PP-RKat2013Final 3,8 MB PDF

M + M / P + W 8 13.
1
PP-R / PP-RCT
Pipes and Fittings
for the environmentally
Water Supply
PP-R www.baenninger.de
Models and Measures

Planning and Working Instructions
Checked Quality
Numerous national and international certificates and seals of appro-
val have been awarded to us for the manufacture and distribution
of our products. The application of our Quality Management System
is checked in regular audits, e. g. by Deutsche Gesellschaft zur
Zertifizierung von Managementsystemen (DQS German Association
for the Certification of Management Systems), member of the Inter-
national Certification Network (IQNet), amongst other things. We
would be pleased to answer your questions regarding our specific
national approvals in a personal meeting.
Index
Page
Summary of Models 4– 6
Pressure Pipes 7– 9
Fittings made of PP-R / PP-RCT 9 – 14
Fittings for Butt-Welding with Heating Elements or by Electric Fusion 15 – 17
Adaptor Pipe Fittings 18 – 27
Armatures 28 – 31
Accessories 33 – 35
Processing Tools 36 – 39
Standard 40
Guarantee 41
Planning and Working Instructions 45 – 81

8 13.1
www.baenninger.de 3
Modellübersicht • Summary of Models
Sommaire de modèles • Sumario de los modelos • é·ÁÓ ÏÓ‰ÂÎÂÈ
G 8160B PP-RCT G 8200FW PP-RCT G 8215B PP-RCT G 8100R PP-R G 8002a PP-R G 8040 PP-R
G 8200B PP-RCT G 8200FC PP-RCT G 8002aB PP-RCT G 8040B PP-RCT
G 8200 PP-R
S/P 7 S/P 8 S/P 8 S/P 9 S/P 9 S/P 9
G 8041 PP-R G 8041B PP-RCT G 8090 PP-R G 8090B PP-RCT G 8092 PP-R G 8130 PP-R
G 8041B PP-RCT G 8090B PP-RCT G 8092B PP-RCT G 8130B PP-RCT
S/P 9 S/P 15 S/P 10 S/P 15 S/P 10 S/P 10
G 8130B PP-RCT G 8130 red. PP-R G 8165 PP-R G 8180 PP-R G 8240 PP-R G 8240g PP-R
G 8130B red. PP-RCT G 8165B PP-RCT G 8180B PP-RCT G 8240B PP-RCT G 8240gB PP-RCT
S/P 15 S/P 11 S/P 11 S/P 12 S/P 12 S/P 12
G 8241g PP-R G 8243 PP-R G 8243B PP-RCT G 8270 PP-R G 8271B PP-RCT G 8287 PP-R
G 8241gB PP-RCT G 8243B PP-RCT G 8270B PP-RCT G 8287B PP-RCT
S/P 12 S/P 13 S/P 16 S/P 13 S/P 14/16 S/P 14
G 8301 PP-R G 8301B PP-RCT

G 8301B PP-RCT
S/P 12 S/P 14
Fittings aus PP-RCT = Art.-Nr. + B z. B. G 8002a B
PP-RCT Fittings = Indicate number + B e. g. G 8002a B
Raccords PP-RCT = Réf. no. + B p. ex. G 8002a B
Accesorios en PP-RCT = Art. n° + B p. ej. G 8002a B
îËÚËÌ„Ë ËÁ PP-RCT = ÄÚËÍÛÎ ‹ + B Ì‡Ô. G 8002a B
4 www.baenninger.de
G 8090g PP-R G 8091g PP-R G 8092g PP-R G 8244g PP-R G 8093g PP-R G 8130g PP-R
G 8090gB PP-RCT G 8091gB PP-RCT G 8092gB PP-RCT G 8244Bg PP-RCT G 8093Bg PP-RCT G 8130gB PP-RCT
G 8245g PP-R G 8095g PP-R
G 8245gB PP-RCT G 8095gB PP-RCT
S/P 18 S/P 18 S/P 18 S/P 20 S/P 20 S/P 18
G 8133g PP-R G 8243g PP-R G 8270g PP-R G 8330 PP-R G 8330A PP-R G 8332 PP-R
G 8133gB PP-RCT G 8243gB PP-RCT G 8270gB PP-RCT G 8330B PP-RCT G 8330AB PP-RCT G 8332B PP-RCT
S/P 19 S/P 19 S/P 19 S/P 21 S/P 22 S/P 22
G 8333 PP-R G 8332g PP-R G 8333g PP-R 8490f G 8542g PP-R G 8547g PP-R
G 8333B PP-RCT G 8332gB PP-RCT G 8333gB PP-RCT G 8542gB PP-RCT G 8547gB PP-RCT
S/P 22 S/P 23 S/P 23 S/P 24 S/P 24 S/P 24
G 8130s PP-R G 8243s PP-R G 8270s PP-R G 8472g PP-R G 8473g PP-R G 8490g PP-R
G 8130sB PP-RCT G 8243sB PP-RCT G 8270sB PP-RCT G 8472gB PP-RCT G 8473gB PP-RCT G 8490gB PP-RCT
S/P 25 S/P 26 S/P 27 S/P 20 S/P 20 S/P 21
G 8492g PP-R G 8494g PP-R G 8599a PP-R G 8599b PP-R G 8599c PP-R G 8599d PP-R
G 8492gB PP-RCT G 8494gB PP-RCT G 8599aB PP-RCT G 8599bB PP-RCT G 8599cB PP-RCT G 8599dB PP-RCT
S/P 21 S/P 21 S/P 31 S/P 32 S/P 32 S/P 32
8599v 8670 8670A 83600 G 8600 PP-R G 8650 PP-R

G 8600B PP-RCT G 8650B PP-RCT
G 8600/1 PP-R
G 8600/1B PP-RCT
S/P 33 S/P 33 S/P 33 S/P 33 S/P 28 S/P 28
G 8655 PP-R G 8700 PP-R G 8800 PP-R G 8800 PP-R G 8850 PP-R G 8852
G 8655B PP-RCT G 8700B PP-RCT G 8800B PP-RCT G 8800B PP-RCT G 8850B PP-RCT
G 8655/1 PP-R G 8700/1 PP-R
G 8655/1B PP-RCT G 8700/1B PP-RCT
S/P 28/29 S/P 29 S/P 29 S/P 30 S/P 30 S/P 30
G 8060 PP-R G 8860 PP-R 89108599d

G 8060B PP-RCT G 8860B PP-RCT
S/P 30 S/P 31 S/P 31
www.baenninger.de 5
G 8790 PP-R G 8791B PP-RCT G 8792B PP-RCT 620.75 VB/620.75 KL 620.75.00 671.410.01/674.410.01
G 8790B PP-RCT
S/P 34 S/P 17 S/P 17 S/P 17 S/P 34 S/P 17/34
9900 8500 8501 8502 8970 8975
S/P 35 S/P 35 S/P 35 S/P 35 S/P 36 S/P 36
8974 13015 8977 8978 8980/8981 8991
S/P 36 S/P 37 S/P 36 S/P 36 S/P 38 S/P 38
8988 8989/250 8990 13010 8982 8983

8989/315
S/P 38 S/P 39 S/P 39 S/P 37 S/P 37 S/P 37
8593 8984e 8986a 8986b 8972
S/P 37 S/P 37 S/P 37 S/P 37 S/P 37
6 www.baenninger.de
Druckrohre aus PP- R und PP-RCT • PP-R and PP-RCT Pressure Pipes
Tubes pression en PP-R/PP-RCT • Tubería sanitaria • ç‡ÔÓÌ˚Â ÚÛ·˚ ËÁ PP-R/PP-RCT
PP-RCT Druckrohr 20°C/1,6 MPa • 60°C/0,8 MPa d DN s d1 kg/m Stp./m

Anwendungsbereiche: Trinkwasser und Sanitärinstallation 20 15 2,3 15,4 0,139 100
Pressure pipe 25 20 2,8 19,4 0,203 100
Application: Potable Water and Industrial Installation 32 25 2,9 26,2 0,284 60
40 32 3,7 32,6 0,420 40
Tube pression 50 40 4,6 40,8 0,640 20
Tubería sanitaria • ç‡ÔÓÌ‡fl ÚÛ·‡ 63 50 5,8 51,4 1,395 20
75 – 6,8 61,4 1,440 8
G 8160B 90 65 8,2 73,6 2,030 8
110 80 10,0 90,0 3,080 8
125 100 11,4 102,2 3,910 8
160 125 14,6 130,8 6,330 8
200 160 18,2 163,6 9,950 8
250 200 22,7 204,6 15,289 8
315 250 28,6 257,8 24,600 8
355 – 32,2 290,6 8
400 – 36,3 327,4 8
Lieferform: 4 m Stangen Rods in 4 meters
Verbindungsart Empfehlung ab ø 160 mm
Heizwendel-Muffenschweißen und Heizelement-Stumpfschweißen
From ø 160 mm on joining by socket welding and butt welding with
heating elements recommended.
PP-RCT Druckrohr 20°C/2,0 MPa • 70°C/1,0 MPa d DN d1 s kg/m Stp./m

Pressure pipe 25 20 18,0 3,5 0,238 100
40 32 29,0 5,5 0,587 40
Tube pression 50 40 36,2 6,9 0,900 20
Tubería sanitaria • ç‡ÔÓÌ‡fl ÚÛ·‡ 63 50 45,8 8,6 1,377 20
75 – 54,4 10,3 1,961 8
G 8200B
90 65 65,4 12,3 2,938 8
110 80 79,8 15,1 4,355 8
125 90 90,8 17,1 5,555 8
PP-R Druckrohr 20°C/2,0 MPa • 70°C/1,0 MPa d DN d1 s kg/m Stp./m

Pressure pipe 20 12 13,2 3,4 0,180 100
32 20 21,2 5,4 0,460 60
Tube pression 40 25 26,6 6,7 0,680 40
Tubería sanitaria para agua fria y caliente 50 32 33,2 8,3 1,090 20
ç‡ÔÓÌ‡fl ÚÛ·‡ 63 40 42,0 10,5 1,400 20
75 50 50,0 12,5 2,500 8
G 8200
90 – 60,0 15,0 3,300 8
110 65 73,2 18,4 5,000 8
125 80 83,2 20,8 6,500 8
www.baenninger.de 7
Druckrohre aus PP- R und PP-RCT • PP-R and PP-RCT Pressure Pipes
Tubes pression en PP-R/PP-RCT • Tubería sanitaria • ç‡ÔÓÌ˚Â ÚÛ·˚ ËÁ PP-R/PP-RCT
PP-RCT Faser-Verbundrohr Watertec d DN d1 s kg/m Stp./m

Anwendungsbereiche: Trinkwasser und Sanitärinstallation 20°C / 2,0 MPa • 70°C/1,0 MPa
mit 4 Streifen; Farbe: Verkehrsgrau RAL 7042 20 15 14,4 2,8 0,151 100
Fibre pipe 25 20 18,0 3,5 0,232 100
Tube Fibre • Tubería Faser 40 32 31,0 4,5 0,513 40
íÛ·‡ ‡ÏËÓ‚‡ÌÌ‡fl ‚ÓÎÓÍÓÏ 50 40 38,8 5,6 0,746 20
63 50 48,8 7,1 1,190 20
G 8200FW 75 -- 58,2 8,4 1,700 8
90 65 69,8 10,1 2,400 8
110 80 85,4 12,3 3,400 8
125 100 97,0 14,0 4,480 8
20°C / 1,6 MPa • 70°C / 0,8 MPa
160 125 130,8 14,6 6,755 8
200 160 163,6 18,2 10,640 4
250 200 204,6 22,7 16,250 4
Patent angemeldet • Patent Pending Verbindungsart Empfehlung ab ø 160 mm Heizwendel-Muffenschweißen
From ø 160 mm on socket welding with heating elements recommended
PP-RCT Stabi-Verbundrohr d DN d1 d2 s kg/m Stp./m

20°C/2,0 MPa • 70°C/1,0 MPa * 16 12 11,6 17,6 2,2 0,158 100
Anwendungsbereiche: Trinkwasser und Sanitärinstallation 20 15 14,4 21,6 2,8 0,218 100
Stabi-pipe 25 20 19,4 26,6 2,8 0,294 100
Application: Potable Water and Industrial Installation 32 25 24,8 33,7 3,6 0,454 60
Tube-Stabi • Tubería sanitaria con aluminio 40 32 31,0 42,0 4,5 0,644 40
ÄÏËÓ‚‡ÌÌ‡fl ÚÛ·‡ òÚ‡·Ë 50 40 38,8 52,0 5,6 0,935 20
63 50 48,8 65,0 7,1 1,465 20
G 8215B
75 – 58,2 76,8 8,4 1,929 8
90 65 69,8 91,8 10,1 3,011 8
110 80 85,4 112,7 12,3 4,288 8
125 100 97,0 128,0 14,0 5,280 8
* G 8215 Stabi-Verbundrohr PP-R/AL/PP-R
Stabi-Verbundrohre sind PP-RCT Rohre mit Alu-Ummantelung.
Stabi pipes are PP-RCT pipes coated with Aluminum
PP-RCT Faser-Verbundrohr Climatec d DN d1 s kg/m Stp./m

Anwendungsbereiche: Klimaanlagen, Industrieanlagen, 20°C / 1,6 MPa • 70°C/0,8 MPa
Trinkwasser und Sanitärinstallation, mit 4 Sreifen;
20 15 14,4 2,8 0,151 100
Farbe: Kieselgrau RAL 7032, 1 Streifen in Rotbraun
25 20 18,0 3,5 0,232 100
Fibre pipe 32 25 24,8 3,6 0,293 60
Application: Air conditioning, Industrial plants, potable 40 32 32,6 3,7 0,439 40
water and sanitary installation, with four stripes.
Colour: Grey RAL 7032, 1 stripe red-brown 50 40 40,8 4,6 0,678 20
63 50 51,4 5,8 0,996 20
Tube Fibre • Tubería inst. con aire acondiciona- 75 -- 61,4 6,8 1,419 8
do/industriales • ç‡ÔÓÌ‡fl ÚÛ·‡
90 65 73,6 8,2 2,039 8
G 8160FC 110 80 90,0 10,0 3,031 8
125 100 102,2 11,4 3,350 8
20°C / 1,0 MPa • 70°C / 0,5 MPa
160 150 141,0 9,5 4,635 8
200 180 176,2 11,9 7,321
250 220 220,4 14,8 15,300
Verbindungsart Empfehlung ab ø 160 mm Heizwendel-Muffenschweißen
From ø 160 mm on socket welding with heating elements recommended
Patent angemeldet • Patent Pending
8 www.baenninger.de
Fittings aus PP-R/PP-RCT
PP-R/PP-RCT Fittings • Raccords en PP-R/PP-RCT• Accesorios • îËÚËÌ„Ë ËÁ PP-R/PP-RCT
PP-R – Ringrohr 20°C/1,5 MPa • 60°C/0,8 MPa

Anwendungsbereiche: Trinkwasser und Sanitärinstallation • Fußbodenheizung
PP-R – Pipe in coils
Application: Potable water and sanitary installation • floor heating systems
Tube en cycle • Tubo en rollos • íÛ·‡ ‚ ·ÛıÚ‡ı
G 8100R PP-R d DN d1 s kg/m Stp./m
20 15 16 2,0 0,107 100
25 20 20,4 2,3 0,164 100
PP-R/PP-RCT – Bogen 90° mit beidseitiger Schweißmuffe

PP-R/PP-RCT – Bend 90° with welding socket at both ends
Courbe à 90° • Curva 90° • äÓÎÂÌÓ 90°
G 8002a PP-R d D l z Stp.
G 8002aB PP-RCT 16 23 36 33 10
20 28 56 42 5
25 34 69 53 5
32 42 86 68 2
40 52 106 86 2
PP-R/PP-RCT – Winkel 45° I - A mit Schweißmuffe und Schweißstutzen

PP-R/PP-RCT – Elbow 45° with welding socket and welding stub
Coude à 45° • Codo 45° macho/hembra soldable • ì„ÓÎÓÍ 45°
G 8040 PP-R d D l z z1 Stp.
G 8040B PP-RCT 20 29 20 5 28 5
25 34 22 6 34 5
32 43 26 8 39 5
PP-R/PP-RCT – Winkel 45° mit beidseitiger Schweißmuffe d D l z Stp.

PP-R/PP-RCT – Elbow 45° with welding socket at both ends 16 23 19 6 10
20 29 21 6 10
Coude à 45° • Codo 45° soldable • ì„ÓÎÓÍ 45° 25 34 24 8 10
G 8041 PP-R 32 43 28 10 10
G 8041B PP-RCT 40 52 32 11 5
50 65 37 13 5
63 82 44 16 2
75 99 50 20 2
90 120 58 25 1
110 148 69 32 1
125 165 77 37 1
160 siehe Seite / see page 15 / regardez page 15
www.baenninger.de 9
PP-R/PP-RCT Fittings • Raccords en PP-R/PP-RCT • Accesorios • îËÚËÌ„Ë ËÁ PP-R/PP-RCT
PP-R/PP-RCT – Winkel 90° mit beidseitiger Schweißmuffe d D l z Stp.

PP-R/PP-RCT – Elbow 90° with welding socket at both ends 16 26 24 11 10
20 29 28 13 10
Coude à 90° • Codo 90° F soldable • ì„ÓÎÓÍ 90° 25 34 32 16 10
G 8090 PP-R 32 43 38 20 10
G 8090B PP-RCT 40 52 44 23 10
50 65 52 28 10
63 84 62 34 2
75 101 71 41 2
90 120 83 50 1
110 148 99 62 1
125 165 124 84 1
from d 160 on see page 15 / regardez page 15
PP-R/PP-RCT – Winkel 90° I - A d D l z z1 Stp.

mit Schweißmuffe und Schweißstutzen 16 24 22 9 25 10
PP-R/PP-RCT – Elbow 90° I - A 20 29 27 12 36 10
with welding socket and welding stub 25 34 30 14 41 10
32 43 36 18 48 10
Coude à 90° 40 52 42 21 55 10
Codo 90°macho/hembra soldable
ì„ÓÎÓÍ 90° (‚ÌÛÚ./Ì‡ÛÊÌ.)
G 8092 PP-R
G 8092B PP-RCT
PP-R/PP-RCT – T - Stück 90° mit allseitiger Schweißmuffe d D l z Stp.

