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Weldwell Catalogue PDF

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The document provides an overview of welding consumables and equipment offered by Weldwell Speciality Pvt. Ltd. and Nivek Agencies including welding wires, rods, fluxes and accessories.

The company offers welding consumables for carbon steel, low alloy steel, stainless steel, aluminium alloys and other exotic metals. They also supply welding equipment like inverters and plasma cutting machines.

Welding consumables listed for carbon steel include E7018, ER70S wires for SMAW and GTAW respectively, and solid wires for GMAW and flux cored wires for FCAW.

WELDING & CUTTING

Consumables & Equipments

PRODUCT CATALOGUE

A single source for welding solutions

WELDWELL SPECIALITY PVT. LTD.


Nivek Agencies
About us
Weldwell Speciality Pvt. Ltd. and Nivek Agencies were established in the
year 1991 to meet special welding product needs of the industry. This product
catalogue provides details of Welding Consumables in the following pages.
We also supply Kemppi and Panasonic Welding Equipments, Hypertherm Air
Plasma Cutting Equipments and Special Accessories such as Soluble Dam Paper
and Film, Trailing Shields, Tungsten Grinders, etc. Also contact us for Robotic
and Welding Automation requirements.

2
Product Range
Process AWS Classification Mf Brand Recommended Applications

CARBON STEEL
SMAW E 7018-1 IM Local & Imported For welding of Aluminum killed steel for low temperature service
Welding of C-Mn steel and Al - killed steel for use at low temperatures. Used
ER 70S-G KO TG-S50
for prolonged PWHT cycles
GTAW
Triple Deoxidized Wire for Welding of C-Mn steel meeting radiographic
ER 70S-2 KO NO65G
requirements
GMAW ER70S-6 IM WW 70S6 Solid wire for GMAW welding applications
DW-100,
FCAW E 71T-1C KO Welding of Mild Steel and High Tensile steel up to 490 N/ mm2
WWFC71
SAW - IM Local & Imported EL8, EM12K, EH14 and other popular grades with matching flux

LOW ALLOY STEEL


E 7016-A1 KO CM-A 76 Welding of P1 (C-½ Mo) group steel
E 8016-B2 KO CM-A 96 Welding of creep resistant P11 (1¼Cr-½ Mo) steels - Available AC & DC versions
E 9016-B3 KO CM-A 106ND Welding of creep resistant P22 (2¼Cr-1 Mo) steels - Available AC & DC versions
SMAW
E 8016-B6 KO CM5 Welding of creep resistant P5 (5Cr-½ Mo) steels
E 8016-B8 KO CM9 Welding of creep resistant P9 (9 Cr-1Mo) steels
E 9015-B91 KO CM-95B91 Welding of creep resistant P91 (9Cr-1Mo-V) steels
TG-S70A1
ER 70S-A1 KO
Unisco 70SA1 Welding of P1 (C-½ Mo) group steel
DIN SG-Mo IA
TG-SM
TG-S1CM
ER 80S-G KO
TG-S80B2 Welding of P11 (1¼Cr-½ Mo) group steel for creep resistant applications
ER 80S-B2 IA
Unisco80S-B2
GTAW TG-S2CM
ER 90S-G KO
TG-S90B3 Welding of P22 (2¼Cr-½ Mo) group creep resistant applications
ER 90S-B3 IA
Unisco90S-B3
ER 80S-B6 KO TG-S5CM Welding of P5 (5 Cr-½ Mo) group steel for petrochemical industry
ER 80S-B8 KO TG-S9CM Welding of creep resistant P9 (9 Cr-1Mo) steels
ER 90S-B9 KO TG-S90B9 Welding of creep resistant P91 (9 Cr-1Mo) steels
ER 80S-G KO MG-SM
Welding of P1 (C-½ Mo) group steel
ER70 SA1 IA Unisco 70 SA1
ER80S-G KO MG-S1CM
Welding of P11 (1¼Cr-½ Mo) group steel for creep resistant applications
ER80SB2 IA Unisco 80SB2
ER90S-G KO MG-S2CM
GMAW Welding of P22 (2¼ Cr-1 Mo) group creep resistant steel
ER 90SB3 IA Unisco 90 SB3
ER80S-B6 KO MG-S5CM Welding of P5 (5 Cr-½ Mo) group steel for petrochemical industry
Welding of P9 (9 Cr-1Mo) group steel for high temperature application in
ER80S-B8 KO MG-S9CM
petrochemical industry
ER90S-B9 KO MG-S90-B9 Welding of creep resistant P91 (9Cr-1Mo-V) steels
FCAW 81T1-B2 IM WW FC-81B2 Welding of P11 (1¼Cr-½ Mo) group steel for creep resistant applications
KO US EB2R Welding of P11 (1¼Cr-½ Mo) group steel for creep resistant applications
EB2R
IA Unisco EB2 Low residuals to meet ‘X’ factor requirement
SAW
KO US EB3R
ER3R Welding of group creep resistant steel P22 (2¼Cr-1 Mo)
IA Unisco EB3
Flux - IM Local & Imported Flux for the respective grades

