Iss 094 PDF
Iss 094 PDF
Iss 094 PDF
Company
WS - CTS - Egypt
Proposal Version: V2
Reviewed by:
Table of Contents
Approval List ........................................................................................................................ 3
Version List ........................................................................................................................... 3
Back Ground ......................................................................................................................... 4
Wells History and Performance ............................................................................................ 4
Operation Safety ................................................................................................................... 5
Main Treatment ..................................................................................................................... 5
Wells Data............................................................................................................................. 7
Job Preparation...................................................................................................................... 9
Mobilization Considerations ............................................................................................... 10
Spot, Rig up Plan & Considerations ................................................................................... 11
Pressure Test management Envelope.................................................................................. 13
Job Procedure ...................................................................................................................... 19
Pumping Sequence .............................................................................................................. 21
Rig Down & De Mobilization............................................................................................. 21
BHA Schematic .................................................................................................................. 23
Chemical Required.............................................................................................................. 24
QHSE Consideration and Equipment ................................................................................. 25
H2S Envelope ..................................................................................................................... 26
Management of Change ...................................................................................................... 27
Equipment and Personnel ................................................................................................... 28
Chemical Recipe ................................................................................................................. 29
Approval List
Schlumberger Name Title Date Phone
Prepared by: Seif Seoudy Production Engineer 21 Oct 2019 01065506642
Reviewed by:
Reviewed by:
Approved by:
Client
Approved by:
Approved by:
Version List
Version No. Description of the Changes Date
0 Initial 14/10/ 2019
1 Pumping Schedule & Isolation depth 21/10/2019
2
3
Background
The main objective of the Coiled Tubing intervention is to perform Matrix Stimulation
campaign for four oil-producing wells to enhance the well productivity by opening new wormholes in
the formation. Treatment will be done utilizing the Jet Blaster Tool and pumping MSR – SXE –
CleanSweep-1 Combination for deep penetration.
The next table showing each well with it is current average oil production rate and water cut off
Operation Safety
SLB is committed to provide a safe working environment for all personnel. An environment,
which is conducive to feedback from all personnel concerning safety issues, is essential to promote
safe and efficient operations. A safety meeting will be held prior to commencing each operation and
each crew change so that all personnel involved understand exactly what is expect from them and
what the potential hazards are. Special emphasis should place on well control procedures, pumping,
RIH & POOH procedures and crane operations. Coordination and a clear understanding of coiled
tubing operations will be critical for the safety and efficiency of all operations. A review of the
appropriate HARCs shall conducted prior to the start of any applicable operation.
• Ensure emergency management, oil spills containment, and blowout response plans are
available, conduct daily safety meetings on location with all personnel on board.
• A full record is to be maintain of every tool run (OD’s, Lengths, Fishing neck size, etc.)
• Verify that all crane operators on location meet or exceed SLB Safety Standard on
mechanical lifting
• All personnel on location are required to wear all safety equipment, including, but not
limited to; safety glasses, steel toe boots, hard hats, ear protection, etc.
• Hold pre-job safety meeting and on the job HARCs. Initial safety meeting ensures all relevant
worksite personnel are aware of the requirements of the operations, contingency plans, and
emergency response procedures. Review scope of work with the service technician prior to
starting the job. Count the number of rounds to open and close the swab and master valve
and record the same.
Main Treatment
The treatment will be done utilizing mainly the following treating fluids:
Mud and silt remover from Schlumberger is an acid solution containing a clay dispersant-
suspending agent. It provides not only good dispersion of drilling muds and formation silt, but also
provides unusually effective suspension properties.
Well treatments using an MSR fluid have returned unexpected amounts of mud and silt. Greater
production increases have resulted from the use of the fluid than from any commonly used
formation cleaner.
There are many applications for an MSR fluid. These include the removal of drilling mud damage, use
as a workover fluid to restore fracture conductivity, and use as a breakdown or matrix treating fluid
to open clogged perforations and restore permeability.
