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Troubleshooting PDF

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6.

TROUBLE DIAGNOSIS
6-1. TROUBLE DIAGNOSIS

- As the micom wash machine is configured of the complicate structure, there might be the
service call.
Below information is prepared for exact trouble diagnosis and suitable repair guide.

Caution for the Repair and Replacement

Please follow below instruction for the trouble diagnosis and parts replacement.

1) As some electronic components are damaged by the charged static electricity from the resin
part of wash machine or the human body, prepare the human body earth or remove the poten
difference of the human body and wash machine by contacting the power supply plug when
work contacting to PCB is executed.

2) Since AC 220~240V is applied to the triac T1 and T2 on P.C.B, the electric shock may occur by touching
and be careful that the strong and weak electricity are mixed.

3) As the P.C.B assembly is designed for no trouble, do not replace the P.C.B assembly by the
wrong diagnosis and follow the procedure of the trouble diagnosis when the micom is not op
erated normally.

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No Item Cause and treatment
The power is not supplied - Is the PCB connector connected well?
- Is the voltage normal?
- Is the power supply plug connected well?
1 - Is the noise filter connected well?
- Is the secondary output of the power supply transformation normal?
- Is the fuse disconnected? (option)
• If above points are not found, the PCB assembly is out of order.
Replace it.
The water is not supplied. - Is the knob open?
- Did you push START/PAUSE button after selecting the course?
- Is the water supply valve connected well?
2 - Is the winding of the water supply valve continuous?
- Is the connection and operation of the pressure switch normal?
• If above points are not found, the PCB assembly is out of order.
Replace it.
The wash does not start - Is the connection and operation of the pressure switch normal?
though the water supply is - Is the pressure switch hose damaged so that the air is leaked?
3 stopped. - Is the pressure switch hose bent?
- Check the operation of the water level switch.
• If above points are not found, the PCB assembly is out of order.
Replace it.
The drum does not rotate - Is the belt connected well?
during washing. - Is the winding of the motor continuous?
4 (Rotor winding, stator winding, generator)
- Is the motor protector normal?
• If above points are not found, the PCB assembly is out of order.
Replace it.
The drum rotates by one
5 direction during washing. - The PCB assembly is out of order. Replace it.
(The drum rotates to one (Inversion relay open trouble)
direction for SPIN.)
Drainage problem. - Is the drainage hose bent?
- Is the winding of the drainage pump continuous?
6 - Is the drain filter clogged by the waste?
• If above points are not found, the PCB assembly is out of order.
Replace it.
Dehydration problem. - The unbalance is detected.
7
- Put in the laundry uniformly and start again.
Abnormal noise during SPIN. - Is the pulley nut loosen?
8 - Is the transport safety device removed?
- Is the product installed on the level and stable place?
(Little noise may be generated during the high-speed SPIN.)
Leak breaker or current/leak <When the leak breaker and current breaker is installed separately>
breaker is down during washing. - When the leak breaker is down, check and make the earth of the outlet.
- When the current is down, the current is leaked.
9 <Is the breaker down when the leak/current breaker is combined?>
- Check the rated capacity of the current and leak breaker.
The current breaker may be down due to the lack of the current when the wash
machine and other apparatus are used.
In this case, execute the cold water wash to check whether the current capacity
is lack.

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6-2. PROBLEM CHECKING AND METHOD OF PCB
6-2-1. The Part Of Power Source

NO Power On
YES

The Voltage Of
NO
Between e and f Is Check The DIODE(D18~D21)
As Big As DC300V?

YES

The Voltage Of NO Check LVT1


Between a and b is And IC3
as big as DC 12V?

YES

The Voltage Of
NO Exchange IC4(7805)And Check
Between d and b is
The condenser(CE4)
as big as DC5V

YES

ok
e

a d
c

¤—
f

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6-2-2. Reset Part

The Value Of
Measurement Result Of NO
Check The Power Source
Between Micom 8And
Gnd Is 5V?

YES

Check IC7

6-2-3. Interrupt Part

Check The Curve N Check PC2


Output Of ¤˝ ?

Check The Micom N


Check TR2,R32
Number 9?

Check The Part Of


Oscillator

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6-2-4. Checking The Part Of An Oscillator

When The Micom 2,3


Check, The Value Is NO
Check Resonator R46
16Mhz?

YES

Exchange Micom

6-2-5. Check The Part Of Buzzer

Part Confirm DC12V ? NO


Check The Part Of Power Source

YES

Exchange BZ1,
Check TR1,R59, Micom
47

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6-2-6. Driving Part Checking

ƹ Confirm The Output Of DC5V, When The Every Part Of Micom Number Check,
According To The Some Problem Condition
ex) When The Drain Is Not Operating But Pump Motor Is Operating, Check
The 5Voltage Of Micom

Micom Number 31 Is NO
Micom Bad
5 Voltage?

YES

The Part Of aIs NO


Check The IC6
0 Voltage?
KID65003AP
YES

Check R47, TRIAC4

¤˝

Ć Check The Micom 18th In The Above Method When The Cold Water Is Bad

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6-2-7. Confirm The Driving Part Of Motor

YES
Motor Is Not Spinning Check BD1, TRIAC1

NO

Motor Is Not Turning YES


Check RELAY3
Right And Left

NO

Check The Tacho Part

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6-2-8. Checking The Tacho Part

Have The Motor Turn In Hand

Is The Rectangular
NO Check The Surroundings
Curve In The Micom 13?
Circuit And TR5

YES

Exchange The Motor

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6-3. DETAILED DIAGNOSIS

1 2 3 4

1. Driving Compartment Test Mode


A. Hold down the ķ and the ĸ buttons simultaneously and then press the Power button ĺ.
(All of the LEDs li ght up and the display shows t1 in 3 seconds.)
B. The driving part can be tested when you press the push button dial Ĺ right after entering
into the TEST MODE.

No Check Test Method Description


Motor Wiring (Red/Whiteķ/Blue/Pink/
Check if the motor operates or Violet/Whiteĸ)
1 Motor check the Motor terminals. Resistance between Blue-Red,
Red-Whiteķand Whiteķ-Blue should be
2.0Ω±10%.
Check if it supplies water or check Check resistance of the Water Valve
2 Water Valve
the Water Valve terminals. terminals.
Check if it drains normally or check Check resistance of the Drain Pump
3 Drain Pump
the pump terminals. terminals.
Check if it works at the Cotton
Check resistance of the Door S/W
4 Door S/W course or check the Door S/W
terminals.
terminals.
Refer to Page 15.
Check frequency (Hz) between the Water
5 Water Pressure Sensor (Water Level Table at each
Pressure Sensor terminals.
Course)
1. Press the buttons on the
display.
6 MAIN PCB Check if all of the LEDs work. 1.Replace the SUB PCB.
2.Check if voltage between the 2.If not, replace the Noise Filter.
white and the black terminals
is 220~240V.

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