
USA
JPN
NO.
27 8H8−12669−00 DAMPER, AIR SHROUD 4 1 1 1 1
35 8Y0−12637−02 STAY 1 1 1 1 1
36 8Y0−12687−02 DAMPER,DUCT 4 1 1 1 1
37 90269−05051 RIVET 5 5 5 5
B6
FIG. 4 OIL PUMP
REF.
PART NO. DESCRIPTION REMARKS
CAN
EUR
USA
JPN
NO.
1 8AT−13101−00 OIL PUMP ASSY 1 1 1 1
2 90338−21075 .PLUG 1 1 1 1
3 93505−32002 .BALL 2 2 2 2
6 353−13552−01 .NOZZLE 2 2 2 2
7 90468−02025 .CLIP 2 2 2 2
8 90430−04004 .GASKET 1 1 1 1
13 95301−05600 .NUT 1 1 1 1
15 98507−05016 SCREW 2 2 2 2
18 90468−02025 CLIP 2 2 2 2
20 98507−04018 SCREW 3 3 3 3
22 90464−16039 CLAMP 1 1 1 1
B7
FIG. 5 PUMP DRIVE GEAR
REF.
PART NO. DESCRIPTION REMARKS
CAN
EUR
USA
JPN
NO.
1 8AT−15416−00 COVER, OIL PUMP 1 1 1 1
8 99009−10400 CIRCLIP 1 1 1 1
B8
FIG. 6 INTAKE
REF.
PART NO. DESCRIPTION REMARKS
CAN
EUR
USA
JPN
NO.
1 8AT−13610−00 REED VALVE ASSY 2 2 2 2
4 98507−03008 .SCREW 8 8 8 8
8 90465−08277 CLAMP 1 1 1 1
9 97027−06025 BOLT 8 8 8 8
12 97007−08025 BOLT 2 2 2 2
20 83R−14465−00 PIPE 1 1 1 1
21 8H8−14466−00 PIPE 1 1 1 1
22 8H8−14477−00 PLATE 2 2 2 2
23 98507−05016 SCREW 5 5 5 5
25 95307−05700 NUT 5 5 5 5
26 98507−06010 SCREW 2 2 2 2
27 90109−065E6 BOLT 2 2 2 2
B9
FIG. 6 INTAKE
REF.
PART NO. DESCRIPTION REMARKS
CAN
EUR
USA
JPN
NO.
28 83R−14425−00 DAMPER 1 2 2 2 2
30 90387−063W4 COLLAR 2 2 2 2
31 90465−08316 CLAMP 1 1 1 1
35 90467−11032 CLIP 2 2 2 2
38 90467−09026 CLIP 2 2 2 2
41 90467−11032 CLIP 1 1 1 1
42 90467−11009 CLIP 1 1 1 1
B10
FIG. 7 CARBURETOR
REF.
PART NO. DESCRIPTION REMARKS
CAN
EUR
USA
JPN
NO.
1 84R−14101−01 CARBURETOR ASSY 1 1 1 1
4 8M6−14126−00 .GASKET 1 1 1 1
5 8M6−14261−00 .HOLDER 1 1 1 1
6 286−14198−00 .GASKET 1 1 1 1
10 8M6−14185−00 .FLOAT 1 1 1 1
17 8V0−14118−00 .CAP 2 2 2 2
19 8X0−14500−00 .SPRING 1 1 1 1
B11
FIG. 7 CARBURETOR
REF.
PART NO. DESCRIPTION REMARKS
CAN
EUR
USA
JPN
NO.
20 8X0−14184−00 .RING 1 1 1 1
21 8V0−14358−00 .NUT 1 1 1
8X0−14358−00 .NUT 1
22 8A7−14169−00 .CAP 1 1 1 1
23 80L−14227−00 .WASHER 1 1 1 1
B12
FIG. 8 EXHAUST
REF.
PART NO. DESCRIPTION REMARKS
CAN
EUR
USA
JPN
NO.
1 8K4−14610−00 EXHAUST PIPE ASSY 1 1 1 1 1
3 97027−08020 BOLT 4 4 4 4
B13
FIG. 9 CRANKCASE
REF.
PART NO. DESCRIPTION REMARKS
CAN
EUR
USA
JPN
NO.
1 8H8−15100−02 CRANKCASE ASSY 1 1 1 1
B14
FIG. 10 STARTER
REF.
PART NO. DESCRIPTION REMARKS
CAN
EUR
USA
JPN
NO.
1 8H8−15710−00 STARTER ASSY 1 1 1 1
11 95301−06700 .NUT 1 1 1 1
15 8G5−15716−00 .COLLAR 1 1 1 1
16 97007−06014 BOLT 4 4 4 4
B15
FIG. 11 PRIMARY SHEAVE
REF.