The MSR fluid is very effective in dispersing and removing drilling mud and formation silt from the
target interval. Zones damaged during drilling have responded exceptionally well when treated with
the MSR fluid.
Super X Emulsion is a viscous, highly retarded, concentrated acid system designed for use in Matrix
Stimulation and acid fracturing. Super X Emulsion is an oil external emulsion, stabilized with an
emulsifier. Hydrochloric acid (HCl) concentrations ranging from 7.5 to 28% may be used.
The Super X Emulsion is the most efficient acid retarding system offered by Schlumberger. The
emulsion retards the acid reaction rate of 28% HCl approximately 13-fold. Even greater retardation
has achieved at lower acid concentrations. The Super X Emulsion may be batch mixed or continuous
mixed.
The graph below shows the difference between the HCl effect and the SXE on the worm holing when
simulating a Matrix Stimulation treatment of Horizontal well at BHT 250 F.
Wells Data
Wells Type Oil Producers
Deviation Vertical
MPWHP 46 psi
Tubing Data
Well Depth (ft.) OD (in) ID (in) Lb./ft. Grade Isolation Depths (ft.)
ISS-094 1575.30 3.5 2.992 9.3 J55 NA
Minimum restriction is 2.99” and need to be confirm with the Client represented for each well.
The Isolation Depth to taken in consideration and to be confirm with the Client Represented for each
well.
Well ID ISS-94
Cased/Open Cased hole
Net Interval 71 ft
Isolation Depth NA
Intervals to be Treated 1507 – 1578
Job Preparation
SLB Job Preparation
• Each job has its different plan of preparation but here are some keys:
• STEM all necessary equipment for the operation,
• Prepare the units, pumps, Tanks as required, make sure of certification validity and clean
• Prepare and Function Test all the equipment.
• Prepare and pressure test BOPs (blind rams, pipe rams),
• Prepare the BHA package.
• Check WH flange adapter, Restriction in the well
• Check for the Flow Tee if needed.
• Prepare CT reel,
• Prepare the tool container,
• Check certification of treating equipment,
• Check monitoring equipment,
• Check for all low-pressure connection and hoses for circulating and pumping from the tank
and to be able to connect to tanks to the suction side.
• Check the Crew PPE and Certification.
• You have the right amount of mixed gel for the job expectation
• You have the right amount of the foam agent needed to circulate with the gel
• You have the right connections for the wellhead, the low suction side and the nitrogen.
• You have the right size OD BHA
• You have the technical support number and no mind to contact and update the situation
Mobilization Considerations
The job supervisor to take in consider the below points upon the mobilization to the site;
- Review the Job Risk Index JRI, HARC, exemption, and relevant contingency plans then, if
applicable, reassess the HARC using the Pocket HARC to document any additional hazards and
risk control measures,
- Reduce or eliminate any risks to an acceptable level and communicate the remaining risks to all
personnel on location. If the remaining risks are deemed unacceptable, the job supervisor has
the authority to postpone or cancel the treatment until the risks are addressed,
- In case of any change in job design data or job procedure, contact FSM for Management of
Change.
2. Hold pre-rig up safety meeting with all involved people including the crane operator, discuss:
- Job objective,
- List of all personnel on location,
- The identified risks and hazards (fluids, chemicals and flammable materials),
- The positions for the equipment and land guides,
- The job assignment during placement and connection of the equipment,
- The safety equipment (attachment 6),
- The pressure testing instructions (PT1, PT2, MWCP),
- The escape routes and assembly point,
- The emergency plan, evacuation instruction, and rescue team,
- The smoking area (if applicable),
- The safe area for personnel who are not associated with the rig up,
3. Spot CT and pumping equipment under the guidance of the client representative and the
Schlumberger Job Supervisor as per the rig up layout.
4. Inspection:
NOTE:
- Perform and document formal shift handovers with sign-offs by the Job Supervisor.
- A safety meeting, led by the Job Supervisor, must be held after rigging up, prior to initiating
coiled tubing operations on the well, and at all shift changes.
- Radios if available should be used to maintain optimum communication between personnel at
the wellsite during all operations.
