Wastewater Treatment Plants ● Below Ground Plastic Tanks ● Plastic Sheet Extrusion

www.aquatec.sk

... because water is life ...

Water covers 70 % of our planet, of which only 2,6 % is drinking water. That
is the reason why our basic human duty is to preserve its cleanliness.
Aquatec VFL company introduces to the market special equipment -
wastewater treatment plant AT with patented VFL® technology.
This is the way in which all of us can contribute to the global
environment protection through their own effort.

www.aquatec.sk
About Aquatec VFL s. r. o.
Based on years of experience with an international team on the
purification of wastewater, the company Aquatec VFL s. r. o., located
in Dubnica nad Váhom, Slovakia, was established with the intention
of bringing an innovative and unique residential wastewater treatment plant model, which represents the key
point of its production program. This program offers a complete range of residential, pre-assembled plastic
treatment plants and compact reinforced concrete treatment plants up to 20 000 PE.

The philosophy of the company is to bring to European and global markets a specific type of purification plant, that
meets the most stringent criteria in terms of European technology with respect to the required quality of
discharged water, materials, static resistance, ease of maintenance of the wastewater treatment plants and, last but
not least, affordability.

... because water is life ...

Vertical Flow Labyrinth – VFL®. Aquatec VFL uses a well-established system of the biological wastewater
purification with integrated accumulation of abruptly inflowing water. The technology is also known under the
international brand of Vertical Flow Labyrinth – VFL®. The technology is patented and the brand name has been
copyrighted.
The technology used in the purification process ensures a high quality of treated water along with low investment
and operating costs.
In 2012 the company established a line of rotational
moulding of plastics and expanded its portfolio of rainwater
into the production of underground plastic tanks along with
the complete technological equipment. Regarding the
distribution of drinking water, the company has started
producing rotomoulded watermeter shafts of a high
quality.
In 2016 the extrusion line for the production of
polypropylene plastic sheets was launched. The main
use of the sheets is the wastewater treatment plants
production and commercial sale.

Aquatec VFL s. r. o. focuses on providing services to meet

the customer needs and satisfaction. The company
implements its own development system and design of
products. Highly qualified staff provide counseling,
transportation, installation and putting into operation. The
warranty, customer service and technological service are fully
guaranteed at the highest level.
Vertical Flow Labyrinth – VFL® - Treatment process

AT type wastewater treatment plants use continuous-flow activated sludge process

with a continuous discharge pattern. The wastewater treatment plant consists of a
biological reactor which combines the following processes in one tank: mechanical
pretreatment, accumulation of excess sludge, biological purification by a low
draining process, separation of purified water from activated sludge in the final
clarification chamber and equalization of uneven wastewater flow in the
retention space.

The cleaning process consists of a sequence of several technological processes. The raw wastewater flows to a non-
aerated activation part with anaerobic and anoxic zones and forms an activated sludge activation mixture.
Mechanical pre-treatment of wastewater and solids degradation takes place in this part. The non-aerated
activation part is divided by several internal dividing walls forming a vertical flow labyrinth in which internal
circulation is established.

1 – Anaerobic and anoxic zones with

„Vertical Flow Labyrinth“
2 – Oxic chamber
3 – Final clarification chamber
4 – Integrated retention chamber
5 – Internal recirculation
6 – Recirculation of sludge
7 – Fine-bubble diffusor
8 – Flow regulator
Furthermore, the wastewater flows gravitationally into the aerated low-activation chamber where, in the presence
of oxygen, biological degradation of organic pollution occurs and nitrification of ammoniacal nitrogen.
Pressurized air is injected into the aerated space through fine aerobic aeration elements.

Another stage of purification is the separation (final clarification) where the purified water is separated from the
activated sludge, the purified water is discharged into the water stream, or recycled. Separated activated sludge is
returned to the system by air lift from the bottom of the final clarification chamber into the non-aerated or aerated
parts. In this section, there is a flow regulator that allows you to use the built-in retention space in the wastewater
treatment plant to prevent overload of the plant. This creates conditions for discharging wastewater into the
groundwater and for recycling of biologically purified wastewater as the outflowing water does not break down
the pores of the filter bed of the substrate or the filtering devices.