PART NO. DESCRIPTION REMARKS
CAN
EUR
USA
JPN
NO.
1 88R−17611−02 SHEAVE, PRIMARY FIXED 1 1 1 1
2 8V0−17639−00 STOPPER 2 2 2 2
4 90389−41031 BUSH 1 1 1 1
5 90387−0501R COLLAR 3 3 3 3
9 8BW−17653−00 SLIDER 6 6 6 6
11 90387−0501R COLLAR 3 3 3 3
15 88R−17631−01 CAP 1 1 1 1
16 90389−28032 BUSH 1 1 1 1
17 97017−06030 BOLT 4 4 4 4
19 90109−066F4 BOLT 2 2 2 2
22 90386−08183 .BUSH 1 1 1 1
23 93450−13133 .CIRCLIP 1 1 1 1
26 90386−08182 .BUSH 1 1 1 1
C2
FIG. 11 PRIMARY SHEAVE
REF.
PART NO. DESCRIPTION REMARKS
CAN
EUR
USA
JPN
NO.
27 90261−06017 RIVET, COUNTERSUNK (ST11.3MM) 3 3 3 3 AP
29 87X−17641−00 V−BELT 1 1 1 1
31 92907−16100 WASHER 1 1 1 1
C3
FIG. 12 SECONDARY SHEAVE
REF.
PART NO. DESCRIPTION REMARKS
CAN
EUR
USA
JPN
NO.
1 88R−17660−02 SECONDARY FIXED SHEAVE COMP. 1 1 1 1
8 93440−34170 CIRCLIP 1 1 1 1
14 99009−52500 CIRCLIP 1 1 1 1
15 97027−08020 BOLT 4 4 4 4
19 93410−25017 CIRCLIP 1 1 1 1
22 90465−08316 CLAMP 1 1 1 1
C4
FIG. 13 ENGINE BRACKET
REF.
PART NO. DESCRIPTION REMARKS
CAN
EUR
USA
JPN
NO.
1 8H8−21411−01 BRACKET, ENGINE 1 1 1 1 1
4 8N7−21486−00 DAMPER 2 3 3 3 3
6 8V9−21486−00 DAMPER 2 1 1 1 1
C5
FIG. 14 OIL TANK
REF.
PART NO. DESCRIPTION REMARKS
CAN
EUR
USA
JPN
NO.
1 83R−21751−00 TANK, OIL 1 1 1 1
2 90462−10209 CLAMP 1 1 1 1
5 90430−31003 GASKET 1 1 1 1
8 90467−11032 CLIP 2 2 2 2
9 90467−09026 CLIP 4 4 4 4
16 95607−06100 NUT, U 1 1 1 1
17 90387−061U9 COLLAR 2 2 2 2
21 90464−16061 CLAMP 1 1 1 1
22 90467−08017 CLIP 3 3 3 3
23 8AT−21747−00 DAMPER 1 1 1 1
C6
FIG. 15 FRAME
REF.
PART NO. DESCRIPTION REMARKS
CAN
EUR
USA
JPN
NO.
1 8AC−21910−00 FRAME COMP. 1 1 1 1
6 90387−081R2 .COLLAR 2 2 2 2
7 90465−08368 .CLAMP 5 5 5 5
8 90462−05059 .CLAMP 1 1 1 1
16 8AT−77526−00 .WASHER 2 1 1 1 1
18 8M6−2198F−00 .COVER 1 1 1 1 1
19 8M6−21998−00 .SPACER 1 1 1 1
C7
FIG. 15 FRAME
REF.
PART NO. DESCRIPTION REMARKS
CAN
EUR
USA
JPN
NO.
28 93103−36117 .OIL SEAL 2 2 2 2
29 83R−2198F−00 .COVER 1 1 1 1 1
31 90338−44093 PLUG 3 3 3 3
32 90480−15061 GROMMET 1 1 1 1
40 83R−7717E−00 TAPE 1 2 2 2 2
41 83R−7717F−00 TAPE 2 2 2 2 2
43 90465−08125 CLAMP 1 1 1 1
45 97027−06025 BOLT 2 2 2 2
49 90480−10348 GROMMET 1 1 1 1
51 85R−2639F−00 HOLDER, 2 1 1 1 1
52 8AT−2196T−00 TRIM 1 2 2 2 2
C8
FIG. 15 FRAME
REF.
PART NO. DESCRIPTION REMARKS
CAN
EUR
USA
JPN
NO.
55 8AC−2198G−00 COVER 2 1 1 1 1
64 90387−063E6 COLLAR 4 4 4 4
C9
FIG. 16 SKI
REF.
PART NO. DESCRIPTION REMARKS
CAN
EUR
USA
JPN
NO.
