Treatment of Leachate Using Sequencing Batch Reactor (SBR)
Treatment of Leachate Using Sequencing Batch Reactor (SBR)
Treatment of Leachate Using Sequencing Batch Reactor (SBR)
Amnani Abu Bakar 1, Zawawi Daud 2, Zulkifli Ahmad 3, Mohamad @ Abd Rashid Othman4
Faculty of Civil and Environmental Engineering 1234
Universiti Tun Hussein Onn Malaysia, 86400 Parit Raja - Batu Pahat
amnaniabubakar@yahoo.com
Abstract
Rapid urbanization and industrialization changed the characteristics of solid waste generated and leads to severe
environmental problems. Solid waste disposed of in landfills will go through several stages of decomposition, will
eventually result in the liquid at the bottom of the landfill leachate. Now days, according to the increasingly restrictive
limits for wastewater discharge, complicated and costly treatment facilities are imposed. This research will examined the
performance of Sequencing Batch Reactor (SBR) on removal of suspended solid (SS), turbidity, chemical oxygen
demand (COD), ammonia-nitrogen, total nitrogen (TN), and total phosphorus (TP). The variables are reaction time in
differences condition (anaerobic, anoxic, and aerobic). Then, follow by combination of difference steps consisting
anaerobic/ anoxic/ aerobic in order to achieve maximum removal. The characteristic of Pasir Gudang, Johor’s landfill
leachate is pH, turbidity, BOD, COD, suspended solid, colour, ammonia nitrogen, total phosphorous, total nitrogen,
total organic carbon, tannin and lignin, and sulfate, 8.06, 841 NTU, 2107 mg/L, 6000 mg/L, 576 mg/L, 1050 ADMI,
50.638 mg/L, 24 mg/L, 700 mg/L, 185 mg/L, 17 mg/L, 1005 mg/L. The expected outcomes parameter of suspended
solid (SS), turbidity, chemical oxygen demand (COD), ammonia-nitrogen, total nitrogen (TN), and total phosphorus
(TP) from leachate which is 80%, 80%, 90%, 76%,80%, and 70% respectively.
I. Introduction
The sources of Malaysia’s official statistics report that Malaysia’s population is about 27,565,821 people
(Malaysia Statistics Department). During the census period, there are 6,396,174 households and 7,380,865
living quarters in Malaysia. In average, each citizen in Malaysia was produces 0.8 kg of solid wastes. This
amount is even larger when taking into account the individuals who live in the city. The occupant of the
urban areas is estimated to produce 1.5kg of solid wastes. Based on that number, total of solid waste in this
country is 22,056 tonnes per day [8].
In the solid waste management, sanitary landfill is the most economic and widely employed methods for
the municipal solid waste (MSW). The large number of disposal solid waste may cause a serious impact to
the management of sanitary landfill. Solid waste landfill sites are often defined as hazardous and heavily
polluted wastewaters with considerable variations in both composition and volumetric flow [9]. Waste
entering the landfill undergoes biological, chemical and physical transformations influencing factor by water
fluxes. In the landfill, there are three physical phase are present which is solid phase (waste), liquid phase
(leachate), and gas phase (CO2, CH4). Solid waste disposed of in landfills will go through several stages of
decomposition, are eventually result in the liquid at the bottom of the landfill leachate.
The proposed of this research is to investigate the effect of leachate using sequencing batch reactor
(SBR). Specifically this study aims to investigate the effect of different condition consisting anaerobic,
anoxic, and aerobic with different reaction time in removing suspended solid (SS), turbidity, chemical
oxygen demand (COD), ammonia-nitrogen, total nitrogen (TN), and total phosphorus (TP). Then, to
determine the effectiveness performance of SBR system in combination phases consisting anaerobic/
anoxic/ aerobic in order to achieve maximum removal.
These autotrophic microorganisms derive energy for growth from the oxidation of inorganic nitrogen
compounds, using inorganic carbon as their source of cellular carbon. The H+ produced during nitrification
is neutralized by HCO3- in the water, reducing the alkanity and causing a decrease in pH [27]. It required to
carry out the reaction (eq 3) can be estimated as eq 4.