PP-R/PP-RCT – Tee 90° with welding socket at all ends 16 23 24 11 10
20 29 28 13 10
Té à 90° • Te 90° soldable 25 34 32 16 10
íÓÈÌËÍ 90° 32 43 38 20 10
G 8130 PP-R 40 52 44 23 10
G 8130B PP-RCT 50 65 52 28 10
63 84 62 34 2
75 100 71 41 2
90 120 83 50 2
110 148 99 62 2
125 165 124 84 1
from d 160 on see page 15 / regardez page 15
10 www.baenninger.de
PP-R/PP-RCT – T - Stück 90° red. d - d1 - d2 D D1 l l1 z z1 Stp.

mit allseitiger Schweißmuffe 20 - 16 - 20 29 29 28 28 13 15 10
PP-R/PP-RCT – Tee 90° red. 20 - 25 - 20 34 34 32 32 18 16 10
with welding socket at all ends 25 - 16 - 25 34 29 32 32 16 19 10
25 - 20 - 20 34 34 32 32 16 18 10
Té à 90° 25 - 20 - 25 34 29 32 32 16 17 10
Te 90° reducida soldable 25 - 25 - 20 34 34 32 32 16 16 10
íÓÈÌËÍ 90° Â‰. 32 - 20 - 20 43 34 37 38 18 22 10
G 8130 red. PP-R 32 - 20 - 25 43 34 37 38 18 23 10
G 8130red.B PP-RCT 32 - 20 - 32 43 29 38 36 20 21 10
32 - 25 - 20 43 34 37 38 18 22 10
32 - 25 - 25 43 34 37 38 18 22 10
32 - 25 - 32 43 34 38 36 20 20 10
40 - 20 - 40 52 43 44 39 24 24 5
40 - 25 - 40 52 43 44 40 23 24 5
40 - 32 - 32 52 43 43 44 21 24 5
40 - 32 - 40 52 43 44 40 23 22 5
50 - 20 - 50 65 43 52 46 28 31 10
50 - 25 - 50 65 43 52 46 28 30 10
50 - 32 - 50 65 43 52 46 28 28 10
50 - 40 - 50 85 85 62 62 39 35 10
63 - 20 - 63 85 43 62 62 35 48 2
63 - 25 - 63 85 43 62 62 35 46 2
63 - 32 - 63 85 43 62 62 35 44 2
63 - 40 - 50 85 85 62 62 39 35 2
63 - 40 - 63 85 85 62 62 35 42 2
63 - 50 - 63 85 85 62 62 35 39 2
75 - 20 - 75 100 43 71 71 41 57 2
75 - 25 - 75 100 43 71 71 41 55 2
75 - 32 - 75 100 43 71 71 41 53 2
75 - 40 - 75 100 65 71 71 41 51 2
75 - 50 - 75 100 65 71 71 41 48 2
75 - 63 - 75 100 101 71 71 41 44 2
90 - 63 - 90 120 85 83 83 50 55 2
90 - 75 - 90 120 100 83 83 50 53 2
110 - 63 - 110 148 85 99 99 62 71 2
110 - 75 - 110 148 100 99 99 62 69 2
110 - 90 - 110 148 120 99 99 62 66 2
125 - 75 - 125 165 100 124 104 84 74 2
125 - 90 - 125 165 120 124 106 84 73 2
125 -110 - 125 165 148 124 110 84 87 2
160 - 90 - 160 siehe Seite 15/see page 15/regardez page 15
160 -110 - 160 siehe Seite 15/see page 15/regardez page 15
PP-R/PP-RCT – T-Stück 45° mit allseitiger Schweißmuffe SDR 11

PP-R/PP-RCT – Tee 45° with welding socket at all ends
Té à 45° • Te 45° soldable • íÓÈÌËÍ 45°
G 8165 PP-R d L z z1 z2
G 8165B PP-RCT 32 89 53 43 7
40 121 81 66 15
50 132 86 68 15
63 170 132 90 20
www.baenninger.de 11
PP-R/PP-RCT – Kreuz mit allseitiger Schweißmuffe SDR 11

PP-R/PP-RCT – Cross with welding socket at all ends
Croix • Cruz soldable • äÂÒÚÓ‚ËÌ‡
G 8180 PP-R d L z
G 8180B PP-RCT 20 52 23
25 59 27
32 78 34
40 94 42
50 112 66
63 138 84
PP-R/PP-RCT – Verteiler-Rohr mit Schweißstutzen und Schweißmuffe

PP-R/PP-RCT – Manifold distributor pipe with welding socket and welding stub
Tube de distribution • Colector 4 salidas • ê‡ÒÔÂ‰ÂÎËÚÂÎ¸Ì‡fl ÚÛ·‡
G 8240 PP-R
G 8240B PP-RCT d - d1x4 d t d1 t1 L L1 L2 L3 L4
25-16x4 25 16 16 13 234 26 37 32 56
32-20x4 32 18 20 14,5 245 30 43 37 56
32-25x4 32 18 25 16 250 35 43 41 56
40-25x4 40 20,5 25 16 250 38 43 41 56
63-25x2 63 27,5 25 16 434 59 148 82 204
63-32x2 63 27,5 32 18 434 59 148 82 204
PP-R/PP-RCT – Verteiler-Rohr mit Schweißstutzen und zylindrischem Innengewinde

PP-R/PP-RCT – Manifold distributor pipe for socket welding: with welding stub and cylindrical female thread
Tube de distribution avec taraudage femelle • Colector 4 salidas y nosca hembra
ê‡ÒÔÂ‰ÂÎËÚÂÎ¸Ì‡fl ÚÛ·‡ Ò ‚ÌÛÚÂÌÌÂÈ ÂÁ¸·ÓÈ
G 8240g PP-R d-Rpx4 d t Rp t1 L L1 L2 L3 L4
G 8240gB PP-RCT 32-1/2x4 32 18 1/2 14 250 35 43 41 56
40-1/2x4 40 20,5 1/2 14 250 38 43 41 56
63-1/2x2 63 27,5 1/2 14 434 59 148 82 204
63-3/4x2 63 27,5 3/4 15 435 59 148 82 204
PP-R/PP-RCT – Verteiler-Rohr mit Schweißstutzen und kegligem Außengewinde

PP-R/PP-RCT – Manifold distributor pipe for socket welding: with welding stub and cylindrical male thread
Tube de distribution avec taraudage male • Colector 4 salidas y nosca macho
ê‡ÒÔÂ‰ÂÎËÚÂÎ¸Ì‡fl ÚÛ·‡ Ò Ì‡ÛÊÌÓÈ ÂÁ¸·ÓÈ
G 8241g PP-R d-Rx4 d t R t1 L L1 L2 L3 L4
G 8241gB PP-RCT 32-1/2x4 32 18 1/2 15 250 50 43 41 56
40-1/2x4 40 20,5 1/2 15 250 53 43 41 56
63-1/2x2 63 27,5 1/2 15 434 73 148 82 204
63-3/4x2 63 27,5 3/4 15 434 75 148 82 204
PP-R/PP-RCT – Reduktion mit Schweißstutzen und Schweißmuffe

PP-R/PP-RCT – Reducer with welding socket and welding stub
Réduction • Reduccion soldable • êÂ‰ÛÍÚÓ
G 8243 PP-R d - d1 D l z Stp.
G 8243B PP-RCT 20 - 16 23 33 20 10
25 - 16 23 32 19 10
25 - 20 29 36 22 10
32 - 20 29 37 23 10
32 - 25 34 39 23 10
40 - 20 34 43 28 10
40 - 25 34 43 27 10
40 - 32 43 45 27 10
50 - 20 43 51 36 10
50 - 25 43 51 35 10
50 - 32 43 51 33 10
50 - 40 52 53 33 10
63 - 20 34 56 42 5
63 - 25 34 56 40 5
63 - 32 43 58 40 5
63 - 40 52 60 40 5
63 - 50 65 63 40 5
75 - 50 65 67 44 2
75 - 63 80 71 44 2
90 - 50 65 74 51 2
90 - 63 80 78 51 2
90 - 75 99 81 51 2
110 - 63 85 87 60 2
110 - 75 100 90 60 2
110 - 90 120 93 61 2
125 - 110 siehe Seite 16 / see page 16 / regardez page 16
PP-R/PP-RCT – Muffe d D l z Stp.

PP-R/PP-RCT – Socket 16 23 31 5 10
20 29 34 5 10
Manchon • Manguito soldable • åÛÙÚ‡ 25 34 37 5 10
G 8270 PP-R 32 43 41 5 10
G 8270B PP-RCT 40 52 46 5 10
50 65 52 5 10
63 84 60 5 2
75 99 65 5 2
90 120 76 10 2
110 148 80 6 2
125 165 90 10 2
PP-R/PP-RCT Fittings • Raccords en PP-R/PP-RCT• Accesorios • îËÚËÌ„Ë ËÁ PP-R/PP-RCT
PP-R – PP-RCT Heizwendel-Schweißmuffe PN 20 d h L Stp.

PP-R – PP-RCT Electrofusion socket 20 50 70 1
25 57 70 1
Manchon Electrosoudable 32 61 70 1
Manguitos para soldadura electrica 40 70 84 1
ë‚‡Ó˜Ì‡fl ÏÛÙÚ‡ Ò Ì‡„Â‚‡ÚÂÎ¸ÌÓÈ ÒÔË‡Î¸˛ 50 82 88 1
G 8271 PP-R 63 100 98 1
G 8271B PP-RCT 75 114 105 1
90 131 120 1
110 154 150 1
125 170 198 1
ab d 160 siehe Seite 16
from dia 160 on see page 16
à partir de d 160 regardez page 16
PP-R/PP-RCT – Überspringbogen für Kalt- und Warmwasserleitungen

PP-R/PP-RCT – Crossover for cold and hot water
Raccord à dos d'âne pour eau choide et froide • Salvatubos agua fria y caliente
é·‚Ó‰ÌÓÂ ÍÓÎÂÌÓ ÓÔ˚ÒÍ‡ÌÌÓÂ Ò Ó·ÂËı ÒÚÓÓÌ ÏÛÙÚÓÈ. ÑÎfl ‚Ó‰ÓÔÓ‚Ó‰‡ ıÓÎÓ‰Ì˚È Ë „Ófl˜ÂÈ ‚Ó‰˚
G 8287 PP-R d t H z L
G 8287B PP-RCT 20 14,5 45 131 160
25 16 55 168 200
32 26 70 204 240
PP-R/PP-RCT – Kappe d D l Stp.

PP-R/PP-RCT – Cap 16 23 24 10
Bouchon femelle 20 29 25 10
Tapa soldable 25 34 28 10
á‡„ÎÛ¯Í‡ 32 43 32 10
G 8301 PP-R 40 52 36 10
G 8301B PP-RCT 50 65 41 10
63 79 48 5
75 99 54 2
90 120 66 2
110 148 79 2
125 165 87 2
from dia 160 on see page 16
Fittings für Heizwendel- oder Stumpfschweißung aus PP-RCT
Fittings for Butt-Welding with Heating Elements or by Electric Fusion PP-RCT • Raccords à souder bout à bout ou par électrosoudage
Manguitos para soldadura a espiral de calefacción o saldadura a tope
îËÚËÌ„Ë èè-ê ‰Îfl Ò‚‡ÍË ÔÓÒÂ‰ÒÚ‚ÓÏ Ì‡„Â‚‡ÚÂÎ¸ÌÓÈ ÒÔË‡ÎË
PP-RCT – Winkel 90°, 20° C/1,6 MPa , 60° C 0,8 MPa

PP-RCT – Elbow 90°, 20° C/1,6 MPa , 60° C 0,8 MPa • Coude à 90° • Codo 90° • ì„ÓÎÓÍ 90°
G 8090B PP-RCT SDR 11
d s l z Stp.
160 14,6 117 210 1
200 18,2 128 250 1
250 22,7 180 307 1
315 28,6 192 393 1
355*
400*
* auf Anfrage / on request / sur demande
PP-RCT – Winkel 45°, 20° C/1,6 MPa , 60° C 0,8 MPa

PP-RCT – Elbow 45°, 20° C/1,6 MPa , 60° C 0,8 MPa • Coude à 45° • Codo 45° • ì„ÓÎÓÍ 45°
d s l z Stp.
160 14,6 113 169 1
200 18,2 127 201 1
250 22,7 155 217 1
315 28,6 161 280 1
355*
400*
PP-RCT – T - Stück 90°, 20° C/1,6 MPa , 60° C 0,8 MPa

PP-RCT – Tee 90°, 20° C/1,6 MPa , 60° C 0,8 MPa • Té à 90° • Te 90° • íÓÈÌËÍ 90°
d - d1 red. s s1 red. l l1 red. z z1 red. Stp.
160 14,6 – 124 – 225 – 1
160 - 90 14,6 8,2 111 84 212 190 1
160 -110 14,6 10,0 111 93 212 197 1
200 18,2 – 127 – 251 – 1
200 - 90 18,2 8,2 128 88 258 213 1
200 -110 18,2 10,0 128 98 258 224 1
200 -125 18,2 11,4 128 104 258 226 1
200 -160 18,2 14,6 128 112 258 242 1
250 22,7 – 148 – 314 – 1
315 28,6 – 175 – 390 – 1
355*
400*
* auf Anfrage / * on request / * sur demande
PP-RCT – Kappe, 20° C/1,6 MPa, 60° C/0,8 MPa

PP-RCT – Cap, 20° C/1,6 MPa, 60° C/0,8 MPa • Bouchon femelle • Tapa soldable • á‡„ÎÛ¯Í‡
d s L l Stp.
160 14,6 152 121 1
200 18,2 184 140 1
250 22,7 230 152 1
315 28,6 307 267 1
355*
400*
PP-RCT – Heizwendel-Schweißmuffe aus SDR 11

PP-RCT – Electrofusion socket • Manchon Electrosoudable
Manguitos para soldadura electrica • ë‚‡Ó˜Ì‡fl ÏÛÙÚ‡ Ò Ì‡„Â‚‡ÚÂÎÌÓÈ ÒÔË‡Î¸˛
G 8271B PP-RCT
d h L Stp.
160 205 197 1
200 245 202 1
250 315 220 1
315 375 280 1
355*
400*
PP-RCT – Reduktion, 20° C/1,6 MPa, 60° C/0,8 MPa

PP-RCT – Reducer, 20° C/1,6 MPa, 60° C/0,8 MPa • Réduction • Reduccion soldable • êÂ‰ÛÍÚÓ
G 8243B PP-RCT SDR 11 SDR 9
d - d1 s s1 s s1 l l1 z Stp.
125 - 110 – – 14,0 12,3 100 85 225 1
160 - 110 14,6 10,0 – – 110 93 255 1
160 - 125 14,6 11,4 – – 113 95 260 1
200 - 160 18,2 14,6 – – 142 117 303 1
250 - 160 22,7 14,6 – – 138 111 339 1
250 - 200 22,7 18,2 – – 140 130 340 1
315 - 250 28,6 22,7 – – 160 145 400 1
355 - 250*
355 - 315*
400 - 315*
400 - 355*
PP-RCT – Vorschweißbund • PP–RCT – Flange adaptor • Collet à souder • Cuello de brida • åÛÙÚ‡ Ò ·ÛÚËÍÓÏ
G 8791B PP-RCT SDR 11 SDR 9
d s s h D1 d4 z l Stp.
160 14,6 – 25 212 175 175 110 1
200 18,2 – 32 268 232 205 127 1
250 22,7 – 35 320 285 235 146 1
315 228,6 – 36 372 337 262 185 1
355*
400*
Flansch PP, glasfaserverstärkt mit Stahleinlage • Backing flange PP, reinforced with fibre glass and steel inlay
Brides libres PP • Bridas con alma de acero • ÙÎ‡ÌÂˆ èè ÒÓ ÒÚ‡Î¸ÌÓÈ ÔÓÍÎ‡‰ÍÓÈ
620.75.VB d D k b c l AL
160 285 240 24 178 22 8
200 340 295 24 235 22 8
250 406 350 31 288 22 12
315 460 400 34 338 22 12
355*
400*

PP-RCT – Austrittshilfe für den Einsatz von Absperrklappen
PP-RCT – Exhaust help for throttle valve • Retrait pour robinet • Cuello de brida para montura mariposa
ÇÒÔÓÏÓ„‡ÚÂÎ¸ÌÓÂ ÔËÒÔÓÒÓ·ÎÂÌËÂ ‚˚ıÓ‰‡ ‰Îfl ‚ÒÚ‡‚ÍË ˝‡ÔÓÌ˚ı ÍÎ‡Ô‡ÌÓ‚
d s h D1 d4 z l Stp.
110 18,3 32 158 125 170 100 1
*125 20,8 40 188 155 185 104 1
* für den Einbau von Klappen d = 140 mm

* for installation of flaps dia 140 mm
* pour installation des clapets d = 140 mm
* ÑÎfl ‚ÒÚ‡‚ÍË Á‡ÔÓÌ˚ı ÍÎ‡Ô‡ÌÓ‚ d =140 mm
Flansch PP, glasfaserverstärkt mit Stahleinlage • Backing flange PP, reinforced with fibre glass and steel inlay
Brides libres PP • Bridas con alma de acero • ÙÎ‡ÌÂˆ èè ÒÓ ÒÚ‡Î¸ÌÓÈ ÔÓÍÎ‡‰ÍÓÈ
620.75.KL d D k b c l AL
110 220 180 18 128 18 8
*125(140) 250 210 24 158 18 8
* für den Einbau von Klappen d = 140 mm

* for installation of flaps dia 140 mm
* pour installation des clapets d = 140 mm
* ÑÎfl ‚ÒÚ‡‚ÍË Á‡ÔÓÌ˚ı ÍÎ‡Ô‡ÌÓ‚ d =140 mm
Flachdichtring NBR mit Stahleinlage, Fabrikat Kroll + Ziller, für Vorschweißbunde

Flat gasket NBR with steel inlay, Manufacturer Kroll + Ziller, for flange adaptors
Joint plat • Junta plana • èÎÓÒÍÓÂ ÍÓÎ¸ˆÂ‚ÓÂ ÛÔÎÓÚÌÂÌËÂ ÒÓ ÒÚ‡Î¸ÌÓÈ ÔÓÍÎ‡‰ÍÓÈ ‰Îfl ÏÛÙÚ˚ Ò ·ÛÚËÍÓÏ
671.410.01 d D d1 S1 S2
125 162 105 5 6
160 218 135 6 8
200 273 168 6 8
250 328 208 6 8
315 378 262 6 8
355 auf Anfrage / on request / sur demande
400 auf Anfrage / on request / sur demande
NBR = Perbunan N approved for potable water according to DVGW - DIN 1988 with KTW recommendation
and microbiological approval acc. to DVGW form W 270.
NBR = Perbunan N für Trinkwasser zugelassen nach DVGW - DIN 1988 mit KTW - NBR = Perbunan N admìs pour l'eau potable selon DVGW - DIN 1988 avec recommendation KTW et
Empfehlung und mikrobiologischer Zulassung entspr. DVGW Arbeitsblatt W 270. admission microbiologique selon DVGW page W 270.
Übergangs-Gewindefittings aus PP-R/PP-RCT
Adaptor Pipe Fittings with thread • Raccords mixtes d'adaptation
Racores de paso • èÂÂıÓ‰Ì˚Â ÂÁ¸·Ó‚˚Â ÙËÚËÌ„Ë.
PP-R-Rg/PP-RCT-Rg – Winkel 90° mit einseitigem zylindrischem Innengewinde

PP-R-Red Brass/PP-RCT-Red Brass – Elbow 90° with one sided cylindrical female thread
Coude à 90° Rg/PP-R/PP-RCT • Codo 90° soldable y rosca hembra
ì„ÓÎÓÍ 90° Ò Ó‰ÌÓÒÚÓÌÌÂÈ ˆËÎËÌ‰Ë˜ÂÒÍÓÈ ‚ÌÛÚÂÌÌÂÈ ÂÁ¸·ÓÈ
G 8090g PP-R d - Rp D l l1 z z1 SW Stp.
G 8090gB PP-RCT 16 - 1/2 23 25 32 12 18 36 10
20 - 1/2 29 28 34 14 20 36 10
20 - 3/4 34 32 40 18 25 44 10
25 - 1/2 34 32 36 14 24 36 10
25 - 3/4 34 32 40 16 25 44 10
32 - 3/4 43 38 45 20 30 44 10
32 - 1 43 38 48 20 30 51 10
PP-R-Rg/PP-RCT-Rg – Winkel 90° mit einseitigem zylindrischem Innengewinde und Schweißstutzen

PP-R-Red Brass/PP-RCT-Red Brass – Elbow 90° with one sided cylindrical female thread and welding stub
Coude à 90° Rg/PP-R/PP-RCT • Codo 90° soldable y rosca hembra
ì„ÓÎÓÍ 90° Ò Ó‰ÌÓÒÚÓÌÌÂÈ ˆËÎËÌ‰. ‚ÌÛÚÂÌÌÂÈ ÂÁ¸·ÓÈ Ë Ò‚‡Ó˜Ì˚Ï ¯ÚÛˆÂÓÏ
G 8091g PP-R d - Rp l l1 z z1 SW Stp.
G 8091gB PP-RCT 20 - 1/2 34 34 19 18 36 10
PP-R-Rg/PP-RCT-Rg – Winkel 90° mit einseitigem kegligem Außengewinde

PP-R-Red Brass/PP-RCT-Red Brass – Elbow 90° / with one sided conical male thread
Coude à 90° Rg/PP-R/PP-RCT • Codo soldable y rosca macho
ì„ÓÎÓÍ 90° Ò Ó‰ÌÓÒÚ. ÍÓÌË˜ÂÒÍÓÈ Ì‡ÛÊÌÓÈ ÂÁ¸·ÓÈ
G 8092gPP-R d-R D l l1 z z1 SW Stp.
G 8092gB PP-RCT 16 - 1/2 23 25 32 12 47 36 10
20 - 1/2 29 28 34 14 49 36 10
20 - 3/4 34 32 40 18 56 44 10
25 - 1/2 34 32 36 16 53 36 10
25 - 3/4 34 32 40 16 56 44 10
32 - 3/4 43 38 45 20 61 44 10
32 - 1 43 38 48 20 66 51 10
PP-R-Rg/PP-RCT-Rg – T - Stück 90° mit zylindrischem Innengewinde am Abgang

PP-R-Red Brass/PP-RCT-Red Brass – Tee 90° with cylindrical female thread at exit
Té à 90° Rg/PP-R/PP-RCT • Te soldable y rosca hembra
íÓÈÌËÍ 90° Ò ˆËÎËÌ‰Ë˜ÂÒÍÓÈ ‚ÌÛÚÂÌÌÂÈ ÂÁ¸·ÓÈ Ì‡ ÓÚ‚Ó‰Â
G 8130g PP-R d - Rp D l l1 z z1 SW Stp.
G 8130gB PP-RCT 16 - 1/2 23 25 32 12 18 36 10
20 - 1/2 29 28 34 14 20 36 10
20 - 3/4 29 28 35 14 20 44 10
25 - 1/2 34 32 38 16 24 36 10
25 - 3/4 34 32 40 16 25 44 10
32 - 3/4 43 38 45 20 30 44 10
32 - 1 43 38 48 20 30 51 10
PP-R/PP-RCT Adaptor Pipe Fittings with thread • Raccords mixtes d'adaptation
PP-R-Rg/PP-RCT-Rg – T-Stück 90° mit kegligem Außengewinde am Abgang

PP-R-Red Brass/PP-RCT-Red Brass – Tee 90° with conical male thread at exit
Té à 90° Rg/PP-R • Te soldable y rosca macho • íÓÈÌËÍ 90°
G 8133g PP-R d-R D l l1 z z1 SW Stp.
G 8133gB PP-RCT 16 - 1/2 23 25 32 12 47 36 10
20 - 1/2 29 28 34 14 49 36 10
20 - 3/4 29 28 35 14 50 44 10
25 - 1/2 34 32 38 16 53 36 10
25 - 3/4 34 32 40 16 55 44 10
32 - 3/4 43 38 45 20 60 44 5
32 - 1 43 38 48 20 66 51 10
PP-R-Rg/PP-RCT-Rg d-R D D1 l z SW Stp.