- Before working on or entering, the inside of a coiled tubing reel, set the brake and chain the reel
in both directions so it cannot move. Enforce the lockout/tag out process.
Expected Circulating Pressure During circulation brine to fill the well, 1500-2000 psi
For shear Pins
This pressure test intended for treating line, WH master valve, BOP body and blind rams.
1. Assemble the BOP(s) on top of the X-tree using the necessary X-over, connect hydraulic hoses,
function test each ram (visually check operation and position of BOP rams’ indicators),
a) Ensure the connection, ring gasket and seal areas are clean and free from damage. (Note:
The use of lubricants is not recommended),
b) Place or install the ring gasket and align the flanges for closure of the joint,
c) Loosely install the flange bolts and tighten one side of the flange (half the bolts) until the
raised flange faces are separated by 0.125-in,
d) Beginning in the middle of the flange on the opposite side, tighten the bolts until the gap
between the flange faces is almost closed. The gap between the faces on the first side of
the flanged joint will be less than the original 0.125-in,
e) Close the gap between the flanges faces using the bolt-tightening sequence shown below.
2. Rig up 2-in treating equipment from the pump units to the reel, BOP kill ports, and other surface
equipment as required following SLB Standards (5, 11, and 22),
NOTE: The Job Supervisor shall walk along the full rig up to check and confirm that the pressure
rating of all equipment rigged up is within the required pressure test limitations.
3. Connect all tanks to the manifold using 4-in hoses, connect the manifold to the pump units,
NOTE: All SLB personnel involved with tank handling and mixing should be wearing the
appropriate PPE.
NOTE: Barriered off mixing/high pressure areas with tape and spot safety signals. During the
operation, this area shall be restricted to only those people performing critical tasks necessary to
completion of the operation.
6. Fill up the pressure control equipment with test fluid, leaving the blind rams and blind ram
equalizing valves open to ensure the air is vented from the system,
7. Perform a low-pressure test (200 to 300-psi for 5-min), followed by a high-pressure test (Max
expected CTP 6000-psi for 15-min) for the treating line against the isolating valves of reel and WH,
a. The immediate test area shall be cordoned off with barrier tape and signs,
b. All personnel should be informed of the pressure test location and instruct nonessential
personnel to keep clear of the test area,
c. All pressure tests will be monitored by at least one recording device,
d. All pressure tests shall be bled off downstream of the check valves to not risk the collapse
of the coiled tubing or BHA,
e. Upon completion of all pressure tests, all personnel should be informed that pressure
testing is complete.
8. With the blind rams and equalizing valve closed, perform a low-pressure test (200 to 300-psi for
5-min), followed by a high-pressure test (PT1 2500-psi for 15-min), for the BOP assembly and blind
rams,
9. With the test complete, open the blind ram pressure-equalizing valves to confirm satisfactory
operation. Close the equalizing valves,
10. Bleed off any residual pressure and then open the blind rams,
NOTE: If multiple blind ram functions are included in the BOP stack, each blind ram should be
tested as described above.
This pressure test intended for the CT string, BOP pipe rams, reel swivel, and stub shaft.
NOTE: When cutting coiled tubing or working with free ends, take all precautions to prevent
personnel from being struck by the tubing. Restrain the tubing and move all nonessential
personnel to a safe distance.
2. With the CT string stabbed into the injector head, assemble the CT connector,
4. Mark the CT (using a non-damaging marker or tape) close to the connector to enable any
movement during the pull test to be seen,
5. Install a pull-test plate on the connector. Perform the pull test against the bottom connection
of the stripper assembly to 20,000 lb. (Do not perform a pull test against the internal
components of the stripper),
6. Release pull test and inspect connector for movement or distortion. Cut pipe and repeat pull
test if needed,
7. Fill up the coiled tubing with test fluid and pressure test the CT string to 200-300-psi for 5-min
then to 6000-psi for 15-min
NOTE: the test should be performed to the lesser of PT1 or the CoilLIMIT. Confirm that test
pressure will fall within CoilLIMIT for the string on location.
