Product catalogue

Component
Governor tensioning device
D300 / 648 N - 870 N

ThyssenKrupp Aufzugswerke
Legal information
All rights reserved
© Copyright by ThyssenKrupp Aufzugswerke GmbH
Note on industrial property rights ISO 16016
Printed in Germany
This document – including excerpts – may only be reprinted or otherwise copied with the express approval in
writing of ThyssenKrupp Aufzugswerke GmbH.

Any duplication, dissemination or storage on data media unauthorised by ThyssenKrupp Aufzugswerke

GmbH is an infringement of copyright and shall give rise to prosecution.
Right to make changes of a technical nature reserved
We expressly reserve the right to make changes of a technical nature for the purpose of improving our
products or enhancing the safety standard - even without a separate announcement.
Issued by
ThyssenKrupp Aufzugswerke GmbH
Department QPD
Bernhäuser Straße 45
73765 Neuhausen a. d. F.
Germany

Telephone: +49 (0) 71 58 12- 0

E-mail: info.tkaw@thyssenkrupp.com
Internet: www.thyssenkrupp-aufzuege.de
Intranet: http://aufzuege-de.bucene.tke.tknet.thyssenkrupp.com/pages/tkawnetde/index.php
Component ThyssenKrupp Aufzugswerke
Product catalogue
Contents

Contents

1 Product family description ...................................................................................................... 1-2

1.1 General ....................................................................................................................................... 1-2

2 Description................................................................................................................................ 2-3
2.1 Functional principle .................................................................................................................... 2-3
2.2 Structure of the governor tensioning unit ................................................................................... 2-3

3 Technology ............................................................................................................................... 3-4

3.1 Deployment options ................................................................................................................... 3-4
3.2 Installation space / swivel range ................................................................................................ 3-5
3.3 Mounting on guide rail ................................................................................................................ 3-7
3.4 Filler weights ............................................................................................................................ 3-10
3.5 Rope break switch .................................................................................................................... 3-10
3.6 Governor rope / calculation of the safety coefficient of rope .................................................... 3-11

4 List of abbreviations ................................................................................................................ 4-1

5 Keyword Index .......................................................................................................................... 5-1

6 Update information service ..................................................................................................... 6-1

08.06.2015TAW_PKA_KOM_GB-SPANNEINHEIT_D300_870N_000_ENG_06_2015.DOC / Version 06/15

ThyssenKrupp Aufzugswerke Component
overspeed governor tensioning device D300
Product catalogue
Contents

1 Product family description

1.1 General
The safety devices arranged on the safety gear frame (progressive safety gears / braking
devices) are operated via an overspeed governor (type 6023), a surrounding governor rope and
a tensioning device. The required drawing-in forces for the safety devices (in accordance with
EN 81 ≥ 300 N) are generated via the rope traction on the overspeed governor together with a
tensioning device (tensioning roller with weight).
Compensation of any rope elongations that occur is ensured via the jointed arrangement of the
tensioning roller. The governor tensioning unit is mounted by means of clamping plates on the
car guide rail in the lower area of the shaft pit.
In accordance with EN 81, protection devices are fitted for the tensioning roller to prevent the
rope jumping out in the event of a slack rope and to prevent the intrusion of foreign bodies
between the rope and roller. A safety switch serves as a safety device to provide protection
against breakage of the governor rope or excessive rope elongation.

Fig. 1-1: schematic diagram of overall system: overspeed governor tensioning

device / governor

1-2 TAW_PKA_KOM_GB-SPANNEINHEIT_D300_870N_000_ENG_06_2015.DOC / Version 06/15

Component ThyssenKrupp Aufzugswerke
overspeed governor tensioning device D300
Product catalogue
Description

2 Description
2.1 Functional principle
The carrier arm of the tensioning weight is mounted on the car guide rail whereas the jointed
pivot arm connected to the carrier arm is weighted down at the free end with filler weights. By
means of a fixed lever transmission, the force resulting from the filler weights is transferred via
the tensioning roller to the governor rope.
Any rope elongation that occurs is balanced out by the jointed bearing of the pivot arm.
Rope dislocation protection prevents the rope from jumping out of the groove in the event of a
slack rope and at the same time prevents the intrusion of foreign bodies between the rope and
roller.

2.2 Structure of the governor tensioning unit

GB-Spanneinheit-D300_22001_GER

Fig. 2-1: designation of the components

Description of items for

No. Designation No. Designation

1 Carrier arm 2 Switch tripping

3 Pivot arm 4 Bearings
5 Rope dislocation protection 6 Guide rail
7 Filler weights 8 Clamping plates
9 Safety switches 10 Tensioning pulley
GB-Spanneinheit-D300_22001_ENG

Table 2-1

08.06.2015TAW_PKA_KOM_GB-SPANNEINHEIT_D300_870N_000_ENG_06_2015.DOC / Version 06/15

ThyssenKrupp Aufzugswerke Component
overspeed governor tensioning device D300
Product catalogue
Contents

3 Technology
3.1 Deployment options
The governor tensioning unit is intended for use in conjunction with the speed governor type
6023 (D300). Depending on the position of the overspeed governor in relation to the car guide
rails, either the left-hand or right-hand version of the tensioning weight is to be chosen, whereby
the symmetrical design of all parts permits later modification from one version to the next.
Different steel weights are used as tensioning weights depending on the required tension force.
Depending on the required tension force, the number can be varied and/or combined.