Übergangs-Gewinde-Nippel mit kegligem Außengewinde 16 - 1/2 35 24 53 40 36 10
PP-R-Red Brass/PP-RCT-Red Brass 20 - 1/2 35 29 55 40 36 10
Adaptor socket with conical male thread 20 - 3/4 43 34 58 42 44 10
Manchon d'adaptation Rg/PP-R/PP-RCT 25 - 1/2 35 34 56 40 36 10
Enlace soldable y rosca macho 25 - 3/4 43 34 58 42 44 10
èÂÂıÓ‰ÌÓÈ ÂÁ¸·Ó‚ÓÈ ÌËÔÔÂÎ¸
32 - 3/4 43 43 58 42 44 10
G 8243g PP-R 32 - 1 50 43 66 48 51 10
G 8243gB PP-RCT 40 - 1 62 55 71 51 62 10
40 - 11/4 62 52 74 53 63 10
50 - 11/4 69 64 77 54 70 10
50 - 11/2 69 64 77 54 70 10
63 - 2 84 79 92 65 85 5
75 - 21/2 112 99 112 82 115 5
90 - 3 134 120 143 111 135 2
110 - 4 169 148 161 124 170 2
125 - 5 206 168 170 130 208 1
PP-R-Rg/PP-RCT-Rg d - Rp D D1 l z SW Stp.
Übergangs-Gewindemuffe mit zylindrischem Innengewinde 16 - 1/2 35 24 38 11 36 10
PP-R-Red Brass/PP-RCT-Red Brass 20 - 1/2 35 29 40 11 36 10
Adaptor socket with cylindrical female thread 20 - 3/4 43 34 42 11 44 10
Manchon d'adaptation Rg/PP-R/PP-RCT 25 - 1/2 35 34 41 11 36 10
Enlace soldable y rosca hembra 25 - 3/4 43 34 42 11 44 10
èÂÂıÓ‰Ì‡fl ÂÁ¸·Ó‚‡fl ÏÛÙÚ‡
32 - 3/4 43 43 44 11 44 10
G 8270g PP-R 32 - 1 50 43 48 12 51 10
G 8270gB PP-RCT 40 - 1 62 55 54 14 63 10
40 - 11/4 62 55 54 13 63 10
50 - 11/4 69 64 57 12 70 10
50 - 11/2 69 64 57 14 70 10
63 - 2 84 79 68 19 85 5
75 - 21/2 112 99 82 22 115 5
90 - 3 134 120 108 39 135 2
110 - 4 169 148 121 42 170 2
125 - 5 206 168 125 41 208 1
Übergangs-Gewinde-Nippel Rg/PP-R/PP-RCT für Hohlwandanschluss, mit Innengewinde

Bracket red brass/PP-R/PP-RCT for hollow wall installation with female thread
Applique Rg/PP-R/PP-RCT pour paroi creux • Enlace soldable y rosca hembra• èÂÂıÓ‰ÌÓÈ ÂÁ¸·Ó‚ÓÈ ÌËÔÔÂÎ¸
G 8244g PP-R G 8244g – length of thread 30 mm
G 8244gB PP-RCT d - Rp - G D D1 l z SW Stp.
G 8245g PP-R
G 8245gB PP-RCT 16 - 1
/ 2 - /4
3
43 29 70 42 44 10
20 - 1/2 - 3/4 43 29 70 40,5 44 10
G 8245g – length of thread 19 mm

d - Rp - G D D1 l z SW Stp.
16 - /2 - /4
1 3
43 29 59 31 44 10
20 - 1/2 - 3/4 43 29 59 29,5 44 10
komplett mit Kontersatz • complete with counter set
complete avec set de contre • completo con juego de contratuercas
Winkel 90° Rg/PP-R/PP-RCT für Hohlwandanschluss, mit Innengewinde

Elbow 90° red brass/PP-R /PP-RCT for hollow wall installation with female thread
Coude à 90° Rg/PP-R/PP-RCT pour paroi creux • Codo 90° • ì„ÓÎÓÍ 90°
G 8093g PP-R G 8093g – length of thread 30 mm
G 8093gB PP-RCT d - Rp - G D L L1 z z1 SW Stp.
G 8095g PP-R
G 8095gB PP-RCT 16 - /2 - /4
1 3
29 65 35 15 50 44 10
20 - 1/2 - 3/4 29 65 35 13,5 50 44 10
G 8095g – length of thread 19 mm e.g. for toilet tank installation

d - Rp - G D L L1 z z1 SW Stp.
16 - 1/2 - 3/4 29 54 35 15 39 44 10
20 - 1/2 - 3/4 29 54 35 13,5 39 44 10
komplett mit Kontersatz • complete with counter set
complete avec set de contre • completo con juego de contratuercas
Wandscheibe Rg/PP-R/PP-RCT mit zylindrischem Gewinde

Bracket red brass/PP-R/PP-RCT for mounting wall with cylindrical female thread
Applique Rg/PP-R/PP-RCT pour montage sur crépi
Codo soldable y rosca hembra con sujeccion a la pared • ç‡ÒÚÂÌÌ‡fl ¯‡È·‡
G 8472g PP-R d - Rp D D1 L L1 h t* z z1 Stp.
G 8472gB PP-RCT 16 - 1/2 35 29 35 27 15 40 21 14 10
20 - 1/2 35 29 35 27 15 40 21 11 10
25 - 1/2 35 34 37 30 17 40 23 14 10
25 - 3/4 43 43 43 35 22 50 28 19 10
Rp
32 - 3/4 43 43 43 35 22 50 28 17 10
t* = Abstand der Befestigungslöcher
t* = Distance of mounting holes
t* = Distance de trous de montage
Wandscheibe für Hohlwandanschluss Rg/PP-RPP-RCT

Bracket red brass/PP-R/PP-RCT for hollow wall
Applique Rg/PP-R/PP-RCT pour paroi creux • Disco de pared para enlace de pared hueca
ç‡ÒÚÂÌÌ‡fl ¯‡È·‡ ‰Îfl ÔÓ‰ÒÓÂ‰ËÌÂÌËfl Í ÒÚÂÌÂ
G 8473g PP-R d - Rp D D1 z L L1 t* h Stp.
G 8473gB PP-RCT 16 - 1/2 35 29 21 35 11 59 5 10
20 - 1/2 35 29 21 35 11 59 5 10
25 - 1/2 35 34 23 37 13 59 5 10

t* = Distance of mounting holes
Durchgangs-Wandscheibe Rg/PP-R/PP-RCT
Bracket Red Brass/PP-R/PP-RCT for wall mounting • Applique Rg/PP-R/PP-RCT pour montage sur crépi
Codo soldable y rosca hembra con sujeccion a la pared
Ñ‚ÓÈÌ‡fl Ì‡ÒÚÂÌÌ‡fl ¯‡È·‡
G 8490g PP-R d - Rp D D1 L t* z
G 8490gB PP-RCT 20 - 1/2 30 39 58 62 29

t* = Distance of mounting hole
PP-R/ PP-RCT – Montagegruppe • PP-R/PP-RCT – Subassembly

Sous-groupe • Unidad de montaje • åÓÌÚ‡ÊÌ‡fl „ÛÔÔ‡
G 8492g PP-R d - Rp L L1 L2 L3 t
G 8492gB PP-RCT 20 - 1/2 211 43 136 37 14,5
PP-R/PP-RCT – Montagegruppe • PP-R/PP-RCT – Subassembly

Sous-groupe • Unidad de montaje • åÓÌÚ‡ÊÌ‡fl „ÛÔÔ‡
G 8492g PP-R d - Rp L L1 L2 L3 L4 L5 t l
G 8492gB PP-RCT 20 - 1/2 250 160 45 45 90 135 14,5 50
PP-R/PP-RCT – Verschraubung flach dichtend

PP-R/PP-RCT – Union flat sealing
Union
Union 2 Piezas
ÇËÌÚÓ‚ÓÂ ÒÓÂ‰ËÌÂÌËÂ Ò ÔÎÓÒÍËÏ ÛÔÎÓÚÌÂÌËÂÏ
G 8330 PP-R d L z SW SW1
G 8330B PP-RCT 16 111 83 36 30
20 116 86 44 37
25 119 83 44 37
32 134 96 51 46
40 152 110 63 52
50 163 115 70 59
63 187 131 85 74
75 220 160 115 90
90 290 224 135 109
PP-R/PP-RCT – Anschlussverschraubung mit beidseitiger Schweißmuffe, Runddichtring EPDM, 20°C, 10 bar

Einzelteile: Einlegteil, Einschraubteil, Überwurfmutter glasfaserverstärkt, Runddichtring
PP-R/PP-RCT – Union with welding socket at both ends, round gasket EPDM, 20°C, 10 bar
Component parts: Insert, screw part, union nut reinforced with fibre glass, round gasket
Manchon union avec manchon des deux côtés, joint torique
Composites: Pièce folle, pièce fileté, écron
Enlace • êÂÁ¸·Ó‚ÓÂ ÒÓÂ‰ËÌÂÌËÂ ‰Îfl
G 8330A PP-R d DN G L l l1 z D
G 8330AB PP-RCT 20 15 1 44,0 17,5 26 15 46
25 20 11/4 47,5 19,0 28 15 56
32 25 11/2 51,5 21,0 30 15 66
40 32 2 58,0 23,5 34 17 79
50 40 21/4 66,0 26,5 39 19 87
63 50 23/4 78,5 30,5 47 23 107
PP-R/PP-RCT – Anschlussverschraubungmit Dichtung, für Armaturen und Wasserzähler

PP-R/PP-RCT – Union with gasket for armatures and water meters
Union pour robinetteries et compteurs d'eau
Enlace reductor desmontable rosca hembra
êÂÁ¸·Ó‚ÓÂ ÒÓÂ‰ËÌÂÌËÂ ‰Îfl ÔÓ‰ÍÎ˛˜ÂÌËfl ‡Ï‡ÚÛ˚ Ë ‚Ó‰ÓÏÂÓ‚ Ò ÔÓÍÎ‡‰ÍÓÈ
G 8332 PP-R Nut
G 8332B PP-RCT d thread D1 ~L L1 SW SW1
16 G 3/4 29 64 44 36 30
20 G 3/4 29 66 44 36 30
20 G1 29 68 44 44 37
25 G 3/4 34 67 44 36 30
25 G1 34 72 47 44 37
32 G1 43 80 53 44 37
32 G 11/4 43 80 53 51 46
40 G 11/4 55 86 56 63 46
40 G 11/2 52 90 58 63 52
50 G 13/4 64 98 61 70 59
63 G 23/8 79 114 71 85 74
75 G 23/4 99 131 86 113 90
90 G 31/2 120 172 118 135 109
PP-R/PP-RCT – Einschraubteil für Verschraubung 8332 d -G L z SW

PP-R/PP-RCT – Screw part for union 8332 16 - 3/4 50 37 36
20 - 3/4 50 34 36
Pièce filetèe • Entronque roscado 20 - 1 53 38 44
èÂÂıÓ‰Ì‡fl ‰ÂÚ‡Î¸ ‰Îfl 8332 25 - 3/4 51 35 36
G 8333 PP-R 25 - 1 54 38 44
G 8333B PP-RCT 32 - 11/4 62 43 51
40 - 11/2 72 51 63
50 - 13/4 77 53 70
63 - 23/8 88 60 85
75 - 23/4 104 74 115
90 - 31/2 137 104 135
Rohrverschraubung PP-R/PP-RCT/Ms/Rg, flach dichtend, Anschluss für Metallgewinde, Innengewinde

Union PP-R/PP-RCT/red brass, flat sealing connection for metal thread, female thread
Manchon union PP-R/PP-RCT/Rg
Machon de unión PP-R/PP-RCT/Latón/Bronce
èÂÂıÓ‰ÌËÍ Ò ‚ÌÛÚÂÌÌÂÈ ÂÁ¸·ÓÈ
G 8332g PP-R Nut
G 8332gB PP-RCT d - Rp thread D1 ~L L1 SW SW1 SW2
16 - 1/2 G 3/4 29 85 58 36 30 27
20 - 1/2 G 3/4 29 85 56 36 30 27
20 - 3/4 G1 29 93 62 44 37 34
25 - 1/2 G 3/4 34 87 57 36 30 27
25 - 3/4 G1 34 95 62 44 37 34
32 - 3/4 G1 43 97 62 44 37 34
32 - 1 G 11/4 43 103 67 51 46 44
40 - 11/4 G 11/2 52 115 77 63 52 50
50 - 11/2 G 13/4 64 126 85 70 59 55
63 - 2 G 23/8 79 142 91 85 74 70
75 - 21/2 G 23/4 99 169 112 113 90 90
Rohrverschraubung PP-R/PP-RCTMs/Rg, flach dichtend, Anschluss für Metallgewinde, Außengewinde

Union PP-R/PP-RCT/brass/red brass, flat sealing connection for metal thread, male thread
Manchon union PP-R/PP-RCT/Rg
Racor de enlace desmontable macho
èÂÂıÓ‰ÌËÍ Ò Ì‡ÛÊÌÓÈ ÂÁ¸·ÓÈ
G 8333g PP-R Nut
G 8333gB PP-RCT d-R thread D1 ~L L1 SW SW1
16 - 1/2 G 3/4 29 79 66 36 30
20 - 1/2 G 3/4 29 79 65 36 30
20 - 3/4 G1 29 86 72 44 37
25 - 1/2 G 3/4 34 81 65 36 30
25 - 3/4 G1 34 88 72 44 37
32 - 3/4 G1 43 81 63 44 37
32 - 1 G 11/4 43 98 80 51 46
40 - 11/4 G 11/2 52 113 92 63 52
50 - 11/2 G 13/4 64 119 96 70 59
63 - 2 G 23/8 79 137 109 85 74
75 - 21/2 G 23/4 99 175 145 113 90
Flachdichtring
Flat gasket
Joint plat für Rohrverschraubungen PP-R / PP-RCT
Junta plana for unions PP-R/PP-RCT • pour unions PP-R / PP-RCT
èÎÓÒÍÓÂ ÍÓÎ¸ˆÂ‚ÓÂ ÛÔÎÓÚÌÂÌËÂ Art.-Nr. G 8330, G 8332, G 8332g, G 8333g, G 8600 + G 8650
8490f Mutter-
d R/Rp gewinde D d1 s
16/20/25 1
/2 G 3/4 24 17 3
20/25/32 3
/4 G1 30 21 3
s
t
xx xx t
32 1 G 11/4 38 27 3
d1 40 11/4 G 11/2 44 32 3
t
50 11/2 G 13/4 50 40 3
D
t
63 2 G 23/8 66 52 3
75 21/2 G 23/4 78 63 3
90 3 G 31/2 97 75 3
Rohrverschraubung PP-R/PP-RCT/V2A, nur komplett lieferbar mit Schweißmuffe und zyl. Innengewinde, Flachdichtung EPDM;
Anschluss für Metallgewinde
Union PP-R/PP-RCT/stainless steel, available only as complete set, with welding socket and cylindrical female thread, flat gasket EPDM,
connection for metal thread
Manchon union PP-R/PP-RCT/V2A • Unión roscada de tubos PP-R/PP-RCT/V2A Ü èÂÂıÓ‰ÌËÍ PP-R/PP-RCT/V2A
G 8542g PP-R 20° C/1,0 MPa
G 8542gB PP-RCT
d - Rp DN G L l l1 z SW SW1
20 - 1/2 15 1 49 21 25 21 38 27
25 - 3/4 20 11/4 52 21 28 20 47 32
32 - 1 25 11/2 57 23 31 21 52 38
40 - 11/4 32 2 62 26 33 21 66 47
50 - 11/2 40 21/4 68 29 36 24 72 53
63 - 2 50 23/4 78 33 42 26 87 65
Rohrverschraubung PP-R/PP-RCT/V2A, nur komplett lieferbar mit Schweißmuffe und kegligem Außengewinde, Flachdichtung EPDM;
Anschluss für Metallgewinde
Union PP-R/PP-RCT/stainless steel, available only as complete set, with welding socket and conical male thread, flat gasket EPDM,
connection for metal thread
Manchon union PP-R/PP-RCT/V2A • Unión roscada de tubos PP-R/PP-RCT/V2A Ü èÂÂıÓ‰ÌËÍ PP-R/PP-RCT/V2A
G 8547g PP-R 20° C/1,0 MPa
G 8547gB PP-RCT
d - R DN G L l l1 z SW SW1
20 - 1/2 15 1 68 21 43 52 38 27
25 - 3/4 20 11/4 73 21 49 58 47 27
32 - 1 25 11/2 79 23 53 61 52 34
40 - 11/4 32 2 87 26 58 82 66 43
50 - 11/2 40 21/4 94 29 62 89 72 50
63 - 2 50 23/4 107 33 71 102 87 61
Übergangsfittings aus PP-R/PP-RCT
PP-R/PP-RCT Adaptor Pipe Fittings • Raccords d'adaptation
PP-R/PP-RCT – Einschweißsattel
PP-R/PP-RCT Welding saddle
Selle de soudage
Adaptador a soldar
Ç‚‡ÌÓÂ ÒÂ‰ÎÓ
G 8130s PP-R
G 8130sB PP-RCT
d d1 d2 h SW emb. d d1 d2 h SW emb.
40 20 25 29 38 10 200 20 25 29 38 10
40 25 25 29 38 10 200 25 25 29 38 10
50 20 25 29 38 10 200* 32 32
50 25 25 29 38 10 200 40 40 38 63 10
63 20 25 29 38 10 200 50 50 39 70 10
63 25 25 29 38 10 200 63 63 45 85 10
63* 32 32 250 20 25 29 38 10
75 20 25 29 38 10 250 25 25 29 38 10
75 25 25 29 38 10 250* 32 32
75* 32 32 250 40 40 38 63 10
75 40 40 38 63 10 250 50 50 39 70 10
90 20 25 29 38 10 250 63 63 45 85 10
90 25 25 29 38 10 315 20 25 29 38 10
90* 32 32 315 25 25 29 38 10
90 40 40 38 63 10 315* 32 32
110 20 25 29 38 10 315 40 40 38 63 10
110 25 25 29 38 10 315 50 50 39 70 10
110* 32 32 315 63 63 45 85 10
110 40 40 38 63 10 355 20 25 29 38 10
110 50 50 39 70 10 355 25 25 29 38 10
125 20 25 29 38 10 355* 32 32
125 25 25 29 38 10 355 40 40 38 63 10
125* 32 32 355 50 50 39 70 10
125 40 40 38 63 10 355 63 63 45 85 10
125 50 50 39 70 10 400 20 25 29 38 10
125 63 63 45 85 10 400 25 25 29 38 10
160 20 25 29 38 10 400* 32 32
160 25 25 29 38 10 400 40 40 38 63 10
160* 32 32 400 50 50 39 70 10
160 40 40 38 63 10 400 63 63 45 85 10
160 50 50 39 70 10
160 63 63 45 85 10 * auf Anfrage / * on request / * sur demande
* auf Anfrage / * on request / * sur demande
Einschweißsattel PP-R/PP-RCT/Rg mit Außengewinde

