Location via proxy:   [ UP ]  
[Report a bug]   [Manage cookies]                

Cost-Effective, Rapid XRF Coating Thickness Measurement and Elemental Analysis

Download as pdf or txt
Download as pdf or txt
You are on page 1of 6

CMI900

COATINGS
Cost-effective, rapid XRF coating thickness
measurement and elemental analysis

Robust / Easy to Use / Total Reliability


CMI900: Guaranteeing quality and reducing costs
CMI900
900 X-ray fluorescence (XRF)

X-rays form part of the electromagnetic


spectrum and are expressed in terms of
their energy (kilo electron volts - keV) or
An electron is ejected from a low
energy level (see diagram) and a space
is created. As a result an electron from a
wavelength (nanometers - nm). higher energy level fall into this space.

X-ray fluorescence is a consequence The difference in energy produced as


of changes that take place within the electron moves between these
an atom. A stable atom comprises a levels is released as secondary X-rays
nucleus and the electrons orbiting it. which are characteristic of the element.
Orbiting electrons are organised into This process is called X-ray fluorescence.
shells: each shell is made up of electrons
with the same energy. When a high
energy incident (primary) X-ray collides
with an atom it disturbs this stability.
Electronics Metal Finishing Metal Alloy
Au SnPb Sn % Au % Cr % Au
Ni Ni Ni Ag Cr % Ni % Fe % Ag
Cu Cu Ag Cu ZnFe Zn NiP Corrosion % Cu % Ni % Cu X-ray
% Zn % Mo % Zn tube
Epoxy Epoxy Ceramic Epoxy Solderability Fe Fe Fe Resistance
Au TiN TiAlN Cr Wear/Heat Assay and ID
Pd Au Tool-steel W-carbide Fe Resistance
Au Ni Ni Ni Electrical Detector
Cu Cu-alloy Cu Contact Cr
Pd Ni AuCuCd Metal alloy composition
NiP ZrCN Cu Ni Cosmetic
Ni Al Surface Finish Brass Al Cu Finish
and identification
Rapid, non-destructive analysis of
Cu jewellery and other alloys
How does the CMI900 use X-ray fluorescence?
Top layer: Electrical and electronic components Metal Finishing
• Precious metal alloy assay
Au (gold) coating
thickness
Increase productivity with better process control Minimise production cost of the plating
• Karat analysis • The X-ray tube bombards the sample with excitation photons
Second layer: • Component reliability assurance
process and maximise production output
• Material identification • The detector measures the secondary, or fluoresced X-rays
Pd (palladium)
coating thickness
– Solder alloy composition • Speed and simplicity of analysis • The X-ray’s intensity determines the thickness and/or composition
and thickness measurement – Single or multi elements coating
Third layer:
thickness analysis and coating Benefits of analysis by X-ray fluorescence
Ni (nickel) coating
• Lifetime product assurance through
thickness
Fourth layer:
optimised quality control
composition
• Minimal or no sample preparation
Substrate For example:
– Analysis of up to 4 layers
• Non destructive analysis
– Analysis of gold and palladium
– Plating bath analysis
• Wide range of element determination, Ti to U 22 92

thickness of electrical contacts • Analysis of solids and solutions


– Coating thickness of NiP layer on • Rapid analysis: results in seconds
computer hard discs • Qualitative, semi-quantitative and full quantitative analysis
• Easy to use with only minimal training

CMI900 CMI900
Coating Thickness Analysis As easy as...

1 Place samples on analysis table

• Non-destructive analysis: no sample preparation


• Easy sample introduction/presentation: slotted chamber
• Large analysis table enables the measurement of large
flat samples

2 Optimise camera focus at the click of a button

• No operator-to-operator results variability:


Focus in point-and-click laser focus

• Clear, pin-point analysis: high-resolution colour video


camera with high magnification

• Unattended operation: single or multiple analysis using


the programmable XY stage (optional) and Z axis

• Simple and quick multi-point analysis:


customer pre-defined analysis patterns
Focus out

3 Press Go

• Results displayed within seconds


• Save, print or send results
• Pre-defined or customised
reports for total flexibility