 Tension force: 648 N / 870 N

 Governor rope diameter: 6.5 mm and 8.0 mm
 Governor tensioning pulley made of polyamide D = 300: 6.5 PA and 8.0 PA
 Rated speed: VN ≤ 2.5 m/s
 Travel height: FH ≤ 175 m
 Protection rating of the rope break switch: IP 67 or EEx d IIc T6
 Rope engagement point with regard to back of the rail: 40 mm

Mounting is possible on the following guide rails:

Distance X: rope departure to rail centre (see Fig. 3-1 and 3-2)

Rail width T70 T89 / T90 T125 / T127 T140-1/T140-2

150 mm X - - -
200 mm X X X -
Distance X
250 mm X X X -

300 mm - - X X
Distance X
350 mm - - X X
with extension
400 mm - - X X

GB-Spanneinheit-D300_31001_ENG
Table 3-1: clearance of rope departure

3-4 TAW_PKA_KOM_GB-SPANNEINHEIT_D300_870N_000_ENG_06_2015.DOC / Version 06/15

Component ThyssenKrupp Aufzugswerke
overspeed governor tensioning device D300
Product catalogue
Technology

3.2 Installation space / swivel range

GB-Spanneinheit-D300_32001_GER

Fig. 3–1: installation space / dimensions

The permitted swivel range is a maximum of +8° / -10°. Compliance with the minimum required
distances to the shaft floor or to the shaft wall is imperative to ensure the function.

08.06.2015TAW_PKA_KOM_GB-SPANNEINHEIT_D300_870N_000_ENG_06_2015.DOC / Version 06/15

ThyssenKrupp Aufzugswerke Component
overspeed governor tensioning device D300
Product catalogue
Contents

Dimensions / installation space - with extension

An additional screw-on extension part enables the clearance of the rope departure to be
extended for guide rail T125, T127 and T140 to X = 300/350/400.

GB-Spanneinheit-D300_32002_GER

Fig. 3-2: installation space / dimensions – with extension

3-6 TAW_PKA_KOM_GB-SPANNEINHEIT_D300_870N_000_ENG_06_2015.DOC / Version 06/15

Component ThyssenKrupp Aufzugswerke
overspeed governor tensioning device D300
Product catalogue
Technology

3.3 Mounting on guide rail

The tensioning device is mounted on the guide rail by means of clamping plates. The size and
number of clamping plates to be use is based on the distance X (see Fig. 3-1 and 3-2) between
the centre of the rail and rope departure and the width of the guide rail.

The specified screw tightening torques must be complied with!

Screw
Number of
Distance X tightening
Guide rail Clamping plate clamping
[mm] torque
plates
[Nm]
150 4
T70 A11 200 23,1
4
250
200
T89 / T90 A13 4
250
200
4
250 49,7
A13 clamping plate with
T125 / T127 300
shim 50x4x38
350 4
400
300
A17 clamping plate with
T140-1 350 4
shim 50x4x38
400
117,7
300
A17 clamping plate with
T140-2 350 4
2 x shim 50x4x38
400
GB-Spanneinheit-D300_33001_ENG

Table 3-2: assignment / number of clamping plates

08.06.2015TAW_PKA_KOM_GB-SPANNEINHEIT_D300_870N_000_ENG_06_2015.DOC / Version 06/15

ThyssenKrupp Aufzugswerke Component
overspeed governor tensioning device D300
Product catalogue
Contents

Position and borehole spacing for mounting on the guide rail

T70 rail

GB-Spanneinheit-D300_33001_GER

Fig. 3-1: borehole spacing for mounting on the T70 guide rail

GB-Spanneinheit-D300_33002_GER

Fig. 3-2: borehole spacing for mounting on the T89 / T90 guide rail

3-8 TAW_PKA_KOM_GB-SPANNEINHEIT_D300_870N_000_ENG_06_2015.DOC / Version 06/15

Component ThyssenKrupp Aufzugswerke
overspeed governor tensioning device D300
Product catalogue
Technology

T125 / T127 rail

GB-Spanneinheit-D300_33003_GER

Fig. 3-3: borehole spacing for mounting on the T125 / T127 guide rail

Position and borehole spacing for mounting on the guide rail - with extension

GB-Spanneinheit-D300_33004_GER

Fig. 3-4 borehole spacing for mounting on the guide rail - with extension

08.06.2015TAW_PKA_KOM_GB-SPANNEINHEIT_D300_870N_000_ENG_06_2015.DOC / Version 06/15

ThyssenKrupp Aufzugswerke Component
overspeed governor tensioning device D300
Product catalogue
Contents

3.4 Filler weights

Steel plates ate used as tensioning weights. Only steel filler weights (density: ρ = 7.85 g/cm³)
with the dimensions and combinations specified in Table 3-3 are permitted.
Dimensions:
Plate 9.0 kg: 150 x 20 x 380 mm

Number of weights
Tension force
9.0 kg

648 N 3
870 N 4
GB-Spanneinheit-D300_34001_ENG
Table 3-3

Version 648 N Version 870 N

Fig. 3-5: number of plate weights for each tensioning weight

3.5 Rope break switch

A safety switch to check for breakage or excessive elongation of the governor rope is fitted as
standard. Locking switches are used.

3-10 TAW_PKA_KOM_GB-SPANNEINHEIT_D300_870N_000_ENG_06_2015.DOC / Version 06/15

Component ThyssenKrupp Aufzugswerke
overspeed governor tensioning device D300
Product catalogue
Technology

3.6 Governor rope / calculation of the safety coefficient of rope

Calculation of the maximum rope forces and safety coefficient of rope

Assignment of use cases depending on travel height

Governor rope for

Governor rope for elevator car
counterweight
with safety gear and with safety gear without with safety gear or
braking device braking device braking device
Case 1 and Case 3 Case 2 and Case 3 Case 2 and Case 3

Rope groove: vee groove, hardened / 40°

Wrap angle: 180°
Required minimum safety coefficient of rope in accordance with EN 81 = minimum breaking load / highest rope force ≥ 8

Installation and rope data

Arrangement according to DRAKO rope WOLF rope
Case 1 Case 2 Case 3 Case 1 Case 2 Case 3
Maximum travel height TH [m] 55 127 165 48 118 175
Tension force G [N] 870 648 870 648
Rope diameter d [mm] 6,5 8 6,5 8
Rope type [-] 6 x 19 W-FC 8 x 19 S-FC 6 x 19 W+FC 6 x 19 -FC
Wire strength [N/mm²] 1.770 1.770
Minimum breaking load [kN] 26,2 34,2 25,8 35,6
Specific rope weight [N/m] 1,55 2,15 1,6 2,19

Computational data

DRAKO rope WOLF rope

Rope weight SFH [N] 170,5 393,7 709,5 153,6 377,6 766,5
S1 [N] 605,5 717,7 1.033,5 588,6 701,6 1.090,5
Rope forces at a = g S2 [N] 435 324 435 324
S3 [N] 2.731,01 2.034,14 2.731,01 2.034,14
S1 [N]
520,25 520,85 678,75 511,80 512,80 707,25
Rope forces at a = 0 S2 [N]
S3 [N] 3.266,23 3.270 4.261,32 3.213,18 3.219,46 4.440,25

Highest rope force Smax [N] 3.266,23 3.270 4.261,32 3.213,18 3.219,46 4.440,25
νEN81 with EN[-]81
Safety coefficient of ropes in accordance 8,02 8,01 8,03 8,03 8,01 8,02

Table 3-4: governor rope - safety coefficient of ropes

08.06.2015TAW_PKA_KOM_GB-SPANNEINHEIT_D300_870N_000_ENG_06_2015.DOC / Version 06/15

ThyssenKrupp Aufzugswerke Component
overspeed governor tensioning device D300
Product catalogue
Contents

Speed
governor

Rope forces:

Elevator car
mounting

with:

Tensioning pulley

(groove K40 hardened)

Wrap

Rope groove on speed governor

3-12 TAW_PKA_KOM_GB-SPANNEINHEIT_D300_870N_000_ENG_06_2015.DOC / Version 06/15

Component ThyssenKrupp Aufzugswerke
overspeed governor tensioning device D300
Product catalogue
List of abbreviations

4 List of abbreviations
Abbreviation 1 Meaning of Abbreviation 1
Abbreviation 2 Meaning of Abbreviation 2
Abbreviation 3 Meaning of Abbreviation 3

08.06.2015TAW_PKA_KOM_GB-SPANNEINHEIT_D300_870N_000_ENG_06_2015.DOC / Version 06/15

Component ThyssenKrupp Aufzugswerke
overspeed governor tensioning device D300
Product catalogue
Keyword Index

5 Keyword Index

List of abbreviations 4-1

Technology 3-4
Technical data 3-4
Update information service 6-1

08.06.2015TAW_PKA_KOM_GB-SPANNEINHEIT_D300_870N_000_ENG_06_2015.DOC / Version 06/15

Component ThyssenKrupp Aufzugswerke
overspeed governor tensioning device D300
Product catalogue
Update information service

6 Update information service

Date Employee Description of the change
Häusler /
08.06.2015 Initial creation
TKEI HS

08.06.2015TAW_PKA_KOM_GB-SPANNEINHEIT_D300_870N_000_ENG_06_2015.DOC / Version 06/15