Welding saddle PP-R/PP-RCT/Red Brass with male thread
Selle de soudage avec taraudage male PP-R/PP-RCT/Rg
Adaptador a soldar con rosca macho
Ç‚‡ÌÓÂ ÒÂ‰ÎÓ Ò Ì‡ÛÊÌÓÈ ÂÁ¸·ÓÈ
G 8243s PP-R
G 8243sB PP-RCT
d d1 R h SW emb. d d1 R h SW emb.
40 25 1
⁄2 43 38 10 200 25 1
⁄2 43 38 10
50 25 1
⁄2 43 38 10 200* 3
⁄4
63 25 1
⁄2 43 38 10 200 40 1 56 63 10
63* 3
⁄4 10 200 40 11⁄ 4 58 63 10
75 25 1
⁄2 43 38 10 200 50 11⁄ 4 59 70 10
75* 3
⁄4 10 200 50 11⁄ 2 59 70 10
75 40 1 56 63 10 200 63 2 70 85 10
75 40 11⁄ 4 58 63 10 250 25 1
⁄2 43 38 10
90 25 1
⁄2 43 38 10 250* 3
⁄4
90* 3
⁄4 10 250 40 1 56 63 10
90 40 1 56 63 10 250 40 11⁄ 4 58 63 10
90 40 11⁄ 4 58 63 10 250 50 11⁄ 4 59 70 10
90 50 11⁄ 4 59 70 10 250 50 11⁄ 2 59 70 10
110 25 1
⁄2 43 38 10 250 63 2 70 85 10
110* 3
⁄4 315 25 1
⁄2 43 38
110 40 1 56 63 10 315* 3
⁄4
110 40 11⁄ 4 58 63 10 315 40 1 56 63
110 50 11⁄ 4 59 70 10 315 40 11⁄ 4 58 63
110 50 11⁄ 2 59 70 10 315 50 11⁄ 4 59 70
125 25 1
⁄2 43 38 10 315 50 11⁄ 2 59 70
125* 3
⁄4 315 63 2 70 85
125 40 1 56 63 10 355 25 1
⁄2 43 38
125 40 11⁄ 4 58 63 10 355* 3
⁄4
125 50 11⁄ 4 59 70 10 355 40 1 56 63
125 50 11⁄ 2 59 70 10 355 40 11⁄ 4 58 63
125 63 2 70 85 10 355 50 11⁄ 4 59 70
160 25 1
⁄2 43 38 10 355 50 11⁄ 2 59 70
160* 3
⁄4 355 63 2 70 85
160 40 1 56 63 10 400 25 1
⁄2 43 38
160 40 11⁄ 4 58 63 10 400* 3
⁄4
160 50 11⁄ 4 59 70 10 400 40 1 56 63
160 50 11⁄ 2 59 70 10 400 40 11⁄ 4 58 63
160 63 2 70 85 10 400 50 11⁄ 4 59 70
400 50 11⁄ 2 59 70
400 63 2 70 85
* auf Anfrage / * on request / * sur demande * auf Anfrage / * on request / * sur demande
Einschweißsattel PP-R/PP-RCT/Rg mit Innengewinde

Welding saddle PP-R/PP-RCT/red brass with female thread
Selle de soudage avec taraudage intérieure
Adaptador a soldar con rosca hembra
Ç‚‡ÌÓÂ ÒÂ‰ÎÓ Ò ‚ÌÛÚÂÌÌÂÈ ÂÁ¸·ÓÈ
G 8270s PP-R
G 8270sB PP-RCT
d d1 Rp h SW emb. d d1 Rp h SW emb.
40 25 1
⁄2 29 38 10 200 25 1
⁄2 29 38 10
50 25 1
⁄2 29 38 10 200* 3
⁄4
63 25 1
⁄2 29 38 10 200 40 1 38 63 10
63* 3
⁄4 10 200 40 11⁄ 4 38 63 10
75 25 1
⁄2 29 38 10 200 50 11⁄ 4 39 70 10
75* 3
⁄4 10 200 50 11⁄ 2 39 70 10
75 40 1 38 63 10 200 63 2 45 85 10
75 40 11⁄ 4 38 63 10 250 25 1
⁄2 29 38 10
90 25 1
⁄2 29 38 10 250* 3
⁄4
90* 3
⁄4 10 250 40 1 38 63 10
90 40 1 38 63 10 250 40 11⁄ 4 38 63 10
90 40 11⁄ 4 38 63 10 250 50 11⁄ 4 39 70 10
90 50 11⁄ 4 39 70 10 250 50 11⁄ 2 39 70 10
110 25 1
⁄2 29 38 10 250 63 2 45 85 10
110* 3
⁄4 315 25 1
⁄2 29 38
110 40 1 38 63 10 315* 3
⁄4
110 40 11⁄ 4 38 63 10 315 40 1 38 63
110 50 11⁄ 4 39 70 10 315 40 11⁄ 4 38 63
110 50 11⁄ 2 39 70 10 315 50 11⁄ 4 39 70
125 25 1
⁄2 29 38 10 315 50 11⁄ 2 39 70
125* 3
⁄4 315 63 2 45 85
125 40 1 38 63 10 355 25 1
⁄2 29 38
125 40 11⁄ 4 38 63 10 355* 3
⁄4
125 50 11⁄ 4 39 70 10 355 40 1 38 63
125 50 11⁄ 2 39 70 10 355 40 11⁄ 4 38 63
125 63 2 45 85 10 355 50 11⁄ 4 39 70
160 25 1
⁄2 29 38 10 355 50 11⁄ 2 39 70
160* 3
⁄4 355 63 2 45 85
160 40 1 38 63 10 400 25 1
⁄2 29 38
160 40 11⁄ 4 38 63 10 400* 3
⁄4
160 50 11⁄ 4 39 70 10 400 40 1 38 63
160 50 11⁄ 2 39 70 10 400 40 11⁄ 4 38 63
160 63 2 45 85 10 400 50 11⁄ 4 39 70
400 50 11⁄ 2 39 70
400 63 2 45 85
* auf Anfrage / * on request / * sur demande * auf Anfrage / * on request / * sur demande
Armaturen aus PP-R/PP-RCT
PP-R/PP-RCT Armatures • Robinetteries • Válvula • ÄÏ‡ÚÛ‡
Schrägsitzventil Ms mit Entleerung; Anschluss PP-R/PP-RCT Schweißmuffe

Angle seat brass valve with draining connection PP-R/PP-RCT welding socket
Robinet à soupape diagonale en laiton avec vidage; branchement PP-R/PP-RCT manchon à souder
Válvula con asiento de latón en ángulo y conexión para
äÓÒÓÔÓÒ‡‰Ó˜Ì˚È ‚ÂÌÚËÎ¸ åÒ ÒÓ ÒÎË‚ÓÏ ‚Ó‰˚
G 8600 PP-R d L L1
G 8600B PP-RCT 50 298 251
63 347 292
75 375 315
Schrägsitzventil Ms mit Rückflussverhinderer und Prüfstopfen; Anschluss PP-R/PP-RCT Schweißmuffe

Angle seat brass valve with return flow preventor and test plug; connection PP-R/PP-RCT welding socket
Robinet à soupape diagonale en laiton avec empéchement d'ecoulement de retour et bouchon d'essai; branchement PP-R/PP-RCT manchon à souder
Válvula con asiento de latón en ángulo con antiretorno y tapón de prueba
äÓÒÓÔÓÒ‡‰Ó˜Ì˚È ‚ÂÌÚËÎ¸ åÒ ÒÓ ÒÚÓÔÓÓÏ Ó·‡ÚÌÓ„Ó ÔÓÚÓÍ‡ Ë ÍÓÌÚÓÎ¸Ì˚Ï Ô‡ÚÛ·ÍÓÏ
G 8600/1 PP-R d L L1
G 8600/1B PP-RCT 50 298 251
63 347 292
75 375 315
Schrägsitzventil PP-R/PP-RCT mit Metallsitz, Entleerungsventil und Prüfstopfen; mit Anschlussverschraubung

Angle seat valve PP-R/PP-RCT with metal seat, with draining connection and union
Robinet à soupape PP-R/PP-RCT siège en métal avec vidage avec branchement union
Válvula de asiento inclinado PP-R/PP-RCT metal con desagúe y tapón de prueba; con unión
äÓÒÓÔÓÒ‡‰Ó˜Ì˚È ‚ÂÌÚËÎ¸ Ò ÏÂÚ‡ÎÎË˜ÂÒÍÓÈ ÓÒÌÓ‚ÓÈ, ÒÓ ÒÎË‚Ì˚Ï ÍÓÌÚÓÎ¸Ì˚Ï Ô‡ÚÛ·ÍÓÏ Ë ÔÓ‰ÒÓÂ‰ËÌËÚÂÎ¸ÌÓÈ ‰ÂÚ‡Î¸˛
G 8650 PP-R d L L1
G 8650B PP-RCT 20 258 229
25 261 229
32 294 258
40 336 295
Schrägsitzventil PP-R/PP-RCT mit Metallsitz ohne Entleerungsventil; mit Anschlussverschraubung

Angle seat valve PP-R/PP-RCT with metal seat, without draining connection with union
Robinet à soupape PP-R/PP-RCT siège en métal sans vidage avec union
Válvula de paso total PP-R/PP-RCT metal con unión
äÓÒÓÔÓÒ‡‰Ó˜Ì˚È ‚ÂÌÚËÎ¸ èèê Ò ÏÂÚ‡ÎÎË˜ÂÒÍÓÈ ÓÒÌÓ‚ÓÈ ·ÂÁ ÒÎË‚ÌÓ„Ó Ô‡ÚÛ·Í‡, Ò ÔÓ‰ÒÓÂ‰ËÌËÚÂÎ¸ÌÓÈ ‰ÂÚ‡Î¸˛
G 8655 PP-R d L L1
G 8655B PP-RCT 20 258 229
25 261 229
32 294 258
40 336 295
Schrägsitzventil PP-R/PP-RCT mit Metallsitz und Rückflussverhinderer; mit Anschlussverschraubung

Angle seat valve PP-R/PP-RCT with metal seat and with return flow preventor and union
Robinet à soupape PP-R/PP-RCT avec empéchement d’ecoulement de retour et union
Válvula de asiento inclinado PP-R/PP-RCT/metal y dispositivo antiretorno; con union
äÓÒÓÔÓÒ‡‰Ó˜Ì˚È ‚ÂÌÚËÎ¸ èèê Ò ÏÂÚ‡ÎÎË˜ÂÒÍÓÈ ÓÒÌÓ‚ÓÈ Ë ÒÓ ÒÚÓÔÓÓÏ Ó·‡ÚÌÓ„Ó ÔÓÚÓÍ‡, Ò ÔÓ‰ÒÓÂ‰ËÌËÚÂÎ¸ÌÓÈ ‰ÂÚ‡Î¸˛
G 8655/1 PP-R d L L1
G 8655/1B PP-RCT 20 258 229
25 261 229
32 294 258
40 336 295
Schrägsitzventil PP-R/PP-RCT ohne Entleerung

Angle seat valve PP-R/PP-RCT without draining connection
Robinet à soupape
Válvula paso total y asiento inclinado
äÓÒÓÔÓÒ‡‰Ó˜Ì˚È ‚ÂÌÚËÎ¸ ·ÂÁ ÒÎË‚‡ ‚Ó‰˚
G 8700 PP-R mit Metallsitz

G 8700B PP-RCT d L z
20 115 86
25 115 83
32 120 84
40 145 104
Schrägsitzventil PP-R/PP-RCT mit Rückflussverhinderer ohne Entleerung

Angle seat valve PP-R/PP-RCT with return flow preventor without draining connection
Robinet à soupape
Válvula paso total y asiento inclinado y dispositivo antiretorno
äÓÒÓÔÓÒ‡‰Ó˜Ì˚È ‚ÂÌÚËÎ¸ ÒÓ ÒÚÓÔÓÓÏ Ó·‡ÚÌÓ„Ó ÔÓÚÓÍ‡ ·ÂÁ ÒÎË‚‡ ‚Ó‰˚
G 8700/1 PP-R mit Metallsitz

G 8700/1B PP-RCT d L z
20 115 86
25 115 83
32 120 84
40 145 104
Entleerungsstutzen mit Schweißmuffe und Schweißstutzen

Drain valve for socket-welding, female and male
Soupape pour dépober
Válvula de drenaje
ëÎË‚ÌÓÈ Ô‡ÚÛ·ÓÍ ÒÓ Ò‚‡Ó˜ÌÓÈ ÏÛÙÚÓÈ Ë Ò‚‡Ì˚Ï ¯ÚÛˆÂÓÏ
G 8710 PP-R d L z H
G 8710B PP-RCT 20 52 8 51
25 54 8 53
32 59 9 56
40 62 7 62
Schrägsitzventil PP-R/PP-RCT mit integriertem Entleerungsventil und Prüfstopfen

Angle seat valve PP-R/PP-RCT with draining connection and test plug
Robinet à soupape diagonale en laiton avec vidage
Válvula de asiento inclinado con desagüe y tapón de prueba
äÓÒÓÔÓÒ‡‰Ó˜Ì˚È ‚ÂÌÚËÎ¸ Ò ËÌÚÂ„Ë. ÒÎË‚Ì˚Ï Ë ÍÓÌÚ. Ô‡ÚÛ·ÍÓÏ
G 8800 PP-R mit Metallsitz

G 8800B PP-RCT d L z
20 115 86
25 115 83
32 120 84
40 145 104
Kugelhahn PP-R/PP-RCT
Ball valve PP-R/PP-RCT
Robinet à bille
Válvula de esfera
ò‡Ó‚ÓÈ Í‡Ì
G 8850 PP-R d D L z H
G 8850B PP-RCT 20 30 74 45 54
25 37 78 46 72
32 48 91 55 56
40 60 105 64 62
50 75 122 75 67
63 94 145 90 85
75 108 166 106 98
Kugelhahn aus PP SDR 11, mit Dichtung aus EPDM, Kugelabdichtung aus PTFE; 20°C, 10 bar
Ball valve PP SDR 11, with sealing EPDM, ball sealing in PTFE; 20°C, 10 bar
Robinet à bille
Válvula de esfera
ò‡Ó‚ÓÈ Í‡Ì
G 8852 d DN L L1 z D H A
20 15 98 63 70 46 51 68
25 20 113 75 82 56 61 78
32 25 121 79 87 66 70 88
40 32 138 91 98 79 81 98
50 40 148 95 101 87 90 108
63 50 175 115 121 107 110 118
75 65 275 205 213 128 137 186
Einlegteil aus PP-R/PP-RCT mit Schweißmuffe für Verschraubungen G 8330A, G 8542g, G 8547g und Kugelhahn G 8852
Insert of PP-R/PP-RCT with welding socket for unions G 8330A, G 8542g, G 8547g and ball valve G 8852
Pièce folle en PP-R/PP-RCT avec manchon soudable pour manchon union G 8330A, G 8542g, G 8547g et robinet G 8852
Pieza loca de PP-R/PP-RCT con unión soldable para Uniones G 8330A, G 8542g, G 8547g Válvula de esfera con unión doble G 8852
ÇÍÎ‡‰˚¯ ËÁ èè-ê / èè-êCT ÒÏÛÙÚÓÈ ‰Îfl ÒÓÂ‰ËÌÂÌËÂ G 8330A, G 8542g, G 8547g Ë ¯‡Ó‚˚ı Í‡ÌÓ‚
G 8060 PP-R d DN D1 D l z
G 8060B PP-RCT 20 15 27,5 30 21 6
25 20 36 38,5 21 6
32 25 41,5 44,7 23 6
40 32 53 56,5 28 7
50 40 59 62,6 32 8
63 50 74 78,5 42 13
75 – 90 97,2 35 5
Einhebel-Mischbatterie PP-R/PP-RCT
Single mixing device PP-R/PP-RCT
Mélangeur single PP-R/PP-RCT
Grifería PP-R/PP-RCT
ê˚˜‡ÊÌÓÈ ÒÏÂÒËÚÂÎ¸
G 8860 PP-R d z h
G 8860B PP-RCT 20 27 130
Flanschen-Schieber DIN 3352, aus Rotguss DIN 1705, Nenndruck 16 bar

Gate Valve DIN 3352, red brass DIN 1705, 16 bar
Ouverture bride, DIN 3352, cuivre DIN 1705, 16 bar
Puerta valvulas DIN 3352, cobre DIN 1705, 16 bar
ëÚ‡Î¸Ì‡fl Á‡‰‚ËÊÍ‡
G 8910 d DN D L H
90 80 200 150 245
110 100 220 160 340
125 125 250 200 400
160 150 285 210 430
Bigger sizes available on request.
PP-R/PP-RCT – Ventil-Unterteil, für Oberteil 3/4" (UP oder AP) max. 12 mm Gewindelänge
PP-R/PP-RCT – Bottom part of valve for upper part 3/4" (in wall or on wall), max. 12 mm Threading length
Pièce inférieure de robinet à reçevoir pièce supérieure 3/4", max. 12 mm longueur de taraudage
Cuerpo de válvula (solo parte inferior)
ÇÂÌÚËÎ¸-ÌËÊÌflfl ˜‡ÒÚ¸, ‰Îfl ‚ÂıÌÂÈ ˜‡ÒÚË 3/4", Ï‡ÍÒËÏ‡Î¸. ‰ÎËÌ‡ Ì‡ÂÁÍË 12ÏÏ
G 8599a PP-R d - G D D1 z L h Stp.

G 8599aB PP-RCT 20 - 3/4 34 45 46 75 33 5
25 - 3/4 34 45 43 75 33 5
32 - 3/4 43 45 39 75 33 5
PP-R/PP-RCT – UP-Ventil mit Flügelrad und geschlossener Kappe

PP-R/PP-RCT – Concealed valve with winged wheel and closed flap
Soupape • Válvula para empotrar • ìÔ-‚ÂÌÚËÎ¸ Ò ÎÓÔ‡ÒÚÌ˚Ï ÍÓÎÂÒÓÏ Ë Á‡„ÎÛ¯ÍÓÈ
G 8599b PP-R d - G D D1 z L H
G 8599bB PP-RCT 20 - /4 34
3
45 46 75 63
25 - 3/4 34 45 46 75 63
32 - 3/4 43 45 39 75 63
PP-R/PP-RCT – Geradsitzventil
PP-R/PP-RCT Straight seat valve
Soupape droite • Válvula de compuerta • ÔflÏÓÔÓÒ‡‰Ó˜Ì˚È ‚ÂÌÚËÎ¸
G 8599c PP-R d - G D D1 z L H
G 8599cB PP-RCT 20 - 3/4 34 45 46 75 69
25 - 3/4 34 45 43 75 69
32 - 3/4 43 45 39 75 69
PP-R/PP-RCT – UP-Ventil mit verchromtem Oberteil

PP-R/PP-RCT – Concealed valve with chromed upper part
Soupape pour installation sous crépi avec pièce superieur chromé • Válvula de corte mando cromado
ìÔ-‚ÂÌÚËÎ¸ Ò ıÓÏËÓ‚‡ÌÌÓÈ ‚ÂıÌÂÈ ˜‡ÒÚ˚Ó
G 8599d PP-R d - G D D1 z L H
G 8599dB PP-RCT 20 - 3/4 34 45 46 75 112
25 - 3/4 34 45 43 75 112
32 - 3/4 43 45 39 75 112
Zubehör
Accessories • Accessoires • Accesorios• äÓÏÔÎÂÍÚÛ˛˘ËÂ ‰ÂÚ‡ÎË
Verlängerung für UP-Ventil

Prolongation for concealed valve • Rallonge pour soupape UP • Prolongación para válvula de empotrar
ì‰ÎËÌÂÌËÂ ‰Îfl ìè-ÇÂÌÚËÎfl
8599v L
30
8670 Druckminderer PN 16 Réducteur de pression PN 16

mit Aussengewinde 3/4 avec taraudage mal 3/4
für Anschlussverschraubung G 8332 pour union G 8332
Druck einstellbar von 1,5 bis 5,5 bar pressure réglable de 1,5 jusqu'au 5,5 bar
Pressure Reducer PN 16
with male thread 3/4 êÂ‰ÛÍÚÓ ‰‡‚ÎÂÌËfl PN 16
suitable for union G 8332 Ò Ì‡ÛÊÌÓÈ ÂÁ¸·ÓÈ 3/4
Pressure adjustable from 1,5 to 5,5 bar ‰Îfl ÂÁ¸·Ó‚Ó„Ó ÒÓÂ‰ËÌÂÌËfl G 8332
8670A Manometer für Druckminderer 8670 Manomètre pour réducteur de pression

Messbereich 0 bis 10 bar (0 bis 145 PSI) 8670, gamme de mesure 0 jusqu'au 10 bar
Anschlussgewinde G 1/4 (0 à 145 PSI)
connexion taraudage G1/4
Pressure Gauge å‡ÌÓÏÂÚ

for pressure reducer 8670 ‰Îfl Â‰ÛÍÚÓ‡ ‰‡‚ÎÂÌËfl 8670
Measuring range 0 to 10 bar (0 to 145 PSI), ‰Ë‡Ô‡ÁÓÌ ËÁÏÂÂÌËÈ 0 ‰Ó 10 ·‡ (0 ‰Ó
connecting thread G 1/4 145 PSI), ÒÓÂ‰ËÌËÚÂÎ¸Ì‡fl ÂÁ¸·‡ G 1/4
83600 Rückschlagventil PN 16 Soupape de retenue à bille PN 16

mit Innengewinde 3/4 taraudage femelle 3/4
für Rohrverschraubung G 8333g pour manchon union G 8333g
Check valve PN 16 á‡ÔÓÌ˚È ‚ÂÌÚËÎ¸ PN 16

with female thread 3/4 Ò ‚ÌÛÚÂÌÌÂÈ ÂÁ¸·ÓÈ 3/4
for union G 8333g ‰Îfl ÔÂÂıÓ‰ÌËÍ‡ G 8333g
Zubehör
PP-R/PP-RCT – Bundbuchse, für Flachdichtring Dichtfläche gerillt