Mf = Manufacturer; SM = Special Metals; KO = Kobelco; TA = Taseto; IA = Iabco Unisco; SA = Sandvik; AM = Ampco; HA = Haynes; IM = Local and Imported
Note: Welding Consumables for P22V, P92, Ni1, Ni2, Ni3 and D2 are available on request

3
Product Range
Process AWS Classification Mf Brand Recommended Applications

STAINLESS STEEL-REGULAR GRADES


E 308/ E 308L IM Local & imported Welding of Stainless Steel AISI 304, 304L. Excellent toughness down to - 196°C
E 316/ E 316L IM Local & imported Welding of AISI 316 / 316L
SMAW E 309/ E 309L IM Local & imported Welding of dissimilar stainless steel grades to mild and alloy steels
E 309Mo/ E309LMo IM Local & imported Welding of stainless steel grades containing molybdenum to mild or alloy steels
E 347 IM Local & imported Welding of stabilised Stainless Steel AISI 321 / 347 grades
ER 308L IM WW 308L Welding of AISI 302,304.304L. Excellent toughness down to - 196°C
ER 308H IM WW 308H Welding of Stainless steel AISI 304 used for high temperature applications
ER 316L IM WW 316L Welding of AISI 316L
ER 309L IM WW 309L Welding of dissimilar stainless steel grades to mild and alloy steels
GTAW
GMAW ER 309LMo Welding of dissimilar steels containing Molybdenum such as C steel to
IM WW 309LMo
SAW (Nearest) 316/316L
ER 317L IM WW 317L Welding of Stainless Steel AISI 317 used in Petrochemical and Paper industry
Welding of stabilised 316Ti Steel subjected to high temperature and chloride
ER 318 IM WW 318
containing environment
ER 347 IM WW 347/ WW 347H Welding of stabilised Stainless Steel AISI 321 / 347 grades

STAINLESS STEEL-OTHER GRADES


E 310 IM Local & imported Welding of AISI 310 used for high temperature applications.
E 310LMo SA 25.22.2.LMnB Welding of Urea grade material 2RE69
SMAW E 320 IM Imported Welding of Alloy20
E 385-16 SA 20.25.5.LCuR Welding of stainless high-alloyed Ni-Cr-Mo-Cu grade 904L or similar materials
E 383 SA 27.31.4 LCuR Welding of Alloy 383 used for sulphuric and phosphoric acid applications
ER 307 (Mod) IM Imported Welding of high Mn steels, dissimilar and cold worked stainless steels
ER 310 IM WW 310 Welding of matching chemistry steels for high temperature applications.
ER 310H IM WW 310H Welding of HK40 and matching chemistry steel.
ER 310LMo SA 25.22.2.LMn Welding of Urea grade material 2RE69
GTAW ER 320
IM Imported Welding of Alloy20
GMAW ER 320 LR
SAW ER 385 IM Imported Welding of stainless high-alloyed Ni-Cr-Mo-Cu grade 904L or similar materials
ER 383 IM Imported Welding of Alloy 383 used for sulphuric and phosphoric acid applications
ER 630 / (17-4PH) IM Imported Welding of precipitation hardening stainless steels such as 17-4 PH or Alloy 630
ER 410 IM WW 410 Welding and surfacing of contact faces of valves for application up to 450°C
ER 430 IM WW 430 Welding of matching chemistry steel, resists scaling up to 900°C.
Flux IM Local & Imported Suitable for Welding of all grades of Stainless Steels