1 8AT−23710−00 SKI COMP. 1 2 2 2 2
2 8AC−23731−00 RUNNER 1 2 2 2 2
4 88T−23743−00 STOPPER 1 2 2 2 2
8 90387−106J3 COLLAR 2 2 2 2
16 90387−084R1 .COLLAR 1 1 1 1
17 82M−23779−00 .WASHER 1 1 1 1
18 90170−08220 .NUT 1 1 1 1
19 95307−08600 .NUT 1 1 1 1
22 8L0−2376R−00 PROTECTOR 2 2 2 2
23 97027−06020 BOLT 8 8 8 8
C10
FIG. 16 SKI
REF.
PART NO. DESCRIPTION REMARKS
CAN
EUR
USA
JPN
NO.
28 90384−53175 BUSH, BIMETAL FORMED 2 2 2 2
29 93109−53036 O−RING 4 4 4 4
31 93410−52061 CIRCLIP 4 4 4 4
36 90387−101Y9 COLLAR 4 4 4 4
37 90387−100A4 COLLAR 2 2 2 2
43 84M−2376E−00 BRACKET 1 1 1 1 1
44 84M−2377E−00 BRACKET 2 1 1 1 1
C11
FIG. 17 STEERING
REF.
PART NO. DESCRIPTION REMARKS
CAN
EUR
USA
JPN
NO.
1 8AU−23811−00 COLUMN, STEERING 1 1 1 1
10 97017−08016 BOLT 2 2 2 2
14 98507−05030 SCREW 2 2 2 2
16 98507−05008 SCREW 1 1 1 1
17 92907−05200 WASHER 1 1 1 1
22 95307−10700 NUT 1 1 1 1
27 95307−10700 NUT 1 1 1 1
C12
FIG. 17 STEERING
REF.
PART NO. DESCRIPTION REMARKS
CAN
EUR
USA
JPN
NO.
28 90170−10186 NUT 1 1 1 1 (L.H. THREAD)
C13
FIG. 18 STEERING GATE
REF.
PART NO. DESCRIPTION REMARKS
CAN
EUR
USA
JPN
NO.
1 83R−23870−00 STEERING GATE COMP. 1 1 1 1
2 8AT−23883−00 BRACKET 3 1 1 1 1
3 8AT−23884−00 BRACKET 4 1 1 1 1
C14
FIG. 19 FUEL TANK
REF.
PART NO. DESCRIPTION REMARKS
CAN
EUR
USA
JPN
NO.
1 83R−24111−00 TANK, FUEL 1 1 1 1
8 83M−24628−00 HOOK 1 1 1 1
10 90249−03175 PIN 1 1 1 1
11 90249−03017 PIN 1 1 1 1
12 93430−02001 CIRCLIP 2 2 2 2
16 90467−11032 CLIP 1 1 1 1
18 341−26397−01 BAND 5 5 5 5
22 90467−11009 CLIP 3 3 3 3
23 90467−11032 CLIP 1 1 1 1
24 90467−09026 CLIP 3 3 3 3
C15
FIG. 19 FUEL TANK
REF.
PART NO. DESCRIPTION REMARKS
CAN
EUR
USA
JPN
NO.
27 91A20−05145 TUBE, FLEXIBLE VINYL 1 1 1 1
29 8V0−23858−00 SPACER 1 1 1 1
D2
FIG. 20 SEAT
REF.
PART NO. DESCRIPTION REMARKS
CAN
EUR
USA
JPN
NO.
1 8AC−24730−00 DOUBLE SEAT ASSY 1 1 1 1
3 83R−24729−00 .SPACER 2 2 2 2 2
4 86V−77384−00 .PIN 2 2 2 2
D3
FIG. 21 BRAKE
REF.
PART NO. DESCRIPTION REMARKS
CAN
EUR
USA
JPN
NO.
1 83R−25831−00 DISC, BRAKE (RIGHT) 1 1 1 1
8 86M−25772−00 .COVER 1 1 1 1
11 86M−25826−00 .BOLT 3 1 1 1 1
12 87R−25743−00 .SPRING 1 1 1 1
16 86M−25744−00 .PIN 2 1 1 1 1
D4
FIG. 22 CONTROL CABLE
REF.
PART NO. DESCRIPTION REMARKS
CAN
EUR
USA
JPN
NO.
1 83R−26311−02 CABLE, THROTTLE 1 1 1 1 1
2 90465−10189 CLAMP 1 1 1 1
5 8G8−26333−00 .NUT 1 1 1 1
12 90387−22726 COLLAR 1 1 1 1
D5
FIG. 23 TRACK SUSPENSION 1
REF.
PART NO. DESCRIPTION REMARKS
CAN
EUR
USA
JPN
NO.