PP-R/PP-RCT – Flange adaptor for flat gasket, seal face grooved
Collet • Cuellos de bridas • ÇÚÛÎÍ‡
G 8790 PP-R d D D1 l z h Stp.
G 8790B PP-RCT 40 61 50 29 9 8 2
50 74 61 27 4 8 2
63 102 76 40 13 17 2
75 122 90 38 8 19 2
90 138 108 45 12 21 2
110 158 131 50 13 21 2
125 162 146 53 13 25 2
from d 160 on see page 17
Flansch aus PP, glasfaserverstärkt mit Stahleinlage für Bundbuchsen, Anschlussmaße nach PN 10
Backing flanges PP/St for flange adaptor, with steel inlay, tie dimension acc. to PN 10 • Brides libres PP/St pour collets à souder
Bridas con alma de acero • ÙÎ‡ÌÂˆ ËÁ ÔÓÎËÔÓÔËÎÂÌ‡ ÒÓ ÒÚ‡Î¸ÌÓÈ ÔÓÍÎ‡‰ÍÓÈ ‰Îfl ‚ÚÛÎÍË
620.75.00 d D k b c l AL Stp.
40 140 100 16 51 18 4 2
50 150 110 18 62 18 4 2
63 165 125 18 78 18 4 2
75 185 145 18 92 18 4 2
90 200 160 18 110 18 8 2
110 220 180 18 133 18 8 2
125 220 180 18 149 18 8 2
from d 160 on see page 17
Flachdichtring NBR mit Stahleinlage Fabrikat Kroll + Ziller, für Bundbuchsen

Flat gasket NBR, Manufacturer Kroll + Ziller, for flange adaptor • Joint plat • Junta plana
èÎÓÒÍÓÂ ÍÓÎ¸ˆÂ‚ÓÂ ÛÔÎÓÚÌÂÌËÂ çÅê ÒÓ ÒÚ‡Î¸ÌÓÈ ÔÓÍÎ‡‰ÍÓÈ ‰Îfl ‚ÚÛÎÍË
674.410.01 d D d1 s1 s2 Stp.
40 82 40 3 4 1
50 91 51 3,5 4,5 1
63 107 63 4 5 1
75 127 75 4 5 1
90 142 90 4 5 1
110 162 110 5 6 1
125 162 105 5 6 1
ab d 160 siehe Seite 17 • from d 160 on see page 17
NBR = Perbunan N für Trinkwasser zugelassen nach DVGW- DIN 1988 mit KTW - Empfehlung und mikrobiologischer
logischer Zulassung entspr. DVGW Arbeitsblatt W 270.
NBR = Perbunan N approved for potable water acc. DVGW - DIN 1988 with KTW-Recommendation and
microbiological approval acc. to DGW W270.
NBR = Perbunan N admìs pour l'eau potable selon DVGW - DIN 1988 avec recommendation KTW et
admission microbiologique selon DVGW page W 270.
Zubehör
Abpresszapfen mit Dichtung, PVC

Wall inlet plug with gasket PVC • Bouchon étanche à murer avec plat • Tapón para empotrar con junta
é·ÊËÏÌÓÈ ¯ËÔ Ò ÛÔÎÓÚÌÂÌËÂÏ
9900 G D l h SW Stp.
1
/2 33 87 10 36 10
3
/4 40 91 14 41 10
9910 Ersatzdichtring
9910 Replacement round gasket • 9910 Joint emplacement
G O-Ring Stp.
1
/2 21,5 x 3 10
3
/4 27,0 x 3 10
Rohrschelle d Größe/Size Stp.

Pipe bracket 16 15 - 18 10
Collier pour tube 20 20 - 23 10
Abrazaderas metalicas 25 25 - 28 10
ïÓÏÛÚ ‰Îfl ÔÓ‰‚ÂÒÍË ÚÛ· 32 31 - 35 10
8500 40 40 - 43 10
50 47 - 53 10
63 64 - 67 10
75 75 10
90 90 10
110 110 10
125 125 10
160 160 10
200 200 10
250 250 10
315 315 10
Halbschale, verzinkt, optische Mängel sind durch unsachgemäße Lagerung nicht zu vermeiden
Support semi-tube, galvanized, visual defects cannot be avoided by incorrect storage
Support semi-tube, galvanisé, défauts visuels sont inévitables par stockage incorrect
Soporte galvanizado para tubos, es inevitable defectos ópticos por almacenamiento no apropiado
èÓÎÛ‚ÍÎ‡‰˚¯, ÓˆËÌÍÓ‚‡ÌÌ˚È, ÔË ÌÂÔ‡‚ËÎ¸ÌÓÏ ı‡ÌÂÌËË ÌÂ ËÁ·ÂÊ‡Ú¸ ÔÓfl‚ÎÂÌËÂ ‚ËÁÛ‡Î¸Ì˚ı ÌÂ‰ÓÒÚ‡ÚÍÓ‚
8501 d s kg/m
16 - 25 0,6 0,200
32 0,6 0,255
40 0,6 0,315
50 0,6 0,380
63 0,6 0,500
75 0,6 0,600
90 0,6 0,684
110 0,6 0,783
Montageplatte • Mounting plate • Plaque à montage • Placa de montaje

åÓÌÚ‡ÊÌ‡fl ÔÎËÚ‡ ‰Îfl ‡ÁÏÂÓ‚ 76, 100, 153, 200 ÏÏ
8502 Für Stichmaße: mm

For depth gauge: mm
Distance: mm
76
100
153
200
Processing Tools
Daily practice proved tube cutters Pipe cutter, type scissors

and pipe scissors to be the optimum 8970
tools for cutting plastic pipes. Both d 16 - 40 mm
devices make clear rectangular cuts
indispensable for professional weld
joints. PP-R pipes can easily be cut
with these tools.
d 16 - 40 mm
Pipes of up to 40 mm in diameter can Tube-cutter

be cut with the plastic-tube scissors. 8975
For pipe from 50 mm in diameter on, d 50 - 110 mm
the pipe cutter has to be used.
d 50 - 110 mm
The scraper is used to remove the Scraper

outer surface oxide layer on the PP-R 8974
pipe.
Before welding the pipe with the elec-
trofusion socket (part no. 8271) this lay-
er on the outer surface has to be scra-
ped off within the welding section.
The Stabi-Pipes are finished with an Peeling tool for tube Stabi-Pipe
aluminium coating on their outer sur- 8977
face. This aluminium coating has to d=
be scraped off within the welding sec- 16 + 20
tion before welding the pipe. Each 20 + 25
peeling tool is designed for two indivi- 32 + 40
dual pipe diameters. The peeling 50 + 63,
tools for diameters from 50 mm on 75, 90,
have turning handles. 110 mm
125 mm
Spare blade
for peeling tool for Stabi-Pipe 8978
36 www.baenninger,de
Processing Tools
13015 8982 8983
d =16, 20, 25, 32, 40, 50, 63, 75, 90, 110, 125 d = 7, 11 mm
Peeling tool Welding tool Repairing set
8593 8984e 8986a
d = 40, 50, 63, 75, 90, 110, 125, 160, 200,

d = 7, 11 mm 250, 315, 355, 400 mm
Repairing plug for welding of bore Welding tool for the welding Chamfering device for removing
wholes (up to 10 mm) part. no. 8983 of saddles the aluminium from stabi pipes as
preparation for welding saddles
8986b 8972 13010
Borer for the installation of Temperature measuring instrument Clamping tool

welding saddles with surface sensor d 160 – 315 mm
Processing Tools
The shown heating element was deve- Heating element for welding by hand
loped for manual welding. Stationary 8980/8981
mounting can be done by a simple Part. no. 8980, d = 16 – 63 mm
fixing device. The heating element
diameter up to 63 mm allows welding Part. no. 8981, d = 20 – 32 mm
without problems even under difficult
construction site conditions and in
slots. At 220 volt the thermostatically
controlled heating element has power
of 600 watt for coated heating sockets
and mandrils from 16 mm to 63 mm in
diameter. This device completed by a
post and tools is delivered in a metal
case.
Heating element for welding by hand

125 mm without welding tools 8991
d = bis 125 mm
The socket-welding machine with hea- Socket-welding machine with

heating elements 8988
ting element is suitable for pipes and
fittings from 50 mm to 125 mm in dia-
meter. The clamping fixtures are desi-
gned to provide both sufficient clam-
ping function and centric positioning.
A definite on-axis alignment of the
clamped joint parts is guaranteed.
The heating element is thermostatical-
ly controlled and has a signal lamp. Its
power is 1000 w. at 220 v. The heating
sockets and mandrils of 50, 63, 75, 90,
110 and 125 mm are teflonized and
easy to mount on the heating element. d = 50 - 125 mm
Processing Tools
Butt Welding Machine with Heating Welding machine for butt welding
Element.
8989/250
Type SP250 - Part Number 8289/250 Part. no. 8989/250 d = 90 – 250 mm 8989/315
The butt welding machine SP250 is sui- Part. no. 8989/315 d = 90 – 315 mm
table for welding PP-R/PP-RCT pipes
and fittings from 90 mm to 250 mm.
The welding machine includes the
basic machine, the heating element,
a hydraulic aggregate as well as an
electrical planing tool.
The heating element is coated with

Teflon, thermostatically controlled and
has an output of 1.500 watt at 220 volt.
Butt Welding Machine with Heating

Element.
Type SP315 - Part Number 8989/315
The butt welding machine SP315 is sui-

table for welding PP-R/PP-RCT pipes
and fittings from 90 mm to 315 mm.
The welding machine includes the
basic machine, the heating element,
a hydraulic aggregate as well as an
electrical planing tool.
The heating element is coated with

Teflon, thermostatically controlled and
has an output of 2.500 watt at 220 volt.
Electrofusion machine 8990

for electrofusion sockets
Standards and Prescriptions for Cold- and Hot Water Pipes of Plastic
Pipes and Fittings of PP-R/PP-RCT

for hot and cold water as well as for heating installations
DIN EN ISO Plastic piping systems for hot and cold water installations
15874 Polypropylene (PP)
Polypropylene (PP) pipes

DIN 8077 Dimensions
Polypropylene (PP) pipes

DIN 8078 General quality requirements
DIN 1988 Codes of practice for drinking water installations
DIN 4109 Sound insulation in buildings
DVGW Pipe joints

W 534, W 542 Compound pipes for drinking water installations
W 544 Plastic pipes for drinking water installations
DVS 2207 Welding of thermoplastic

Heated tool welding of pipes, piping parts and panels
Part 11 made of PP
DVS 2208 Welding of thermoplastics

Machines and devices for heated tool welding of pipes,
Part 1 piping parts and panels
KTW Physiological harmlessness

Recommendation According to the recommendations of the German health authority
VOB Partl C German construction contract procedures (VOB) – part C:

General technical specifications in construction contracts (ATV)-
DIN 18381 Installation of gas, water and drainage pipework inside buildings
Wittworth pipe threads for pipes and fittings

DIN 2999 Parallel female thread and tapered male thread
T
Pipe joints and piping parts installation

GE
CH
DIN 16928
WA
General regulations
PR
WÜRZBURG
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Bänn nge Ku
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Starting at the day of installation of the PP-R / PP-RCT piping system

PN 20 we grant a warranty of 10 years.
This product liability includes personal and physical damages, instal-
lation costs and costs for disassembly up to 30 Mio EURO per dama-
ge event. This will be confirmed by issuing the warranty certificate
related to the project.
Planning and Working Instructions
Page
Index Technical Informations 46 – 47
Chemical Resistance 48 – 49
Range of Application / Max. Operating Pressures 50 – 51
Planning 52 – 57
Working 58 – 75
Pressure Test 76 – 79
Insulation 80
Fire Prevention 80
Transport and Storage 81
Technical Informations
Material: Quality: Utilization

PP-R (Polypropylene Random-Copoly- Pipes: according to DIN 8078 for PP-R The system of tubing of PP-R, as descri-
merisate) of high molecular weight (polypropylene PP pipes). bed in this catalogue, has primarly
and stabilized to high temperature. The General quality standards, test. been developped for application in
material corresponds to KTW-recom- Fittings: according to DIN 16962 part 5 A the sanitary field for cold and hot wa-
mendation of the German Board of (E type 3) ter.
Health. (Pipe connections and fittings for poly-
propylene PP pressure pipeline.) This system can be applied as well in
General quality standards, test. the industrial section.
Jointing:
Welding joints Operating pressure: Pipes and fittings are dimensioned in a
Socket welding by heating-elements For cold water at 20° C: up to 20 bar1.) way to assure, according to actual
according to DVS (German Welding for hot water at 70° C: up to 10 bar1.) results of long-term tests, a utilisation of
Inst.) specifications: leaflet 2207, part for heating at 70° C: up to 3 bar. at least 50 years, based on max. 10 bar
11, section 3.2. The regulations and guide-lines dea- and a constant temperature of 70
Tools and devices for socket-welding ling with the different fields of applicati- degrees Celsius.
by heating-elements according to DVS on are to be observed.
leaflet 2208, part 1, section 5, schedule For hot water piping according to DIN
2, type A. Chemical Resistance: 1988 the pipe row 6 (PN 20) according
Detailed information regarding the to DIN 8077 is valid, for dimensions
chemical resistance of polypropylene according to table 1.
Threaded joints: pipes and pipelines are available in
The threaded joints of adaptor pipe-fit- annex 1 to DIN 8078. Please note the Pipes are available in lenghts of 4 m.
tings correspond to the requirements explanations on page 1 of annex.
of DIN 2999 resp. ISO 7, i. e. cylindrical Plastic pipes and fittings of PP-R gene-
female thread, conical male thread. Orders: rally offer all advantages which have
Male threads for connecting backnuts When ordering please state dimensions been registered in all sections of indu-
correspond to the requirements of DIN- and number and part number in addi- stry and of installation technics. Above
ISO 228, part 1. tion to the designation of the piece all the excellent resistance of corrosion
required. gives proof of an extensively long uti-
Example: Elbow 90°, d 32, No. 8090 lization of installation tubing in the buil-
Dimensions: ding technic, without risk of damages
Pipes: According to DIN 8077 (Pipes of Marking: known from metallic materials.
polypropylene PP). The fittings are marked as follows: Therefore PP-R as installation-material
Fittings: According to DIN 16962, part 6 Example: , d, PP-R, P represents an excellent choice for
to 9 (Pipe connections and fittings for piping of cold and hot water.
polypropylene PP) injection moulded Signs and Symbols:
fittings, z-dimensions tolerance ± 3 mm, d = nominal size = pipe diameter
we reserve the right to modify dimen- R = male thread-conical
sions without prior notice. Rp = female thread-cylindric
Rc = female thread-conical
G = male thread-cylindric
Stp = standard packing
® = registered trade mark
AL = number of screw holes
Material Properties of PP-R and PP-RCT
PP - R PP - RCT
Properties Measuring technique Unit Value Value
Melting index ISO / R 1133

MFR 190/5 g/10 min. 0,5 0,5
MFR 230/2,16 g/10 min. 0,24 – 0,36 0,24 – 0,36
Density ISO / R 1183 g/cm3 0,895 0,905
0°C 140 – 150 140 – 150

Melting range polarizing microscope 0° F 289 – 302 284 – 302
Yield stress ISO / R 527 N/mm2 21 25

Tensile strength feed speed N/mm2 40 45
Tensile expansion Test bar % 600 300
Bending stress at 3,5% ISO 178 N/mm2 20 23

Marginal fibre expansion test specimen 5.1
Modulus of elasticity ISO 178 N/mm2 800 900
Mechanical properties
following impact
bending test at 0° C DIN 8078 no fracture no fracture
Expansion coefficient VDE 0304

Part 1 § 4 K–1 1,5 x 10–4 1,5 x 10–4
Thermal conductivity
at 20° C/58° F DIN 52612 W/m K 0,24 0,24
Specific heat at 20° C/68° F adiabatic calorimeter kJ/kg K 2,0 2,0
Pipe friction factor –– 0,007 0,007
Chemical Resistance
TEMPERATURE TEMPERATURE
Conc. % 20°C 60°C 100°C Conc. % 20°C 60°C 100°C
Acetone TR + + Ethyl acetate TR + •
• –
Alum GL + + Butyl acetate TR •
• – –
Alum of all kinds, hydr. all + + Ether
Formic acid + •
• Ethyl benzene TR •
• – –
85 + •
• – Ethyl chloride TR – – –
10 + + •
•
Ammonia, gaseous TR + + Pine needle oil H + •
Ammonia, hydr. conc. + + Hydrofluoric acid solution 40 + +
Ammoniumacetate GL + + Formaldehyde, hydr. 40 + +
Ammonium carbonate GL + + Antifreezing solution (motor vehicles) H + + +
Ammonium cloride GL + + Fruit juices H + + +
Ammonium nitrate GL + + +
Ammonium phosphate GL + + + Glycerine TR + + +
Ammonium sulphate GL + + +
Amylalcohol, pure TR + + + Urea, hydr. GL + +
Aniline TR •
• •
• Fuel oil H + •
•
Apple juice H + + + Heptane TR + •
• –
Hexane TR + •
•
Batterie acid + +
Barium salts GL + + + Iso-octane TR + •
• –
Benzaldehyde GL + +
Benzine H •
• – – Jodine salution H + •
•
Benzoic acid GL + +
Benzene TR •
• – – Caustic potash solution 50 + + +
Succinic acid, hydr. GL + + (potassium hydroxide)
Beer H ++ ++ + Potassium carbonate (Potash) GL + +
Bleaching solution 20 •
• •
• – Potassium chlorate GL + +
Borax L + + Potassium chloride GL + +
Boric acid GL + + + Bichromate of potash GL + +
Bromine, liquid TR – – – Potassium iodide GL + +
Bromine, vapours all • – – Potassium nitrate, hydr. GL + +
Bromine water GL • – – Potassium permanganate GL + ––
Butane gas TR + + Potassium persulphate GL + +
Butyl acetate Coconut oil TR +
Cresol 90 + ++
Calcium cloride GL + + +
Calcium nitrate GL + + LANOLIN® H + •
•
Corn oil TR + •
• Linseed oil H + + +
Chlor, liquid TR – – – Lactic acid 90 + +
Chlorine, gaseous wet 1 – – –
Chlorobenzene TR •
• Magnesium salts GL + +
Chloride of lime all + + Menthol TR + •
•
Chloroform TR •
• – – Methanol TR + +
Chlorosulphonic acid TR – – – Methylene chloride TR •
• – –
Chlorine water GL •
• – – Methyl ethyl ketone TR + •
•
Hydrogen chloride, gaseous TR + + Milk H + + +
Chromic sulphuric acid – – – Motor oil (motor vehicles) TR + •
•
Cyclohexane TR + Nickle salts, hydr. GL + +
Cyclohexanol TR + •
•
Cyclohexanone TR •
• – – Sodium carbonate 50 + + •
Sodium chlorate GL + +
Dekahydronaphtaline TR •
• – – Sodium chloride VL + + +
Dibutyl phthalate TR • – – Sodium chlorite, hydr. 2 – 20 + •
• –
Diesel oil H + • Sodium hydrochlorite, hyd. 10 +
Diethylether TR + •
• Sodium nitrate GL + +
1,4-Dioxane TR •
• •
• Sodium nitrite G + +
Sodium phosphate GL + + +
Peanut oil TR + + Sodium sulphate GL + +
Vinegar H + + + Sodium sulphide GL + +
Acetic acid (glacial acetic acid) TR + • – Sodium sulphite 40 + + +
Acetic acid, hydr. 50 + + • Sodium thiosulphate GL + +
Acetic acid anhydride TR + Caustic soda solution up to 60 + + +
Chemical Resistance
TEMPERATURE TEMPERATURE
Conc. % 20°C 60°C 100°C Conc. % 20°C 60°C 100°C
Oleum TR – – – Xylene TR •• – –
Olive oil TR + + •
•
Oleic acid GL + •• – Zinc salts, hydr. GL + +
Oxalic GL + + •
• Stannous chloride GL + +
Ozone 0,5 ppm + •
• Citric acid, hydr. VL + + +
Sugar sirup H + +
Paraffin H + +
Paraffin oil TR + •
• –
Perchlorethylene
Petroleum ether TR + ••
Petroleum TR + ••
Peppermint oil TR +
Phenol (hydr. phase) 5 + +
Phosphoric acid 85 + + +
Photographic developer H + +
Propane, gaseous TR + •
•
Pyridine TR •
• •
•
Mercury TR + +
Mercury salts GL + +
Castor oil TR + +
Nitric acid, hydr. 10 + •• –

Hydrochloric acid, hydr. up to 20 + +
20 – 36 + ••
Sulphur dioxide TR + +
Carbonum disulphide TR – – – Signs and symbols:
Sulphuric acid, hydr. 80-TR •
• –
10 – 80 + + VL = moderate loosening, mass-part ≤ 10%
10 + + +
Hydrogen sulphide TR + + L = moderate loosening, mass-part > 10%
Sea water H + + +
Silver salts GL + + GL = Saturated(with 20°C), hydrous solution
Silicone oil TR + + +
Sodium carbonate (soda) 50 + + •
• TR = medium rate flow is minimum-technical pure
Soybean oil TR + •
•
Starch solution, hydr. all + + H = usual in trade composition
Turpentine oil TR – – – + = resistant
Turpentine substitute TR + •
• –
Tetrachloroethane TR •
• – – • = limited resistant
Tetrachloroethylene (Perchlorethylen) TR •
• •
•
Carbon Tetrachloride TR – – – – = inconstant
Tetrahydrofurane TR •
• – –
Tetrahydronaphtalene (Tetralin) TR – – –
Toluene TR •
• – –
Transformer oil TR •
• –
Trichloroethylene TR – – –
Petroleum jelly TR + •
•
Detergent VL + +
Water H + + +
Hydrogen peroxide, hydr. 30 + •
•
Tricresyl phosphate TR + •
•
Trioctyl phosphate TR +
Wine H + +
Tartaric acid, hydr. 10 + +
Application Areas / max. Operating Pressures
Application areas for fittings and pipes made of PP-R and PP-RCT according to DIN 8077
Cold water pipelines: Hot water pipelines: Heating pipelines:
Continuous operation temperature up to 20°C Continuous operation temperature up to 70°C Continuous operation temperature up to 70°C
Continuous operation pressure up to 20 bar Continuous operation pressure up to 10 bar Continuous operation pressure up to 3 bar
(Installation pressure according to
DIN EN 12828)
Operating years
1 5 10 25 50 100
Temperature °C Max. Operating pressure (bar) according to DIN 8077
Field of application: Drinking water and sanitary installation
20 16,6 16,0 15,8 15,5 15,3 15,1
G 8160 B 40 12,3 11,9 11,7 11,5 11,3 11,1
PP-RCT Pressure Pipe 60 8,9 8,6 8,4 8,2 8,1 –
20° C/1,6 MPa, 60° C/0,8 MPa 70 7,5 7,2 7,0 6,9 6,8 –
80 6,2 6,0 5,9 5,7 – –
95 4,7 4,4 4,3 – – –
20 26,3 25,4 25,1 24,6 24,3 24,0

G 8200 B 40 19,6 18,9 18,6 18,2 17,9 17,6
PP-RCT Pressure Pipe 60 14,2 13,6 13,4 13,1 12,8 –
20° C/2,0 MPa, 70° C/1,0 MPa 70 11,9 11,4 11,2 10,9 10,7 –
80 9,9 9,5 9,3 9,1 – –
95 7,4 7,1 6,9 – – –
20 29,9 28,1 27,4 26,4 25,7 25,0

G 8200 40 21,6 20,2 19,6 18,8 18,3 17,8
PP-R Pressure Pipe 60 15,4 14,3 13,9 13,3 12,9 –
20° C/2,0 MPa, 70° C/1,0 MPa 70 12,9 12,0 11,6 10,0 8,5 –
80 10,8 9,6 8,1 6,5 – –
95 7,6 5,2 4,3 – – –
20 25,0 24,2 23,9 23,5 23,1 22,8

G 8215 B 40 18,6 18,0 17,7 17,3 17,1 16,8
PP-RCT Stabi composite pipe 60 13,5 13,0 12,7 12,4 12,2 –
20° C/2,0 MPa, 70° C/1,0 MPa 70 11,3 10,9 10,7 10,4 10,2 –
80 9,5 9,0 8,9 8,6 – –
95 7,1 6,7 6,6 – – –
Application Areas / max. Operating Pressures
Application areas for fittings and pipes made of PP-R and PP-RCT according to DIN 8077
Cold water pipelines: Hot water pipelines: Heating pipelines:
Continuous operation temperature up to 20°C Continuous operation temperature up to 70°C Continuous operation temperature up to 70°C
Continuous operation pressure up to 20 bar Continuous operation pressure up to 10 bar Continuous operation pressure up to 3 bar
(Installation pressure according to
DIN EN 12828)
Operating years
1 5 10 25 50 100
Temperature °C Max. Operating pressure (bar) according to DIN 8077
Field of application: Drinking water and sanitary installation
20 25,0 24,2 23,9 23,5 23,1 22,8
G 8200 FW 40 18,6 18,0 17,7 17,3 17,1 16,8
PP-RCT Fiber composite pipe 60 13,5 13,0 12,7 12,4 12,2 –
Watertec 70 11,3 10,9 10,7 10,4 10,2 –
20° C/2,0 MPa, 70° C/1,0 MPa 80 9,5 9,0 8,9 8,6 – –
95 7,1 6,7 6,6 – – –
20 19,9 19,3 19,0 18,6 18,4 18,1

G 8200 FW 40 14,8 14,3 14,1 13,8 13,6 13,3
Watertec 70 9,0 8,6 8,5 8,3 8,1 –
20° C/1,6 MPa, 70° C/0,8 MPa 80 7,5 7,2 7,0 6,9 – –
95 5,6 5,3 5,2 – – –
Field of application:
Air conditioning, Industrial plants, Drinking water and sanitary installation
20 19,9 19,3 19,0 18,6 18,4 18,1
G 8160 FC 40 14,8 14,3 14,1 13,8 13,6 13,3
Climatec 70 9,0 8,6 8,5 8,3 8,1 –
20° C/1,6 MPa, 70° C/0,8 MPa 80 7,5 7,2 7,0 6,9 – –
95 5,6 5,3 5,2 – – –
20 12,5 12,1 12,0 11,7 11,6 11,4

G 8160 FC 40 9,3 9,0 8,8 8,7 8,5 8,4
Climatec 70 5,7 5,4 5,3 5,2 5,1 –
20° C/1,0 MPa, 70° C/0,5 MPa 80 4,7 4,5 4,4 4,3 – –
95 3,5 3,3 3,3 – – –
Operating Conditions
Classification of operating conditions according to DIN EN ISO 15874-1

The selection of a particular application class according to the following table should be agreed among the contracting
parties.
For each application class an allowable operating pressure pD of 4 bar 2), 6 bar, 8 bar or 10 bar applies, depending on the
application.
Appli- Calculation- Service Tmax Service Tmal Service PP-R PP-RCT

cation temperature lifeb life life Typical pipe system pipe system
class TD at TD at Tmax at Tmal application area SDR 6 SDR 7,4
°C Years °C Year(s) °C h
Hot water supply
1a 60 49 80 1 95 100 10 bar 10 bar
(60°C)
Hot water supply

2a 70 49 80 1 95 100 8 bar 10 bar
(70°C)
20 2,5
Followed by Floor heating
40 20 70 2,5 100 100 and
4b Followed by Low temperatur 10 bar 10 bar
60 25 Followed by radiator connections
Followed by (see next column)
(see next column)
20 14
Followed by
60 25 90 1 100 100
5b Followed by High temperature 6 bar 8 bar
80 10 radiator connections
Followed by
Followed by (see next column)
(see next column)
a Pertinent to the national regulations either application class 1 or application class 2 may be selected.
b If there is more than one operational temperature for one application area the corresponding sevice life time should be
summed (for example the temperature collective for class 5 for a period of 50 years consists of:
– 20°C over 14 years followed by

– 90°C over 1 year followed by
– 100°C over 100 h)
Explanation:
The column Tmal indicates the highest allowed temperature (for example at disruption of the controlling), max 100° C
The column Service life at Tmal shows that this breakdown temperature allows a max period of 100 h (over 50 years)
whereas single breakdown segments should not exceed 3 hours.
REMARK:
This norm does not apply when higher values are assigned to TD, Tmax and Tmal than those quoted on the table.
2) 1 bar = 105 N/m2 = 0,1 MPa
Allowed Operating Overpressures
Allowed operating pressures

for hot water and heating water pipelines made of PP-R and PP-RCT
PP- R PP- RCT

Operating Allowed operating pressures • Nominal pressure
Time-Temperature Tempe- period
collective rature (Years) SDR 61) (bar) SDR 7,4 (bar) SDR 9 (bar) SDR11 (bar)
5 14,12 13,30 10,50 8,40
10 13,66 13,00 10,30 8,20
75°C
25 11,69 12,70 10,10 8,00
45 10,13 12,50 9,90 7,90
5 13,80 12,20 9,70 7,70
10 13,36 12,00 9,50 7,50
Continuous 80°C
25 11,04 11,70 9,30 7,30
temperature 70°C
42,5 9,70 11,50 9,10 7,20
including
30 days 5 13,28 11,10 8,80 7,00
per year with 10 12,53 10,90 8,70 6,90
85°C
25 10,03 10,60 8,40 6,70
37,5 9,09 10,50 8,30 6,60
5 12,57 10,10 8,00 6,40
10 10,94 9,90 7,90 6,20
90°C
25 8,76 9,60 7,60 6,10
35 8,07 9,50 7,60 6,00
5 14,06 13,10 10,40 8,20
10 13,32 12,80 10,20 8,10
75°C
25 11,30 12,50 9,90 7,90
45 9,83 12,30 9,80 7,80
5 13,09 12,00 9,50 7,50
10 12,44 11,70 9,30 7,40
Continuous 80°C
25 10,52 11,50 9,10 7,20
temperature 70°C
40 9,31 11,30 9,00 7,10
including
60 days 5 11,96 10,90 8,70 6,90
per year with 10 11,33 10,40 8,30 6,60
85°C
25 9,04 10,40 8,30 6,60
35 8,32 10,30 8,20 6,50
5 10,79 9,90 7,90 6,20
10 9,66 9,70 7,70 6,10
90°C
25 7,71 9,40 7,50 5,90
30 7,39 9,40 7,40 5,90
5 13,85 13,00 10,30 8,20
10 13,40 12,70 10,10 8,00
75°C
25 11,13 12,40 9,80 7,80
45 9,65 12,20 9,70 7.70
5 13,19 11,80 9,40 7,50
Continuous 10 12,32 11,60 9,20 7,30
80°C
temperature 70°C 25 8,86 11,30 9,00 7,10
including 37,5 8,94 11,20 8,90 7,00
90 days 5 12,36 10,80 8,60 6,80
per year with 10 10,52 10,60 8,40 6,60
85°C
25 8,42 10,30 8,20 6,50
32,5 7,90 10,20 8,10 6,40
5 10,40 9,80 7,80 6,20
90°C 10 8,79 9,60 7,60 6,00
25 7,03 9,30 7,40 5,90
1) SDR = Standard Dimension Ratio = diameter / wall thickness

PP- R PP- RCT

5 12,90 10,20 8,10
10 12,60 10,00 7,90
75°C
25 12,30 9,70 7,70
45 12,10 9,60 7,60
5 11,70 9,30 7,40
10 11,50 9,10 7,20
Continuous 80°C
25 11,20 8,90 7,10
temperature 70°C
35 11,10 8,80 7,00
including
120 days 5 10,70 8,50 6,70
per year with 10 10,50 8,30 6,60
85°C
25 10,20 8,10 6,40
30 10,10 8,00 6,40
5 9,70 7,70 6,10
90°C 10 9,50 7,50 6,00
25 9,20 7,30 5,80
5 12,80 10,10 8,00
10 12,50 10,00 7,90
75°C
25 12,20 9,70 7,70
40 12,10 9,60 7,60
5 11,70 9,30 7,30
10 11,40 9,10 7,20
80°C
25 11,20 8,90 7,00
Continuous
35 11,10 8,80 7,00
temperature 70°C
5 10,60 8,40 6,70
including 10,40 8,20 6,50
150 days 85°C 10
per year with 25 10,10 8,00 6,40
5 9,60 7,60 6,00
90°C 10 9,40 7,50 5,90
20 9,30 7,30 5,80

PP- R PP- RCT

5 12,70 10,10 8,00
10 12,50 9,90 7,90
75°C
25 12,20 9,70 7,70
45 12,00 9,50 7,60
5 11,60 9,20 7,30
Continuous
10 11,40 9,00 7,20
temperature 70°C 80°C
25 11,10 8,80 7,00
including
180 days 30 11,00 8,80 6,90
per year with 5 10,50 8,40 6,60
85°C 10 10,30 8,20 6,50
25 10,10 8,00 6,30
5 9,60 7,60 6,00
90°C 10 9,40 7,40 5,90
18 9,20 7,30 5,80
5 12,70 10,10 8,00
10 12,40 9,90 7,80
75°C
25 12,10 9,60 7,60
40 12,00 9,50 7,50
5 11,60 9,20 7,30
Continuous
10 11,30 9,00 7,10
temperature 70°C 80°C
25 11,10 8,80 7,00
including
210 days 30 11,00 8,70 6,90
per year with 5 10,50 8,30 6,60
85°C 10 10,30 8,20 6,50
25 10,00 8,00 6,30
5 9,50 7,60 6,00
90°C 10 9,30 7,40 5,90
15 9,20 7,30 5,80
Planning
ψ •
Temperature factor
Fig. 2: Temperature of the flow medium
For the individual fitting resistance the Outside pipe diameter 16

values given in the chart below (fig. 3) d 20 32 50 ≥63
can be applied by approximation. mm 25 40 63
The individual joint resistance values
can be determined altogether. Fitting Drag coefficient ζ
As a standard value add an extra of Type
3% to 5% to the overall pressure drop.
1,5 1,0 0,6 0,5

U
U 2,0 1,7 1,1 0,8
0,3
U
U
U 1,5
Stream in 0,5
Stream out 1,0

Fig. 3: Pressure drop in fittings
Minimum Flow Pressures
Reference values for the minimum flow pressures and calculated flows for generally used drinking water service points
Calculated flow for outlet of
Minimum Either cold or

Mixed water
flow pressure hot water
Type of drinking water service points
P min Fl
Volume flow Volume flow Volume flow
bar
cold hot
l/s l/s l/s
Outlet valve
0.5 without air whirler DN 15 – – 0.30
0.5 DN 20 – – 0.50
0.5 DN 25 – – 1.00
1.0 with air whirler DN 10 – – 0.15
1.0 DN 15 – – 0.15
1.0 Shower heads for clinsing showers DN 15 0.10 0.10 0.20
1.2 Pressure rinser in acc.to DIN 3265 part 1 DN 15 – – 0.70

1.0 Pressure rinser for urinals DN 15 – – 0.30
0.5 Corner valve for urinals DN 15 – – 0.30
1.0 Household dishwasher DN 15 – – 0.15

1.0 Household washing machine DN 15 – – 0.25
Mixer for
1.0 showers DN 15 0.15 0.15 –
1.0 bath tubs DN 15 0.15 0.15 –
1.0 kitchen sinks DN 15 0.07 0.07 –
1.0 wash-stands DN 15 0.07 0.07 –
1.0 bidet DN 15 0.07 0.07 –
1.0 Mixer DN 20 0.30 0.30 –
0.5 Flushing box acc.to DIN 19542 DN 15 – – 0.13
Heater for drinking water

for supply of service point
(incl. fitting for mixed outlet)
1.0 electric water boiler DN 15 – – 0.10*
Electric hot water tank and boiler 0.10

1.1** with nominal contents 5 – 15 l DN 15 – – 0.20
1.2** with nominal contents 30 – 150 l DN 15 – –
Electric flow water heater with hydraulic test,

without flow limitation
1.5 nominal capacity 12 kW – – 0.06
1.9 18 kW – – 0.08
2.1 21 kW – – 0.09
2.4 24 kW – – 0.10
1.0 Gas flow water heater 12 kW – – 0.10
* with fully opened throttle valve – ** values under unfavourable conditions (shower)
Note: Service points which are not included in the table and devices of similar kind with larger armature flows than indicated are to be taken into account accor-
ding to the recommendations of the manufacturer as far as determination of pipe diameter is concerned
Linear Deformation of PP-R/PP-RCT Pipes under Heat Influence
εett == 11..55 •
• 1100 -- 44 ((K
K-- 11))
Thermoplastic plastics PP-R and PP-RCT The linear thermal expansion coeffi-
pipes are exposed to thermal expan- cient for PP-R and PP-RCT pipes is:
sion. The linear extension of such pipes
is higher than that of steel pipes. This
fact must by all means be taken into
consideration in the laying process.
Already in the pipe arrangement plan-
ning stage each possibility should
therefore be fully utilized to compen-
sate all extension processes within a
pipe section.
εett == 00..33 •
• 1100 -- 44 ((K
K-- 11))
Polypropylene pipes mechanically sta- The linear thermal expansion coeffi-
bilized by an aluminum coating on the cient for PP-R and PP-RCT Stabi-Pipes
pipe periphery (Stabi-Rohr/Stabi-Pipe) can by approximation assumed as:
have a reduced thermal expansion
coefficient. The aluminium coating pre-
vents linear extension by about 4/5.
εett == 00..3355 •
• 1100-- 44 ((K
K-- 11))
The linear thermal expansion coeffi-
cient for PP-RCT Fibre-Pipes is:
∆l = Linear extension in
D ll == εett •
• LL •• ∆D tt (( m
mm
m))
(mm) The linear deformation of a pipe is
thus calculated according to the fol- ∆
εt = Thermal expansion mm
coefficient in ( m °C ) lowing formula:
L = Pipe length (m)
∆t = Temperature difference (°K)
The calculation of the linear deformation is based on the laying temperature. The
following example gives you an idea of how to calculate.
Example for a pipe length of 8m:
1. Lowest pipe wall temperature + 9° C (cold water pipe)
Difference 7° K
2. Laying temperature + 16° C
Difference 54° K
3. Highest pipe wall temperature + 70° C (hot water pipe)
To 1. Shortening of the pipe: 8 m • 7° • 0,03 = 1,68 mm

To 3. Extension of the pipe: 8 m • 54° • 0,03 = 12,96 mm
Diagram and Chart to determine the temperature-dependent
linear Expansion of PP-R and PP-RCT Pipes.
m
len ipe
m
gth
10
P
9
100
90
80
Temperature difference ∆T in K
70
60
50
40
30
20
10
0
10 20 30 40 50 60 70 80 90 100 110 120 130 140 150 160
Fig. 4 Linear expansion ∆L in mm
Pipe length 10 20 30 40 50 60 70 80 90 100
0,1 m 0,15 0,30 0,45 0,60 0,75 0,90 1,05 1,20 1,35 1,50
0,2 m 0,30 0,60 0,90 1,20 1,50 1,80 2,10 2,40 2,70 3,00
0,3 m 0,45 0,90 1,35 1,80 2,25 2,70 3,15 3,60 4,05 4,50
0,4 m 0,60 1,20 1,80 2,40 3,00 3,60 4,20 4,80 5,40 6,00
0,5 m 0,75 1,50 2,25 3,00 3,75 4,50 5,25 6,00 6,75 7,50
0,6 m 0,90 1,80 2,70 3,60 4,50 5,40 6,30 7,20 8,10 9,00
0,7 m 1,05 2,10 3,15 4,20 5,25 6,30 7,35 8,40 9,45 10,50
0,8 m 1,20 2,40 3,60 4,80 6,00 7,20 8,40 9,60 10,80 12,00
0,9 m 1,35 2,70 4,05 5,40 6,75 8,10 9,45 10,80 12,15 13,50
1,0 m 1,50 3,00 4,50 6,00 7,50 9,00 10,50 12,00 13,50 15,00
2,0 m 3,00 6,00 9,00 12,00 15,00 18,00 21,00 24,00 27,00 30,00
3,0 m 4,50 9,00 13,50 18,00 22,50 27,00 31,50 36,00 40,50 45,00
4,0 m 6,00 12,00 18,00 24,00 30,00 36,00 42,00 48,00 54,00 60,00
5,0 m 7,50 15,00 22,50 30,00 37,50 45,00 52,50 60,00 67,50 75,00
6,0 m 9,00 18,00 27,00 36,00 45,00 54,00 63,00 72,00 81,00 90,00
7,0 m 10,50 21,00 31,50 42,00 52,50 63,00 73,50 84,00 94,50 105,00
8,0 m 12,00 24,00 36,00 48,00 60,00 72,00 84,00 96,00 108,00 120,00
9,0 m 13,50 27,00 40,50 54,00 67,50 81,00 94,50 108,00 121,50 135,00
10,0 m 15,00 30,00 45,00 60,00 75,00 90,00 105,00 120,00 135,00 150,00
Fig. 4a Linear expansion ∆L in mm
Diagram and Chart to determine the temperature-dependent
linear expansion of ”Stabi-Pipes”
(aluminium-coated PP-RCT Pipes).
Pipe length
1m
2m
3m
4m
5m
6m
7m
8m
9m
10 m
100
90
80
The aluminum coating of the ”Stabi-Pipes”

70 reduces the heat-dependent linear expansion
to approx.. 80% of the value of the non-stabilized
60 PP-R pressure pipes.
50
40
30
20
10
0
10 20 30 40 50 60 70 80 90 100 110 120 130 140 150 160
Fig. 5 Linear expansion ∆L in mm
Pipe length 10 20 30 40 50 60 70 80 90 100
0,1 m 0,03 0,06 0,09 0,12 0,15 0,18 0,21 0,24 0,27 0,30
0,2 m 0,06 0,12 0,18 0,24 0,30 0,36 0,42 0,48 0,54 0,60
0,3 m 0,09 0,18 0,27 0,36 0,45 0,54 0,63 0,72 0,81 0,90
0,4 m 0,12 0,24 0,36 0,48 0,60 0,72 0,84 0,96 1,08 1,20
0,5 m 0,15 0,30 0,45 0,60 0,75 0,90 1,05 1,20 1,35 1,50
0,6 m 0,18 0,36 0,54 0,72 0,90 1,08 1,28 1,44 1,62 1,80
0,7 m 0,21 0,42 0,63 0,84 1,05 1,26 1,47 1,68 1,89 2,10
0,8 m 0,24 0,48 0,72 0,96 1,20 1,44 1,68 1,92 2,16 2,40
0,9 m 0,27 0,54 0,81 1,08 1,35 1,62 1,89 2,16 2,43 2,70
1,0 m 0,30 0,60 0,90 1,20 1,50 1,80 2,10 2,40 2,70 3,00
2,0 m 0,60 1,20 1,80 2,40 3,00 3,60 4,20 4,80 5,40 6,00
3,0 m 0,90 1,80 2,70 3,60 4,50 5,40 6,30 7,20 8,10 9,00
4,0 m 1,20 2,40 3,60 4,80 6,00 7,20 8,40 9,60 10,80 12,00
5,0 m 1,50 3,00 4,50 6,00 7,50 9,00 10,50 12,00 13,50 15,00
6,0 m 1,80 3,60 5,40 7,20 9,00 10,80 12,80 14,40 16,20 18,00
7,0 m 2,10 4,20 6,43 8,40 10,50 12,60 14,70 16,80 18,90 21,00
8,0 m 2,40 4,80 7,20 9,60 12,00 14,40 16,80 19,20 21,60 24,00
9,0 m 2,70 5,40 8,10 10,80 13,50 16,20 18,90 21,60 24,30 27,00
10,0 m 3,00 6,00 9,00 12,00 15,00 18,00 21,00 24,00 27,00 30,00
Fig. 5a Linear expansion ∆L in mm
Diagram and Chart to determine the temperature dependent
linear Expension of PP-RCT Fibre Pipes
(PP-RCT with inlayed PP Fibre Glass Layer).
Pipe length
1m
2m
3m
4m
5m
6m
7m
8m
9m
10 m
100
90
80
As a result of the inside layer made of

70 fibre glass the length elongation caused by
the heat is reduced by approx. 70% of the value
60 of non stabilized PP-R pressure pipes.
50
40
30
20
10
0
10 20 30 40 50 60 70 80 90 100 110 120 130 140 150 160
Fig. 5b Linear expansion ∆L in mm
Pipe length 10 20 30 40 50 60 70 80 90 100
0,1 m 0,04 0,07 0,11 0,14 0,18 0,21 0,25 0,28 0,32 0,35
0,2 m 0,07 0,14 0,21 0,28 0,35 0,42 0,49 0,56 0,63 0,70
0,3 m 0,11 0,21 0,32 0,42 0,53 0,63 0,74 0,84 0,95 1,05
0,4 m 0,14 0,28 0,42 0,56 0,70 0,84 0,98 1,12 1,26 1,40
0,5 m 0,18 0,35 0,53 0,70 0,88 1,05 1,23 1,40 1,58 1,75
0,6 m 0,21 0,42 0,63 0,84 1,05 1,26 1,47 1,68 1,89 2,10
0,7 m 0,25 0,49 0,74 0,98 1,23 1,47 1,72 1,96 2,21 2,45
0,8 m 0,28 0,56 0,84 1,12 1,40 1,68 1,96 2,24 2,52 2,80
0,9 m 0,32 0,63 0,95 1,26 1,58 1,89 2,21 2,52 2,84 3,15
1,0 m 0,35 0,70 1,05 1,40 1,75 2,10 2,45 2,80 3,15 3,50
2,0 m 0,70 1,40 2,10 2,80 3,50 4,20 4,90 5,60 6,30 7,00
3,0 m 1,05 2,10 3,15 4,20 5,25 6,30 7,35 8,40 9,45 10,50
4,0 m 1,40 2,80 4,20 5,60 7,00 8,40 9,80 11,20 12,60 14,00
5,0 m 1,75 3,50 5,25 7,00 8,75 10,50 12,25 14,00 15,75 17,50
6,0 m 2,10 4,20 6,30 8,40 10,50 12,60 14,70 16,80 18,90 21,00
7,0 m 2,45 4,90 7,35 9,80 12,25 14,70 17,15 19,60 22,05 24,50
8,0 m 2,80 5,60 8,40 11,20 14,00 16,80 19,60 22,40 25,20 28,00
9,0 m 3,15 6,30 9,45 12,60 15,75 18,90 22,05 25,20 28,35 31,50
10,0 m 3,50 7,00 10,50 14,00 17,50 21,00 24,50 28,00 31,50 35,00
Fig. 5c Linear expansion ∆L in mm
Linear Extension Compensation of PP-R and PP-RCT Pipes
C .. √÷ dd .. D∆LL
LLss == C (( m
mm
m))
Mostly the linear extension of a PP-R / For spring deflexion of a pipeline the
PP-RCT pipe line can be compensated size of the bending limb has to be con-
by changing the direction. sidered which is calculated with the
Attention has to be paid to the fact that adjoining formula. Ls = Length of bending limb (mm)
the pipeline can easily move in axial
direction. In case linear extension com- Figures 6 and 7 show the mode of d = Outside pipe diameter (mm)
pensation of a changed direction is action of a change of length and its
not possible installation of an expansi- compensation. The correct choice of DL = Linear deformation (mm)
on bend is necessary. An axial com- the fixed points with regard to the
pensation is mostly not suitable and necessary bending limbs Ls has to be C = Material-depending constant
uneconomical. considered. for PP-R = 15
FP = fixed point
LP = loose point
Fig. 6:
Principle of linear deformation absorption by bending limbs,
related to length L
FP = fixed point
LP = loose point
Fig. 7:
Principle of linear deformation absorption
by an expansion bend
Construction of Expansion Bends
Expansion bends can easily be made Fig. 7a:

right at the site. Expansion bend, made of PP-R/PP-RCT
Besides of the required pipe length 4 pipe and 90° elbow
elbows (8090) or 4 pipe bends (8002a)
are needed.
To construct an expansion bend the
bending limb Ls is calculated depen-
ding on the linear deformation ∆L. d = Outer diameter op pipe
As standard value the Ls value given in L = Length of pipe
the Fig. 8 diagram can be used. ∆L = Linear elongation of pipe
Spacing Bmin should be at least 210 (longitudinal)
mm. Ls = Length of bending shank
Bmin = Width of bending shank
BS = Safety distance (min.150 mm)
Calculation of expansion bend:
Bmin = 2 x ∆L + BS
Fig. 8 Linear expansion ∆L, in mm

ø
ø
250
ø
225
ø
200
180
ø
160
5ø
0ø
12
11
Length of free flexible pipe segment, Ls , cm
ø
90
ø
75
ø
63
ø
50
ø
40
ø
32
25 ø
20 ø
16 ø
Installation Examples
Example for in-wall piping
Wall disk
Fixed point
Rib mesh
Fixed point Stuffing
Expansion / contraction
Ceiling lining
Fig. 9
Installation in Sanitary Installation Shaft:

Risers in pipe shafts have to be installed in such a way that the diverting pipeline can adjust
the longitudinal expansion of the risers.
Fig. 1 Fig. 2 Fig. 3

Best positioning in the pipe shaft. Sufficient dimensioning of the casing Installation of a spring leg.
pipe for the diverting pipeline.
Installation Instructions
The kind and number of pipe fixings d Spans L at cm bei T°C

depends among other things on the mm 20°C 30°C 40°C 50°C 60°C 70°C 80°C
pipe size and linear expansion. Loca-
ting points shall divide the pipes into 16 60 60 60 55 45 45 40
individual pipe sections allowing 20 65 65 60 60 60 55 50
expansion or contraction. The guidan- 25 75 75 70 70 65 60 55
ce of such sections is made with loose 32 90 90 85 85 80 75 70
clips. The clip distances or spans de- 40 110 110 105 100 95 90 85
pend on operation conditions, pipe 50 125 120 115 110 105 100 90
material, and weight of the filled pipe. 63 140 135 130 125 120 115 105
In practical use the spans given in figu- 75 155 150 145 135 130 125 115
res 10, 10a, 11, 11a and 11b proved to
be appropriate. 90 165 160 155 145 140 130 120
110 185 180 170 165 155 150 140
125 190 185 180 170 160 155 150
Fig. 10: Spans for PP-R and PP-RCT pipes, nos. G 8200B, G 8200
d Spans L at cm bei T°C

mm 20°C 30°C 40°C 50°C 60°C
20 60 55 50 45 40
25 75 70 65 60 55
32 90 85 75 70 65
40 100 95 90 85 75
50 120 115 105 100 90
63 140 130 120 110 100
75 150 145 135 125 115
90 160 155 150 145 130
110 180 170 160 155 140
125 190 185 175 165 150
160 200 195 185 175 160
200 245 235 225 215 205
250 275 265 255 245 235
315 290 280 270 260 250
Fig. 10a: Spans for PP-RCT Pipes, no. G 8160B
d Spans L at cm bei T°C

mm 20°C 30°C 40°C 50°C 60°C 70°C 80°C
16 115 110 100 95 85 80 80
20 120 115 110 105 105 100 95
25 140 130 125 120 120 110 110
32 160 160 155 150 145 140 135
40 185 175 170 165 160 155 150
50 200 190 185 175 170 165 155
63 210 205 195 190 180 175 165
75 230 225 215 195 180 180 170
90 240 230 220 200 195 190 180
110 250 240 230 210 205 200 190
125 265 255 245 235 225 210 200
Fig. 11: Spans for PP-RCT Stabi-Pipes, no. G 8215B
Installation Instructions
d Spans L at cm bei T°C Piping system pipes often require pipes

mm 20°C 30°C 40°C 50°C 60°C 70°C 80°C to be bypassed. Cross over connec-
tions (Fig. 12) are highly suitable.
20 100 90 85 85 80 70 65 Similar to manufacturing expansion
25 105 100 95 90 85 80 75 bends of Bänninger parts cross over
32 120 115 110 105 100 95 90 bends can easily be made with 2 elbo-
40 130 125 120 115 110 105 100 ws 45° (8040) male and female and 1
50 150 145 140 135 130 125 120 bend (8002a).
63 160 155 150 145 140 135 130
75 180 175 170 165 160 155 145
90 190 185 180 175 170 165 150
110 200 195 190 180 175 170 160
125 220 210 205 195 185 175 165
160 220 210 205 195 185 175 165
200 245 235 230 220 210 200 190
250 275 265 255 245 235 225 210 Fig.. 12: Cross over connection
Fig. 11a: Spans for PP-RCT Fibre pipes Watertec, no. G 8200FW For connecting sanitary armatures,
shut-off devices or for plastic-metal
transition pieces our programme offers
the required transition fittings.
The threads are according to DIN 2999
and ISO 7: cylindrical female thread
and conical male thread. All screw
connections, threaded pipe sockets or
d Spans L at cm bei T°C nipples are designed for easy installati-
on with standard wrenches.
mm 20°C 30°C 40°C 50°C 60°C 70°C 80°C
20 80 80 75 75 70 60 55 Do not use pipe wrenches for threaded
25 95 90 85 80 75 70 65 plastic parts to imperatively avoid any
32 110 105 100 95 90 85 80 damage. Also a possible deformation
40 120 115 110 105 100 95 90 of the parts by using a pipe wrench
50 140 135 130 125 120 115 110 must be excluded.
63 150 145 140 135 130 125 120
The installation of pipes for cold and
75 165 160 155 150 145 140 130 hot water supply must be done in ac-
90 175 170 165 160 155 150 135 cordance with the norms of DIN1988.
110 185 180 175 165 160 155 145
125 205 195 190 180 170 160 150 The complete copy of DIN 1988 can be
160 205 195 190 180 170 160 150 ordered as reprint from Beuth-Verlag
200 230 220 210 200 190 180 170 GmbH, Burggrafenstrasse 6, 10787 Ber-
250 250 240 230 220 210 200 185 lin.
Fig. 11b: Spans for PP-RCT Fibre pipes Climatec, no. G 8160FC For ceiling installation the use of galva-
nized or coated metal shells (Fig. 13) is
recommended if necessary. In such
case the fixing distances are to be
extended accordingly.
Fig. 13: Pipe in shell
Equipotential Bonding
Acrylic bath and shower tubs, also with metal water supply and discharge equipment, do not require any earthing if
BÄNNINGER PP-R/PP-RCT pipework is used since neither PP-R/PP-RCT nore the tubs are conductive. When using metal tubs,
an equipotential bonding must be created. For further information see DIN VDE 0100, part 701.
Welding Procedure Preparations Welding
The Bänninger PP-R/PP-RCT pipework is Cut pipes square into sections. Push the pipe and fitting quickly and
coupled by socket fusion welding. The Thoroughly clean both joint faces, the axially up to the stop of the mandrel
pipes and fittings are connected longi- pipe end and socket with spirit and and the marked insertion depth res-
tudinally overlapping. The heating of absorbent paper. Mark socket depth pectively and hold them fast without
pipe ends and sockets is done by a on the pipe. torsion. The heating of the joint faces is
heating element with fitted bushes. After Bring the heating element to 260° C. done according to the table in fig. 14.
the necessary welding temperature is Check the set temperature before the After the end of the heating period pull
reached the joining process is done. The welding process. the pipe and fitting abruptly off the
pipe and socket diameter as well as the Temperature tolerance ± 10° C. heating element and join them imme-
respective heated bush diameters are The heating element should have an diately axially aligned and without tor-
matched to build up the necessary pres- integrated thermometer, otherwise the sion. In considering the correct inser-
sure during the joining process. temperature of the heating element tion depth (fig. 15). The pipe must be
must be controlled by an appropriate pushed in up to marked insertion
The heating element is electrically hea- measuring device. depth respectively up to the socket
ted. It has to comply with DVS Directive bottom. We recommend to fix the two
2208 part 1 in construction and accu- Do not start heating the joint parts joint parts again for a certain time
racy. before the heating temperature has (approximately the heating period).
reached 260° C. The mandrel and bush
Note on the welding process: must be clean and have to be clea- The welded joint must not be stressed
The heating elements (mandrel and ned before each following welding mechanically before end of the coo-
bush) must correspond to DVS 2208 part process. ling time.
1, par. 5, table 2, type A (excluding
mechanical processing of pipe).
Figures a, b and c schematically show

the 3 welding process stages:
a = Welding preparation
b = Warming up
c = Welded joint
a Heating element 1 2 3 4 Pipe Ø d Bush depth=Insertion depth

Mandrel Bush Pipe Heating Switch Cooling (mm) (mm)
outside phase 16 13,0
diameter
s s min
20 14,5
mm
25 16,0
16 5 32 18,0
PP-R bush PP-R pipe 20 5 4 2 40 20,5
25 7 50 23,5
63 27,5
b 32 8
40 12 6 4 75 30,0
50 18 90 33,0
110 37,0
63 24 8 6 125 40,0
75 30
90 40 Fig. 15:
110 50 10 8 Bush depths for PP-R and PP-RCT fittings
c 125 60
Fig. 14
Standard values for socket fusion wel-
ding at a room temperature of 20° C.
At a room temperature below +5° C the
heating phases should be increased
by up to 100%.
www.baenninger,de 67
Proceeding Socket Welding
1. Pipes are measured and cut to the requi- 2. Clean the joint area with cleaner. 3. When using Bänninger Stabi-Pipes, the
red length. Cutting should be rectancular to Mark the insert depth of the fitting on the aluminum coating has to be peeled off
the pipe axis (90°). pipe. before welding them.
The length of the peeled zone is determined
by the peeling device.
4. Pipe and fitting have to be heated simul- 5. At the end of heating period fitting and 6. Adapt and join pipe and fitting within the
taneously. pipe end from the heating elements have to max. allowed period without turning the
Push in parts to be joined axially. be pulled off fifully and simultaneously. parts against each other.
Immediately after the cooling time the fused joints can fully work under pressure.
The fusion of the joint parts results in a unique longitudinally force-locked joint.
Proceeding – Socket Welding with a Welding Machine
The welding machine No. 8988 is suitable for socket welding of pipes and / or fittings made of PP-R/PP-RCT
from d = 50 mm to d = 125 mm
The socket welding machine No. 8988

consists of:
• Basic unit with movable slides
• Heating element
• Prism clamping jaws
• Socket and mandrels
from d = 50 mm to d = 125 mm
according to DVS 2208
• Tripod for pipe support
• Metal transport case
Setting of welding machine:

Put the heat reflector into the holder. Mount the appropriate welding tools (socket
and mandrel), install the clamping jaws.
Switch-on the device and the energy control lamp turns on. The temperature
control lamp extinguishes after reaching the operating temperature (260°).

Set the heat reflector into the holder Place the socket and the mandrel on Mount the prism clamping jaws
the heat reflector
This is how the push-in depth will be
precisely determined:
Select the relevant fitting/pipe diame-
ter on the measuring drum which is
situated in the middle of the machine
base.
Adjust the position of the slides; arrows
in the middle of the machine base
must stand one over the other, also on
the hand wheel.
Place the fitting into the clamping jaw
and seize it with the hand wheel. Lock
and seize the stop. Place the pipe axi-
ally forwards the fitting into the chunk Fig. 4 Fig. 5
jaw and position in such a way that it is Select the pipe / fitting diameter Adjust the position of the slides
situated frontally at the fitting. Seize the
pipe with the hand wheel.

Place and adjust the fitting in the clam- Adjust the stop to hold the fittings Lay the pipe axially into the fitting and
ping jaw place in such a way that it is situated
frontally to the fitting
Welding
(According to the DVS regulations 2207,
part 11)
Before starting the welding process it

has to be checked if the welding tem-
perature has been reached. The first
welding can be made 5 minutes after
the welding temperature is reached.
Split apart the machine slides and clo-
se down the heating element. Slowly
move the machine slides by turning
the hand wheel. Align the heating ele-
Fig. 9 Fig. 10
ment so that the pipe and the fitting
Move the machine slides with the hand After the warming time join pipe and
properly fit into the welding tools. Move
wheel, warmup the pipe and the fitting fitting
the slides with constant forward motion
in the welding tools
up to the point until the stop is reached.
The heating timer of the joint surfaces
starts only after the stop is reachead.
After end of the heating time the slides
are separated. The heating element
shall be brought into idle position as
quickly as possible.
Move the machine slides with the hand
wheel at constant forward motion up
to stroke end so that the precise joining
depth between the pipe and the fitting
is reached. The welding may only be
removed from the clamping jaws after
the cooling time. Unscrew the clam-
ping jaw with the hand wheel and take Fig. 11 Fig. 12
off the welded part. Move the machine slides up to stroke Remove the welding joint after the end
end of the cooling time from the clamping
jaws
Butt Welding with Heating Element
The welding machine part no. 8989 is suitable for butt welding of pipes and/or fittings made of PP-R / PP-RCT
from dia = 90 mm up to dia = 315 mm
The butt welding machine with heating

element part no. 8989 includes:
• Basic machine with movable slide
• Heating element
• Hydraulic aggregate
• Electrical planing tool
• Flexible hydraulic hoses
• Metal box for electrical heating

elements and planing tool.
Parameters for PP-butt welding with heating element at 20° C outside

temperature according to DVS data sheet 2207, part 11
Fig. 1
Parameters for Merging Bead Heating Welding Cooling
Welding Machines dia SDR pressure height time pressure time
bar mm sec. bar min.
Type OM I SA S P
160 17 8 1 147 8 16
11 13 1 225 13 24
200 17 13 1 180 13 20
11 20 1 290 20 30
250 17 21 1 217 21 24
11 32 1,5 313 32 35
280 17 27 1 259 27 27
11 40 1,5 329 40 40
315 17 34 1 290 34 30
11 51 1,5 335 51 41
Permissable misalignment of wall 0,1 x wall thickness (s)
During butt welding with heating elements the areas to be joined are heated up
to the welding temperature by means of the heating element and compressed
after the heating element has been removed. Heating temperature 210° C ± 10° C
The step-by-step welding procedure is shown in Fig. 1.
Welding Procedure:
During butt welding with heating elements the areas to be joined are adjusted
with pressure at the heating element (adjusting with merging pressure) until the
specified bead height is reached. Following heating up to welding temperature
with reduced pressure (0,10 ± 0,01 N/mm2) and joining with merging pressure after
removal of the heating element (Adaption).
Fig. 2 shows the principle of the welding procdure.
After merging a double bead (K) has to exist over the complete perimeter.
The bead formation is an orientation for the uniformity of the weldings among
each other.
Fig. 3 shows the bead formation during butt welding with heating elements.
Fig. 2 Fig. 3
Instructions for PP-R / PP-RCT Welding Saddle Processing
Application area: Fig. 1

Additional extension of existing pipe Bore the pipe wall with the boring
systems. machine (Part no. 8986b)
Direct connection of consumer pipe to
a supply pipe line.
Alternative for Tees.
Welding preparation:
Heat up the heating element to 260° C.
Control the set temperature prior to the
welding process. Temperature differen-
ce ± 10° C.
The welding elements must be clean
and should be cleaned prior to every
welding process.
Fig. 2
For stabi composite pipes
(Part no. 8215B) remove the residual
aluminium with the chamfering tool
(Part no. 8986a)
Fig. 3
Push into the heat nozzle of the wel-
ding saddle tool (Part no. 8984e) the
bore hole as well as the connecting
piece of the welding saddle into the
heating socket.
The heating time for all dimensions
amounts to 30 seconds.
Fig. 4
Push the stub of the welding saddle
quickly intothe heated bore hole.
Fix the fitting for about 15 seconds on
the pipe.
After a cooling time of 10 minutes the fused joint can fully work under pressure.
The appropriate branch pipe will be assembled by means of socket fusion

welding or by using female or male adaptors with the welding saddle.
Processing Instructions for Repair Plug
Application area: Fig. 1

Repair of bored pipes. Mark the degree of the push-in depth
(wall thickness) on the repair plug.
Distance tool to be fixed according to
Preparations: the wall thickness of the pipe and tigh-
Empty and uncover the damaged ten the grub screw.
pipe. Select the heating unit, clean it
before every welding process.
Heat up the heating unit to 260° C
(±10° C). Check the temperature
before the welding process.
Selection of welding elements:
Repair -Set: d = 7 mm Fig. 2

For welding of holes up to Heat up the borehole and the welding
6 mm plugs with the repair-set for 15 seconds.
Repair-Set: d = 11 mm
For welding of holes up to
10 mm
Fig. 3
Remove the welding device and insert
the repair plug precisely without twis-
ting it.
After a cooling time of 5 minutes re-
move the overlaying end of the repair
plug. The repaired part can again work
under pressure.
Electrofusion Socket Welding: The fast Connection

Cut the pipe rectangularly with plastic Remove the outside oxide layer using On Bänninger Stabi-Pipes the alumi-
scissors or with a pipe cutter. a scraper. num coating must be peeled off befo-
re jointing.