STAINLESS STEEL - FLUX CORED & STRIPS


E 308LT0-1 TA GFW-308L Flux cored wire to weld low carbon 18% Cr-8% Ni Stainless Steel
E 316LT0-1 TA GFW-316L Flux cored wire to weld low carbon 18% Cr-8% Ni-2% Mo stainless steel
E 309LT0-1 TA GFW-309L Flux cored wire to weld /overlay SS to Carbon or Alloy Steels
FCAW E 309LMoT0-1 TA GFW-309LMo Flux cored wire to weld/overlay SS containing Mo to Carbon or Alloy Steels
E 309CbT0-1 IM WWFC-309Cb Flux cored wire to weld/overlay stabilised SS to Carbon or Alloy Steels
E 317LT0-1 TA GFW-317L Flux cored wire to weld AISI 317 / 317L
E 347T0-1 TA GFW-347 Flux cored wire to weld AISI 347 / 321
EQ 410
Strips IM Local & imported ESW overlay on carbon or alloy steels
EQ 410 NiMo
Mf = Manufacturer; SM = Special Metals; KO = Kobelco; TA = Taseto; IA = Iabco Unisco; SA = Sandvik; AM = Ampco; HA = Haynes; IM = Local and Imported
Note: Welding Consumables for other grades of SS available on request

4
Product Range
Process AWS Classification Mf Brand Recommended Applications

DUPLEX / SUPER DUPLEX / HYPER DUPLEX


E 2209-17 SA E 22.9.3LR Rutile basic electrode for joining 2205 and 2304 or other similar duplex steels
E 2209-15 SA E 22.9.3LB Basic electrode for joining 2205 and 2304 or other similar duplex steels
E 2594-16 SA E 25.10.4 LR Rutile basic electrode for joining 2507or other similar super duplex steels
SMAW
E 2595 IA UNISCO 2595 Rutile electrode for joining containing Tungsten grade 2595
E 2553 IA UNISCO 2553 Rutile electrode for joining containing copper grade 2553
---- SA E 28.34.HTB Basic electrode for joining of stainless Cr-Ni steel 253 MA
ER 2209 SA R 22.8.3 L Welding of duplex steel Type 2205 used in sulfuric acid and in fertilizer plants.
ER 2594 SA R 25.10.4L Welding of super duplex stainless steel (2507 and others)
GTAW
(ER 2595) IA Unisco 2594 W Rutile basic electrode for joining containing Tungsten grade 2595
----- SA R 27.7.5L Welding of Hyper Duplex Stainless Steel
GMAW ER 2209 SA W 22.8.3 L Wire for joining 2205 and 2304 or other similar duplex steels
FCAW E2209T0-1 TA GFW 329J3L Welding of duplex Stainless Steel

NON-PURGING TIG WIRE


308L, 316L, 309, ‘Non-purging flux-coated’ TIG rods when purging is not possible and available
TA Taseto TGF
347 in 2.0 & 2.6 mm Dia
GTAW
‘Non-purging flux-cored’ TIG rods when purging is not possible. Also available
R308LT-5 KO Kobe TGX
for 316L, 309, 347. Available in 2.2 mm Dia