8. (Only at the First Job) Drift the CT with the biggest size of ball needed in the MHA,
NOTE: Pressure up against the reel valve to 2,000-psi before opening the valve to launch the
ball into the reel.
10. Connect the rest of the BHA to the CT connector after performing any required drift,
a) Applying the correct torque when making up a tool connection is important to ensure the
mechanical and hydraulic integrity of the connection. Insufficient torque can result in the
connection backing-off, while excessive torque can cause galling damage to the thread
and potentially reduce the strength and integrity of the connection,
b) All threaded connections should be inspected prior to assembly for burrs, galling or
damage to the thread (pin and box),
c) Threaded connections should be assembled hand tight prior to installation of any seals to
identify thread problems. Seal friction often makes early detection of thread damage
difficult,
d) Threaded connections should be lubricated with high temperature grease,
e) Ensure the proper seal or O-ring is used. Using an oversized O-ring may result in pinching
or damage to the O-ring. The resulting distortion may then interfere with the proper
makeup of the tool connection,
f) When possible, friction wrenches should be used to prevent damage to tool housings or
components. The wrench and vise should generally be applied on knurled areas or over
thick-walled sections of the tool and avoiding placing the wrench over the tool joint,
g) It is recommended that a torque system, which indicates the actual torque applied to the
connection be used when making up tool connections,
h) Manual torque wrenches are recommended for tool sizes up to 3-in. and up to 600-ft/lb
torque,
i) Hydraulic torque machines are recommended for connections requiring more than 600-
ft/lb torque,
NOTE: Check the SLB General Operating Procedures & Guidelines 2 for proper make up torque
of common tool connection types and sizes.
This pressure test is intended for WH master valve, Pressure Control Equipment (PCE) body, stripper,
CT string, reel swivel, stub shaft, and dual flapper check valves DFCV.
12. Rig up the injector head to the pressure control equipment stack as per Attachment 5A, then
follow SLB General Operating Procedures & Guidelines 2 to ensure that the complete
injector head and pressure control equipment stack is stable and secure by connecting
adequate guy wire or chain system to significant anchors (concrete blocks or dead-man
anchors),
13. Tag the stripper and adjust the CT depth to the reference,
14. Pump slowly to ensure the system is full of fluid, stop pumping and energize the stripper to a
minimum pressure of 500-psi,
15. Apply required injector head traction pressure to secure the string against the forces generated
under the test conditions,
16. Pump through the CT to perform a low-pressure test (200-300-psi for 5-min) of the stripper,
followed by a high-pressure test (PT2 7,500-psi for 15-min),
NOTE: In case PT2 < PT1, increase the pressure below the pipe rams through the PCE stack to PT1.
17. Check that all applicable pressure gauges have the same reading,
18. Bleed-off pressure in the CT string and PCE through the kill port valve when the tests are complete,
NOTE: If multiple stripper functions (including annular BOPs) are included in the PCE stack, each
stripper should be tested as described above.
19. Retract the stripper and pump slowly through the kill line to ensure system is full of fluid. Stop
pumping and energize the stripper to a minimum pressure of 500-psi,
20. Perform a low-pressure test of the CT DFCV and connector assembly by pumping through the kill
line (200-300-psi for 5-min), followed by a high-pressure test (PT2 7,500-psi for 15-min),
22. (Only at the First Job) Pickle the CT with 10 to 20-bbl of 7.5-10% HCl acid (5 to 10-bbl acid+10-bbl
water+5 to 10-bbl acid+ reel volume Water),
- Crane lifts above the coiled tubing are not permitted after the tubing is stabbed with the injector
rigged up on the well,
- A crane or coiled-tubing support structure must be used to support the injector head once
connected onto the wellhead stack.
- Perform and document formal shift handovers with sign-offs by the Job Supervisor.
- A safety meeting, led by the Job Supervisor, must be held after rigging up, prior to initiating
coiled tubing operations on the well, and at all shift changes.