1 8AC−47110−00 TRACK ASSY 1 1 1
4 8CM−47419−10 BRACKET 7 4 4 4 4
7 90179−10670 NUT 4 4 4 4
9 93306−00444 BEARING 4 4 4 4
10 99009−42500 CIRCLIP 4 4 4 4
12 90101−08774 BOLT 4 4 4 4
13 8AT−47486−00 SHAFT 4 1 1 1 1
15 93306−00444 BEARING 2 2 2 2
16 99009−42500 CIRCLIP 2 2 2 2
17 99009−20400 CIRCLIP 2 2 2 2
21 93306−00444 BEARING 2 2 2 2
22 99009−42500 CIRCLIP 2 2 2 2
25 93306−00444 BEARING 2 2 2 2
26 99009−42500 CIRCLIP 2 2 2 2
D6
FIG. 23 TRACK SUSPENSION 1
REF.
PART NO. DESCRIPTION REMARKS
CAN
EUR
USA
JPN
NO.
27 8K2−47530−00 GUIDE WHEEL COMP. 3 3 3 3
28 93306−20469 BEARING 3 3 3 3
29 99009−47500 CIRCLIP 3 3 3 3
30 90387−200U9 COLLAR 2 2 2 2
31 90387−205T6 COLLAR 2 2 2 2
32 8K2−47479−01 COLLAR 3 2 2 2 2
38 8CM−47419−10 BRACKET 7 2 2 2 2 AP
41 90179−10670 NUT 2 2 2 2 AP
43 93306−00444 BEARING 2 2 2 2 AP
44 99009−42500 CIRCLIP 2 2 2 2 AP
46 90101−08774 BOLT 2 2 2 2 AP
D7
FIG. 24 TRACK SUSPENSION 2
REF.
PART NO. DESCRIPTION REMARKS
CAN
EUR
USA
JPN
NO.
1 8AC−47411−10 FRAME, SLIDING 1 1 1 1 1
8 8AC−47457−00 DAMPER 2 2 2 2 2
9 8AC−47341−00 SPACER 2 2 2 2
13 83M−21488−00 DAMPER 2 2 2 2
16 8AC−47465−00 SHAFT 1 1 1 1 1
18 83R−47485−02 SHAFT 3 1 1 1 1
19 90387−105G6 COLLAR 2 2 2 2
22 8CR−47448−00 HOOK 3 2 2 2 2
24 8CV−47495−00 STOPPER 1 2 2 2 2
25 97007−06025 BOLT 4 4 4 4
D8
FIG. 24 TRACK SUSPENSION 2
REF.
PART NO. DESCRIPTION REMARKS
CAN
EUR
USA
JPN
NO.
28 8AC−47481−00 SHOCK ABSORBER 2 1 1 1 1
30 90387−105G5 COLLAR 2 2 2 2
31 90101−10738 BOLT 2 2 2 2
33 95607−10100 NUT, U 1 1 1 1
34 8AC−47418−00 BRACKET 4 1 1 1 1
35 8DF−47463−01 BRACKET 5 1 1 1 1
36 8DF−47464−01 BRACKET 6 1 1 1 1
39 8AC−47416−00 BRACKET 2 1 1 1 1
40 8AC−47488−10 SHAFT 6 1 1 1 1
43 90387−2004V COLLAR 2 2 2 2
44 99009−20400 CIRCLIP 2 2 2 2
47 8AC−47475−00 SHAFT 2 1 1 1 1
53 90387−2515E COLLAR 2 2 2 2
54 8AC−47417−00 BRACKET 3 1 1 1 1
D9
FIG. 24 TRACK SUSPENSION 2
REF.
PART NO. DESCRIPTION REMARKS
CAN
EUR
USA
JPN
NO.
55 90105−10433 BOLT, FLANGE 2 2 2 2
56 83R−47485−02 SHAFT 3 1 1 1 1
60 90387−083G6 COLLAR 1 1 1 1
63 90387−1009S COLLAR 1 1 1 1
67 90387−1404R COLLAR 2 2 2 2
68 95607−10100 NUT, U 2 2 2 2
71 90387−100X3 COLLAR 4 4 4 4
76 90387−105G5 COLLAR 1 1 1 1
77 8AC−47366−00 COLLAR 2 2 2 2 2
D10
FIG. 24 TRACK SUSPENSION 2
REF.
PART NO. DESCRIPTION REMARKS
CAN
EUR
USA
JPN
NO.
80 8AC−4745A−00 ROD, CONTROL 1 2 2 2 2
86 97027−10025 BOLT 2 2 2 2
95 83R−47469−00 COLLAR 1 1 1 1 1
96 90387−203H0 COLLAR 2 2 2 2
D11
FIG. 25 TRACK SUSPENSION 3
REF.
PART NO. DESCRIPTION REMARKS
CAN
EUR
USA
JPN
NO.