COPPER & COPPER ALLOYS


Versatile Aluminium Bronze electrode to join similar and dissimilar metals and
E Cu Al-A2 AM AMPCO-TRODE 10
for overlay
SMAW Welding of cast ship propeller requiring high resistance to corrosion, erosion
E Cu Mn Ni Al AM AMPCO-TRODE 40
and cavitations. Also used for welding of dissimilar metals.
E Cu Ni Al AM AMPCO-TRODE 46 Welding of cast and wrought nickel-aluminum bronze.
ER Cu AM COPR-TRODE Welding of pure Copper
ER Cu Si-A AM SIL-TRODE Copper, Silicon and Copper / Zinc alloys to themselves and to steel
Weld deposits are used primarily to overlay bearing and wear resistant
ER CuAl-A1 AM AMPCO-TRODE 7
surfaces requiring hardness of approximately 125 BHN and to resist corrosion.
Versatile Aluminium Bronze filler metal to join similar and dissimilar metals
ER Cu Al-A2 AM AMPCO-TRODE 10
and for overlay
Welding of piston overlay applications and bearing surfaces requiring high
ER CuAl-A3 AM AMPCO-TRODE 150
strength and good ductility.
GTAW Welding of cast ship propeller requiring resistance to corrosion, erosion and
ER Cu Mn Ni Al AM AMPCO-TRODE 40
GMAW cavitations. Also used for welding of dissimilar metals.
ER Cu Ni Al AM AMPCO-TRODE 46 Welding of cast and wrought Nickel-Aluminum bronze.
ER CuSnA AM PHOS-TRODE C Welding of Bronze, Brass and Copper.
9% Al Bronze for bearing overlays where extreme wear and high pressures are
R CuAl-C AM AMPCO-TRODE 200
encountered in service.
Weld deposit of 250 BHN for applications where unusual wear-resistant
R CuAl-D AM AMPCO-TRODE 250
qualities increase service life of wearing parts.
14% Al Bronze deliver 364 BHN for surfacing of dies for highest resistance from
R CuAl-E AM AMPCO-TRODE 300
scratching and galling

Mf = Manufacturer; SM = Special Metals; KO = Kobelco; TA = Taseto; IA = Iabco Unisco; SA = Sandvik; AM = Ampco; HA = Haynes; IM = Local and Imported
Note: Welding Consumables for other grades of SS, Copper & Copper Alloys available on request