- Radios should be used to maintain optimum communication between personnel at the wellsite
during all operations.
- Before working on or entering, the inside of a coiled tubing reel, set the brake and chain the reel
in both directions so it cannot move. Enforce the lockout/tag out process.
Job Procedure
1. Mix the treatments fluids. See the design sheet for the chemical recipe. Do a QA/QC for the
mixtures that going to be pump after mixing, check the strength and the PH of the Acid before
and after mixing. Take samples of each mixture and samples of the raw acid. Send the Samples
to WS Chemical Lab in ECE base for post Job evaluation.
2. Before opening access to the wellbore, close all chokes and kill port valves. Pump through the
coiled tubing slowly; equalize the pressure across the Swab Valve.
• Make sure that the CoilSAVER has properly set up before RIH.
3. Check the starting depth, reset depth using A, B, and C values on the CoilCAT acquisition system.
4. Open Swab Valve, and Slowly RIH passing through X-mass tree and all jewelry in the Completion,
do not exceed 15 ft/min.
• Minimum restrictions ID and depth to be confirmed by Company Man. Refer back to the last
completion diagram available in location
5. Perform pull test while RIH and Fill the well with 2% NH4Cl brine by pumping at min rate to the
max Hydrostatic Pressure. In case of drag / over pull increase, pull test frequency to 350 ft.
• Check CoilLIFE before any pull test to avoid cycling in a high-fatigue zone.
6. Continue RIH w/CT speed of 45 ft/min, until reaching depth of BP depth; keep pumping brine
while the well is open to make sure the well is full of fluid or to the max Hydrostatic column.
7. Keep the well opened, start POOH to the bottom perforation, and start pumping Pre-Flush
volume.
8. When the pre-flush volume reaches the nozzle, Shut in the well and start squeezing the mixed
volume of pre-flush treatment while pulling out of hole to the top perforation. Record Injectivity
while pumping to determine the maximum pumping rate. After finishing Injectivity, continue
pumping while reciprocating across perforated reservoir intervals. Record Injection rate and
Injection Pressure as per below table.
10. Keep well shut in. Displace the CT Volume by Pumping 2% NH4Cl Brine while reciprocating the
CT across perforated reservoir intervals. Record Injection rate and Injection Pressure.
11. Keep well shut in once all the CleanSWEEP-1 have been squeezed inside the formation, Pull up
the CT to depth 500 ft and Soak the CleanSWEEP-1 for 3 hours.
12. Open the well. Start Pumping MSR to displace the CT volume and get the brine out. Once the
MSR reaches the Nozzle Shut in the well and RIH to Bottom Perforation interval. Start
reciprocating across perforated reservoir intervals while continuing pumping and squeezing MSR
volume Record Injection rate and Injection. Pressure.
13. Keep well shut. Follow MSR by Pumping and Squeezing the mixed volume of SXE while
reciprocating the CT across perforated reservoir intervals. Record Injection rate and Injection
Pressure.
14. Keep well shut in follow MSR by Pumping and Squeezing the mixed volume of VDA while
reciprocating the CT across perforated reservoir intervals. Record Injection rate and Injection
Pressure.
16. Keep well shut in. Pump and Squeeze Post Flush volume while reciprocating the CT across
perforated reservoir intervals. Record Injection rate and Injection Pressure as per below table
- Do not squeeze the displacement fluid (brine) inside the formation - Only CT volume as
per the updated SDB.
- Record the WHP, annular, pumping press & pumping rate during the whole job
- Use CoilLIMIT to monitor Coiled Tubing pressure safety limits during the stimulation job.
- Do not exert more than 1500 lbm weight on top of the Jet Blaster tool
18. Upon results have reviewed and agreed with Company Man / Witness Engineer. POOH CT to
surface. Slowdown 15 ft/min at restrictions / through the Tubing Accessories. Reduce CT speed
to 5 ft/min in the last 100 ft, and tag stripper with 500-1000 lb.
- Minimum restrictions ID and depth to be confirm by Company Man. Refer to the last
completion diagram in location.