1 83R−47337−00 SHAFT, PIVOT 2 2 2 2
9 90387−1815A COLLAR 2 2 2 2
11 90387−1014Y COLLAR 2 2 2 2
16 90387−082J1 COLLAR 4 4 4 4
21 83R−47335−00 SPRING 2 2 2 2
22 83R−47446−00 HOOK 1 2 2 2 2
24 8AC−47478−00 COLLAR 2 1 1 1 1
D12
FIG. 26 TRACK DRIVE 1
REF.
PART NO. DESCRIPTION REMARKS
CAN
EUR
USA
JPN
NO.
1 83R−W4751−00 AXLE, FRONT 1 1 1 1
2 8K4−47577−00 .CONNECTOR 1 1 1 1
4 90387−514Y2 .COLLAR 1 1 1 1
8 90170−25367 NUT 1 1 1 1
D13
FIG. 27 TRACK DRIVE 2
REF.
PART NO. DESCRIPTION REMARKS
CAN
EUR
USA
JPN
NO.
1 83R−47543−00 CAP, HOUSING 1 1 1 1
4 93306−37206 BEARING 1 1 1 1
9 99009−22400 CIRCLIP 1 1 1 1
15 90387−226V7 COLLAR 1 1 1 1
18 93306−20321 BEARING 2 2 2 2
24 99009−22400 CIRCLIP 1 1 1 1
27 93317−22021 BEARING 1 1 1 1
D14
FIG. 27 TRACK DRIVE 2
REF.
PART NO. DESCRIPTION REMARKS
CAN
EUR
USA
JPN
NO.
28 90201−20792 WASHER, PLATE 2 2 2 2
29 99009−20400 CIRCLIP 1 1 1 1
32 93306−20321 BEARING 1 1 1 1
39 83R−47613−00 HOLDER 1 1 1 1
41 90387−121E8 COLLAR 1 1 1 1
42 83R−47612−00 WHEEL 1 1 1 1
43 93315−21227 BEARING 1 1 1 1
44 90249−12216 PIN 1 1 1 1
45 99009−12400 CIRCLIP 1 1 1 1
47 95307−10700 NUT 1 1 1 1
48 90101−10357 BOLT 1 1 1 1
52 97007−06010 BOLT 1 1 1 1
54 90430−06016 GASKET 2 2 2 2
D15
FIG. 27 TRACK DRIVE 2
REF.
PART NO. DESCRIPTION REMARKS
CAN
EUR
USA
JPN
NO.
55 90338−30219 PLUG 1 1 1 1
E2
FIG. 28 TRACK DRIVE 3
REF.
PART NO. DESCRIPTION REMARKS
CAN
EUR
USA
JPN
NO.
1 87R−47541−00 HOUSING, CHAIN 1 1 1 1
6 93503−08007 BALL 1 1 1 1
9 90430−14194 GASKET 1 1 1 1
11 94880−06070 CHAIN 1 1 1 1
12 90387−405T8 COLLAR 1 1 1 1
13 83R−47571−00 JOURNAL 1 1 1 1 1
14 93210−28763 O−RING 1 1 1 1
15 93306−90802 BEARING 2 2 2 2
17 85R−47544−01 GASKET 1 1 1 1
18 88N−47591−00 PLATE 1 1 1 1
21 93210−19123 O−RING 1 1 1 1
22 85R−47592−00 GASKET 1 1 1 1
26 83R−1815A−00 .LABEL 1 1 1 1
E3
FIG. 28 TRACK DRIVE 3
REF.
PART NO. DESCRIPTION REMARKS
CAN
EUR
USA
JPN
NO.
28 90501−101A7 SPRING, COMPRESSION 1 1 1 1
32 90387−145T7 COLLAR 1 1 1 1
34 93210−10010 O−RING 2 2 2 2
39 91317−06025 BOLT 3 3 3 3
40 3X3−18157−10 JOINT 2 1 1 1 1
42 95317−08600 NUT 1 1 1 1
43 90170−08261 NUT 1 1 1 1
45 3X3−18156−10 JOINT 1 1 1 1 1
47 8AT−47578−00 LABEL 1 1 1 1
E4
FIG. 29 SHROUD
REF.
PART NO. DESCRIPTION REMARKS
CAN
EUR
USA
JPN
NO.
1 8AC−77111−20 SHROUD 1 1 1 1
10 8AT−77268−00 .LINING,SHROUD 8 1 1 1 1
11 8AT−77269−00 .LINING,SHROUD 9 1 1 1 1
12 82M−7717G−00 .TAPE 3 6 6 6 6
13 8AT−77125−00 STAY 1 2 2 2 2
14 92907−06200 WASHER 8 8 8 8
18 98507−06020 SCREW 4 4 4 4
20 8AT−77121−00 HOOD 1 1 1 1 1
21 8AT−77122−00 HOOD 2 1 1 1 1
E5
FIG. 29 SHROUD
REF.