5
Product Range
Process AWS Classification Mf Brand Recommended Applications

NICKEL ALLOYS - WELDING ELECTRODES


E Ni-1 SM NICKEL 141 Welding of pure Nickel, and steel to Nickel alloys
E Ni Cu-7 SM MONEL 190 Welding Monel 400 to low alloys, Copper and Copper-Nickel alloys to steel
ECuNi SM MONEL 187 Welding of 70:30 grades of wrought and cast Copper-Nickel alloys
ENiCrFe-2 SM INCOWELD-A Welding of Incoloy 800 and 800HT, dissimilar steels and Nickel alloys
ENiCrFe-3 SM INCONEL-182 Welding of alloy 600 and 601, 800, 800 HT and dissimilar combinations
E NiCrM0-3 SM INCONEL 112 Welding alloy 625, Heat Resistant Alloys and Cladding of Steel
E NiCrMo-4 SM INCO WELD C276 Welding of alloy C276 used for oxidizing and corrosive resistance
SMAW E NiCrMo-7 HA HASTELLOY C-4 Welding of C-4 alloy and cladding of carbon and stainless steels
E NiCrMo-10 SM INCONEL 122 Welding of Inconel alloy 22,622 and 625, 25-6MO, 800HT and others
E-NiCr-Mo-14 SM INCONEL 686 CPT Welding alloy 686, duplex, super duplex, super austenitic and Nickel alloys
E NiCrMo-17 HA HASTELLOY C-2000 Welding of C-2000 alloy and dissimilar nickel-chromium-molybdenum alloys
ENiCrCoMo-1 SM INCONEL-117 Welding of alloy 617, 800H, 800HT 803, HP45 for application up to 1050°C.
E NiCrFe-7 SM INCONEL 152 Welding of Alloy 690 and dissimilar low alloy to stainless steel
E NiCrFe-7 SM INCONEL 152M Contains B and Zr for improved “ductility dip cracking”
L 605 HA HAYNES 25 For overlay Alloy L605 deposit
NICKEL ALLOYS - WELDING FILLER METALS
ER Ni-1 SM NICKEL 61 Welding of pure Nickel, dissimilar alloys and surfacing of Steels
ER NiCu-7 SM MONEL 60 Welding of MONEL Alloy 400, R400, K500 and surfacing of steel
ER Cu Ni SM MONEL 67 Welding of 70:30 grades of wrought and cast Copper – Nickel alloys
(ER CuNi-10) IM WW 90:10 90 Cu : 10 Ni type Cupro-Nickel Filler wire
ER NiCr-3 SM INCONEL 82 Welding of alloy 600 and 601, 800, 800 HT and dissimilar combinations
ER NiCrMo-3 SM INCONEL 625 Welding alloy 625, heat resistant alloys and cladding of steel
ER NiCrMo-4 SM INCO-WELD C-276 Welding of alloy C276 used for oxidizing and corrosive resistance
GTAW ER NiCrMo-7 HA HASTELLOY C-4 Welding of C-4 alloy and cladding of carbon and stainless steels
GMAW ER NiCrMo-10 SM INCONEL622 Welding of Inconel alloy 22,622 and 625, 25-6MO, 800HT and others
SAW ER NiCrCoMo-1 SM INCONEL 617 Welding of alloy 617, 800H, 800HT 803, HP45 for application up to 1050°C.
ER NiMo-10 HA HASTELLOY B3 Welding 28% Mo alloys used in Hydrochloric Acid and reducing chemicals
ER NiCrMo-14 SM INCONEL 686 CPT Welding alloy 686, duplex, super duplex, super austenitic and Nickel alloys
ER NiCrMo-17 HA HASTELLOY C-2000 Welding of C-2000 alloy and dissimilar nickel-chromium-molybdenum alloys
ER NiFeCr-2 SM INCONEL 718 Welding of Inconel alloys 718 and X-750
ER NiCrFe-7 SM INCONEL 52 Welding Alloy 690 and dissimilar low alloy and stainless steel joints
ER NiCrFe-7A SM INCONEL 52M Welding of Alloy 690 with B and Zr for improved “ductility dip cracking”
L 605 HA HAYNES 25 For overlay Alloy L605 deposit
NICKEL ALLOYS - OTHERS
(E NICr-3) TA GFW 82 Welding of alloy 600 and 601, 800, 800 HT and dissimilar combinations
FCAW
(E NiCrMo-3) TA GFW 625 Welding alloy 625, Heat Resistant Alloys and Cladding of Steel
INCONEL
STRIP EQ NiCrMo-3 SM Strip Cladding by SAW or ESW of steels. Strips available for other grades
Weldstrip 625
FLUX - SM INCO-FLUX Available for SAW and ESW - All grades

TITANIUM
ER Ti-1
Suitable for welding of Titanium used in highly corrosive environment including
GTAW ER Ti-2 IM Imported
Chlorine and high temperature application, aircraft industry etc.
ER Ti-5
Mf = Manufacturer; SM = Special Metals; KO = Kobelco; TA = Taseto; IA = Iabco Unisco; SA = Sandvik; AM = Ampco; HA = Haynes; IM = Local and Imported
Note: Welding Consumables for other grades of Ni Alloys and Titanium available on request

6
Product Range
Process AWS Classification Mf Brand Recommended Applications

ALUMINIUM ALLOYS
ER 1100 Welding of pure Aluminium used in automotive industry, construction,
IM Imported
(Al 99.7) plumbing and vessels. Suitable for 1050 and 1070
ER 4043 Welding of matching 5% Si chemistry material used for corrosion resistant
IM Imported
(Al.Si5) applications
ER 4047/ (Al.Si12) IM Imported This material is good for brazing aluminium sheets, for extrusions and castings.
ER 5356 Welding of Al 5% Mg alloys used in automotive industry. Ship Building,
IM Imported
(AlMg5) Containers and building industry
ER 5183 Suitable for welding of base metals like 5083, 5456 etc., applicable for
GTAW IM Imported
(Al.Mg.4.5Mn) aluminium based alloyed used for elevated temperature applications.
GMAW
ER 5554 The alloy AlMg.2,7Mn has been developed for high temperature applications
IM Imported
(Al.Mg.2.7Mn) without becoming sensitive to stress corrosion.
ER 5754 Finds applications in the construction sector for corrosion-resistance and
IM Imported
(Al.Mg3) excellent colour-uniformity after anodizing.
ER5556 Welding of aluminium magnesium base metal alloys of 5% Mg used in military
IM Imported
(Al.Mg.5Mn) industry, general constructions and structural industry.
ER 2319 Heat treatable alloy produces higher strength and ductility for welding 2014,
IM Imported
(Al.Cu6MnZrTi) 2036, 2219 and Al-Cu castings that need to be post weld heat-treated.