19. Close the Swab Valve, bleed off pressures, and rig down CT equipment –perform all required
pipe management steps while POOH. Note:
Pumping Schedule :
1 Pre- Flush 71 bbl
2 Clean Sweep 42.6 bbl
3 Soak 3 hours
4 MSR 53.2 bbl
5 SXE 88.6 bbl
6 MSR 53.2 bbl
7 VDA 56.8 bbl
8 MSR 53.2 bbl
9 SXE 88.6 bbl
10 MSR 53.2 bbl
11 Soak 3 hours
12 Post- Flush 71 bbl
BHA Schematic
BHA SCHEMATIC
Item Tool Schematic
Client: 0
Location: EGWD
Company Rep: 0
25 Helwan Rd,Zeiny Tower
Well: 0
Fluid: 0
BHST 0 1
BHSP 0
Tel: 0 BHA Name: 0
Fax: 0 Date Drawn: 0
0 Upper Thread: 0
C100113450
5 Tensile Rating (lbf): 0 Lower Thread: 0 0.00 0.00 0.00 0.00
CTS00001
Torque Rating (lbf-ft): 0 Seat Size (inch): 0
Pressure Rating (psi): 0 Shear (lbf): 0
0 Upper Thread: 0
0 Upper Thread: 0
*All BHA dimensions must be checked physically on location before RIH. Actual dimension may be
slightly different from schematics.
Chemical Required
The below tables show the total needed amounts of all campaign chemicals
L-41 9,794.82 Lb
L-58 1,333.58 Lb
oNomex, Hard hats, safety glasses, boots, suitable gloves, ear protectors, H2S personal
detectors if available,
o Respiratory protection,
o Chemical goggles, suits, face shield, other as per MSDS.
• Communication system,
• CTS approved fall protection gin pole and self-retracting lifeline installed on the injector
head, along with a full body harness fitted to persons working at heights,
• Chains and ratchet type binders to lock the coiled tubing reel in position, plus lockout/tag
out equipment,
• The hazardous area around CTU and the mixing area will be barriered off with tape and
safety signals (High Pressure, No Smoking, Hazardous Materials…),
H2S Envelope
▪ With H2S & CO2 concentrations of 10% each.
Where;
H2S/CO2 partial pressure calculator
INPUTS
Expected H2S/CO2 concentration ppm Mole % Mol fraction
Enter expected H2S 100000 10.0000% 0.100000
Enter expected CO2 100000 10.0000% 0.100000
OUTPUTS
psia
Wellhead H2S Partial Pressure 0.000
Bottom hole H2S Partial Pressure 20.000
Wellhead C02 Partial Pressure 0.000
Bottom hole CO2 Partial Pressure 20.000
NOTE: If Any Output Cell(s) turn(s) RED then H2S/CO2 Corrosion Inhibitor for Coiled Tubing is required.
H2S sour service threshold = 0.05 psi
CO2 sour service threshold = 32 psi
Thus;
▪ The well is only a Sour Well on Bottom Hole for H2S
H2S Bottom Hole Consideration;
▪ A255 Inhibitors to be used according to the manuals recommendations.
H2S Surface Consideration;
▪ H2S monitors.
▪ Proper training.
▪ H2S level is above 10 parts per million a barrier must be erected at a safe distance where the
reading drops below 10ppm.
▪ If operational needs require working in H2S levels above 10ppm, a cascade breathing system
or a safe alternative will be agreed and authorized
Management of Change
- CT Unit
- Fluid pump
- N2 Unit
• Acid Tanks
- 2 x Frac Tank
- 1 x Mobile Tank
- 1 x Patch Mixer
• DHT
- 3 x Blaster tool (2 of them will be ready all the time on location & 3rd will be send back
and forth to Karama for redressing)
- 1-11/16” MHA (Please confirm the min ID and if we can use 2-1/8” MHA)
• Personnel
- 2 Job Supervisors
- 2 N2 Pump Operators
Chemical Recipe
• 5 bbl Pickling: