Original Instruction Manual: Hypro Series 1502, 1700, 4001, 4101, 6500, 7560 and 7700 Roller Pumps

Hypro Series 1502, 1700, 4001, 4101,
6500, 7560 and 7700 Roller Pumps
Form L-1572
Rev. A
Original Instruction Manual

KEEP FOR FUTURE REFERENCE
OUT
IN
®
Series 1502
Series 1700
6-Roller Pump
5-Roller Pump
IN
OUT
®
Series 4001 & 4101

4-Roller Pump Series 6500
6-Roller Pump
®
Series 7560 Series 7700

8-Roller Pump 7-Roller Pump
Pentair
375 5th Ave., New Brighton, MN 55112
Phone: (651)766-6300 -OR- 800-424-9776 Fax: 800-323-6496
www.hypropumps.com
EU Authorized Representative: EC QNET BV Hommerterweg 286
REP
6436 AM Amstenrade, The Netherlands

KvK Zuid-Limburg 14091511
Contents
EU Language .........................................................................................................................................................................3
Introduction.................................................................................................................................................................3
Description.....................................................................................................................................................4
Intended Use(s)............................................................................................................................................................4
Purpose of Manual....................................................................................................................................................4
Misuses...........................................................................................................................................................5
Pump Identification....................................................................................................................................................5
Pump Technical Data...............................................................................................................................................................6
1502 Series...................................................................................................................................................6
1700 Series...................................................................................................................................................7
4001 Series................................................................................................................................................8-9
4101 Series............................................................................................................................................10-12
6500 Series.................................................................................................................................................13
7560 Series............................................................................................................................................14-16
7700 Series.................................................................................................................................................17
Fluid Pumping Applications.....................................................................................................................................18
Tools......................................................................................................................................18
Lifting, Transport, and Intermediate Storage.......................................................................................................18-19
Assembly and Installation........................................................................................................................................19
Assembly.........................................................................................................................................19
Installation......................................................................................................................................20-23
Control System(s).....................................................................................................................................................23
Commissioning, Start-Up, Operation, Shutdown...................................................................................................................23
Information.....................................................................................................................................23
Start-Up, Operation, Shutdown....................................................................................................................24-25
Pumps Equipped with Only DC Motor.........................................................................................................25
Pumps Equipped with Hydraulic Motor........................................................................................................24
PTO/Belt Drive/Flexible Coupling................................................................................................................25
Maintenance and Servicing..................................................................................................................................................25
Information............................................................................................................................26
Disposal.....................................................................................................................26
Cleaning............................................................................................................................26
Maintenance, Routine Servicing, and Inspection.....................................................................................................26
Troubleshooting.................................................................................................................................26-35
Replacement Parts...................................................................................................................................................31
Series 4001 and 4101 Electric Motor-Driven Pumps.............................................................................................36
Declaration of Incorporation.................................................................................................................................................39
Warranty...................................................................................................................................................................back rover
-2-
EU Languages
DO NOT attempt to install or operate your pump before reading the manual. Original copies of the manual for Hypro
pumps are provided in English. To find a copy in your native language, go to www.hypropumps.com.
Vor dem Ablesen des Handbuches versuchen Sie NICHT, Ihre Pumpe zu installieren. Originale des Handbuches fur
Hypro-Pumpen werden auf englisch zur Verfugung gestellt. Zu eine Kopie in Ihrer Muttersprache finden, zu
www.hypropumps.com zu gehen (German)
N’essayez pas d’installer votre pompe avant de lire le manuel. Des exemplaires originaux du manuel pour des pompes
de Hypro sont fournis en atnglais. Pour trouver une copie dans votre langue maternelle pour aller a
www.hypropumps.com (French)
NON tentare di installare la vostra pompa prima di leggere il manuale. Esemplare originale del manuale per Hypro
pompe sono in inglese. Per trovare una copia nella vostra lingua andare a www.hypropumps.com (Italian)
Не пытайтесь установить ваш насос до чтения руководства. Оригинальные копии этого руководства для насосы
Hypro на английском языке. Найти копию на ваш родной язык перейти к www.hypropumps.com (Russian)
NO intente instalar su bomba antes de leer el manual. Copias originales del manual para Hypro se provee de bombas
en ingles. Para encontrar una copia en tu idioma nativo ir a www.hypropumps.com (Spanish)
NIE probować instalować pompy przed jej odczytaniem instrukcji. Oryginalne kopie instrukcji obsługi pomp Hypro są
dostarczane w języku angielskim. Aby uzyskać kopię w twoim ojczystym języku przejdź do www.hypropumps.com
(Polish)
Takmaya calışmayın okumadan once pompanın manuel. Orijinal kopyalarını Hypro pompaları icin Ingilizce olarak
sunulmuştur. Bir kopyasını bulmak icin yerel dil git www.hypropumps.com (Turkish)
Nao tente instalar a bomba antes de ler o manual. As copias originais dos manuais para Hypro bombas sao
fornecidos em Ingles. Para encontrar uma copia em sua lingua nativa ir para www.hypropumps.com (Portuguese)
VERGEET NIET uw pomp voor het lezen van het handboek. Exemplaren van de handleiding voor Hypro pompen zijn
beschikbaar in het Engels. Op zoek naar een exemplaar in uw eigen taal ga naar www.hypropumps.com (Dutch)
-3-
Introduction
Description
Hypro centrifugal pumps are designed for creating and boosting pressure in fluid circuits. The pump operates by taking
in fluid from the inlet port after which it is slung by the impeller and expelled through the outlet port. Construction features
include housings, impellers and seals which come in a variety of materials in order to be resistant to a range of chemicals.
Standard models of centrifugal pumps rotate clockwise, when looking at the front of the pump.
Intended Uses
Hypro centrifugal pumps are intended for creating or boosting dynamic pressure in approved fluids. Hypro centrifugal
pumps should never be used to pump liquids above 140°F (60°C), or below 34°F (1°C). For pumps equipped with
hydraulic motors, the pump should not be run if the hydraulic oil temperature exceeds 135°F (57°C). Any uses outside
of those specified in this manual are considered misuses and are prohibited. Contact Hypro technical service with any
questions regarding specific acceptable uses.
Purpose of Manual
This manual provides instructions and requirements that must be met when installing, using and maintaining the
product(s) identified on the cover.
If the product is sold, the seller must pass this manual onto the new owner.
The following special attention notices are used to notify and advise the user of this product of procedures that may be
dangerous to the user or result in damage to the product.
ATTENTION
Attention is used to notify of installation, operation, or maintenance information that is important but not safety related.
This symbol is used to denote the presence of an electrical hazard that will result in personal injury, death or property
damage.
This symbol is used to denote the presence of a hazard that will result in personal injury, death or property damage.
California Proposition 65 Warning -- This product and related accessories contain chemicals known to the
State of California to cause cancer, birth defects or other reproductive harm.
-4-
Misuses
Hypro centrifugal pumps are designed to operate effectively within the specified speed, pressure and environmental rang-
es. Going outside of these ranges will void the warranty and could cause damage to property, serious injury, or death.
• DO NOT run the pump faster than the maximum specified speed.
• DO NOT run the pump higher than the maximum specified pressure.
• DO NOT run pumps when the liquid has exceeded the maximum or minimum temperature limit (see Intended Uses).
• DO NOT pump non-approved liquids.
• DO NOT pump water or other liquids for human consumption.
• DO NOT operate any Hypro pump under the influence of drugs or alcohol.
• DO NOT run the pump dry.
• DO NOT run the pump hydraulic motor higher than the specified RPM, pressure or flow.
-5-
Pump Identification
Hypro uses serialized labeling to enable users to precisely identify the pump’s manufacturing date.
Serial Number:
First and second digits: year (14 = 2014)
Third through fifth digits: consecutive day of the year the pump was manufactured.
Sixth through tenth digits: unique pump serial number.
Pump Technical Data

(All specifications and performance data are based on water as a carrier fluid.)
1502 Series Pump Only
Pump Dimensions
Dim. Inch mm A
A 8.75 222
B
B 4.38 111
C 3.66 93
D 6.86 174
D K
E 7.78 198 E
F 4.78 121 C
F
G 2.75 70 I
J
H 1.38 35
H
I 2.16 55
G
J 3.59 91
K 2.13 54
1502C, 1502N, 1502XL Pump Specifications

Intermittent Minimum
Max. Flow Rate Max. Pressure Max Continuous Operation Dry Weight Mounting
Rollers: Ports: Shaft: Operation (PSI Horsepower
(GPM [LPM]): (PSI [BAR]): RPM (PSI [BAR]): (LBS [KG]) bolts
[BAR]): requirement
1-1/2” NPT Outlet 15/16” Dia. 4 X 3/8-16
6 62.1 [235.1] 150 [10.3] 1000 100 [6.9] 150 [10.3] 30 [13.6] 7.12
& Inlet (Solid) UNC
Performance Data 1502C, 1502N, 1502XL (Imperial) v

GPM HP GPM HP GPM HP GPM HP GPM HP GPM HP
Pressure Pressure
@540 RPM @600RPM @1000RPM @540 RPM @600RPM @1000RPM
0 PSI 33.1 0.5 36.8 0.7 62.1 2.0 0 PSI 33.1 0.5 36.8 0.7 62.1 2.0
25 PSI 29.7 1.0 33.6 1.2 58.5 3.0 25 PSI 29.7 1.0 33.6 1.2 58.5 3.0
50 PSI 27.8 1.5 31.7 1.7 56.9 3.7 50 PSI 27.8 1.5 31.7 1.7 56.9 3.7
100 PSI 24.3 2.5 28.3 2.8 53.9 5.3 100 PSI 24.3 2.5 28.3 2.8 53.9 5.3
150 PSI 21.0 3.5 25.0 4.0 50.9 7.1 150 PSI 21.0 3.5 25.0 4.0 50.9 7.1
-6-
Pump Technical Data
Pump Dimensions
Dim. Inch mm
A
A 8.38 213 B
B 4.19 106
C 3.38 86
D 5.83 148 K
E 7.78 198 D
E
F 4.84 123 C
J F
G 2.12 54
I
H 1.06 27
I 2.16 55
H
J 4.47 114 G

[BAR]): requirement
1” NPT Inlet &
Outlet 15/16” Dia. 4 X 5/16- 18
5 45.0 [170.3] 200 [13.8] 1000 100 [6.9] 200 [13.8] 19 [8.6] 6.07
1-1/4” Hose Barb (Solid) UNC
included
Performance Data 1700 Series (Imperial) Performance Data 1700 Series (Metric)
GPM HP GPM HP GPM HP LPM HP LPM HP LPM HP
Pressure Pressure
0 PSI 25.0 0.3 28.0 0.3 45.0 1.4 0 BAR 94.6 0.3 106.0 0.3 170.3 1.4
50 PSI 21.0 1.2 24.5 1.4 43.0 3.0 3.4 BAR 79.5 1.2 92.7 1.4 162.8 3.0
100 PSI 19.0 2.1 22.0 2.4 41.0 4.7 6.9 BAR 71.9 2.1 83.3 2.4 155.2 4.7
150 PSI 17.0 2.9 20.0 3.3 39.0 6.1 10.3 BAR 64.4 2.9 75.7 3.3 147.6 6.1
200 PSI 15.0 3.9 18.0 4.4 --- --- 13.8 BAR 56.8 3.9 68.1 4.4 --- ---
-7-
Pump Technical Data
Pump Dimensions
Dim. Inch mm A
A 4.75 121 B
B 2.38 61
C 1.67 42
D
D 3.03 77
K C E
E 5.39 137
F 3.34 85 F
J
G 1 25
I
H 0.49 13
I 1.43 36
H
J 2.96 75 G

[BAR]): requirement
1-1/2” NPT Outlet 15/16” Dia. 4 X 3/8-16
6 62.1 [235.1] 150 [10.3] 1000 100 [6.9] 150 [10.3] 30 [13.6] 7.12
& Inlet (Solid) UNC
Performance Data 4001C, 4001N, 4001X (Imperial) Performance Data 4001C, 4001N, 4001XL (Metric)
Pressure Pressure
0 PSI 5.5 0.1 7.1 0.1 9.1 0.1 0 BAR 20.8 0.1 26.9 0.1 34.4 0.1
25 PSI 4.9 0.1 6.4 0.2 8.5 0.3 1.7 BAR 18.5 0.1 24.2 0.2 32.2 0.3
50 PSI 4.4 0.2 5.9 0.3 8.0 0.5 3.4 BAR 16.6 0.2 22.3 0.3 30.3 0.5
75 PSI 4.1 0.3 5.6 0.4 7.6 0.6 5.2 BAR 15.5 0.3 21.2 0.4 28.7 0.6
100 PSI 3.8 0.4 5.3 0.6 7.3 0.8 6.9 BAR 14.4 0.4 20.1 0.6 27.6 0.8
125 PSI 3.5 0.5 5.0 0.7 7.0 1.0 8.6 BAR 13.2 0.5 18.9 0.7 26.5 1.0
150 PSI 3.3 0.6 4.8 0.8 6.7 1.1 10.3 BAR 12.5 0.6 18.2 0.8 25.4 1.1
-8-
Pump Technical Data
Motorized
Pump Dimensions
Dim. Inch mm
F
A 5.12 130
B 2.56 65 G H
A
C 2.54 64 B
D 5.17[5.15] 131[130]
E 3.8 97 D E
F 13.24[11.91] 336[302] K C
G 4.45 113
H 8.79[7.45] 223[189] I J
I 1.5 38
J 2 51
K 2.63 67
4001N-EH, 4001XL-EH, 4001N-E2H, 4001XL-E2H

Max. Continuous Intermittent Minimum
Max. Flow Rate Dry Weight Mounting
Pump Rollers: Pressure Max RPM Voltage Ports: Shaft: Operation Operation Horsepower
(GPM [LPM]): (LBS [KG]) bolts
(PSI [BAR]): (PSI {BAR]): (PSI[BAR]): Requirement
4001N-EH
10.4 [39.4] 35 [2.4] 1900 25 [1.7] 35 [2.4]
4001XL-EH
¾” NPT ½” Dia.
16-18 4 X 1/4-20
4 12-13.5VDC Inlet & (Hol- N/A
[7.3-8.2] UNC
4001N-E2H Outlet low)
9.8 [37.2] 60 [4.1] 1600 50 [3.5] 60 [4.1]
4001XL-E2H
Model 4001N-EH & 4001XL-EH (Imperial) Model 4001N-EH & 4001XL-EH (Metric)
Volts PSI GPM AMPS Volts PSI GPM AMPS Volts BAR LPM AMPS Volts BAR LPM AMPS
0 9.4 14.8 0 10.4 17.1 0 35.6 14.8 0 39.4 17.1
5 9.0 16.4 5 10.3 17.5 0.3 34.1 16.4 0.3 39.0 17.5
10 8.6 18.0 13.5 (Al- 10 9.9 19.0 0.7 32.6 18.0 13.5 (Al- 0.7 37.5 19.0
12.0 (Bat- 12.0 (Bat-
15 8.1 20.1 ternator) 15 9.4 21.5 1.0 30.7 20.1 ternator) 1.0 35.6 21.5
tery) Engine tery) Engine
20 7.5 23.1 Engine 20 8.9 23.8 1.4 28.4 23.1 Engine 1.4 33.7 23.8
off off
25 6.9 25.3 Running v25 8.4 26.8 1.7 26.1 25.3 Running 1.7 31.8 26.8
30 6.1 28.5* 30 7.8 29.6* 2.1 23.1 28.5* 2.1 29.5 29.6*
35 5.8 30.3* --- --- --- 2.4 22.0 30.3* --- --- ---
Model 4001N-EH & 4001XL-EH (Imperial) Model 4001N-EH & 4001XL-EH (Metric)
0 9.4 14.8 0 10.4 17.1 0 35.6 14.8 0 39.4 17.1
5 9.0 16.4 5 10.3 17.5 0.3 34.1 16.4 0.3 39.0 17.5
10 8.6 18.0 13.5 (Al- 10 9.9 19.0 0.7 32.6 18.0 13.5 (Al- 0.7 37.5 19.0
12.0 (Bat- 12.0 (Bat-
15 8.1 20.1 ternator) 15 9.4 21.5 1.0 30.7 20.1 ternator) 1.0 35.6 21.5
tery) Engine tery) Engine
20 7.5 23.1 Engine 20 8.9 23.8 1.4 28.4 23.1 Engine 1.4 33.7 23.8
off off
25 6.9 25.3 Running v25 8.4 26.8 1.7 26.1 25.3 Running 1.7 31.8 26.8
30 6.1 28.5* 30 7.8 29.6* 2.1 23.1 28.5* 2.1 29.5 29.6*
35 5.8 30.3* --- --- --- 2.4 22.0 30.3* --- --- ---
-9-
Pump Technical Data
Pump Dimensions
Dim. Inch mm A
A 4.75 121 B
B 2.38 61
C 1.67 42
D
D 3.03 77
K C E
E 5.39 137
F 3.34 85 F
J
G 1 25
I
H 0.49 13
I 1.43 36 H
J 2.96 75 G
K 1.75 45

[BAR]): requirement
5/8” Dia.
¾” NPT Inlet & 2 X 5/16-18
4 7.2 [27.3] 150 [10.3] 2600 (Solid) or ½” 100 [6.9] 150 [10.3] 5 [2.27] 1.08
Outlet UNC
Dia. (Hollow)
Performance Data 4101C, 4101N, 4101XL (Imperial) Performance Data 4101C, 4101N, 4101XL (Metric)
Pressure Pressure
0 PSI 5.0 0.1 6.2 0.1 7.2 0.2 0 BAR 18.9 0.1 23.5 0.1 27.3 0.2
25 PSI 4.8 0.2 5.8 0.3 6.9 0.3 1.7 BAR 18.2 0.2 22.0 0.3 26.1 0.3
50 PSI 4.5 0.3 5.6 0.4 6.6 0.5 3.4 BAR 17.0 0.3 21.2 0.4 25.0 0.5
75 PSI 4.2 0.5 5.4 0.6 6.4 0.6 5.2 BAR 15.9 0.5 20.4 0.6 24.2 0.6
100 PSI 3.9 0.6 5.0 0.7 6.0 0.8 6.9 BAR 14.8 0.6 18.9 0.7 22.7 0.8
125 PSI 3.7 0.7 4.7 0.8 5.7 0.9 8.6 BAR 14.0 0.7 17.8 0.8 21.6 0.9
150 PSI 3.4 0.8 4.4 1.0 5.4 1.1 10.3 BAR 12.9 0.8 16.7 1.0 20.4 1.1
- 10 -
Pump Technical Data
Motorized
Pump Dimensions
Dim. Inch mm
F
A 5.12 130
B 2.56 65 G H
A
C 2.54 64 B
D 5.17[5.15] 131[130]
E 3.8 97 D E
F 13.24[11.91] 336[302] K C
G 4.45 113
H 8.79[7.45] 223[189] I J
I 1.5 38
J 2 51
K 2.63 67
4101N-EH, 4101XL-EH, 4101N-E2H, 4101XL-E2H

Max. Pres- Continuous Intermittent Minimum
Max. Flow Rate Dry Weight Mounting
Pump Rollers: Voltage sure (PSI Max RPM Ports: Shaft: Operation (PSI Operation Horsepower
(GPM [LPM]): (LBS [KG]) bolts
[BAR]): [BAR]): (PSI [BAR]): requirement
4101N-EH
6.6 [25.0] 12-13.5VDC 50 [3.4] 50 [3.4] ---
4101XL-EH
¾” NPT ½” Dia.
16-18 4 X 1/4-20
4 1900 Inlet & (Hol- N/A
[7.3-8.2] UNC
4101N-E2H Outlet low)
5.7 [21.6] 100 [6.9] 1600 80 [5.5]
4101XL-E2H
Model 4101N-EH & 4101XL-EH Model 4101N-EH & 4101XL-EH

0 5.7 9.8 0 6.6 11.1 0 21.6 9.8 0 25.0 11.1
5 5.5 11.3 5 6.3 12.1 0.3 20.8 11.3 0.3 23.8 12.1
10 5.1 12.3 10 6.0 13.3 0.7 19.3 12.3 0.7 22.7 13.3
15 4.8 13.6 15 5.6 14.6 1.0 18.2 13.6 1.0 21.2 14.6
20 4.5 15.1 13.5 (Al- 20 5.3 16.0 13.5 (Al-
12.0 12.0 1.4 17.0 15.1 1.4 20.1 16.0
ternator) ternator)
(Battery) 25 4.2 16.7 25 5.1 17.4 (Battery) 1.7 15.9 16.7 1.7 19.3 17.4
Engine Engine
Engine off 30 4.0 18.5 30 4.9 19.2 Engine off
Running 2.1 15.1 18.5 Running 2.1 18.5 19.2
35 3.7 20.3 35 4.6 21.1 2.4 14.0 20.3 2.4 17.4 21.1
40 3.4 21.5 40 4.4 22.9 2.8 12.9 21.5 2.8 16.7 22.9
45 3.2 23.5 45 4.2 24.3 3.1 12.1 23.5 3.1 15.9 24.3
50 2.8 24.8 50 3.9 25.8 3.4 10.6 24.8 3.4 14.8 25.8
Model 4101N-E2H & 4101XL-E2H (Imperial) Model 4101N-E2H & 4101XL-E2H (Metric)
0 5.3 9.2 0 5.7 9.8 0 20.1 9.2 0 21.6 9.8
10 4.5 10.4 10 5.3 11.7 0.7 17.0 10.4 0.7 20.1 11.7
20 4.0 13.5 20 4.8 13.8 1.4 15.1 13.5 1.4 18.2 13.8
30 3.6 15.8 30 4.5 17.0 2.0 13.6 15.8 2.0 17.0 17.0
40 3.2 19.8 13.5 (Al- 40 4.0 19.8 13.5 (Al-
12.0 12.0 2.8 12.1 19.8 2.8 15.1 19.8
ternator) ternator)
(Battery) 50 2.8 23.4 50 3.7 23.0 (Battery) 3.5 10.6 23.4 3.5 14.0 23.0
Engine Engine
Engine off 60 2.3 26.7 60 3.3 26.0 Engine off
Running 4.1 8.7 26.7 Running 4.1 12.5 26.0
70 1.9 30.2 70 3.0 28.3 4.8 7.2 30.2 4.8 11.4 28.3
80 1.4 31.8 80 2.7 31.3 5.5 5.3 31.8 5.5 10.2 31.3
90 0.9 37.0** 90 2.2 34.6 6.2 3.4 37.0** 6.2 8.3 34.6
100 0.5 38.8** 100 1.8 38.3** 6.9 1.9 38.8** 6.9 6.8 38.3**
*denotes a duty cycle of 66 (40 minutes on, 20 minutes off) - 11 -
**denotes a duty cycle of 50 (30 minutes on, 30 minutes off
Pump Technical Data
Gas Engine
4101C-25, 4101XL-25 Pump Specifications

Intermittent
Rollers: Ports: Shaft: Operation (PSI Engine
[BAR]):
¾” NPT Inlet & 5/8” Dia. See engine

