Arma 2020 1111
Arma 2020 1111
Arma 2020 1111
ABSTRACT: Drilling long horizontal wells is common in development of unconventional reservoirs. Effective cuttings
transportation for better hole cleaning during drilling operations can increase the rate of penetration (ROP) and mitigate various
drilling associated problems such as high drag and torque and pipe sticking. A large-scale Slurry Loop Unit (SLU) was used in this
study for simulation purposes. The objective of this study was to investigate the cuttings size, density, and fluid properties; coupled
with wellbore deviation and circulation rate on hole cleaning efficiency. The analytical models used to predict critical velocities for
lifting and rolling the cuttings particles were based on the equilibrium cuttings bed height model and forces acting on a cuttings bed.
The analytical model results could predict, with some degree of accuracy, the effective injection rate to clean the annulus. Also,
experimental results showed that at angles higher than the repose angle of the sand, only rolling and lifting mechanisms ensure the
bed movement and effective hole cleaning. Similarly, at the range of 0° to 60° inclination, the only major forces acting on the cuttings
is gravity which can be overwhelmed by increasing the fluid carrying capacity and/or flow rate.
Piroozian et al. (2012) investigated the effect of fluid The drag force acting on a particle is described as:
viscosity on cuttings transportation. This showed that for
1 𝜋𝑑𝑝2
a certain annular velocity that ensures turbulent flow in 𝐹𝐷 = 𝐶 𝜌 𝑈2
the annulus, the increase of viscosity improved cuttings 2 𝐷 4 𝑓 (2)
transportation. However, further increasing viscosity
paired with transient to laminar flow regime significantly where 𝐶𝐷 is the drag coefficient. This coefficient is a
reduces the transport capacity of the cuttings. function of the particle Reynolds number (𝑁𝑅𝑒𝑝 ):
Clark and Bickham (1994) developed a model for the lift
and roll mechanisms of a particle that was used and 𝜌𝑓 𝑉𝑠𝑙 𝑑𝑝
modified in this work to fit our experiment. 𝑁𝑅𝑒𝑝 =
𝜇𝑓
This diversity of experimental work yields the same (3)
conclusion, namely, that at sufficiently high flow rates, 𝐶𝐷
24
cuttings can be removed no matter the fluid properties, 𝑅𝑒 < 0.1
annulus size, or wellbore inclination. However, field 𝑁𝑅𝑒𝑝
experiences show that these high flow rates are not 24 3 ln(2𝑁𝑅𝑒𝑝 )
( ) [1 + 𝑁𝑅𝑒𝑝 + 9𝑁𝑅𝑒𝑝 ] 0.1<𝑅𝑒 < 2
affordable for most of the cases of large holes and highly = 𝑁𝑅𝑒𝑝 16 160
deviated wellbores due to different reasons, including 24
( ) [1 + 0.15𝑁𝑅𝑒𝑝 0.687 ] 2<𝑅𝑒 < 500
high dynamic downhole or surface pressures and limited 𝑁𝑅𝑒𝑝
pump capacity. This can be remedied by applying high { 0.44 500<𝑅𝑒
string rotation speeds in case of rotary or top-drive drilling (4)
(Clark and Bickham, 1994).
2.2. Critical Velocities
This paper investigates the movement of cuttings in the Cuttings transportation is primarily affected by the flow
annulus at different inclination angles and assesses rate in the annular space (Fig. 1). The cuttings are
critical velocity mechanistic models for predicting completely removed from the wellbore without
cuttings movement as a function of different cutting sizes deposition at a certain flow velocity. At lower rates, these
and densities. cuttings tend to settle on the bottom, forming cuttings
2. LIFT AND ROLL ANALYTICAL MODELS beds. Their location, shape, and height depend on
different parameters. The limit between deposition and
2.1. Particle Slip Velocity the start of the removal process of the cuttings bed led to
The earliest analytical studies of cuttings transport the notion of critical transport velocity (Clark and
considered the fall of particles in a stagnant fluid, with the Bickham, 1994). This observation directed researchers to
hope that these results could be applied to a moving fluid focus on the equilibrium state of cuttings beds. A bed will
with some degree of accuracy. Most researchers start with keep forming until the velocity in the open flow area
the relationship developed by Stokes for creeping flow reaches the critical velocity to remove cuttings. When
around a spherical particle (Stokes, 1845; Clark and reached, the bed height will remain unaffected.
Bickham, 1994).
During experimental laboratory tests on the Slurry
The equation for particle-slip velocity is stated as: Loop Unit (SLU) shown in Figure 2, rolling, lifting, and
settling patterns of cuttings movement were observed and
(𝜌𝑠 − 𝜌𝑓 )𝑔𝑑𝑝 2 analyzed to study the cuttings bed development and
𝑉𝑠𝑙 =
18𝜇𝑓 removal process.