NH4++ 2HCO3- + 2O2 → NO3- + 2CO2 + 3H20 ----- eq 4
In above equation, for each g of ammonia (an N) converted, 7.14 g of alkalinity as CaCO3 will be required
[11].
Ammonia and nitrite oxidizing bacteria activity is influenced by several factors. Temperature (T) is a key
factor in biological processes. Biological and chemical reactions take place at higher rates when temperature
increases. However, at certain level, high temperatures result in the denaturalization of proteins and damage
to bacteria membranes, which in turn lead to sharp reduction in biological activity. Therefore, that
microorganism is conditioned by lower temperatures (below which no growth is detected), an optimal
temperature where the growth rate is at its maximum and a maximum temperature (over which no growth is
possible). Nitrification can take place in the range 4o to 40oC, with a maximum activity between 30o to 37oC
(mesophilic condition).
Nitrification is pH sensitive, and reaction rates decline significantly at pH values below 6.8. At pH values
around 5.8 to 6 the rates may be 10 to 20 percent of the rate at pH 7. On the other hand, pH over 8 may also
lead to the inhibition of nitrifying activity. This effect is due to the activation-deactivation of the nitrifying
bacteria, linked to the inhibition of active sites of enzymes by the bonding of H+ and OH-. Nitrification is an
aerobic process, so the availability of dissolved oxygen (DO) in the media is essential for the development
of AOB and NOB activity. However, these two bacterial groups have different affinities to this substrate.
The present of salt in the media in the media may negatively affect bacteria and inhibit their activity.
There are two modes of nitrate reduction can occur in biological systems. Firstly, is an assimilating nitrate
reduction involves the reduction of nitrate to ammonia for use in cell synthesis. Secondly, dissimilating
nitrate reduction or denitrificition is coupled to the respiration electron chain and involves the reduction of
nitrate (highly oxidized forms of nitrogen available for consumption by many groups of organisms) to nitrite
to nitric oxide to nitrous oxide to gaseous nitrogen, which is far less accessible to life forms but makes up
the bulk of our atmosphere. Denifrication is considered to be anoxic process, occurring in the absence of
oxygen and requires an organic electron donor. Bacteria capable of denitrification are both heterotrophic and
autotrophic. Most of these heterotrophic bacteria are facultative aerobic organisms with the ability to use
oxygen as well as nitrate or nitrite, and also carry out fermentation in the absence of nitrate or oxygen [11].
Biological denitrification process involves the reduction of nitrate to nitrite and subsequently the
reduction of nitrite to nitric oxide (NO), then to nitrous oxide (N 2O) and finally to molecular nitrogen (N2),
which released into the atmosphere. These transformations are carried out by a group of bacteria that are
capable of using nitrate as an electron acceptor instead of oxygen to respire, with the electron donor being
organic carbon. In the absence of DO or under limited DO concentrations, the nitrate reduce enzyme in the
electron transport respiratory chain is induced, and help to transfer hydrogen and electrons to the nitrate as
the terminal electron acceptor.
NO3- → NO2- → NO → N2O →N2
The electron donor as an organic substrate is obtained through: the easily biodegradable COD in the
influent wastewater (eq 5) or produced during endogenous decay, or an exogenous source such methanol (eq
6) or acetate (eq 7). Different electron donors give different reaction stoichiometries as observation below.
The equation of organic matter of the influent:
C10H19O3N + 10NO3- → 5N2 + 10CO2 + 3H20 + NH3 + 10OH------ eq 5
The equation of organic matter produced during the endogenous decay and an exogenous source such as
methanol or acetate.
5CH3OH + 6NO3- → 3N2 + 7H2O + 6OH- ---------------------------- eq 6
III.
5CH3OOH + 8NO3- → 4N2 + 10CO2 + 6H2O + 8OH- ------- eq 7
Denitrification process originates an increase in the medium alkalinity. One equivalent of alkalinity is
produced per equivalent of N-NO3- reduced, which equates to 3.57g of alkalinity as a CaCO3 production per
1g N-NO3- reduced [14, 27]. Electrons originated from e.g. organic matter, reduced sulphur compounds or
molecular hydrogen are transferred to oxidized nitrogen compounds instead of oxygen in order to build up a
proton motive force usable of ATP. Dissolved oxygen can inhibit reduction by repressing the nitrate
reduction enzyme [11].
Organic matter
Endogenous
respiration
Synthesis
New Nonbiodegradabl
microorganism cell e residue
Nonbiodegradable residue
Figure 1: aerobic biological oxidation of organic wastes [10].
A biological process in which a certain group of microorganisms use chemically combined oxygen such as
that found in nitrite and nitrate. These organisms consume organic matter to support life functions. They
use organic matter, combined oxygen from nitrate, and nutrients to produce nitrogen gas, carbon dioxide,
stable solids and more organisms. Anoxic processes are typically used for the removal of nitrogen from
wastewater. The process of biological nitrogen removal is known as denitrification. Denitrification requires
that nitrogen be first converted to nitrate, which typically occurs in an aerobic treatment process such as a
trickling filter or aerated suspended growth system. The nitrified water is then exposed to an environment
without free oxygen. Organisms in this anoxic system use the nitrate as an electron acceptor and release
nitrogen in the form of nitrogen gas or nitrogen oxides. A readily biodegradable carbon source is also
needed for efficient denitrification processes to occur. It should be noted that sulfate can also be used as an
electron acceptor, resulting in the formation of hydrogen sulfide.
Anaerobic treatment is that no aeration is applied. The absence of oxygen lead to controlled anaerobic
conversions of organic pollutants to carbon dioxide and methane, utilized as energy sources. Many toxic and
recalcitrant organic compounds are degraded under anaerobic conditions, with the compound serving as a
growth substrate with fermentation. Advantages of anaerobic treatment are the very high loading rates that
can be applied (10 to 20 times as high as in conventional activated sludge treatment) and the very low
operating costs. Anaerobic treatment often is very cost-effective in reducing discharge levies combined with
the production of reusable energy in the form of biogas. In this systems, most of the biodegradable organic
matter present in the waste in converted into biogas (about 70 to 90%), which is removed from the liquid
phase and leaves the reactor in a gaseous form. Only a small portion of the organic material is converted into
microbial biomass (about 5 to 15%) which then constitutes the excess sludge of the system [16].
One of the most important steps in anaerobic treatment is the reactor start-up. The reduction of start-up
period is therefore one of the key parameters in increasing the competitiveness of anaerobic reactors. From a
microbial viewpoint, start-up represents a condition of imbalance and stress. Anaerobic degradation requires
the coordinated metabolism of different microbial populations. These groups of microorganisms are
interdependent, and a dynamic balance must be achieved for efficient treatment. The adaptation of the
microbial populations to attain dynamic balance occurs during start-up and the use of granular biomass
allows reduction in this phase operation because it presents better settling characteristics and higher specific
methanogenic activity [19].
Anaerobic digestion is a complex biochemical reaction carried out in a number of steps by several types
of microorganisms that require little or no oxygen to live. During this process, a gas that is mainly composed
of methane and carbon dioxide, also referred to as biogas, is produced. The amount of gas produced varies
with the amount of organic waste fed to the digester and temperature influences the rate of decomposition
and gas production. The flow pattern and the formation of intermediate metabolites during degradation
depend on the microbial status and the operating condition.
There are 4 steps in anaerobic digestion. The first step is hydrolysis of biopolymers (complex organic
matter) such as proteins, carbohydrates and lipid. The complex organic matter is decomposed into simple
soluble organic molecules using water to split the chemical bonds between the substances which produce
amino acids, sugars, and higher fatty acids. The next step in degradation is often referred to as fermentation
or acidogenesis, the chemical decomposition of carbohydrates by enzymes, bacteria, yeasts, or molds in the
absence of oxygen. Then, acitogenesis which the fermentation products are converted into acetate, hydrogen
and carbon dioxide by what are known as acetogenic bacteria. These products are the only substrates that
can be metabolized efficiently by the methanogens in the final stages of anaerobic digestion. The acetogenic
bacteria grow in close association with the methanogenic bacteria during the fourth stage of the process. The
reason for this is that the conversion of the fermentation products by the acetogens is thermodynamically
only if the hydrogen concentration is kept sufficiently low. This requires a close relationship between both
classes of bacteria. The methanogens are strict anaerobes and form methane gas as the end product of their
metabolism. This formed from acetate and hydrogen/carbon dioxide by methanogenic bacteria [3]
The sequencing batch reactor (SBR) was introduced by Irvine and Davis (1971) to describe a specific
type of activated sludge periodic process designed to treat wastewater generated during the manufacture of
specialty carbohydrate. SBR was characterized by continuous repetition of periods called fill, react, settle,
draw and idle. The treatment cycle can be adjusted to undergo aerobic, anaerobic, and anoxic conditions in
order to achieve biological nutrient removal, including nitrification, denitrification, and some phosphorus
removal [29]. Advantages of is equalization and the ability to tolerate peak flow and shock loads of BOD 5.
The primary clarification, biological treatment, and secondary clarification can be achieved in single reactor
vessel. Operation flexibility and control of effluent discharge and can minimal the footprint. Then, the
potential capital cost saving by eliminating clarifiers and other equipment SBR [28].
SBR technology is a conventional process for removing nutrients form wastewater. This
configuration has a higher flexibility and controllability, allowing more rapid adjustment to changing
influent characteristic. It has lower investment and recurrent cost is necessary because secondary settling
tanks and sludge return systems are not required. All the SBR processes are conducted in a single reactor
following a sequence of fill, reaction, settling and draw phase. The cycle configuration depends on the
wastewater characteristic and legal requirements. The fill phase my be static, mixed or aerated, depending
on treatment objectives. A static fill is characterized by no mixing or aeration which means that there will
result in minimum energy input and high substrate concentration at the end of the fill phase or when mixing
begin. A high food to microorganisms (F/M) ratio creates an environment favorable to floc forming
organisms versus filamentous organisms, which provides good settling characteristics for the sludge. In
static fill conditions favor organisms that produce internal storage products during high substrate conditions,
a requirement for biological phosphorus removal. The mixed fill phase is the influent is mixed with the
biomass, which initiates biological reactions. During mixed fill, bacteria biologically degrade the organics
and use residual oxygen or alternative electron acceptors, such as nitrate will result in denitrification, if
nitrates are present and provide under anoxic conditions. After the microorganisms use the nitrate, sulphate
becomes the electron acceptor. In aerated fill phase, it will result in the beginning aerobic reactions hold
substrate concentrations low, which may be of importance if biodegradable constituents exist that are toxic
at high concentrations [14]
When focusing on the length of the fill phases both short and long fill phases are found. If the fill is
short, the process will be characterized by a high instantaneous process loading factor, thereby making it
analogous to a continuous system with a tank in series configuration. In that case, the biomass will be
exposed initially to high concentration of organic matter and other wastewater constituents, but the
concentration will drop over time. Conversely, if the fill phase is long, the instantaneous process loading
factor will be small and the system will be similar to a completely mixed continuous flow system in it
performance. This means that the biomass will experience only low and relatively constant concentrations of
the wastewater constituents. The long fill can applied during the whole operational time becoming a
continuous fill phase. The react phase is usually under mixing condition. The biomass consumes the
substrate under controlled environmental conditions (aerobic, anoxic or anaerobic) depending on wastewater
treatment. Aerobic react phases are organic matter oxidation and nitrifications take place. In an anoxic
condition are classical heterotrophic denitrification process and the phosphorus uptake. During an anaerobic
phase, phosphate is released into the liquid phase [14, 21, 27]. Table 1 and 2 shown the previous researches
using SBR reactor and previous researches leachate using SBR reactor.
Table 1: Previous researches using SBR reactor.
Type of wastewater Operation Removal (%) References
COD NH4-N PO4-P
Landfill leachate after the Raw water, temperature, (120L, 22-250C) 71.7 92.4 [31]
yielding water ammonia Mode 1 (A/O) = inflow (0.25h), hypoxia mixing (6.0h), aerobic aeration (16.0h), precipitation (1.5h),
stripping and UASB drainage (0.25h)
Mode 2 (A/O/A/O) = inflow (0.25h), hypoxia mixing (3.0h), aerobic aeration (10.0h), hypoxia mixing
(3.0h), aerobic aeration (6.0h), precipitation (1.5h), drainage (0.25h)
Mode 3 (A/O/A/O) many-point-water-inflow process= inflow (80L), hypoxia mixing (3.0h), aerobic
aeration (10.0h), inflow (40L), hypoxia mixing (3.0h), aerobic aeration (6.0h), precipitation (1.5h), drainage
(0.25h).
Piggery wastewater Temperature (300C),SRT (1d), HRT (11d), 8h cycle, MLSS (2420 mg/L) added external organic carbon 70.2 99.7 97.3 [13]
source- acetic acid
Pre-treated landfill Five step – An/Ax/Ox/Ax/Ox (1/1/2/1/2h 62 31 19 [26]
leachate Pre-treated + domestic wastewater (1:1) 64 23 26
Pre-treated + domestic wastewater + 1 gL-1 PAC 75 44 44
Urban wastewater Reaction 6.5 h ( anoxic – 23.1% of total reaction time and aerobic – 76.9% of total reaction time) 92-98 87-92 [15]
Settle (1h)
Draw (30 min)
Swine manure Reaction anerobic and anoxic stages 97.4 99.9 89 [32]
3 cycles per day
8h per cycle
Temperature 200C, SRT (15d), HRT (3d),
Landfill leachate Aerobic fill (0.15 h) 90 70 [12]
Aerobic react (2.0 h)
Anoxic react (1.0 h)
Settle (0.30 h)
Draw (0.08 h)
Chemical industrial Temperature 300C, MLSS 3000-3100 mg/L 97 [30]
wastewater
Palm oil mill effluent 2L, air flow = 4.5 L/min, 350 rpm, 91-96 [2]
POME 22 h cycle,(react = 20 h, settle = 2 h)
Dilution factor 10.0, 2.0, 1.3, and 1.0 daily batch-fed into SBR ambient temperature 28±2 0C in 4 week.
Landfill leachate Fill (25 min) 88.9-94.9 94.6 [6]
Reaction anoxic (3 h), oxic (1 h)
Settle (5 min)
Draw (25 min)
Meat industry 8h three cycles performed per day. 71 [18]
35 min of filling
6h of reaction (oxic and anoxic), in reaction 8 min of aeration 15 min of mixing.
2h of sedimentation .
This treatment of sequencing batch reactor (SBR) has been chosen as the method of leachate treatment
derived from Pasir Gudang Sanitary Landfill. The experiment will be conducted at Environment
Engineering Laboratory, Faculty of Engineering Civil and Environment, UTHM.
Pasir Gudang Sanitary Landfill is located. The landfill was constructed in June 2002. The raw
wastewater and activated sludge were collected from the landfill. Leachate was preserved at 40C in the cold
room to prevent the occurrence of chemical and biological activities.
Sample was removed and left at room temperature prior to analysis and further treatment. Leachate
samples were removed from the refrigerator and were placed about 2h at room temperature.
III. 1. Apparatus
In this study, the equipment will use is sequencing batch reactor (SBR), spectrophotometer DR5000,
Hach Program 435 COD HR, pH meter, MLSS measurements, Oven –Model Memmert, Dissolved Oxygen
meter (DO), peristaltic pump, and air pump. Table 3 has shown the dimension of SBR reactor.
SBR
Influent
Effluent
Air Pump
In biological treatment the equipment used is laboratory-scale SBR reactor which was designed as in the
schematic diagram shown (Figure 2). Figure 3 had shown a flow chart diagram of the laboratory scale of
SBR. Working volume up to 3 L was used as the sequencing batch reactor (SBR). The bioreactor was
microprocessor controlled for aeration, agitation, and dissolved oxygen (DO). Aeration was provided by
using an air pump and a sparger. Agitation system is close system by mechanical seal/magnetic driving
speed and was varied between 20-200 rpm, dissolved oxygen (DO) and oxidation-reduction potential (ORP)
of the nutrient medium were continuously monitored by the relevant probes. Table 3 and table 4 have shown
the typical of the SBR processes and typical of the SBR operation.
Start
Leachate sample
Growth bacteria
Yes
An/Ax/Ox
End
Settle The activated sludge solids settle The activated sludge solids settle down Aeration is stopped
down to form a blanket on the to form a blanket on the base of the The activated sludge solids settle down
base of the reactor tank, leaving reactor tank, leaving an over-layer of to form a blanket on the base of the
an over-layer of treated effluent. treated effluent. reactor tank, leaving an over-layer of
treated effluent.
Decant The liquid surface which is The liquid surface which is effluent The liquid surface which is effluent
effluent (supernatant) is removed (supernatant) is removed from tank. (supernatant) is removed from tank.
from tank.
Idle Period between Decant and Fill. Period between Decant and Fill. Period between Decant and Fill.
Table 5: Typical of the SBR operation
Experiment on laboratory scale of SBR was carried out to investigate the removal efficiency of
suspended solid (SS), color, chemical oxygen demand (COD), ammonia-nitrogen, total nitrogen (TN), and
total phosphorus (TP). The operational of the experiment were performed following the order: Fill, React,
Settle and Decant. Before starting SBR operation, the reactor was filled with the leachate were pump and
mixes with activated sludge for several days to obtain a dense culture to start with. After sedimentation of
the organisms, 2 L of the clear supernatant was removed and the reactor was filled up to 3 L total volume. A
friction of the culture was removed from the reactor before sedimentation everyday to adjust the MLSS to
the desired level. pH was controlled around T = 25 0C.
Then, operation is starts with anaerobic condition to get the optimum reaction time in 2/4/6/8/10 h. The
MLSS range 8000 - 12000 mg/L. Agitation speed during anaerobic and anoxic cycles was 25 and 50 rpm,
respectively. The media was aerated and agitated (200 rpm) vigorously during aerobic phases. Nitrogen gas
was passed through the media only during anaerobic operation. Dissolved oxygen (DO) concentration in
anaerobic and anoxic phase was kept 0 and 0.3 mg/L while the DO during aerobic phases was kept above 2
mg/L. The sequencing batch reactor is operated consisting of fill, react, settle, decant. At the end of each
SBR operation, the organisms were sediment for 2 h and 2 L of treated leachate was removed. Experiment
with is repeated three times to obtain average values. Step was repeated with anoxic and aerobic phases.
Table 6 has shown the experimental condition.
In studies to investigate the effects of the SBR’s performance in combination condition operation
consisting anaerobic, anoxic and aerobic. Reaction time of each phases depend on optimum reaction time
each phases before. The MLSS range 8000 - 12000 mg/L. Agitation speed during anaerobic and anoxic
cycles was 25 and 50 rpm, respectively. The media was aerated and agitated (200 rpm) vigorously during
aerobic phases. Nitrogen gas was passed through the media only during anaerobic operation. Dissolved
oxygen (DO) concentration in anaerobic and anoxic phase was kept 0 and 0.3 mg/L while the DO during
aerobic phases was kept above 2 mg/L. The sequencing batch reactor is operated consisting of fill, react,
settle, decant. At the end of each SBR operation, the organisms were sediment for 3 h and 2 L of treated
leachate was removed. Experiment with is repeated three times to obtain average values.
IV. Result
Characteristic of treated Pasir Gudang Sanitary Landfill leachate.
Parameter Result
pH 8.06
Turbidity (NTU) 841
BOD (mg/L) 2107
COD (mg/L) 6000
Suspended Solid (mg/L) 576
Colour (ADMI) 1050
Ammonia Nitrogen (mg/L) 50.638
Total Phosphorous (mg/L) 24
Total Nitrogen (mg/L) 700
Total organic carbon (TOC) 185
(mg/L)
Tannin and Lignin (mg/L) 17
Sulfate, SO4 2- (mg/L) 1005
The expected outcomes of this research is the effectiveness performance of on removal of suspended
solid (SS), turbidity, chemical oxygen demand (COD), ammonia-nitrogen, total nitrogen (TN), and total
phosphorus (TP) from leachate which is 80%, 80%, 90%, 76%,80%, and 70% respectively.
VI. Conclusion
Wastewater treatment has been a challenge throughout the years due to varying influent chemical and
physical characteristics and stringent effluent regulations. The availability of technology has now made the
option of a SBR process more attractive thus providing better controls and results in wastewater treatment.
The flexibility of a SBR in the treatment of variable flows, minimum operator interaction required option for
anoxic or anaerobic conditions in the same tank, good oxygen contact with microorganisms and substrate,
small floor space, and good removal efficiency.
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