4 8.9 [33.7] 150 [10.3] 2600 100 [6.9] 150 [BAR] 29 [13.1] 2.5 HP
Outlet (Solid) manual
4101 Gas Engine Performance (Imperial) 4101 Gas Engine Performance (Metric)
PSI GPM BAR LPM

0 PSI 8.9 0 BAR 33.7
50 PSI 8.6 3.4 BAR 32.6
100 PSI 8.3 6.9 BAR 31.4
150 PSI 8.0 10.3 BAR 30.3
- 12 -
Pump Technical Data
Pump Dimensions
Dim. Inch mm
A
A 6.13 156 B
B 3.07 78
C 2.22 56
D 4.09 104 D
E
E 5.41 137
C
F 3.27 83 J
F
G 2.12 54
I
H 1.06 27
I 1.37 35 H
J 3.87 98 G

Max. Flow Rate Max. Pressure (PSI Max Continuous Operation Dry Weight Mounting
(GPM [LPM]): [BAR]): RPM (PSI [BAR]): (LBS [KG]) bolts
[BAR]): requirement
-¾” NPT Inlet &
Outlet 5/8” Dia. 2 X 5/16-18
6 21.8 [82.5] 300 [20.7] 1200 100 [6.9] 300 [20.7] 9 [4.1] 4.17
-1” Hose Barb (Solid) UNC
included
Performance Data 6500C, 6500N, 6500XL (Imperial) Performance Data 6500C, 6500N, 6500XL (Metric)
Pressure Pressure
0 PSI 9.7 0.1 18.2 0.2 21.8 0.3 0 BAR 36.7 0.1 68.9 0.2 82.5 0.3
50 PSI 8.0 0.4 16.5 0.7 20.1 0.9 3.4 BAR 30.3 0.4 62.5 0.7 76.1 0.9
100 PSI 7.2 0.7 15.4 1.3 19.1 1.5 6.9 BAR 27.3 0.7 58.3 1.3 72.3 1.5
150 PSI 6.6 1.0 14.7 1.8 18.2 2.1 10.3 BAR 25.0 1.0 55.6 1.8 68.9 2.1
200 PSI 5.6 1.3 14.0 2.3 17.3 2.8 13.8 BAR 21.2 1.3 53.0 2.3 65.5 2.8
250PSI 4.9 1.7 13.4 2.9 16.5 3.5 17.2 BAR 18.5 1.7 50.7 2.9 62.5 3.5
300PSI 4.3 1.9 12.7 3.5 15.7 4.2 20.7 BAR 16.3 1.9 48.1 3.5 59.4 4.2
- 13 -
Pump Technical Data
Pump Dimensions
A
Dim. Inch mm
B
A 7 178
B 3.5 89
C 2.88 73
D
D 5.45 138
E
E 6.91 176
C
F 4.37 111
F
G 2.12 54 J
I
H 1.06 27
I 1.97 50
H
J 3.25 83 G

Max. Flow Rate Max. Pressure (PSI Max Continuous Operation Dry Weight Mounting
(GPM [LPM]): [BAR]): RPM (PSI [BAR]): (LBS [KG]) bolts
[BAR): requirement
-¾” NPT Inlet &
Outlet 15/16” Dia. 2 X 5/16-18
8 22.5 [85.2] 300 [20.7] 1000 100 [6.9] 300 [20.7] 13 [5.89] 6.1
-1” Hose Barb (Solid) UNC
included
Performance Data 7560C, 7560N, 7560XL Performance Data 7560C, 7560N, 7560XL
Pressure Pressure
0 PSI 12.0 0.3 18.3 0.9 22.5 1.6 0 BAR 45.4 0.3 69.3 0.9 85.2 1.6
50 PSI 11.1 0.7 17.5 1.3 22.0 1.8 3.4 BAR 42.0 0.7 66.2 1.3 83.3 1.8
100 PSI 10.3 1.3 16.9 2.0 21.3 2.5 6.9 BAR 39.0 1.3 64.0 2.0 80.6 2.5
150 PSI 9.5 1.8 16.1 2.7 20.6 3.5 10.3 BAR 36.0 1.8 60.9 2.7 78.0 3.5
200 PSI 8.6 2.3 15.5 3.4 20.0 4.2 13.8 BAR 32.5 2.3 58.7 3.4 75.7 4.2
250PSI 7.8 2.8 14.5 4.2 18.9 5.3 17.2 BAR 29.5 2.8 54.9 4.2 71.5 5.3
300PSI 7.1 3.3 13.7 4.9 18.0 6.1 20.7 BAR 26.9 3.3 51.9 4.9 68.1 6.1
- 14 -
Pump Technical Data
Hydraulic
Pump Dimensions G
H
Dim. Inch mm
A 7 178
B 2.44 62 E
C 4.21 107 F
D 5.08 129
E 6.1 155
F 3.58 91
G 13.58 345
H 4.69 119 A C D
I 2 51
I
B
7560C-GM30, 7560N-GM30, 7560XL-GM30 Pump Specifications

Max. Pump Flow Intermittent Max. Hydraulic Max Hydraulic
Max. Pump Pres- Max Hydraulic Continuous Operation Dry Weight Mounting
Rollers: Rate Ports: Operation (PSI Flow (GPM Pressure (PSI
sure (PSI [BAR]): RPM Motor Ports (PSI [BAR]): (LBS [KG]) bolts
GPM [LPM]): [BAR]): [LPM]) [BAR]
-¾” NPT Inlet &
Outlet -10 SAE
4 X 3/8 or
8 20.8 [78.7] 300 [20.7] 1000 (7/8"-14 100 300 13 [5.89] 6 [22.7] 2400 [165.5]
-1” Hose Barb M10
UNF)
included
7560C-GM30, 7560N-GM30, 7560XL-GM30 Performance Data (Imperial)

GPM @ 25 GPM @ 50 GPM @ 77 GPM @ 100 GPM @ 125 GPM @ 150 GPM @ 200 GPM @ 250 GPM @ 300
Hyd. GPM GPM @ 0PSI
PSI PSI PSI PSI PSI PSI PSI PSI PSI
5 9.0 8.5 7.8 7.3 6.7 6.1 5.5 4.4 3.3 2.2
6 10.5 10.0 9.5 8.9 8.4 7.8 7.3 6.2 5.2 4.1
7 11.9 11.5 11.0 10.4 9.9 9.4 8.9 7.8 6.8 5.7
8 13.7 13.1 12.5 12.0 11.5 10.9 10.4 9.4 8.4 7.3
9 15.2 14.6 14.1 13.6 13.1 12.6 12.1 11.1 10.0 9.1
10 16.9 16.5 15.9 15.4 14.9 14.3 13.9 12.9 11.9 11.0
11 18.6 18.2 17.6 17.1 16.6 16.1 15.6 14.7 13.8 12.9
12 20.1 19.6 19.1 18.6 18.1 17.6 17.1 16.3 15.3 14.5
7560C-GM30, 7560N-GM30, 7560XL-GM30 Performance Data (Metric)

LPM @ 0 LPM @ 2 LPM @ 4 LPM @ 6 LPM @ 8 LPM @ 10 LPM @ 12 LPM @ 14 LPM @ 16 LPM @ 18 LPM @ 20
Hyd. LPM
BAR BAR BAR BAR BAR BAR BAR BAR BAR BAR BAR
20 35.8 33.2 30.5 28.1 25.6 23.4 20.9 18.5 15.8 12.6 10.0
25 42.8 39.5 36.8 34.0 31.8 29.2 26.2 23.7 21.6 18.9 16.4
30 51.8 49.0 45.8 43.0 40.3 37.9 35.3 33.3 31.1 28.9 26.2
35 58.1 55.8 52.7 50.1 47.7 45.5 43.1 40.9 38.8 36.3 33.5
40 67.6 64.8 62.4 60.0 57.7 55.8 53.4 51.3 48.8 46.6 44.1
45 75.3 72.7 70.4 68.1 66.0 63.8 61.8 59.8 57.8 55.7 53.3
- 15 -
Pump Technical Data
Hydraulic - cont’d
7560C-GM15, 7560N-GM15, 7560XL-GM15 Pump Specifications
Max. Pump Continuous Intermittent Max. Hydraulic Max Hydraulic
Max. Pump Pres- Max Hydraulic Dry Weight Mounting
Rollers: Flow Rate (GPM Ports: Operation Operation (PSI Flow (GPM Pressure
sure (PSI [BAR]): RPM Motor Ports (LBS [KG]) bolts
[LPM]): (PSI [BAR]): [BAR]): [LPM]) (PSI [BAR]
-¾” NPT Inlet &
Outlet -10 SAE
4 X 3/8 or
8 20.8 [78.7] 300 [20.7] 1000 (7/8"-14 100 300 13 [5.89] 6 [22.7] 2400 [165.5]
-1” Hose Barb M10
UNF)
included
7560C-GM15, 7560N-GM15, 7560XL-GM15 (Imperial)

GPM @ 25 GPM @ 50 GPM @ 75 GPM @ 100 GPM @ 125 GPM @ 150 GPM @ 200 GPM @ 250 GPM @ 300
Hyd. GPM GPM @ 0 PSI
PSI PSI PSI PSI PSI PSI PSI PSI PSI
3 10.6 9.4 8.5 7.7 7.1 6.5 5.8 4.8 3.2 1.6
4 14.1 13.1 12.0 11.3 10.6 10.0 9.3 8.3 6.9 5.2
5 17.4 16.6 15.7 15.0 14.4 13.5 13.2 11.8 10.3 8.7
6 20.8 20.1 19.4 18.6 17.9 17.1 16.5 14.9 13.3 11.8
7560C-GM15, 7560N-GM15, 7560XL-GM15 (Metric)

LPM @ 0 LPM @ 1.7 LPM @ 3.5 LPM @ 5.2 LPM @ 6.9 LPM @ 8.6 LPM @ 10.3 LPM @ 13.8 LPM @ 17.2 LPM @ 20.7
Hyd. LPM
BAR BAR BAR BAR BAR BAR BAR BAR BAR BAR
11.4 40.1 35.6 32.2 29.1 26.9 24.6 22.0 18.2 12.1 6.1
15.1 53.4 49.6 45.4 42.8 40.1 37.9 35.2 31.4 26.1 19.7
18.9 65.9 62.8 59.4 56.8 54.5 51.1 50.0 44.7 39.0 32.9
22.7 78.7 76.1 73.4 70.4 67.8 64.7 62.5 56.4 50.3 44.7
- 16 -
Pump Technical Data
Pump Dimensions
Dim. Inch mm
A 6.75 172 A
B 3.38 86 B
C 2.94 75
D 5.48 139
E 6.91 176 K
D
F 4.38 111 E
C
G 2.12 54 F
J
H 1.06 27
II
I 1.98 50
J 3.81 97 H
K 1.13 29 G
7700 Pump Specifications

[BAR]): requirement
-¾” NPT Inlet & 15/16” Dia. 4 X 5/16-18
7 22.4 [83.6] 200 [13.8] 800 100 [6.9] 200 [13.8] 14 [6.36] 3.26
Outlet (Solid) UNC
Performance Data 7700 (Imperial) Performance Data 7700 (Metric)

Pressure Pressure
0 PSI 14.2 0.2 15.3 0.3 22.1 0.4 0 BAR 53.8 0.2 57.9 0.3 83.7 0.4
50 PSI 12.9 0.6 14.0 0.6 20.7 0.9 3.4 BAR 48.8 0.6 53.0 0.6 78.4 0.9
100 PSI 11.9 1.1 13.0 1.2 19.5 1.7 6.9 BAR 45.0 1.1 49.2 1.2 73.8 1.7
150 PSI 11.2 1.6 12.3 1.8 18.6 2.4 10.3 BAR 42.4 1.6 46.6 1.8 70.4 2.4
200 PSI 10.3 2.2 11.6 2.4 17.8 3.3 13.8 BAR 39.0 2.2 43.9 2.4 67.4 3.3
- 17 -
Fluid Pumping Applications
Pump Materials Compatibility

Application Comments
Silver
Cast Iron Ni-Resist
Series XL
Use with super rollers and viton seals.When
using with Roundup, use super or polypropylene
rollers and Viton seals. Teflon rollers may be
Weed Control Chemicals x x x used with Roundup up to 100 PSI. Only
Ni-Resist and Silver series pumps should be
used with Roundup.
All pump, roller and seal combinations
Insect Control x x x
Brush Control Use super rollers and Viton seals
x x x
Pest Control Chemical and Fumigants
Liquid Fertilizers x x Use polypropylene rollers and Buna-N seals
Powdered Fertilizers Use super rollers or polypropylene

x x x rollers with Buna-N or Viton seals
Fluid Transfer
Use polypropylene or Teflon rollers with Viton
Acids x seals. Limit pressure to 100 PSI when using Tef-
lon rollers. DO NOT use super rollers with acids.
x - Pump approved for application
Table 1
The following chemicals should never be put through any Hypro pump:
• Gasoline (Petrol)
• Kerosene/Kerosine (paraffin)
• Diesel fuel
• Ceramic slurries
• Sewage
• Potable water
• Abrasive fluids
Tools
The Hypro roller pumps and mounting assemblies are designed with Imperial (inch) bolts, however, there are manymetric
(mm) sizes which will work with these bolts. In most cases, an adjustable spanner (crescent) wrench can alsobe used.
disposed of in a manner which complies with local and national regulations. Never dump fluids onto the ground. Once the
pump is free of all fluids, it may be scrapped in accordance with local and national laws.
Lifting, Transport and Intermediate Storage

Packaging Descriptions and Unpacking Instructions
• Hypro roller pumps are shipped in cardboard boxes for safe transporting.
• When pumps are shipped in large quantities, they may be put on a pallet to allow for easy storage, lifting and
handling.
• Before lifting any pump or pallet, determine the weight of the item by looking at the attached packing slips to
establish what lifting equipment or method should be used.
• Once the pump is unpacked, dispose of all the packaging in a manner compliant with local and national
regulations.
Lifting Instructions
• Before attempting to lift a Hypro pump, ensure that the surrounding working area is free of hazards which could
cause injury or damage to property.
• During lifting operations, any personnel not involved in the lift should not enter the working area.
• If lifting hooks, rope or chains are being used for a lift, they must be free of damage and be rated to carry 150%
of the weight of the load to be lifted.
- 18 -
Lifting, Transport and Intermediate Storage - cont’d.
• Always wear steel-toed shoes and cut-resistant gloves when attempting to lift.
• When lifting and carrying, always keep the pump close to your body. (See Figure 1)
• When starting the lift, bend your knees and keep your back straight. (See Figure 1) Tightening the stomach muscles
will help keep your back straight.
• During the lift, use your legs to do the work. Never use your back, and make sure your legs are at least shoulder-width
apart. (See Figure 1)
Lifting Set Down
Transport
• All Hypro pumps are capable of being transported by air, sea, rail or motor vehicle. When the pump is shipped, ensure
that the pump is moved in accordance with local and national laws and is properly secured to prevent unwanted
movement which could cause damage to person or property. Prior to shipping, all fluids should be removed from the
pump.
Storage
• New pumps in their boxes can be stored several years as long as the port plugs are not removed. Once the plugs
have been removed, if the pump is not to be used for an extended period of time (i.e. more than 30 days), the pump
must be winterized as described in the Cleaning section of this manual.
Assembly and Installation

Assembly
This pump comes completely assembled.
Installation
Before attempting to install your Hypro centrifugal pump, it is imperative to read and understand the following:
• Installation of a Hypro pump should only be performed by a technician having the knowledge and skills necessary
to install the pump without the risk of property damage or personal injury.
• When handling Hypro pumps, one should wear steel-toed shoes and protective gloves in order to protect thefeet
in the event the pump is dropped and protect the hands from any sharp surfaces on the pump or chemicals.
• Pumping systems must be installed in accordance with Hypro installation instructions. Failure to do so will void
your warranty and could cause damage to property, serious personal injury, or death.
• Electrical power cables and pump hoses must be routed where there is no risk of personnel tripping, walkinginto,
or falling because they have been routed in areas where personnel are expected to move. Electrical power cables and
pump hoses should be routed according to local and national standards.
• It is the installer’s responsibility to conduct earth continuity tests between AC electric-drive motors, Hypro pumps,
and metalwork of support structures and earth according to EN60204-1:2006/A1:2009, or its superseding standard, to
confirm that all components that need to be connected to earth are satisfactorily bonded.
• It is the installer’s responsibility to conduct electrical tests in accordance with EN60204-1:2006/A1:2009, or its
superseding standard, on finished pump assemblies.
• All connections to electrical components must be number, symbol, or color coded generally as recommended by
EN60204-1:2006/A1:2009, or its superseding standard.
• Installers must provide hydraulic components that are capable of withstanding maximum source pressure.
- 19 -
Assembly and Installation - cont’d
• The working pressure must be controlled by a pressure relief valve that is adjusted to operate at a
maximumpressure of the hydraulic motor.
• For pumps with gas engines, the exhaust must be directed away from operator and anyone standing nearby to
ensure that exhaust fumes do not enter their breathing zone.
• If a rigid plumbing system is to be used on a Hypro roller pump, the system must be properly aligned with the inlet and
outlet port
• The working pressure must be controlled by a pressure relief valve that is adjusted to operate at 10% of the
maximum system pressure.
• When installing, adjusting or removing a Hypro roller pump, ensure that there are no objects which can fall on the
installer and make certain that all machinery to which the pump is to be attached is turned off.
• Pumps must be installed in a location where they are accessible for any necessary maintenance.
• When a main electrical supply is needed to power electric-drive motors, installers are responsible for ensuring that
a supply disconnect device, capable of isolating the machine from its electricity supply, be provided.
• When hydraulic power is used, the system should contain a quick disconnect coupling that can be broken to
isolate the pump.
Standard Mounting
In order to prevent injury or damage to property, all Hypro pumps should be properly mounted to a solid base wherethere
is no danger of the pump falling or breaking loose. All Hypro pumps come with mounting holes, which allow boltsto be put
into the pump so it can be secured to a sturdy base. When mounting your Hypro roller pump, be sure to usebolts and nuts
which are compatible with any chemicals that may come into contact with them as well as choosing thecorrect grade of
bolt based on the pump weight and any expected loads.
Tractor PTO Installation

The preferred method for mounting the torque arm (3430-0540) and pump to a tractor is with the chains going up
toprovide support for the pump (see Figure 2).
Attach the torque arm to the pump with the long side of the arm on the inlet side of the pump for mounting.
Mount the pump and torque arm to the PTO shaft using a Hypro series 1320, 1321 or 1323 coupler.
Attach the torque chain to the tractor frame with arm in horizontal position.
Attach the tensioning chain to the tractor frame while applying tension to the spring.
Do not attach torque arm to movable linkages.
Personnel should never be within 3 meters (9 ft.) of the pump while in operation.
FIGURE 2
- 20 -
Belt/Pulley Drive Installation
Belt and pulley drive systems are typically used to reduce pump speed. For determining proper pulley sizes, use
theformula below as a guideline and use “A” or “B” section belts.
=
EXAMPLE:
Use a 1725 RPM electric motor to drive a pump at 950 RPM.Typically, a pulley diameter on the motor is 3.4 inches. The
pump pulley diameter can be determined from the formulaabove:
Solving this equation for the Pump Pulley diameter yields:
1. Install pulley or bushing/sheave combination onto pump and motor shaft. Mount pump next to the motor making sure
pulleys are lined up properly. (See Figure 3 for proper pump and motor orientation.)
Use a straight edge as shown (Figure 4). Rotate to check for run-out and bent shafts and replace if found.
Make sure belts have proper tension - belts too tight will cause bearing wear and belts too loose will cause slipping
(See Figure 5)
Push the belt midway between the pulleys, check the

deflection (d) and adjust
D = 0.016 x L
FIGURE 5
Direct Drive-Flexible Coupling

When direct driving Hypro roller pumps with flexible couplings, make sure that the speed (rpm) of the gas engine orelectric
motor is within the maximum rated rpm of your pump (see performance tables). Also make sure that shaftrotation is
correct between the pump and the motor or gas engine (see Figure 6).
1. Mount motor or engine into position on base.
2. Line up pump shaft with straight edge as shown in Figure 6 to assure they are aligned. Shim pump, if necessary, to
match shaft height of engine or motor. Shaft ends should not touch.
3. Mark exact position of pump on base - remove and install coupling halves on both shafts. Place coupling center disc
into one of the coupling halves.
4. Reposition pump, sliding coupling halves together.
ATTENTION: No end thrust should be applied to pump when coupling is connected
5. Tighten pump mounting; then tighten the set screws on each coupling.
- 21 -
System Installation
ATTENTION: Use only pipe, fittings, accessories, hose, etc. rated for the maximum pressure rating of the pump.
1. Select adequate size drive unit to avoid overloading. Avoid unnecessary restrictions in the line such as
elbows, check valves, and all extraneous curves and bends.
2. Avoid using looped sections of tubing or pipe which might permit air to become trapped.
3. Use pipe joint sealant on pipe threads to assure watertight connections, and ensure that the sealant used is
compatible with any chemicals which will be pumped.
4. Selection of the right size and type of hose is vital for good performance. Be sure to hook up to the proper
ports on the pump (note markings and on pump label).“IN”“OUT”
a. Always use a suction hose compatible with the fluids being pumped and at least the same inside
diameter as pump ports. If the suction hose is over 5 feet long, use one size larger hose. Keep the
suction hose as short as possible and restrictions such as elbows, check valves, etc. at a minimum.
Attention: Suction lift not to exceed 3 feet.
b. High pressure pumps require the use of special high pressure discharge hose. Use a hose rated at
least 50% greater than the highest operating pressure of pump. Example: If required pump pressure is
300 psi [20.7 Bar], use hose rated at minimum of 450 psi [31.0 Bar] working pressure.
5. Use a suction line strainer with at least 3 to 5 times the suction port area in open screen area. Be sure the
screen is suitable for the liquid being pumped. The mesh should be appropriate for the nozzle tip to be
used, to avoid clogging.
Never attach an agitator or any restriction to a bypass line of a pressure relief device because system
damagemay occur.
ELECTRICAL HOOK-UP FOR UNITS SUPPLIED WITH DC MOTOR

The motor must be fused to protect the electrical system. Use a 35-amp slow-blow fuse or circuit breaker for -EHpumps
and a 45-amp slow-blow fuse or circuit breaker for -E2H pumps.
The motor lead wires are identified by color with (+) being red and (-) being negative. For proper pump rotation,
theconnections should be made as follows:
• Positive Motor Lead (+) to Positive Power Lead (Red, +).

• Negative Motor Lead (-) to Negative Power Lead (Black, -).
- 22 -
Assembly and Installation - cont’d.
ON/OFF TOGGLE SWITCH INSTALLATION
See Figure 8.
1. The ON/OFF switch must be rated at or above 40 amps for -EH pumps
2. If additional lead wire is required, use 10 gauge or larger wire.
3. Performance may be improved by shortening the motor lead wires.

Minimize wire length where possible.
Hooking up the Hydraulic Motor to the Tractor Hydraulic System

Hypro Series 7560 hydraulic motor-driven pumps can be mounted on either the tractor or sprayer. When hooking up,make
sure that no dirt or liquid gets into the hydraulic motor. Series 7560Keep all hydraulic connections clean.pumps utilize gear
motor technology for high torque capacity and premium efficiency. Be sure to connect the hydraulicmotor into the system
correctly by putting the pressure line to the (IN) port and return line to the (OUT) port. Formaximum performance, hose
should be at least 1/2” (12.7mm). Be sure return line is appropriately sized and free ofrestrictions.
Control System(s)
• All pump systems with electric or hydraulic power sources are required to have a control system which meets all local and national standards.
• Overload and short-circuit protection devices should open at a current that is 10% higher than the normal load current.
• For more detail on a typical system installation, see the preceding subsections of the “Assembly and Installation” section of this manual.
COMMISSIONING START-UP, OPERATION, SHUTDOWN

Before attempting to start your pump, the following must be understood and followed to ensure safe operation.
Information
• Only authorized operators having the knowledge and skill necessary to safely use a Hypro pump, or any
equipment the pump is connected to, may run the pump.
• When running Hypro roller pumps, it is essential that operators use hearing protection as the sound levels can
reach levels of 80 decibels.
• When handling Hypro pumps, wear steel-toed shoes and protective gloves in order to protect the feet in the event
the pump is dropped and protect the hands from chemcials or any sharp surfaces on the pump.
• When spraying manually, chemical-resistant facemasks and clothing should be worn to prevent any chemicals
from coming into contact with the skin or being inhaled.
• When spraying manually, always spray downwind of yourself as long as the sprayed chemical will not drift into the
vicinity of other people.
• When installing, adjusting or removing a Hypro roller pump, ensure that there are no objects which can fall onthe
installer, and make certain that all machinery to which the pump is to be attached is turned off.
• Hypro roller pumps should only be used on tractors or tow-behind spray platforms which have electrically-
conductive tires, in order to reduce the risk of electrocution.
• Never operate a Hypro roller pump outside while there is a chance of getting struck by lightning.
• Never leave electrical wires or plumbing components where they can be a tripping hazard or become entangled in
a moving component. Ideally, electrical cables, hoses, pipes and fittings should be routed overhead. In the event
electrical wiring must be routed over, the ground operators are required to use rubber ramps if they cross a gangway.
- 23 -
Commissioning Start-Up, Operation, Shutdown - cont’d.
• If users of a Hypro roller pump are using a PTO shaft, flexible coupling or belt drive, they are required to use CE- approved PTO shafts and guards.
• Hypro roller pumps should not be used if the ambient light is below 200lux.
• For roller pumps which use gas engines, the user should always ensure the exhaust is properly attached to the engine and is not leaking.
Only use approved chemicals in your pump. For a complete list of approved chemicals, see the
“FluidPumping Applications” section. Failure to follow this warning will void your warranty and could lead
toproperty damage, serious injury or death.
Start-up, Start-Up, Operation, Shutdown

Before Starting the Pump
Ensure all unnecessary personnel are clear of the area.

For initial setup and test of your system, it is recommended to start with clean water instead of chemicals, and confirm
the system and plumbing connections are leak free.
Ensure that there is fluid in the source tank or supply line. Do not run dry.
Check line strainer for debris or clogs. Remove any found.
Check all plumbing connections to make sure they are tight.Check power source and connections.
Check that all valves and regulators are set to the desired setting and are functioning properly.
Ensure all hoses are properly positioned and are not damaged in any way.
Ensure PTO shaft shields are in place and are not loose.
Priming the Pump
To help prime the pump, keep the inlet or suction line as short as possible with a minimum of bends, elbows and kinks.
Make sure all connections are tight and do not leak air. Make sure line strainer is free of debris. If pump does not self-
prime, disconnect suction hose, fill with water and reconnect to liquid source. Often a squirt of oil into the ports of thepump
will seal clearances and help with priming.
Pumps Equipped with Only DC Motor
Startup and Operation

Prior to operation, make sure all discharge lines and hoses are secure, and not frayed, and there are no personnelclose to
the pump. Make sure the tank valve / inlet line to the pump is open.
To start the pump, turn on main power switch to start the motor. Make sure pump is primed before proceeding. Adjustpres-
sure to reach desired spray output.
Duty Cycle
Duty cycle is the ratio of motor-on time to total cycle time in one hour. It is used to determine the acceptable level ofrun-
ning time so that the thermal limits of the motor are not exceeded. Use the following equation and example todetermine
Duty Cycle:
Duty Cycle = ON TIME / [Cycle ON TIME + (60 Minutes - Cycle ON TIME)] * 100.(ON TIME cannot exceed 60 minutes.)
An example of a 75% Duty Cycle Motor is = 45/ [45+ (60-45)]*100 = 75% or 45 minutes on time per hour of operationat
maximum rated pressure and flow. ON TIME can be extended by reducing the maximum pressure the pumpoperates at.
Duty cycle is affected by ambient temperature. If operating in extremely hot environments, duty cycles will decrease.Do
not run DC electric motors to an external operating temperature over 175º F (80º C), or the motor life will becompromised.
Shutdown
To shut down the unit, first turn the switch or power supply off, then close all valves. If the pump will not be used forseveral
hours, it must be cleaned in accordance with the “Cleaning” section of this manual.
- 24 -
Start-up, Start-Up, Operation, Shutdown
Pumps Equipped with Hydraulic Motor
Open Center Systems

The 7560 series pump hydraulic motors are not equipped, from the factory, with a bypass for excess hydraulic flow
in agiven system. In situations where the hydraulic system has more flow than the motor is rated for, an external
bypassmust be mounted to the hydraulic lines. Failure to restrict the pump to these levels may result in leaks and
prematurepump failure. To plumb the hydraulic motor into an open center hydraulic system that is not sized to the 7560
pumprequirements, follow these installation instructions:
1. Ensure there is a bypass valve in the high pressure hydraulic line. Route bypass flow either to the return line or
directly back to tank.
2. Prime the pump as above with all valves open.
3. Open hydraulic bypass all the way. Start hydraulic system and allow oil to circulate for approximately 10 to 15 minutes
or until adequately warmed to 135°F (57°C).
When operating a Hypro pump with a hydraulic motor, the maximum allowable temperature of the hydraulic fluid
passing through the motor is 135°F (57°C).
4. Gradually close the hydraulic bypass valve until the pump reaches the desired pressure or flow.
5. Lock down the system hydraulic bypass valve in this position. DO NOT let the pump exceed its maximum pressure or
flow. Failure to restrict the pump to these levels may result in leaks and premature failure.
Closed Center (Load Sensing) Systems
1. Set the system hydraulic flow control valve for minimum hydraulic oil flow to the remote outlet (Tortoise position).
2. Prime the pump as above with all valves open.
3. Start the hydraulic system and allow the hydraulic oil to circulate for approximately 10 to 15 minutes or until
adequately warmed to 135°F (57°C).
When operating a Hypro pump with a hydraulic motor, the maximum allowable temperature of the hydraulic fluid
passing through the motor is 135°F (57°C).
4. Increase system hydraulic flow until pump reaches desired pressure or flow.
5. Lock down the system hydraulic bypass valve in this position. DO NOT let the pump exceed its maximum pressure or
flow. Failure to restrict the pump to these levels may result in leaks and premature failure.
Shutdown
Standard spool valves, which are found on all tractor hydraulic systems, may cause potentially damaging high
peakpressures in the hydraulic system when closed because of abrupt shut-off of oil flow in both the supply and return
lines.When shutting off the pump, move the selector to the FLOAT position to allow the pump to come to a stop gradually.
Ifpump will not be used for several hours, it must be cleaned in accordance with the “Cleaning” section of this manual.
PTO/Belt Drive/Flexible Coupling

1. Prime the pump as described above with all valves open.
2. Start PTO/ Gas Engine/or Flexible coupling. If possible, slowly increase the RPM until the desired flow or pressure is
reached. let the pump exceed its maximum pressure or flow. Failure to restrict the pump to DO NOTthese levels may
result in leaks and premature failure.
Shutdown
Slowly decrease RPM until the pump comes to a stop, and then close all valves in the system. If pump will not be usedfor
several hours, it must be cleaned in accordance with the “Cleaning” section of this manual.
- 25 -
Maintenance and Servicing
Information
• All maintenance should be done when machinery is stationary and has been isolated from its energy sources. It
is dangerous to perform maintenance while machinery is still connected to its power source. Machineryshould be
isolated from its electrical, hydraulic, shaft driven, or gas engine power source.
• Be sure to release all pressure from the system before performing any sort of maintenance on a Hypro pump.
• DO NOT perform service or maintenance to the pump, or attached components, until the pump unit is below 109°F
(43°C).
• The lubrication of this pump unit has been done at the factory prior to shipping.
• When handling Hypro pumps, wear steel-toed shoes and protective gloves in order to protect your feet in the event
the pump is dropped and protect yours hands from chemicals or any sharp surfaces on the pump. If the pump is being
repaired while the pump is in service, eye protection should also be worn.
• Any hazardous liquids should be disposed of in a manner which complies with local and national regulations.Never
dump fluids onto the ground.
Disposal
When disposing of a Hypro pump, be sure to remove all fluids from the pump before scrapping. These fluids should
bedisposed of in a manner which complies with local and national regulations. Never dump fluids onto the ground.
Oncethe pump is free of all fluids, it must be scrapped in accordance with local and national laws.
Cleaning
Your pump will last longer and give best performance when properly taken care of. Proper pump care depends on
theliquid being pumped and when the pump will be used again. After each use, flush pump with a neutralizing solution
forthe liquid just pumped. Follow with a clean water rinse. This is especially important for corrosive chemicals. It
is goodpractice to clean the pump after each use to prevent deposits from forming and damaging the pump. For
infrequentuse and before long periods of storage, drain pump thoroughly. Open any drain plugs, remove suction hose
fromliquid, and blow pump dry with air. An antifreeze/rust inhibitor should be injected into the pump before both ports
areplugged and the pump is stored. Plug all ports to keep out air until pump is used again.
Maintenance, Routine Servicing, and Inspection
Preventative Maintenance Checklist
Check Daily Weekly
Belt Tension x
Clean Filters x
Water Leaks x
Plumbling x
• Each system’s maintenance cycle will be exclusive. If system performance decreases, check immediately.
• Duty cycle, temperature, quality and type of fluid being pumped, and inlet feed conditions all affect the life of pump,
motor components, and service cycle.
Maintenance, Routine Servicing, and Inspection

The following drawings show the pumps and their replacement parts.
Only genuine replacement parts should be used. Failure to follow this warning can result in damage toIf the pump
malfunctions or is defective, it should be sent back to Hypro forproperty, serious injury or death.service.
- 26 -
Replacement Parts
Series 1502
12
1
9
2
8
7
6
4 5
3
2
1
11
6A 10
7 IMPORTANT:
When ordering parts, give
PARTNUMBER and PART
DESCRIPTION.Reference
Numbers are used ONLYto
point out parts in the drawing
andare NOT to be used as
orderingnumbers.
Ref. Qty. Ref. Qty.

No. Req’d. Part No. Description No. Req’d. Part No. Description
1 2 2008-0001 Sealed Ball Bearing 7 1 1610-0005 Key
2 2 2112-0001 Buna-N Seal (Standard) 8 6 1005-0005 Super Roller (Standard)
2 2 2122-0003 Viton Seal (Optional) (Std. for SilverCast) 8 6 1002-0005 Polypropylene Roller (Optional)
3 6 2210-0026 Bolt 8 6 1055-0005 Teflon Roller (Optional)
4 1 0200-1500C Endplate (Cast Iron) with Seal 9 1 0100-1500C Body (Cast Iron) with Seal
4 1 0200-1500N Endplate (Ni-Resist) with Seal 9 1 0100-1500N Body (Ni-Resist) with Seal
4 1 0200-1500X Endplate (SilverCast) with Seal 9 1 0100-1500X Body (SilverCast with Seal
5 1 1720-0003 O-ring Gasket for Endplate 10 1 kit 3420-0004 Base Kit - SOLD SEPARATELY
6 1 0300-1502C Rotor (Cast Iron) with shaft (Std. Rotation) Includes:(1) Base, (4) Bolts and (4) Lockwashers
6 1 0300-1502N Rotor (Ni-Resist) with shaft (Std. Rotation) 11 1 2300-0020 Bearing Cover
6 1 0300-1502X Rotor (SilverCast) with shaft (Std. Rotation) 12 1 2300-0022 Shaft Bearing Cover
6A 1 0301-1502C Rotor (Cast Iron) w/shaft (Reverse Rot.)
6A 1 0301-1502N Rotor (Ni-Resist) w/shaft (Reverse Rot.)
6A 1 0301-1502X Rotor (SilverCast) w/shaft (Reverse Rot.)
Repair Parts Kit No. 3430-0383 (Universal)Consists of: (6) Repair Parts Kit No. 3430-0164 Consists of: (6) Ref. 8
Ref. 8Super Rollers, (1) Ref. 5 O-Ring Gasket, (1) O-ring Polypropylene Rollers, (1) Ref. 5 O-Ring Gasket, and (2)
Gasket (not shown), and (2) Ref. 2 Viton Seals. Ref. 2 Viton Seals.
Repair Parts Kit No. 3430-0386 Consists of: (6) Ref. 8 Repair Parts Kit No. 3430-0163 Consists of: (6) Ref. 8
Super Rollers,(1) Ref. 5 O-Ring Gasket, and (2) Ref. 2 Viton Polypropylene Rollers, (1) Ref. 5 O-Ring Gasket, and (2)
Seals. Ref. 2 Buna-N Seals.
Repair Parts Kit No. 3430-0387 Consists of: (6) Ref. 8 Repair Parts Kit No. 3430-0406Consists of: (6) Ref. 8 Super
Super Rollers,(1) Ref. 5 O-Ring Gasket, and (2) Ref. 2 Rollers,(1) Ref. 5 O-Ring Gasket, (2) Ref. 2 Viton Seals and
Buna-N Seals. (2) Ref. 1 Sealed Ball Bearing.
Repair Parts Kit No. 3430-0162Consists of: (6) Ref. 8
Polypropylene Rollers and (1) Ref. 5 O-Ring Gasket.
- 27 -
Replacement Parts
Series 1700
12
1
2
9
8
7
6
5
4
3
2
1
11
6A
10
7
IMPORTANT:
When ordering parts, give
PARTNUMBER and PART
DESCRIPTION.Reference
point out parts in the drawing
andare NOT to be used as
orderingnumbers.
Ref. Qty. Ref. Qty.

No. Req’d. Part No. Description No. Req’d. Part No. Description
1 2 2008-0001 Sealed Ball Bearing 7 1 1610-0005 Key
2 2 2112-0001 Buna-N Seal (Standard) 8 5 1005-0005 Super Roller (Standard)
2 2 2122-0003 Viton Seal (Optional) (Std. for SilverCast) 8 5 1002-0005 Polypropylene Roller (Optional)
3 6 2210-0005 Bolt 8 5 1055-0005 Teflon Roller (Optional)
4 1 0200-1700C Endplate (Cast Iron) with Seal 9 1 0100-1700C Body (Cast Iron) with Seal
4 1 0200-1700N Endplate (Ni-Resist) with Seal 9 1 0100-1700N Body (Ni-Resist) with Seal
4 1 0200-1700X Endplate (SilverCast) with Seal 9 1 0100-1700X Body (SilverCast with Seal
5 1 1720-0099 O-ring Gasket for Endplate 10 1 kit 3420-0004 Base Kit - SOLD SEPARATELY
6 1 0300-1700C Rotor (Cast Iron) with shaft (Std. Rotation) Includes:(1) Base, (4) Bolts and (4) Lockwashers
6 1 0300-1700N Rotor (Ni-Resist) with shaft (Std. Rotation) 11 1 2300-0020 Bearing Cover
6 1 0300-1700X Rotor (SilverCast) with shaft (Std. Rotation) 12 1 2300-0022 Shaft Bearing Cover
6A 1 0301-1700C Rotor (Cast Iron) w/shaft (Reverse Rot.)
6A 1 0301-1700N Rotor (Ni-Resist) w/shaft (Reverse Rot.)
6A 1 0301-1700X Rotor (SilverCast) w/shaft (Reverse Rot.)
Repair Parts Kit No. 3430-0437 Consists of: (5) Ref. 8 Repair Parts Kit No. 3430-0161 Consists of: (5) Ref. 8
Super Rollers, (1) Ref. 5 O-Ring Gasket, and (2) Ref. 2 Viton PolypropyleneRollers and (1) Ref. 5 O-Ring Gasket, and (2)
Seals. Ref. 2 Viton Seals.
Repair Parts Kit No. 3430-0383 (Universal) Consists Repair Parts Kit No. 3430-0407 Consists of: (5) Ref. 8
of: (6) Ref. 8 Super Rollers, (1) Ref. 5 O-Ring Gasket, Super Rollers,(1) Ref. 5 O-Ring Gasket, (2) Ref. 2 Viton
(1) O-ring Gasket (not shown),and (2) Ref. 2 Viton Seals. Seals and (2) Ref. 1 Sealed Ball Bearing.
Repair Parts Kit No. 3430-0160 Consists of: (5) Ref. 8
PolypropyleneRollers and (1) Ref. 5 O-Ring Gasket, and (2)
Ref. 2 Buna-N Seals.
- 28 -
Series 4001 and 4101
15 16
5
3A
13
9
8
1
18
17 5
20
19 12
3
2 6
8
9
14
10
HY
5555
IMPORTANT: When ordering parts, give

RO
2222 55
5
C 55
7
PARTNUMBER and PART DESCRIPTION.
Reference Numbers are used ONLYto point
11 out parts in the drawing andare NOT to be
used as orderingnumbers.
Ref. Qty. Part No. Description Ref. Qty. Part No. Description
No. Req’d. No. Req’d.
1 1 0100-4001C Body (Cast Iron) with Std. Seal (4001) 5 4 1055-0002 Teflon Rollers (Optional)
1 1 0100-4101C Body (Cast Iron) with Std. Seal (4101) 6 1 1720-0104 O-Ring Gasket for Endplate
1 1 0100-4001N Body (Ni-Resist) with Std. Seal (4001) 7 4 2220-0018 Endplate Screw
1 1 0100-4101N Body (Ni-Resist) with Std. Seal (4101) 8 2 2107-0002 Viton Seal (Std.)
1 1 0100-4001X Body(SilverCast) with Std. Seal (4001) 8 2 2102-0001 Buna-N Seal (Optional)
1 1 0100-4101X Body(SilverCast) with Std. Seal (4101) 8 2 2102-0001T Teflon Coated Buna-N Seal (Optional)
2 1 0200-4001C Endplate (Cast Iron) with Std. Seal (4001) 9 2 2000-0010 Ball Bearing (High temp. grease)
2 1 0200-4101C Endplate (Cast Iron) with Std. Seal (4101) 10 1 3420-0024 Base Kit — Sold Separately
2 1 0200-4001N Endplate (Ni-Resist) with Std. Seal (4001) Includes: 1 Base, 2 Bolts, and 2 Lock
2 1 0200-4101N Endplate (Ni-Resist) with Std. Seal (4101) washers for mounting pump to elec-
2 1 0200-4001X Endplate (SilverCast) with Std. Seal tric motors with 3-1/2” shaft centerline
(4001) 11 1 3420-0025 Base Kit — Sold Separately In-
2 1 0200-4101X Endplate (SilverCast) with Std. Seal cludes: 1 Base, 2 Bolts, and 2 Lock
(4101) washers for mounting pump to elec-
tric motors/gas engines with 4-3/16”
3 1 0300-4001C Rotor (Cast Iron) & Shaft Assembly (4001) shaft centerlines
3 1 0300-4101C Rotor (Cast Iron) & Shaft Assembly (4101) 12 1 kit 1320-0016 Adapter with 4 set screws for gas
3 1 3430-0765 Rotor Assembly (Std. 4001 Ni-Resist & engine mount (5/8” x 5/8”) —
XL) Sold Separately
3 1 3430-0766 Rotor Assembly (Std. 4101 Ni-Resist &
12 1 kit 1320-0015 Adapter (5/8” x 3/4”) —
XL)
Sold Separately
3A 1 0301-4001C Rotor Assembly (Cast Iron Hollow Shaft 13 1 2300-0023 Shaft Bearing Cover
4001C-H)
3A 1 0301-4101C Rotor Assembly (Cast Iron Hollow Shaft 14 1 2300-0021 Bearing Cover
4101C-H) 15 1 1420-0001 Locking Collar
3A 1 3430-0780 Rotor Assembly (Hollow Shaft 4001 16 1 2230-0001 Set Screw
Ni-Resist & XL) 17 1 1510-0054 Base - Sold Separately
3A 1 3430-0781 Rotor Assembly (Hollow Shaft 4101 18 2 1450-0003 Bumper - Sold Separately
Ni-Resist & XL) 19 2 2210-0003 Bolt - Sold Separately
5 4 1005-0002 Super Rollers (Std.) 20 2 2260-0002 Lock Washer - Sold Separately
5 4 1002-0002 Polypropylene Rollers (Optional)
Repair Parts Kit No. 3430-0390 Consists of: (4) Ref. 5 Super Rollers,(1) Repair Parts Kit No. 3430-0158 Consists of: (4) Ref. 9 Polypropylen-
Ref. 6 O-Ring Gasket, (2) Ref. 8 Viton Seals. eRollers, (1) Ref. 7 O-Ring Gasket, (2) Ref. 5 Viton Seals.
- 29 -
Parts Illustration
Models 4101C-25 and 4101XL-25
4
3
6
10
9
11
8
14
13
12
15
Ref. Qty.
No. Req’d. Part No. Description IMPORTANT:
1 1 1320-0016 Adapter and Kit When ordering parts, give
2 1 19209 Key 3/16 x 1-1/2” PARTNUMBER and PART
3 2 2210-0166 Hed Head Capcrew DESCRIPTION.Reference
4 2 2270-0041 Washer
5 1 2549-0043 Engine: 2.5 HP PowerPro
6 1 2840-0084 Shield point out parts in the drawing
7 1 0100-4101C Body (Cast Iron) with Seal andare NOT to be used as
7 1 0100-4101X Body (SilverCast) with Seal orderingnumbers.
8 1 0200-4101C Endplate (Cast Iron) with Seal
8 1 0200-4101X Endplate (SilverCast) with Seal
9 1 0300-4101C Rotor & Shaft Assembly (Cast Iron)
9 1 3430-0766 Rotor Assembly (SilverCast)
10 4 1005-0002 Super Rollers
11 1 1720-0104 O-ring Gasket for Endplate
12 2 2000-0010 Ball Bearing
13 2 2107-0002 Viton Seal
14 4 2220-0018 Socket Head Screw
15 1 2300-0021 Bearing Cover
16 1 2300-0023 Bearing Cover w/hole
Repair Parts Kit No. 3430-0390 Consists of: (4) Ref. 10
Super Rollers,(1) Ref. 11 O-Ring Gasket, (2) Ref. 13 Viton
Seals.
- 30 -
Series 4001 and 4101 Electric Motor-Driven Pumps
16
14 15
5
1
2
9 8
10
11
7 13
12
3
5 6
4
IMPORTANT: When ordering parts, give
PARTNUMBER and PART DESCRIPTION.
Reference Numbers are used ONLY to point
out parts in the drawing andare NOT to be
used as ordering numbers.
Ref. Qty. Part No. Description Ref. Qty. Part No. Description
No. Req’d. No. Req’d.
1 1 0100-4001N Body (Ni-Resist) with Std. Seal (4001) 9 4 1005-0002 Super Rollers (Standard)
1 1 0100-4101N Body (Ni-Resist) with Std. Seal (4101) 9 4 1002-0002 Polypropylene Rollers (Optional)
1 1 0100-4001X Body (SilverCast) with Std. Seal (4001) 9 4 1055-0002 Teflon Rollers (Optional)
1 1 0100-4101X Body (SilverCast) with Std. Seal (4001) 10 1 1510-0054 Base
2 1 2570-0013 Electric Motor (12 vdc, .33 hp) (gold) 11 2 2260-0002 Lock Washer
2 1 2570-0015 Electric Motor (12 vdc, .39 hp) (black) 12 2 2210-0003 Bolt
3 1 0200-4001N Endplate (Ni-Resist) with Std. Seal (4001) 13 2 1450-0003 Bumper
3 1 0200-4101N Endplate (Ni-Resist) with Std. Seal (4101) 14 2 2000-0010 Ball Bearing
3 1 0200-4001X Endplate (SilverCast) Std. Seal (4001) 15 1 1420-0001 Locking Collar
3 1 0200-4101X Endplate (SilverCast) Std. Seal (4101) 16 1 2230-0001 Set Screw
4 1 2300-0021 Bearing Cover 1 4001N-H Complete Roller Pump Assy (Not Shown)
5 2 2107-0002 Viton Seal (Standard) 1 4001XL-H Complete Roller Pump Assy (Not Shown)
5 2 2102-0001 Buna-N Seal (Optional) 1 4101N-H Complete Roller Pump Assy (Not Shown)
5 2 2102-0001T Teflon-Coated Buna-N Seal (Optional) 1 4101XL-H Complete Roller Pump Assy (Not Shown)
6 4 2220-0018 Endplate Screw
8 1 3430-0780 Rotor Assembly (Std. 4001 Ni-Resist & XL
Contains: rotor, shaft and pin
3430-0781 Rotor Assembly (Std. 4101 Ni-Resist & XL
Contains: rotor, shaft and pin
Repair Parts Kit No. 3430-0390 Consists of: (4) Ref. 5 Super Rollers,(1) Repair Parts Kit No. 3430-0158 Consists of: (4) Ref. 9 Polypropylen-
Ref. 6 O-Ring Gasket, (2) Ref. 8 Viton Seals. eRollers, (1) Ref. 7 O-Ring Gasket, (2) Ref. 5 Viton Seals.
- 31 -
Parts Illustration
Series 6500
10
2
3
11
8
6 7
5
3 4
2
1
Ref. Qty.
1 1 2300-0021 Bearing Cover When ordering parts, give
2 2 2000-0010 Sealed Ball Bearing PARTNUMBER and PART
3 2 2107-0002 Viton Seal (Standard) DESCRIPTION.Reference
3 2 2102-0001 Buna-N Seal (Optional)
3 2 2102-0001T Teflon-coated Buna-N Seal
4 4 2210-0004 Bolts point out parts in the drawing
5 1 0200-6600C Endplate (Cast Iron) with Seal andare NOT to be used as
5 1 0200-6600N Endplate (Ni-Resist) with Seal orderingnumbers.
5 1 0200-6600X Endplate (SilverCast) with Seal
7 6 1720-0104 Super Roller (Standard)
Repair Parts Kits:
7 6 1002-0004 Polypropylene Roller (Optional)
7 6 1055-0004 Teflon Roller (Optional)
No. 3430-0380 Consists of (6) Ref. 7
8 1 kit 3420-0023 Base Kit - Sold Seperately Super Rollers, (1) Ref. 6 O-ring, and(2)
Includes: (1) Base, (2) Bolts and (2) Washers Ref. 3 Viton seals.
9 1 0100-6600C Body (Cast Iron) with Seal No. 3430-0175 Consists of (6) Ref.
9 1 0100-6600N Body (Ni-Resist) with Seal 7 Polypropylene Rollers, (1) Ref. 6
9 1 0100-6600X Body (SilverCast) with Seal O-ring,and (2) Ref. 3 Viton seals.
10 1 2300-0023 Shaft Bearing Cover
11 1 0300-6600C Rotor Assembly (Cast Iron)
11 1 3430-0767 Rotor Assembly (Std. Ni-Resist & XL)
- 32 -
Parts Illustration
Series 7560
13
12
2
3
11
10
6
5
3
2 4
Ref. Qty.
4 6 2210-0004 Bolts
5 1 0200-6600C Endplate (Cast Iron) with Seal point out parts in the drawing
5 1 0200-6600N Endplate (Ni-Resist) with Seal andare NOT to be used as
5 1 0200-6600X Endplate (SilverCast) with Seal orderingnumbers.
Repair Parts Kits:
8 1 3430-0745 Rotor Assembly (Std. Ni-Resist & XL)
No. 3430-0381 Consists of (8) Ref. 7
8 1 0308-7560C Rotor Assembly (Cast Iron Only) Super Rollers, (1) Ref. 6 O-ring, and (2)
10 1 kit 3420-0023 Base Kit - Sold Seperately Ref. 3 Viton seals.
Includes: (1) Base, (3) Bolts and (3) Washers No. 3430-0167 Consists of (8) Ref.
11 1 0104-7500C Body (Cast Iron) with Seal 7 Polypropylene Rollers, (1) Ref. 6
11 1 0104-7500N Body (Ni-Resist) with Seal O-ring,and (2) Ref. 3 Viton seals.
11 1 0104-7500X Body (SilverCast) with Seal
13 1 1610-0005 Key
1 1610-0059 Key (Stainless Steel)
- 33 -
Parts Illustration
Models 7560C-GM30, 7560N-GM30, and 7560XL-GM30Models
7560C-GM15, 7560N-GM15, and 7560XL-GM15
11
10
2
7A 3
8
7 19
18
3
2 17
16
15
1
14
13
12
Ref. Qty.
No. Req’d. Part No. Description
1 1 2300-0021 Bearing Cover
2 2 2000-0010 Sealed Ball Bearing
3 2 2107-0002 Viton Seal (Standard)
3 2 2102-0001T Teflon-coated Buna-N Seal
4 1 0104-7500C Body (Cast Iron) with Seal
4 1 0104-7500N Body (Ni-Resist) with Seal
5 1 1720-0014 O-ring
Repair Parts Kits:
6 8 1052-0004 Buna-N Roller (Optional)
7 1 3430-0745 Rotor Assembly (Ni-Resist and SilverCast) No. 3430-0381 Consists of: (8) Ref. 6 Super Rollers, (1) Ref. 5 O-Ring and (2) Ref.
7A 1 0308-7560C Rotor Assembly (Cast Iron) 3 Viton Seals.
8 1 1610-0005 Key
9 1 0204-7500C3 Endplate (Cast Iron) with Seal No. 3430-0167 Consists of: (8) Ref. 6 Polypropylene Rollers, (1) Ref. 5 O-Ring and
9 1 0204-7500N3 Endplate (Ni-Resist) with Seal (2) Ref. 3 Viton Seals.
9 1 0204-7500X3 Endplate (SilverCast) with Seal
10 1 2300-0022 Shaft Bearing Cover Flange Kit No. 3430-0636 Consists of: (1) Ref. 13 Mounting Flange, (1) Ref. 12
11 1 1410-0111 Spacer Coupler, (1) Ref. 11 Spacer, (2) Ref. 14 Bolts,(2) Ref. 16 Nuts, (3) Ref. 18 Bolts and
12 1 0524-2500 Coupler (1) Ref. 8 Key.
13 1 0750-7500C Mounting Flange
14 2 18044 Bolt Replacement Pump, No Motor 7560C-RX, 7560N-RX, and 7560XL-RX
15 1 2500-0028 Hydraulic Motor (GM30)
15 1 2500-0042 Hydraulic Motor (GM15)
16 2 2250-0082 Nut
17 3 1410-0120 Spacer
18 3 11621 Bolt
19 3 2210-0004 Bolt
- 34 -
Parts Illustration
Series 7700
11
10
2
12 3
6 7
5
3
4
2
1
Ref. Qty.
4 6 2210-0004 Bolts
5 1 0200-7700C Endplate (Cast Iron) with Seal point out parts in the drawing
5 1 0200-7700N Endplate (Ni-Resist) with Seal andare NOT to be used as
5 1 0200-7700X Endplate (SilverCast) with Seal orderingnumbers.
Repair Parts Kits:
8 1 kit 3420-0010 Base Kit - Sold Seperately
Includes: (1) Base, (4) Bolts No. 3430-0384 Consists of (7) Ref.
9 1 0100-7700C Body (Cast Iron) with Seal 7Super Rollers, (1) Ref. 6 O-ring, and(2)
9 1 0100-7700N Body (Ni-Resist) with Seal Ref. 3 Viton seals
11 1 1610-0005 Key
12 1 0300-7700C Rotor Assembly (Cast Iron)
12 1 0300-7700N Rotor Assembly (Ni-Resist)
12 1 0300-7700X Rotor Assembly (SilverCast)
12 1 0301-7700C Rotor Assembly (Cast Iron) Rev. Rot.
12 1 0301-7700N Rotor Assembly (Ni-Resist) Rev. Rot.
12 1 0301-7700X Rotor Assembly (SilverCast) Rev. Rot.
- 35 -
Troubleshooting
Troubleshooting Guide
Before attempting to service your pump, be sure that it is disconnected from all energy sources.
Symptom Probable Cause(s) Corrective Action
Leak in suction line Check hose and fittings for leaks and correct
Inspect hose for obstructions such as debris or
Obstruction in suction line
loose inner liner and remove from the line
Suction hose sucked to bottom or side of tank Cuta notch or “V” in end of suction hose
Pump does not prime
Rollers stuck in pump Disassemble pump and inspect rollers
pump seals leaking air Replace seals
pump turning in wrong direction correct rotation of pump
Clogged suction strainer Check strainer and clean regularly
Kinked or blocked suction hose Inspect suction hose and repair as necessary
Check hose and connections for leaks. Use pipe
Air leak in inlet side plumbing
joint sealant and retighten connecons
Check relief valve and correct setting or replace
Relief valve setting too low or weakend spring
Loss of Pressure spring
Faulty gauge Replace gauge
Pump seals leak air Replace seals
Nozzle orifices worn Replace Nozzles
Pump worn Repair Pump (See Repair Instructions)

Corrosion (rust), scale or residue Replace pump
Pump will not turn
Solid object lodged in pump Disassemble pump and remove objects
Refer to Pump Selection Guide to determine
Improper hydraulic motor size
proper size for your hydraulic system
Hydraulic system overheating Check hydraulic hose size. Hose should be at
Insufficient hydraulic hose size least 1/2” (12.7mm). For large open-center sys-
tems, hose should be 3/4” (19.05mm)
Table 2
- 36 -
Reversing Rotation
1. Determine the rotor type of your pump by referring

toexploded drawing on the parts list. The three Standard NON-SCOOP Rotor
types ofrotors are NON-SCOOP, SCOOPED, and
SLANTEDSLOT. Note Shaft IN Note Shaft
2. Follow the steps listed in Repair Instructions fordis- Position Position
assembly of the pump. OUT
3. If your pump has a NON-SCOOP rotor (4001, OUT
4101,6500, 7560), it can be reversed merely by
turning therotor/shaft assembly around intact (with-
out changing theposition of the rotor on the shaft). Standard rotation to rotationCCW CW
Reassemble the pumpwith the driving end of shaft Figure A
out the endplate side of thepump. (Standard pump
rotors are driven from the body side.) SCOOPED Rotor
4. If your pump has a SCOOPED rotor (1500, 1700) or
a SLANTED SLOT (7700) rotor, follow the following IN
stepsfor reversing the shaft in the rotor. Note Shaft IN
Note Shaft
Position
• Loosen and remove the rotor set screw. Position
• Press the shaft out of the rotor. OUT
OUT
• Reassemble the shaft and rotor with the driving
endof shaft on the opposite side of the rotor from-
standard assembly.
Standard CCW rotation to CW rotation
• Before installing the rotor on the shaft, be sure it is- Figure B
positioned in the correct location on the shaft(diam-
eter of shaft is slightly larger at rotor position).Center
punch the shaft through rotor set screw hole.Then SLANTED SLOT Rotor
with a drill smaller than set screw - spot drillshaft
so that set screw will hold securely. (Don’t drilltoo IN
IN
deep - just enough so set screw will bite intoshaft). Note Shaft
Note Shaft
• Reassemble the pump with driving end of shaftex- Position
tending out of side of pump. (Theendplatestandard OUT Position
OUT
pump rotor is driven from the side.)bodyRemember,
the rotor position remains the same -the shaft only
is reversed - “end for end.”
Note: Configuration is opposite from above for 4001 Standard rotation to rotationCCW CW
and4101 series.
Diagram of 7-roller rotor 7700). Note that slots
with special slanted, should slant back from
wide roller slots (Series rotation direction.
Figure C
- 37 -
Notes
- 38 -
Notes
- 39 -
EC Declaration of Incorporation
Manufacturer’s Name: Pentair Flow Technologies, LLC

Manufacturer’s Address: 375 Fifth Avenue NW,
New Brighton, MN 55112, USA
Declare that the partially complete machinery described below conforms to applicable health and safety requirements of
Parts 1 of Annex I of Machinery Directive 2006/42/EC. This partly completed machinery must not be put into service until
the equipment into which it is to be incorporated has been declared in conformity with the provisions of this directive.
Confidential technical documentation has been compiled as described in Annex VII Part B of Machinery Directive 2006/42/
EC and is available to European national authorities on written request. If a request is received, documentation will be
transmitted either electronically or by post. Clauses 1.1.4, 1.1.7, 1.1.8 Section 1.2, Clauses 1.3.5, 1.3.6, 1.3.7, 1.3.8.1, 1.3.8.2,
1.3.9, 1.4.1, 1.4.2.1, 1.4.2.2, 1.4.2.3, 1.4.3, 1.5.2, 1.5.7, 1.5.12, 1.5.14, 1.5.16, 1.6.2, 1.7.1.1, 1.7.1.2, 1.7.2, and 1.7.4.2 are clauses of
Machinery Directive 2006/42/EC that have not been met, but could be applicable and must be addressed during installation by
a third party.
Description: PENTAIR Pump
Type: Roller Pumps

Series Numbers: 1502, 1700, 4001, 4101, 6500, 7560, 7700
Type: Centrifugal Pumps

Series Numbers: 1442P, 9000, 9202, 9203, 9205, 9206, 9208, 9262, 9263, 9253, 9302, 9303,
9305, 9306, 9307, 9308
The following standards have either been referred to or been complied with in part or in full as relevant:
ENISO 12100 Machinery Safety General principles for design - Risk assessment and risk reduction
EN809-1998 + A1 2009 Machinery Safety Pumps and pump units for liquids - Common safety requirements
EN ISO 13732-1 Machinery Safety Ergonomics of the thermal environment
EN ISO 3744:2010 Acoustics Determination of sound power levels and sound energy levels of noise sources using
sound pressure
EN ISO 11202/A1 1997 Machinery Safety Noise emitted by machinery and equipment
EN 12162:2001+A1:2009 Machinery Safety Liquid pumps - Safety requirements - Procedure for hydrostatic testing
EN ISO 4254-6:2009 Machinery Safety Sprayers and liquid fertilizer distributors
97-68-EC + 2010/26/EU Gas Emission Non-road gas emissions
Name .……………...…………………………………………… Position …..……………………….…………
Signature …………………………………………..……………. Date …..……..……………………….………
Place of Signing……………………………………………………………………………………………………….........
QNET BV
EC REP Hommerterweg 286
6436 AM Amstenrade
The Netherlands
- 40 -
Limited Warranty on Hypro/Shurflo Agricultural Pumps & Accessories
Hypro/Shurflo (hereafter, “Hypro”) agricultural products are warranted to be free of defects in material and workmanship under
normal use for the time periods listed below, with proof of purchase.
- Pumps: one (1) year from the date of manufacture, or one (1) year of use. This limited warranty will not
exceed two (2) years, in any event.
- Accessories: ninety (90) days of use.
This limited warranty will not apply to products that were improperly installed, misapplied, damaged, altered, or incompatible with
fluids or components not manufactured by Hypro. All warranty considerations are governed by Hypro’s written return policy.
Hypro’s obligation under this limited warranty policy is limited to the repair or replacement of the product. All returns will be tested
per Hypro’s factory criteria. Products found not defective (under the terms of this limited warranty) are subject to charges paid by the return-
ee for the testing and packaging of “tested good” non-warranty returns.
No credit or labor allowances will be given for products returned as defective. Warranty replacement will be shipped on a freight allowed
basis. Hypro reserves the right to choose the method of transportation.
This limited warranty is in lieu of all other warranties, expressed or implied, and no other person is authorized to give any other
warranty or assume obligation or liability on Hypro’s behalf. Hypro shall not be liable for any labor, damage or other expense, nor
shall Hypro be liable for any indirect, incidental or consequential damages of any kind incurred by the reason of the use or sale of
any defective product. This limited warranty covers agricultural products distributed within the United States of America. Other world market
areas should consult with the actual distributor for any deviation from this document.
Return Procedures
All products must be flushed of any chemical (ref. OSHA section 1910.1200 (d) (e) (f) (g) (h)) and hazardous chemicals must be labeled/
tagged before being shipped* to Hypro for service or warranty consideration. Hypro reserves the right to request a Material Safety Data
Sheet from the returnee for any pump/product it deems necessary. Hypro reserves the right to “disposition as scrap” products returned
which contain unknown fluids. Hypro reserves the right to charge the returnee for any and all costs incurred for chemical testing, and proper
disposal of components containing unknown fluids. Hypro requests this in order to protect the environment and personnel from the hazards
of handling unknown fluids.
Be prepared to give Hypro full details of the problem, including the model number, date of purchase, and from whom you purchased your
product. Hypro may request additional information, and may require a sketch to illustrate the problem.
Contact Hypro Service Department at 800-468-3428 to receive a Return Merchandise Authorization number (RMA#).
Returns are to be shipped with the RMA number clearly marked on the outside of the package. Hypro shall not be liable for freight damage
incurred during shipping. Please package all returns carefully. All products returned for warranty work should be sent shipping charges
prepaid to:
HYPRO / PENTAIR
Attention: Service Department
375 Fifth Avenue NW
New Brighton, MN 55112
For technical or application assistance, call the Hypro Technical/Application number: 800-445-8360, or send an email to: technical@
hypropumps.com. To obtain service or warranty assistance, call the Hypro Service and Warranty number: 800-468-3428; or send a fax
to the Hypro Service and Warranty FAX: 651-766-6618.
*Carriers, including U.S.P.S., airlines, UPS, ground freight, etc., require specific identification of any hazardous material being shipped. Failure to do so may
result in a substantial fine and/or prison term. Check with your shipping company for specific instructions.
Visit www.hypropumps.com/register today to register

your product and stay up-to-date on new products and
promotional offers.
The following information is required:

Model # _______________ Serial # _______________
375 Fifth Avenue NW • New Brighton, MN 55112 USA

Hypro (02/16) Phone: (651) 766-6300 • 800-424-9776 • Fax: 800-323-6496
Printed in USA w w w.h y p ro p u m p s .c o m

Original Instruction Manual: Hypro Series 1502, 1700, 4001, 4101, 6500, 7560 and 7700 Roller Pumps

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Original Instruction Manual: Hypro Series 1502, 1700, 4001, 4101, 6500, 7560 and 7700 Roller Pumps

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Hypro Series 1502, 1700, 4001, 4101,

6500, 7560 and 7700 Roller Pumps

Original Instruction Manual

Series 4001 & 4101

Series 7560 Series 7700

6436 AM Amstenrade, The Netherlands

Pump Technical Data

1502C, 1502N, 1502XL Pump Specifications

Performance Data 1502C, 1502N, 1502XL (Imperial) v

1700C, 1700N, 1700XL Pump Specifications

1502C, 1502N, 1502XL Pump Specifications

4001N-EH, 4001XL-EH, 4001N-E2H, 4001XL-E2H

4101C, 4101N, 4101XL Pump Specifications

4101N-EH, 4101XL-EH, 4101N-E2H, 4101XL-E2H

Model 4101N-EH & 4101XL-EH Model 4101N-EH & 4101XL-EH

4101C-25, 4101XL-25 Pump Specifications

¾” NPT Inlet & 5/8” Dia. See engine

PSI GPM BAR LPM

6500C, 6500N, 6500XL Pump Specifications

7560C, 7560N, 7560XL Pump Specifications

7560C-GM30, 7560N-GM30, 7560XL-GM30 Pump Specifications

7560C-GM30, 7560N-GM30, 7560XL-GM30 Performance Data (Imperial)

7560C-GM30, 7560N-GM30, 7560XL-GM30 Performance Data (Metric)

7560C-GM15, 7560N-GM15, 7560XL-GM15 (Imperial)

7560C-GM15, 7560N-GM15, 7560XL-GM15 (Metric)

7700 Pump Specifications

Performance Data 7700 (Imperial) Performance Data 7700 (Metric)

Pump Materials Compatibility

Powdered Fertilizers Use super rollers or polypropylene

Lifting, Transport and Intermediate Storage

Assembly and Installation

Tractor PTO Installation

Solving this equation for the Pump Pulley diameter yields:

Push the belt midway between the pulleys, check the

Direct Drive-Flexible Coupling

ELECTRICAL HOOK-UP FOR UNITS SUPPLIED WITH DC MOTOR

• Positive Motor Lead (+) to Positive Power Lead (Red, +).

2. If additional lead wire is required, use 10 gauge or larger wire.

3. Performance may be improved by shortening the motor lead wires.

Hooking up the Hydraulic Motor to the Tractor Hydraulic System

COMMISSIONING START-UP, OPERATION, SHUTDOWN

Start-up, Start-Up, Operation, Shutdown

Ensure all unnecessary personnel are clear of the area.

Pumps Equipped with Only DC Motor

Startup and Operation

Startup and Operation

Open Center Systems

Closed Center (Load Sensing) Systems

PTO/Belt Drive/Flexible Coupling

Startup and Operation

Maintenance, Routine Servicing, and Inspection

Preventative Maintenance Checklist

Check Daily Weekly

Maintenance, Routine Servicing, and Inspection

Ref. Qty. Ref. Qty.

Ref. Qty. Ref. Qty.

IMPORTANT: When ordering parts, give

Symptom Probable Cause(s) Corrective Action

pump seals leaking air Replace seals