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    General Linear Tolerances: Nominal Dimension Overall Dimensions Over Over Upto

    Uploaded by

    sidharth saraswat
    The document provides general linear tolerances for nominal dimensions ranging from under 6mm to over 500mm. It also includes flatness tolerances for casting lengths from 25mm to 150mm, as well as standard angular and surface roughness tolerances. The document then describes the investment casting process, which involves building a wax sample, dipping it in ceramic slurry to create a shell mold, melting the metal, and removing the shell to produce the casting. It lists several post-processing, machining, and finishing steps and highlights advantages of investment casting such as design flexibility, alloy variety, strength, tolerances, and cost benefits.

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    © All Rights Reserved
    Download as XLSX, PDF, TXT or read online from Scribd

    General Linear Tolerances: Nominal Dimension Overall Dimensions Over Over Upto

    Uploaded by

    sidharth saraswat
    32 views9 pages
    The document provides general linear tolerances for nominal dimensions ranging from under 6mm to over 500mm. It also includes flatness tolerances for casting lengths from 25mm to 150mm, as well as standard angular and surface roughness tolerances. The document then describes the investment casting process, which involves building a wax sample, dipping it in ceramic slurry to create a shell mold, melting the metal, and removing the shell to produce the casting. It lists several post-processing, machining, and finishing steps and highlights advantages of investment casting such as design flexibility, alloy variety, strength, tolerances, and cost benefits.

    Original Title

    Tollerance.xlsx

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    The document provides general linear tolerances for nominal dimensions ranging from under 6mm to over 500mm. It also includes flatness tolerances for casting lengths from 25mm to 150mm, as well as standard angular and surface roughness tolerances. The document then describes the investment casting process, which involves building a wax sample, dipping it in ceramic slurry to create a shell mold, melting the metal, and removing the shell to produce the casting. It lists several post-processing, machining, and finishing steps and highlights advantages of investment casting such as design flexibility, alloy variety, strength, tolerances, and cost benefits.

    Copyright:

    © All Rights Reserved
    Download as XLSX, PDF, TXT or read online from Scribd
    Download as xlsx, pdf, or txt
    32 views9 pages

    General Linear Tolerances: Nominal Dimension Overall Dimensions Over Over Upto

    Uploaded by

    sidharth saraswat
    The document provides general linear tolerances for nominal dimensions ranging from under 6mm to over 500mm. It also includes flatness tolerances for casting lengths from 25mm to 150mm, as well as standard angular and surface roughness tolerances. The document then describes the investment casting process, which involves building a wax sample, dipping it in ceramic slurry to create a shell mold, melting the metal, and removing the shell to produce the casting. It lists several post-processing, machining, and finishing steps and highlights advantages of investment casting such as design flexibility, alloy variety, strength, tolerances, and cost benefits.

    Copyright:

    © All Rights Reserved
    Download as XLSX, PDF, TXT or read online from Scribd
    Download as xlsx, pdf, or txt
    of 9

    GENERAL LINEAR TOLERANCES

    Nominal Dimension Overall Dimensions

    Over - 6 10 18 30 80 180 300


    Over Upto 6 10 18 30 80 180 300 500
    - 6 0.1 0.12 0.15 0.2 0.25 0.25 0.3 0.35
    6 10 0.12 0.15 0.25 0.25 0.3 0.35 0.45
    10 18 0.2 0.3 0.35 0.35 0.4 0.55
    18 30 0.3 0.4 0.45 0.5 0.65
    30 80 0.45 0.55 0.6 0.75
    80 180 0.6 0.7 0.9
    180 300 1 1.15
    300 500 2

    FLATNESS

    Casting Length 25 50 75 100 125 150


    (mm)
    As-Casting 0.2 0.37 0.5 0.63 0.76 0.76
    Tolerances (mm)

     ANGULAR  Normal angular tolerance in investment casting is ± ½ °


    TOLERANCE
     SURFACE  3.2 – 6.0
    ROUGHNESS Ra
    Wax Room
    Once the drawing and detailed specification of our client’s product is received, an tool with internal cavities is built, from which a wax sam

    Shell Room
    The cluster is rinsed in a pattern wash / etching solution. It is then dipped into controlled ceramic slurry. After draining, the cluster gets a f

    Melting
    The ceramic shell moulds are fired in oven to burn out last traces of pattern material; also to give maximum strength to it. This is then rem

    Finishing
    Just as the molten metal cools, the shell is removed from the casting cluster using vibratory or shot blast method. The casting is then take

    Post Processhing
    » Heat Treatment 
    » Blasting (Sand and Shot) 
    » Knock Out 
    » Straightening

    Machining
    »Drilling 
    » Tapping 
    » Milling 
    » Boring 
    » Turning

    Final Finishes
    » Polishing 
    » Hand Buffing 
    » Degreasing 
    » Corrosion-resistant Coatings 
    » Anodizing 
    » Electro Plating 
    » Black Oxide 
    » Passivation 
    » Assembly

    Advantages of Inveshment Casting


    » Allows rapid prototype development 
    » Larger scope for design – from simple to highly complex parts 
    » Wide variety of alloys can be used 
    » Produces lighter and stronger metal parts with superior finishing 
    » Superior repeatability 
    » Reduces labour, tooling and machining costs 
    » Close dimensional tolerances 
    » Enhances sales appeal through improved performance 
    » Availability of an extensive range of final shape (85% or more) 
    » Physical properties remains unchanged in any dimensions 
    »Cost of alteration in design is lesser as compared to other techniques 
    » Requires little or no draft in tooling 
    s built, from which a wax sample is produced. After approval of this wax pattern by our client, sample casting is produced. This is than attached to the a

    r draining, the cluster gets a first coat with ceramic media. Subsequently, secondary coatings or backup coats are given to the cluster, which is then rep

    strength to it. This is then removed and kept on sand beds. As per the client’s specification, the metal is melted in the furnace using certified material, w

    thod. The casting is then taken out from the cluster by cutting gates. Remnants of gates are then removed by grinding, and finished components are p
    This is than attached to the assembly to produce the desired metal component.

    o the cluster, which is then repeated till the shell is strong enough to molten metal. As the ceramic dries, the wax is removed and then recycled for futur

    ace using certified material, which is then verified using spectrometer to ensure metal chemistry meets the specification precisely. This ceramic shell is

    nd finished components are produced using shot or sand blast.


    ed and then recycled for future wax pattern assembly production. These shell provide an accurate copy of the wax patterns that will be used for produc

    recisely. This ceramic shell is then filled with molten metal.


    ns that will be used for producing metal components

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