PART NO. DESCRIPTION REMARKS
CAN
EUR
USA
JPN
NO.
28 83R−77185−00 PLATE 1 1 1 1 1
29 83R−77125−00 STAY 1 2 2 2 2
31 90468−10003 CLIP 2 2 2 2
36 83R−77194−00 DUCT 1 1 1 1
38 90269−05039 RIVET 3 3 3 3
40 83R−77186−00 PLATE 2 1 1 1 1
43 95307−06600 NUT 1 1 1 1
44 83R−77144−00 NUT 2 2 2 2
45 83R−77241−00 SRAY,FAIRING 1 1 1 1
48 8AC−77231−20 FAIRING 1 1 1 1
E6
FIG. 29 SHROUD
REF.
PART NO. DESCRIPTION REMARKS
CAN
EUR
USA
JPN
NO.
54 90201−06042 WASHER, PLATE 2 2 2 2
61 90387−06241 COLLAR 2 2 2 2
66 90461−08113 CLAMP 3 3 3 3
E7
FIG. 30 EMBLEM
REF.
PART NO. DESCRIPTION REMARKS
CAN
EUR
USA
JPN
NO.
1 99246−00200 EMBLEM, YAMAHA 2 2 2 2
2 8AC−77351−60 EMBLEM 1 1 1 1 1
3 8AC−77352−60 EMBLEM 2 1 1 1 1
4 8AC−77365−20 EMBLEM 10 1 1 1 1
5 8AC−77366−20 EMBLEM 11 1 1 1 1
6 8AC−77355−50 EMBLEM 5 2 2 2 2
7 8AC−77353−60 EMBLEM 3 1 1 1 1
8 8AC−77354−60 EMBLEM 4 1 1 1 1
9 8AC−7711A−00 GRAPHIC 1 1 1 1 1
10 8AC−7711B−00 GRAPHIC 2 1 1 1 1
11 8AC−2414B−01 EMBLEM 1 1 1 1
E8
FIG. 31 WINDSHIELD
REF.
PART NO. DESCRIPTION REMARKS
CAN
EUR
USA
JPN
NO.
1 86V−77210−10 WINDSHIELD COMP. 1 1 1 1
8 4XV−2341B−00 EMBLEM 1 1 1 1
E9
FIG. 32 GUARD. LUGGAGE BOX
REF.
PART NO. DESCRIPTION REMARKS
CAN
EUR
USA
JPN
NO.
1 8AT−77311−00 GUARD, DRIVE 1 1 1 1
2 83R−77327−00 SHAFT 1 1 1 1
4 8AT−77319−00 DAMPER 1 1 1 1 1
E10
FIG. 33 BUMPER
REF.
PART NO. DESCRIPTION REMARKS
CAN
EUR
USA
JPN
NO.
1 8AT−77511−01 BUMPER, FRONT 1 1 1 1 1
6 8AT−77552−00 PROTECTOR 2 1 1 1 1
7 8AT−77551−01 PROTECTOR 1 1 1 1 1
8 8AT−77553−00 PROTECTOR 3 1 1 1 1
9 90149−08230 SCREW 11 11 11 11
10 92907−08200 WASHER 3 3 3 3
11 95307−08600 NUT 3 3 3 3
12 8AT−77521−00 STOPPER, 1 1 1 1 1
13 8AT−77522−00 STOPPER 2 1 1 1 1
20 92907−08200 WASHER 4 4 4 4
22 95307−08800 NUT 4 4 4 4
27 89X−24897−00 EMBLEM 1 1
E11
FIG. 33 BUMPER
REF.
PART NO. DESCRIPTION REMARKS
CAN
EUR
USA
JPN
NO.
27 89Y−24897−00 EMBLEM 1
29 8X0−77525−00 WASHER 1 1 1 1 1
30 8X0−77526−00 WASHER 2 1 1 1 1
33 83R−77595−00 FLAP 1 1 1 1
35 90480−15268 GROMMET 2 2 2 2
E12
FIG. 34 INSTRUMENT PANEL
REF.
PART NO. DESCRIPTION REMARKS
CAN
EUR
USA
JPN
NO.
1 86V−77711−00 PANEL, INSTRUMENT 1 1 1 1
2 8V0−77741−20 INDICATOR 1 1 1 1 1
3 8U9−77742−00 INDICATOR 2 1 1 1 1
4 87A−77743−00 INDICATOR 3 1 1 1 1
5 87A−77742−00 INDICATOR 2 1 1 1 1
6 87A−77741−00 INDICATOR 1 1 1 1 1
7 87A−77745−00 INDICATOR 5 2 2 2 2
9 83R−77741−00 INDICATOR 1 1 1 1 1
11 90387−060U0 COLLAR 2 2 2 2
12 83R−77144−00 NUT 2 2 2 2
13 83R−77131−01 LOUVER 1 1 1 1 1
14 83R−77132−01 LOUVER 2 1 1 1 1
20 83R−77731−00 SHIELD 1 1 1 1 1
21 90269−05055 RIVET 4 4 4 4
24 83R−77728−00 WASHER 1 1 1 1
E13
FIG. 34 INSTRUMENT PANEL
REF.
PART NO. DESCRIPTION REMARKS
CAN
EUR
USA
JPN
NO.
26 90201−054K4 WASHER, PLATE 4 4 4 4
28 90269−05055 RIVET 2 2 2 2
29 83R−2419A−00 HOLDER 1 1 1 1
30 90480−12012 GROMMET 1 1 1 1
E14
FIG. 35 GENERATOR
REF.
PART NO. DESCRIPTION REMARKS
CAN
EUR
USA
JPN
NO.
1 8AT−85550−00 ROTOR ASSY 1 1 1 1
12 90387−06299 .COLLAR 2 2 2 2
E15
FIG. 36 STARTING MOTOR
REF.
PART NO. DESCRIPTION REMARKS
CAN
EUR
USA
JPN
NO.
1 8BB−81800−01 STARTING MOTOR ASSY 1 1 1 1
4 73A−81811−00 .BRUSH 1 1 1 1 1
5 73A−81829−50 .GROMMET 1 1 1 1
6 73A−81847−00 .O−RING 1 1 1 1
8 73A−81829−00 .GROMMET 1 1 1 1
10 84N−81812−00 ..BRUSH 2 1 1 1 1
12 4H7−81844−50 .O−RING 2 2 2 2
13 8L6−81834−50 .RING 1 1 1 1
14 84N−81826−00 .BOLT 2 2 2 2
15 8L6−81847−50 .O−RING 2 2 2 2
17 4H7−81843−50 .WASHER 1 2 2 2 2
18 8L6−81835−50 .WASHER 2 1 1 1 1
21 95307−06600 NUT 1 1 1 1
F2
FIG. 37 METER
REF.
PART NO. DESCRIPTION REMARKS
CAN
EUR
USA
JPN
NO.
1 87R−83510−40 SPEEDOMETER ASSY (MILE/H) 1
4 8G6−83523−00 .DAMPER 1 1 1 1
5 95302−05600 .NUT 2 2 2 2
12 95380−05600 .NUT 4 4 4 AP
15 8K4−47715−00 JOINT 1 1 1 1
F3
FIG. 38 HEADLIGHT
REF.
PART NO. DESCRIPTION REMARKS
CAN
EUR
USA
JPN
NO.
1 84R−8430A−A0 HEAD LIGHT UNIT ASSY 1 1 1
3 51L−8431U−00 .HOLDER 1 1 1 1
9 498−84164−60 DAMPER 2 2 2 2
10 498−84163−60 DAMPER 2 2 2 2
14 97007−08040 BOLT 2 2 2 2
16 36Y−84354−00 GROMMET 2 2 2 2
F4
FIG. 39 TAILLIGHT
REF.
PART NO. DESCRIPTION REMARKS
CAN
EUR
USA
JPN
NO.
1 8K4−84710−00 TAILLIGHT UNIT ASSY 1 1 1 1
7 8K4−84718−00 .GROMMET 2 2 2 2
8 90465−10098 CLAMP 1 1 1 1
9 90387−066N1 COLLAR 2 2 2 2
11 95307−06600 NUT 2 2 2 2
F5
FIG. 40 HANDLE SWITCH. LEVER
REF.
PART NO. DESCRIPTION REMARKS
CAN
EUR
USA
JPN
NO.
1 88R−W8291−00 LEVER HOLDER ASSY (LEFT) 1 1 1 1
2 8H8−83912−00 .LEVER 1 1 1 1 1
9 92907−05200 .WASHER 1 1 1 1
15 8R6−83928−00 ..SCREW 1 1 1 1
19 99001−04600 .CIRCLIP 1 1 1 1
21 85G−83956−00 .CAP 1 2 2 2 2
22 88T−8399F−00 .SHAFT 1 1 1 1
24 8H8−82557−00 .NUT 1 AP
F6
FIG. 41 ELECTRICAL 1
REF.
PART NO. DESCRIPTION REMARKS
CAN
EUR
USA
JPN
NO.
1 88T−82310−00 IGNITION COIL ASSY 1 1 1 1
8 2A7−85546−00 BAND 1 1 1 1
11 87L−83383−01 BUZZER 1 1 1 1
14 8BE−82917−00 SWITCH 1 1 1 1
16 97007−06014 BOLT 1 1 1 1
22 8AC−8235W−00 PIPE 1 1 1 1
23 90480−12314 GROMMET 1 1 1 1
F7
FIG. 41 ELECTRICAL 1
REF.