Results

CMI900
CMI900
900 Remove results variability between operations

Laser focus
High performance XRF spectrometer
• Simple ‘point and click’ operation to bring sample into focus
• Fast and precise analysis: proportional counter detector • Excellent long-term stability: • Fixed focal distance: 0.5” (12.7mm)
and 50 watt micro-focus X-ray tube provide high sensitivity • Automatic thermal compensation measures the
instrument temperature and corrects for changes,
• Simple element differentiation: secondary beam filters giving stable results Analysis of variety of sample shapes and sizes
enable the spectral separation of overlapping elements
• Simple and rapid Spectrum Calibration routine checks
• Optimised performance across a wide range of the instrument performance (such as sensitivity) and
elements: optimised, preset methods of parameters.
applies necessary corrections
CMI900 is supplied with over 800 pre-loaded application
parameters/methods
X-ray X-ray
beam tube
Collimator
Rugged and robust design Sample

• Operation in a lab or by the production line Multi-Collimators


• Sturdy, industrial design • Optimal performance results through flexible collimator selection
• Field-proven technology, with over 3,000 instruments sold worldwide • Best sensitivity and speed of analysis
• Up to 6 collimators for additional application capability
Simple calibration setup

• When no standards are available, standardless (fundamental Advanced System Security


parameters – FP) analysis provides simplicity of setting up
and reliable quantitative results, while covering a wide • Simple user interface with limited features
range of thicknesses and concentrations for the routine operator

• When standards are available, • Manager level access for system maintenance
Empirical calibrations provide the
best accuracy. Only a few standards • System usage logged by operator
are necessary (typically 1 to 3)

• Methods are created in minutes


• Oxford Instruments supply
certified standards for best
accuracy (A2LA and ISO/IEC
17025 accredited)
Three configuration options
To suit your analysis needs

Mini well Fixed table Programmable table


• Adjustable in one inch • Table position is fixed • This configuration provides
(12.7mm) increments, this
rack-styled chamber can
• Economical and practical users with automatic,
programmable control of
accommodate parts up to • This flat base assembly provides the parts being analysed
a platform ideally suited for
6.30”(160mm) in height
parts that do not exceed • Easily navigate the table
1.30” (33mm) in height to position the part being
inspected to the precise point
• Each of the three base to be measured
options is slotted to
accommodate oversized • Standard table size is
samples such as large 22” (D) x 24” (W)

printed circuit boards (560 mm x 600 mm)

• Travel is 7” x 7”
(177.8 mm x 177.8 mm)

Powerful and flexible


Report Generator
• Create custom report formats
• Apply custom statistical
analysis formats

• Capture the sample image


in reports

CMI900
SUPPORT
iService ® and worldwide customer support

Oxford Instruments takes great pride Oxford Instruments


working in close partnership with our Industrial Analysis
customers. Our goal is to provide For more information please email
comprehensive technical support and industrial@oxinst.com
instrument service throughout the product’s life.
UK
The Oxford Instruments Customer Support Team delivers the background technical High Wycombe
expertise, maintenance and service to both customers and our global Tel: +44 (0) 1494 442255
distributor network to keep your analyser running smoothly.
China
Shanghai
Our global network provides a wide Tel: +86 21 6132 9688
range of customer support functions:
Finland
• Basic and Advanced user courses Espoo
• Support and service contracts for minimum Tel: +358 9 329 411
downtime, and ISO audit and certification purposes
Germany
• Oxford Instruments’ expert technical helpdesk Uedem
• Warranty support and instrument repair Tel: +49 (0) 2825 93 83 -0
• Instrument (software and hardware) upgrades Latin America
• Spare parts (available through trained distributors) Concord MA
• Consumables Tel: +1 978 369 9933 Ext. 220
• Recertification and recalibration Singapore
Behind your success Tel: +65 6337 6848

Your investment in our equipment is backed by global and local support of the highest North America
standards, with the aim of providing a comprehensive support package to ensure your success. Concord MA
TOLLFREE: +1 800 447 4717
Tel: +1 978 369 9933

visit www.oxford-instruments.com for more information www.oxford-instruments.com

This publication is the copyright of Oxford Instruments plc and provides outline information only, which (unless agreed by the company in
writing) may not be used, applied or reproduced for any purpose or form part of any order or contract or regarded as the representation
relating to the products or services concerned. Oxford Instruments’ policy is one of continued improvement. The company reserves the
right to alter, without notice the specification, design or conditions of supply of any product or service. Oxford Instruments acknowledges
all trademarks and registrations. © Oxford Instruments plc, 2010. All rights reserved. Part no: OIA/098/D/0910

You might also like