(1-a)
where 𝑉𝑠𝑙 is the settling velocity, 𝑑𝑝 is the diameter of The cuttings were mixed with the fluid in a mixing tank
and injected through a 15-ft long annulus made up of 5-in
the particle, 𝜌𝑠 and 𝜌𝑓 are the solid and fluid densities,
inner diameter drill pipe and 8-in outer diameter clear
respectively, 𝜇𝑓 is the fluid viscosity, and 𝑔 is the gravity. PVC tube. The wellbore deviation can be changed from
For a Newtonian fluid, with an assumption of turbulent horizontal to vertical configuration to simulate wellbores
flow and drag coefficient equal to 0.44, the eq. (1-a) can at different angles. All data are collected and plotted in
be written as: real time using a built-in data acquisition system.
optimum drilling parameters to remove cuttings more
effectively. Furthermore, a good understanding of the
repose angle as a function of drilling parameters and
lithology can help the drilling industry in mud logging and
depth matching, as well as understanding the cuttings
mixing phenomena that was observed during
experiments, which will be subjected to future studies.
𝑟𝑖
∑
𝑁
Roundness =𝑟
𝑚𝑎𝑥
Fig. 2 Slurry Loop Unit at the University of North Dakota.
Fig. 4. Roundness-sphericity chart (Krumbein and Sloss, 1963).
2.3. Single Cuttings on a Bed Equilibrium State
Model 50
2.3.1. Repose Angle 𝜑 = -17.623 R + 43.066
Angle of repose (𝜑) [ o]
Lift Force:
1 𝜋𝑑𝑝2
𝐹𝐿 = 𝐶𝐿 𝜌 𝑈2
2 4 𝑓 (12)
where 𝐶𝐿 is the lift coefficient.
Fig. 6. Forces acting on a single cutting on a cuttings bed.
Buoyance Force: 2.4.1. Limits for the Rolling Velocity
Rolling was observed at high wellbore angles. When the
𝜋𝑑𝑝3
𝐹𝐵 = 𝜌 𝑔𝑈 2 inclination angle approaches and remains under the
6 𝑓 (13) complimentary angle, the rolling appears to disappear
since the movement of the particles will become more
Gravity Force: arbitrary and lifting mechanisms accompanied by a
𝜋𝑑𝑝3 boycott movement becoming dominant. Also, from
𝐹𝑔 = 𝜌 𝑔𝑈 2 experiments observations, when the inclination angle
6 𝑠 (14)
reaches a value equal to the repose angle or less, there is
Pressure Differential Force: no bed forming.
Assuming 𝜏𝑦 = 0 for simplification reasons, the
𝜋𝑑𝑝3 4𝜏𝑤 𝜕𝑈𝑟𝑜𝑙𝑙
𝐹∆𝑃 = ( ) derivative of the rolling velocity, , will be:
6 𝐷ℎ𝑦𝑑 𝜕𝛼
(15) 1/2
4𝜏𝑤
4[(𝜌𝑠−𝜌𝑓 )𝑔𝑑𝑝 (𝑐𝑜𝑠𝛼+𝑠𝑖𝑛𝛼.𝑡𝑎𝑛φ)−𝑑𝑝 ( )]
where 𝜏𝑤 is the wall shear stress and the hydraulic 𝜕𝑈𝑟𝑜𝑙𝑙 𝜕 𝐷ℎ𝑦𝑑
𝜕𝛼
= 𝜕𝛼 [ 3𝜌𝑓 (𝐶𝐷 +𝐶𝐿 𝑡𝑎𝑛φ)
] (21)
diameter, 𝐷ℎ𝑦𝑑 , is defined as follows:
A behavior change can be observed by equalizing the
𝜕𝑈
4𝐴 derivative to zero, 𝑟𝑜𝑙𝑙 = 0, and solving it to obtain φ.
𝐷ℎ𝑦𝑑 = 𝜕𝛼
𝑤𝑒𝑡𝑡𝑒𝑑 𝑝𝑒𝑟𝑖𝑚𝑒𝑡𝑒𝑟𝑠 By doing so, we find:
(16)
𝜋 4[(𝜌𝑠 − 𝜌𝑓 )𝑔𝑑𝑝 (−𝑠𝑖𝑛𝛼 + 𝑐𝑜𝑠𝛼. 𝑡𝑎𝑛φ)] = 0 (22)
4 4 (𝑑02 − 𝑑𝑖2 )
𝐷ℎ𝑦𝑑 = = 𝑑𝑜 − 𝑑𝑖 This leads to 𝑡𝑎𝑛φ = 𝑡𝑎𝑛𝛼, which means φ = 𝛼, which
𝜋(𝑑𝑜 + 𝑑𝑖 ) means that an inclination from the horizontal plane is
(17)
equal to the repose angle. Many researchers observed
Plastic Force: this during experimental work where at the range of 50°,
𝜋𝑑𝑝2 𝜋 the particles are lifted, and no rolling is observed.
𝐹𝑝 = 𝜏𝑦 [φ + ( − φ) 𝑠𝑖𝑛2 φ − 𝑐𝑜𝑠φ𝑠𝑖𝑛φ] However, this angle was not identified as the repose
2 2 (18)
angle, which is close to 50°in the case of sand particles.
2.4.2. Limits for the Lifting Velocity
where 𝜏𝑦 is the yield stress of the fluid.
Following the same process for rolling velocity, we can
By replacing eq. (11) to (18), in eq. (9) and (10), we obtain determine the lifting velocity:
the following critical velocities.
𝜕𝑈𝑙𝑖𝑓𝑡 4[(𝜌𝑠 −𝜌𝑓 )𝑔𝑑𝑝 𝑐𝑜𝑠𝛼]
= (23)
Critical Roll Velocity (Clark and Bickham, 𝜕𝛼 3𝜌𝑓 𝐶𝐿
1994): This leads to 𝑐𝑜𝑠𝛼 = 0, which means 𝛼 = 90°. However,
during experimental work, the particles are lifted at a very
1/2
4𝜏 high rate.
(𝜌𝑠 − 𝜌𝑓 )𝑔𝑑𝑝 (𝑐𝑜𝑠𝛼 + 𝑠𝑖𝑛𝛼. 𝑡𝑎𝑛φ) − 𝑑𝑝 ( 𝑤 ) +
𝐷ℎ𝑦𝑑
4[ ]
𝜋
3𝜏𝑦 (φ + ( − φ) 𝑠𝑖𝑛 2 φ − 𝑐𝑜𝑠φ𝑠𝑖𝑛φ) 𝑡𝑎𝑛φ
2.4.3. Discussion
2
𝑈=
3𝜌𝑓 (𝐶𝐷 + 𝐶𝐿 𝑡𝑎𝑛φ)
The above results show that the analytical model for
cuttings transportation matches the experimental
[ ] observations at some wellbore deviations. For rolling, the
(19) critical inclination was estimated to be equal to the repose
Critical Lift Velocity (Clark and Bickham, angle, which is the limit of the bed formation in a
1994): wellbore. Moreover, cuttings are being lifted after that
1/2
angle. The inclination angle close to the complementary
(𝜌𝑠 − 𝜌𝑓 )𝑔𝑑𝑝 𝑠𝑖𝑛𝛼 + angle of repose was not detected as a critical point. For
4[ 𝜋 ]
3𝜏𝑦 (φ + ( − φ) 𝑠𝑖𝑛2 φ − 𝑐𝑜𝑠φ𝑠𝑖𝑛φ) 𝑡𝑎𝑛φ lifting velocity, the critical point was estimated to be at
𝑈= 2
3𝜌𝑓 𝐶𝐿 the inclination angle equal to 90° (horizontal), which is
close to the experimental observations, where at high
[ ] (20) wellbore angles (close to vertical), the rolling is the
2.4. Analytical Models Limits dominant mechanism.
In order to study the limits of the analytical solutions of
critical velocities, we performed a derivative study to
detect the critical inclination angles.
3. EXPERIMENTAL RESULTS 0.8
3.1. Experimental Measurement of Lift and Roll 0.7
URoll ULift
0.8
0.7
Annular velocity [m/s]
25 0.0278 0.70612 76 0
0 0.001 0.002 0.003
30 0.0234 0.59436 43
40 0.0165 0.4191 20 Grain size [mm]
rest <0.0165 <0.4191 1 URoll ULift
0.4
0.5
0.4
0.3
0.3
0.2 0.2
0.1
0.1 0
0 0.001 0.002 0.003
0
Grain size [mm]
0 0.1 0.2 0.3 0.4 0.5
URoll ULift
Experimental Velocity [m/s]
Symetry Plan 25% Error Margin
Fig. 13. Experimental vs. Analytical Rolling and Lifting at 90o
inclination (Proppants).
Fig. 11. Experimental vs. Analytical Rolling and Lifting
(Sand). 0.8
0.7
URoll ULift
0.8
0.7
Annular velocity [m/s]
0.8
Fig. 16. Experimental vs. Analytical Rolling and Lifting
0.8
0.7
Analytical Velocity [m/s]
0.4
0.6
0.3
0.5
0.4 0.2
0.3 0.1
0.2 0
0.1 0 0.2 0.4 0.6 0.8
0 Experimental Velocity [m/s]
0 0.001 0.002 0.003
Grain size [mm] Symetry Plan 25% Error Margin
URoll ULift