Clean the joint surfaces with a purifying Mark out the socket depth. Push in the socket up to the marked
agent (e. g. spirit). position on the pipe.
On Bänninger Stabi-Pipes the alumi- Connecting the socket cord.

num coating has to be peeled off befo- Position the electrofusion welding
re connecting them. For this purpose sockets in a way offering easiest
the Bänninger peeling tools (no. 8979) connection of the cord plugs to the
for electrofusion welding sockets must contact bushes. Having checked the
be used. They achieve a greater pee- required generator voltage to be avai-
ling length than that required for nor- lable switch on the device and put the
mal socket welding. The pipe ends are cord plugs on to the contact bushes.
pushed into the peeling tool to remove Set the diameter of the pipe to be
the aluminum coating up to the stop of connected and start the welding pro-
the peeling tool. cess with the switch. The electrofusion
machine automatically calculates and
Mounting of the electrofusion welding controls the required welding time and
Fig. 7 sockets. shows the welding indicators after suc-
Plug the cable plugs into the contact Mark the socket depth on the pipe. cessful welding. The welding indicator
bushings. After having finished all preparations does not evidence the welding quality.
Enter the voltage and the welding time take the electrofusion welding the Its value may differ depending on the
in the welding device. The welding socket out of packing and be care- slot width between the electrofusion
data can be seen on the barcode ful not to touch the inner surfaces of welding socket and the pipe.
label of the socket. Start the welding the socket. Now shift the socket slowly
device with the switch. on the tube up to the marked point. Cooling Time
Never disregard the required cooling
Fixation of pipes/fittings. times. The full loading capacity of the
To protect the welding point against welded section for example for test
tensile and bending stress during the pressure or working pressure requires a
Preparing the welding surfaces. welding process the pipes and fittings minimum cooling time of 2 hours.
Cut the PP-R/PP-RCT pipe ends rectan- to be welded have to be fixed in a
gularly to the pipe axis with a pair of clamping device after they have been
plastic pipe scissors. Remove the outer adjusted in the electrofusion socket.
surface oxide layer in chips with a scra- Attention has to be paid to the fact that
per and clean it with non-fuzzing, absor- the position of pipe and fitting is exactly
bent paper and purifying agent (e. g. axially parallel.
Pressure Test
Leak test with water according to DIN 1988.
For completely installed but not yet Filling of the Pipe System Preliminary Test
concealed pipes DIN 1988 (Technische Fill the pipes with filtered water until For the preliminary test a test pressure
Regeln für Trinkwasser-Installation/Tech- they are free of air. Use pressure gau- corresponding to the allowed working
nical Regulations for Drinking Water ges allowing to clearly read pressure pressure plus 5 bar is applied which
Installations) requires a hydraulic pres- changes of 0.1 bar. Install the pressure has to be renewed 2 times at 10-minute
sure test. Under pressure testing the gauge at the lowest point of the pipe intervals within 30 minutes. After ano-
properties of the PP-R/PP-RCT pipe system. ther 30 minutes the test pressure shall
material cause an expansion of the not have dropped by more than 0.6
pipe affecting the test result. The pressure test must be done as a bar (0.1 bar per 5 minutes) and no lea-
The difference between pipe and test preliminary test and a principal test, kage must have occured.
medium temperatures can additional- whereas a preliminary test only may
ly influence the test result. Due to the be considered sufficient for smaller Principal Test
thermal expansion coefficient a chan- installations such as supply and distri- Directly after the preliminary test the
ge in temperature of 10 K results in a buting pipes in moist rooms. principal test has to be carried out. The
change in pressure of 0,5 to 1 bar. The test period is 2 hours. The test pressure
pressure testing of parts of plastic pipe determined after the preliminary test
systems should therefore be done at shall not have dropped by more than
an as much as possible constant test 0.2 bar after 2 hours.
medium temperature.
No leakage shall be found at any sec-
tion of the tested installation.
To avoid stagnation of residual water and damages caused by frost a pressure test as dry leak test with compressed air
(or inert gas) can be carried out (pages 78 + 79).
TEST SHEET (Draft)
(According to the standards as per in DIN 1988)
Object description:
Executing company:
Client:
Object:
Raw material: PP-R / PP-RCT
Pipe length: Ø 16 m Ø 20 m Ø 25 m Ø 32 m
Ø 40 m Ø 50 m Ø 63 m Ø 75 m
Ø 90 m Ø 110 m Ø 125 m Ø 140 m
Ø 160 m Ø 200 m Ø 250 m Ø 280 m
Ø 315 m
Joining: Welding pcs. Gluing pcs.
Number Highest tapping point Total

of tapping points: pcs. above pressure gauge: pcs. pipe length: m
Preliminary test: Principal test:
Test pressure bar Test pressure bar
1st regulation after 10 minutes bar
2nd regulation after 20 minutes bar Pressure decrease after 2 hours bar
(0,2 bar max. )
Pressure after 30 minutes bar
Pressure decrease bar
Result of preliminary test: Result of the principal test:
Pressure test acknowledged:
Test start h End of test h Test period h
Place Date Time
Signatures:
Customer Contractor
Pressure Test
Leak test with compressed air or inert gas
General If leaks are observed during the visual After application of the test pressure
Because of compressibility of gases or noise inspections or if a pressure the testing period for up to 100 liter
during proceeding pressure tests with drop is identified above the allowed line volume must be at least 30 minu-
air the provisions for prevention of acci- values all connections should be tes. For every additional 100 liters the
dents “Working on gas facilities“ as well checked with regard to leak tightness testing period must be increased by 10
as the regulation “Technical rules for with test equipment that creates bubb- minutes.
gas installations DVGW-TRGI (German les. The leak tightness test starts once the
Technical and Scientific Association for After removal of possible leaks the pres- test pressure is achieved and taking
Gas and Water – Technical rules for sure test should be repeated. During into consideration the respective wait-
gas installations)“ should be taken into the testing period no single leak may ing period for adjusting the medium to
account because of physical and be detected on any location of the ins- the ambient temperature.
technical security reasons. In coordina- pected facility.
tion with the responsible professional
organization and following this regulati- In exceptional cases a minor pressu- Load test
on the testing pressure was set at max. re drop may be identified on the pres- The load test is implemented with a
3 bar as during load and leak tests for sure gauge although during the visual maximum test pressure of 3 bar and a
gas pipelines. inspection or during the inspection pressure gauge with a display range of
with testing equipment that creates 0,1 bar. The load test is combined with
bubbles no leaks cold be observed. a visual inspection of all pipe connec-
General provisions tions during which it is checked whe-
New pipeline facilities may only be put Nevertheless the facility can be water ther welding, solder pressure and
into operation if the compulsory pressu- proof. clamp connections as well as adhesive
re test is successfully passed. No leaka- and screwed joints are performed in a
ges are allowed. The pressure test In case of any doubts a water proof proper manner in order to be leak-pro-
should be carried out before the lines test can bring a certainty regarding of.
are buried. The tests on the new line the leak tightness.
facility can be implemented either on The load test with increased pressure
the whole facility or in line sections. The safety of people and goods during should be:
The division into smaller test sections the test should be taken into account – at nominal up to DN 50
(small pressure / liter product) provides as a basic principle. maximum 3 bar and
higher level of reliability and is more
precise while testing. On the pressure Because of technical security reasons – at nominal diameter over DN 50 –
gauge leaks can be identified faster e. g. slipping away of a defective DN 100
compared to bigger and widely bran- pipe connection, higher pressures maximum 1 bar.
ched voluminous sections. Hence leak than 3 bar are not permitted.
locations can be determined faster. After application of the test pressure
Apparatuses, drinking water warmers, A gradual pressure increase and a the testing period is 10 minutes.
armatures or pressure tanks must be regular visual inspection of the pipe
disconnected from the pipelines prior connections are appropriate as addi-
to the air pressure test in case they tional safety measures. Selection of the test medium
have larger capacity and can affect For leak tightness and load test the fol-
reliability and test accuracy. Leak tightness test lowing media can be used:
All pipeline openings must be directly The leak tightness test is implemented
closed with metallic plugs, metallic with a pressure test of 110 mbar prior to – oil-free compressed air,
blanking plates or blank flanges that the load test. – inert gas
withstand the testing pressure. The applied pressure gauge must have e. g. Nitrate and carbon dioxide
Closed shut-off valves do not count as an appropriate precision of 1 mbar – inert gas
leak-proof closures. (10 mmWS) display range for the pres- with 5% hydrogen in the nitrogen
Exhaust valves for deflation of the sure that will be measured. (applied at the procedure for loca-
testing pressure should be installed in For this purpose the U-pipe pressure ting the leakage)
sufficient quantity and on appropriate gauges known from the TRGI test or the
locations where the air can be defla- standpipes can be used. By means of technical security equip-
ted in a safe manner. The components on the pipeline facility ment like pressure reducing regulator
must be suitable for the test pressures on compressors it has to be ensured
or have to be dismounted before the that the specified test pressure for the
test. pipe facility is not exceeded.
Pressure Test Protocol for Drinking Water Installation
with Compressed Air or Inert Gas as a Control Medium
(Model)
Construction project:
Client represented by:
Contractor / responsible
expert represented by:
Material of the pipeline system:
Connection type:
Pressure on the facility: bar Ambien temperature: °C Temperature of the control medium: °C
Control medium Oil-Free compressed air Nitrogen Carbon dioxide
The water supply facility was controlled as a complete facility sectionwise
All lines are closed with metallic plugs, caps, blanking plates or blank flange.
Aparatusses, pressure tanks or drinking water warmers are disconnected from the lines.
A visual inspection of all pipe connections was done with regard to the professional construction.
Leak tightness test Test pressure 110 mbar

Testing period up to 100 l line volume for at least 30 minutes.
For each additional 100 liters the testing period should be increased by 10 minutes.
Line volume Liters Testing period Minutes
Temperature balance and steady-state condition are awaited, after this the testing period starts.
During the testing period no pressure drop was observed.
Loading test with higher pressure
≤ 50 DN max. 3 bar
Testing pressure ≤ > 50 DN max 1 bar
Testing time 10 minutes
Temperature balance and steady-state condition are awaited, after this the testing period starts.
During the testing period no pressure drop was observed.
The pipelines are leak-proof.
Location Date
Client / Representative Contractor / Representative
Insulation Instructions for Cold- and Hot Water Pipes
Authoritative for the insulation of pipework are DIN 1988 part 2 and the German Heating Installation Regulation of the Energy
Saving Act/Heizungsanlagen-Verordnung zum Energieeinsparungsgesetz (HeizAnLV)
Heat insulation according to DIN 1988 Insulation layer thickness

Drinking water systems for cold water Installation mode λ= 0,040 W/(m . K)
must be protected against heating Pipes freely installed, in non-heated room (e. g. cellar) 4 mm
and, if necessary, condensation water.
Pipes freely installed, in heated room 9 mm
For the minimum insulation layer stan-
dard values see table (fig. 16). Pipes in channel, no hot-water pipes 4 mm
Pipes in channel, beside hot-water pipes 13 mm
Pipes in wall slots, risers 4 mm
Pipes in wall recesses, beside hot water pipes 13 mm
Pipes on concrete surface 4 mm
For other heat conductivity values convert insulation layer thickness accordingly by using a
diameter of d = 20 mm.
Fig. 16
Heat insulation according to the

Minimum insulation layer
Heating installation regulation. thickness, related to a
Line Nominal width (NW) thermal conductivity of
Heat distribution installations must be 0,035 W m -1K-1
of the pipes/fittings in mm
insulated against heat loss.
See figures 17 + 18 1 up to NW 20 20 mm
2 from NW 22 to NW 35 30 mm
3 from NW 40 to NW 100 as NW
4 over NW 100 100 mm
5 Pipes and fittings under lines 1 to 4 in ceiling and

1/2 of the
wall cut-throughs, pipe-crossing sections, with central
requirements
distributing pipes, radiator connection pipes of
as per lines 1 to 4
max. 8 m length
Fig. 17
Insulation layer thickness

d x s DN λ= 0,035 W/(m . K)
Pipes PN 20 16 x 2,7 10,6

20 x 3,4 13,2 20 mm
25 x 4,2 16,6
32 x 5,4 21,2
40 x 6,7 26,6 30 mm
50 x 8,4 33,2
63 x 10,5 42,0 42 mm
75 x 12,5 50,0 50 mm
90 x 15,0 60,0 60 mm
Fig. 18
Polypropylene pipes according to DIN 8077 are highly selfinsulating in respect to

their heat transfer. Thus PN 20 PP-R/PP-RCT pipes in continuous operation at a pas-
sing medium temperature of 80° C show an about 27° C lower temperature at
their outside diameter. This proves their heat insulation to be much more effective
than that of metal pipes.
Fire Protection PP-R/PP-RCT is classified under building material class 2 - normal flammability.
The respective national building laws (building regulations on all administrative
levels and their implementing regulations) must be adhered to.
The application of approved fire protection measures prevent the passing of
smoke and fire for the pipes through walls and ceilings.
Transport and Stocking of PP-R and PP-RCT Pipes
Wrong Correct
Prevent excessive loads
Prevent wrong lying
Prevent impacts
(especially against pipe ends)
At temperatures lower than 0° prevent

impacts (especially against pipe ends),
excessive loads, crushing or bending.
Please handle pipes with care at low
temperatures.
UV radiation has influence on polymeric

plastic products. Protect pipes against
weathering and UV radiation to prevent
damages. For this reason pipes and fittings
are supplied in suitable plastic bags or
cardboard boxes.
82
Production Unit
Stassfurt, Germany
Phone +49 (0)3925 962 366
Mail: info.stassfurt@baenninger.de
Head office
Reiskirchen, Germany
Phone +49 (0)6408 890
Mail: info@baenninger.de
B R Middle East, Dubai

New Manufacturing facility for Pipes
Dubai, Middle East

Phone +971 (4)8857955
Mail: brme @eim.ae
Bänninger P. O. box 1154 Phone +49 (0) 6408 890 Mail: info@baenninger.de
Kunststoff-Produkte GmbH D-35445 Reiskirchen Telefax +49 (0) 6408 6756 www.baenninger.de

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M + M / P + W 8 13.

Models and Measures

Fittings made of PP-R / PP-RCT 9 – 14

Fittings for Butt-Welding with Heating Elements or by Electric Fusion 15 – 17

Adaptor Pipe Fittings 18 – 27

Planning and Working Instructions 45 – 81

S/P 7 S/P 8 S/P 8 S/P 9 S/P 9 S/P 9

S/P 9 S/P 15 S/P 10 S/P 15 S/P 10 S/P 10

S/P 15 S/P 11 S/P 11 S/P 12 S/P 12 S/P 12

S/P 12 S/P 13 S/P 16 S/P 13 S/P 14/16 S/P 14

G 8301 PP-R G 8301B PP-RCT

Fittings aus PP-RCT = Art.-Nr. + B z. B. G 8002a B

PP-RCT Fittings = Indicate number + B e. g. G 8002a B

Raccords PP-RCT = Réf. no. + B p. ex. G 8002a B

Accesorios en PP-RCT = Art. n° + B p. ej. G 8002a B

îËÚËÌ„Ë ËÁ PP-RCT = ÄÚËÍÛÎ ‹ + B Ì‡Ô. G 8002a B

S/P 18 S/P 18 S/P 18 S/P 20 S/P 20 S/P 18

S/P 19 S/P 19 S/P 19 S/P 21 S/P 22 S/P 22

S/P 22 S/P 23 S/P 23 S/P 24 S/P 24 S/P 24

S/P 25 S/P 26 S/P 27 S/P 20 S/P 20 S/P 21

S/P 21 S/P 21 S/P 31 S/P 32 S/P 32 S/P 32

8599v 8670 8670A 83600 G 8600 PP-R G 8650 PP-R

S/P 33 S/P 33 S/P 33 S/P 33 S/P 28 S/P 28

S/P 28/29 S/P 29 S/P 29 S/P 30 S/P 30 S/P 30

G 8060 PP-R G 8860 PP-R 89108599d

S/P 30 S/P 31 S/P 31

S/P 34 S/P 17 S/P 17 S/P 17 S/P 34 S/P 17/34

9900 8500 8501 8502 8970 8975

S/P 35 S/P 35 S/P 35 S/P 35 S/P 36 S/P 36

8974 13015 8977 8978 8980/8981 8991

S/P 36 S/P 37 S/P 36 S/P 36 S/P 38 S/P 38

8988 8989/250 8990 13010 8982 8983

S/P 38 S/P 39 S/P 39 S/P 37 S/P 37 S/P 37

8593 8984e 8986a 8986b 8972

S/P 37 S/P 37 S/P 37 S/P 37 S/P 37

PP-RCT Druckrohr 20°C/1,6 MPa • 60°C/0,8 MPa d DN s d1 kg/m Stp./m

PP-RCT Druckrohr 20°C/2,0 MPa • 70°C/1,0 MPa d DN d1 s kg/m Stp./m

Lieferform: 4 m Stangen Rods in 4 meters

PP-R Druckrohr 20°C/2,0 MPa • 70°C/1,0 MPa d DN d1 s kg/m Stp./m

PP-RCT Faser-Verbundrohr Watertec d DN d1 s kg/m Stp./m

PP-RCT Stabi-Verbundrohr d DN d1 d2 s kg/m Stp./m

PP-RCT Faser-Verbundrohr Climatec d DN d1 s kg/m Stp./m

PP-R – Ringrohr 20°C/1,5 MPa • 60°C/0,8 MPa

PP-R/PP-RCT – Bogen 90° mit beidseitiger Schweißmuffe

PP-R/PP-RCT – Winkel 45° I - A mit Schweißmuffe und Schweißstutzen

PP-R/PP-RCT – Winkel 45° mit beidseitiger Schweißmuffe d D l z Stp.

PP-R/PP-RCT – Winkel 90° mit beidseitiger Schweißmuffe d D l z Stp.

PP-R/PP-RCT – Winkel 90° I - A d D l z z1 Stp.

PP-R/PP-RCT – T - Stück 90° mit allseitiger Schweißmuffe d D l z Stp.

PP-R/PP-RCT – T - Stück 90° red. d - d1 - d2 D D1 l l1 z z1 Stp.

PP-R/PP-RCT – T-Stück 45° mit allseitiger Schweißmuffe SDR 11

PP-R/PP-RCT – Kreuz mit allseitiger Schweißmuffe SDR 11

PP-R/PP-RCT – Verteiler-Rohr mit Schweißstutzen und Schweißmuffe

PP-R/PP-RCT – Verteiler-Rohr mit Schweißstutzen und zylindrischem Innengewinde

PP-R/PP-RCT – Verteiler-Rohr mit Schweißstutzen und kegligem Außengewinde

PP-R/PP-RCT – Reduktion mit Schweißstutzen und Schweißmuffe

PP-R/PP-RCT – Muffe d D l z Stp.

PP-R – PP-RCT Heizwendel-Schweißmuffe PN 20 d h L Stp.

PP-R/PP-RCT – Überspringbogen für Kalt- und Warmwasserleitungen