PART NO. DESCRIPTION REMARKS
CAN
EUR
USA
JPN
NO.
27 97007−06020 BOLT 1 1 1 1
37 8AC−82355−00 GROMMET 1 1 1 1
38 341−26397−01 BAND 1 1 1 1
F8
FIG. 42 ELECTRICAL 2
REF.
PART NO. DESCRIPTION REMARKS
CAN
EUR
USA
JPN
NO.
1 86R−85110−00 REFLECTOR ASSY 2 2 2 2
F9
FIG. 43 ALTERNATE (BODY/RIG)
REF.
PART NO. DESCRIPTION REMARKS
CAN
EUR
USA
JPN
NO.
1 8E1−W2628−00 REAR VIEW MIRROR SET 1 1 1 1 AP
4 98507−04016 .SCREW 4 4 4 4
F10
FIG. 44 ALTERNATE (DRIVE)
REF.
PART NO. DESCRIPTION REMARKS
CAN
EUR
USA
JPN
NO.
1 8AC−17601−09 CLUTCH REPAIR KIT 1 1 1 1 AP
4 88R−17631−01 .CAP 1 1 1 1
6 8V0−17639−00 .STOPPER 2 2 2 2
7 90389−28032 .BUSH 1 1 1 1
8 90389−41031 .BUSH 1 1 1 1
14 90387−0501R .COLLAR 6 6 6 6
15 8BW−17653−00 .SLIDER 6 6 6 6
16 90109−066F4 .BOLT 2 2 2 2
17 97017−06030 .BOLT 4 4 4 4
20 92907−16100 .WASHER 1 1 1 1
F11
FIG. 45 ALTERNATE (DRIVE)
REF.
PART NO. DESCRIPTION REMARKS
CAN
EUR
USA
JPN
NO.
1 88R−00000−51 CLUTCH TUNE−UP KIT (R) 1 1 1 1 AP
2 90389−28032 .BUSH 1 1 1 1
3 90389−41031 .BUSH 1 1 1 1
6 90387−0501R .COLLAR 3 3 3 3
8 90387−0501R .COLLAR 3 3 3 3
F12
NUMERICAL INDEX
M1
NUMERICAL INDEX
M2
NUMERICAL INDEX
M3
NUMERICAL INDEX
M4
NUMERICAL INDEX
99001−04600 F− 6
99009−10400 B− 8
99009−12400 D − 15
99009−20400 D− 6
D− 9
D − 15
99009−22400 D − 14
99009−40500 B− 5
99009−42500 D− 6
D− 7
99009−47500 D− 7
99009−52500 C− 4
99236−00080 B− 5
99246−00120 E− 9
99246−00200 E− 8
99530−08016 B− 8
99530−10114 E− 2
M5
CONTENTS
ENGINE
EMBLEM . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . E8
CYLINDER HEAD . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . B2
WINDSHIELD . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . E9
CRANKSHAFT. PISTON . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . B3
GUARD. LUGGAGE BOX . . . . . . . . . . . . . . . . . . . . . . . . . . . . . E10
AIR SHROUD. FAN . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . B5
BUMPER . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . E11
OIL PUMP . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . B7
INSTRUMENT PANEL . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . E13
PUMP DRIVE GEAR . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . B8
INTAKE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . B9 ELECTRICAL
CARBURETOR . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . B11 GENERATOR . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . E15
EXHAUST . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . B13 STARTING MOTOR . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . F2
CRANKCASE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . B14 METER . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . F3
STARTER . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . B15 HEADLIGHT . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . F4
DRIVE TAILLIGHT . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . F5
HANDLE SWITCH. LEVER . . . . . . . . . . . . . . . . . . . . . . . . . . . F6
PRIMARY SHEAVE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . C2
ELECTRICAL 1 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . F7
SECONDARY SHEAVE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . C4
ELECTRICAL 2 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . F9
BODY ALTERNATE (BODY/RIG) . . . . . . . . . . . . . . . . . . . . . . . . . . . . F10
ENGINE BRACKET . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . C5 ALTERNATE (DRIVE) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . F11
OIL TANK . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . C6 ALTERNATE (DRIVE) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . F12
FRAME . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . C7
INDEX
SKI . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . C10
NUMERICAL INDEX . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . M1
STEERING . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . C12
STEERING GATE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . C14
FUEL TANK . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . C15
SEAT . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . D3
BRAKE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . D4
CONTROL CABLE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . D5
TRACK SUSPENSION 1 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . D6
TRACK SUSPENSION 2 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . D8
TRACK SUSPENSION 3 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . D12
TRACK DRIVE 1 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . D13
TRACK DRIVE 2 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . D14
TRACK DRIVE 3 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . E3
SHROUD . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . E5