COBALT/NICKEL BASED ALLOYS


Surfacing - Imported Cobalt and Nickel based surfacing alloys such as Stellite 6, 21 and others
Powder - Imported Alloy 625, C276 and other grades

OTHER EXOTIC METALS


GTAW - Imported Zirconium, Hafnium etc.

CONSUMABLE INSERTS
Consumable inserts are used for ensuring positive root penetration and for desirable contour. These are used for critical weld joints of high
piping installations. All inserts conform to ASME SEC II Part C, SFA – 5.30
Material CS SS NI LA
Grades IN MS - 1 IN 308L/IN 309L/IN 316L/ IN 347 IN 60 /IN 82 On request
Available Shapes Inverted T/ Y / Flat Inverted T/ Flat Flat Flat

Shapes Inverted T Type Flat Type Y Type



      

  

16m coil & Pre-formed Rings - Pre-formed Rings - Pre-formed Rings -


Supply
open / butt open / butt open / butt 
   
  
  

  

SOLUBLE DAM PURGE FILM & PAPER


Purge Film and paper is used to create dam enclosures to safely carry out TIG welding at sites under purging.
Product Available sizes Application
8.5”x11”, 17”x22” &
WLD 35 Sheets Sheets for small number of joints
8.5”x14”
WLD 35 Rolls 9”x165’ & 15.5”x165’ Rolls for large number of joints
WAT-N-TAPE 1”x300’ & 2”x300’ Available in roll form to fix paper to the pipe walls
Argweld Film Kit 1M x 20M Soluble PVA film economical for large diameters. Kit includes adhesive

Mf = Manufacturer; SM = Special Metals; KO = Kobelco; TA = Taseto; IA = Iabco Unisco; SA = Sandvik; AM = Ampco; HA = Haynes; IM = Local and Imported
Note: Welding Consumables for other grades of Al and other Exotic Metals available on request

7
Our Principals and Product Range
INCONEL, INCO-WELD, INCOLOY Range of Nickel and
 
  
Nickel Alloy Consumables
Ni & Ni Alloy Consumables

Carbon, Cr-Mo and Low Alloy Steel Consumables


  
  


Cr Mo Steel Consumables

Stainless Steel FCW and ‘Non-Purging’ TIG Wires


A KOBE group Company

 UNISCO Brand of Low Alloy Consumables




Low Alloy Consumables

Wide Range of Stainless Steel Consumables


SS and Duplex Consumables

All Grades of Copper and Copper Alloy Consumables


Copper and Copper Alloys

2017
Aluminium Alloys and Special Grade Consumables
Aluminium and Aluminium Alloys

SMAW, GTAW and GMAW Inverter Equipments


Inverter Welding Machines

 Arc Welding Equipments and Robotic solutions



   

Welding Equipments

Air-Plasma Cutting Machines and Systems


 


Air Plasma Cutting Machines

Purging Paper, Film and Related Accessories


Welding Aids, Flexible Enclosures

401 Vikas Commercial Centre,  +91 22 66462000/ 25205523/ 25212746


Dr. C. Gidwani Road, Chembur,  +91 22 25206789
Mumbai - 400 074. India  sales@weldwell.com
WELDWELL SPECIALITY PVT. LTD. Website: www.weldwell.com nivek@weldwell.com
NIVEK AGENCIES
Baroda • Pune • Surat

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