The compressed air supplied by the blowers is controlled by the AQC Basic microprocessor control unit, which can
be operated in different modes depending on the load. In this case, the intensive operation, when the compressed
air flows into the aeration circuit and simultaneously into the overflow circuit phases alternate with the phases of
rest, when the blower is inactive.
Vertical Flow Labyrinth – VFL® - Treatment process AT PLUS

AT PLUS type wastewater treatment plants use continuous-flow activated

sludge process with a continuous discharge pattern. The plant, as well as the
AT wastewater treatment plant, consists of a biological reactor which
combines the following processes in one tank: mechanical pretreatment,
accumulation of excess sludge, biological purification by a low draining
process, separation of purified water from activated sludge in the final
clarification chamber and equalization of
uneven wastewater flow in the retention
space. The cleaning process is the same as
for AT.

PLUS is a high-grade wastewater treatment

plant designation, the AQC PLUS control unit
is used to control the plant. The air distributor
is located directly in the control unit, therefore
the control unit electronically controls not only
the operating modes but also the air flow into
the individual circuits.
The air pump works intermittently. There alternate the phase of aeration, phase of recirculation and mixing and
stop phase. The pressure air from the air pump is divided by a three-way solenoid valve alternately either to the
aeration circuit or to the circuit of recirculation by air-lift pumps. Programs differ particularly in duration of phase of
aeration, recirculation and stop phase, wherein one aeration phase, one recirculation and mixing phase and one
stop phase represent a single cycle which is repeated the whole day. Changing the mode of operation of the plant
can be done manually, automatically or remotely using the GSM module in the control unit.

Wastewater purification method with increased nitrogen and phosphorus removal in the AT PLUS type
cleaner allows you to save energy for blower operation and use a lower-capacity blower. It also improves
the comfort and stability of the wastewater treatment plant.
230 V
MPR
10 AQC PLUS 11

A B C D E F

1 - Inflow
2 - Basket screen 13
3 - Internal recirculation - air-lift pump 12
4 - Anaerobic and anoxic zones with
„Vertical Flow Labyrinth“
5 - Oxic chamber
6 - Fine-bubble diffusor
7 - Final clarification chamber
8 - Recirculation of sludge - air-lift pump
9 - Air blower
10 - Power 230 V, 50 Hz
11 - Control unit AQC Plus (GSM)
12 - Integrated retention chamber 14
13 - Outflow
14 - Air-lift pump for mixing the content of the basket screen
History

Establishment of the company - production of wastewater treatment plants using VFL

2004

technology, system of the biological wastewater purification with integrated retention, operating
on the Slovak market.

Efficiency test of WWTP according to the EN 12566-3 made at PIA –

2006

Testing Institute for Waste Water Technology in Aachen, Germany.

Building of company premises in Dubnica.
Production of WWTPs in Lithuania in cooperation with
a Lithuanian partner company.
Entering the Czech and Polish markets.

Mark of Conformity CE.

The company exclusively issues the
2007

Declaration of Conformity in accordance with EN 12566-3.

Entering the Hungarian and Ukrainian markets.
The launch of communal WWTPs production in Syria.
2008 Rotomoulded lockable cover for WWTP.
Rotomoulded conical extension for AT 10 and AT 12 plants.
Rotomoulded blower shaft with designed lockable cover.
Obtaining the Certificate of ISO 9001 and ISO 14001 for
wastewater treatment production.
WWTP awarded a golden medal at the CONECO exibition in 2008.
Entering the French, Romanian and Slovenian markets.

Efficiency test "Veolia Protokol" made at PIA

2009

– Testing Institute for Waste Water Technology in Aachen, Germany.

Expansion of warehouse premises - additional external storage space.

Meeting requirements "Aretté" in accordance

2011

with French legislation.

Establishment of graphic design workplace for
rotational moulding of plastics.
Entering the German market with DIBt - certificate.

... because water is life ...

 Establishment of the line of rotational moulding of
2012 plastics.
Launch of rotational moulding production. Production
of underground and aboveground tanks for rainwater
and watermeter shafts.
Launch of production of rotomoulding forms.

Establishing an E-shop with rotomoulded products.

2014 2013

Entering the Croatian market.

Entering the Italian, Bulgarian and Greek markets.

Testing of new type WWTP at PIA – Testing Institute for Waste Water Technology in Aachen,
Germany.

Entering the Austrian and Serbian markets.

2015

Rebuilding and expansion of production facilities for WWTP.

Commercial sale of AT PLUS including the GSM control for WWTP.
 WWTP AT PLUS was awarded with a Golden Medal at the CONECO
2016 exibition 2016 as innovative and energy saving solution.
Construction of a new production hall for the extrusion of polypropylene
plastic sheets. Establishment of extrusion line for production of
polypropylene plastic sheet and wires.
Complete coverage of PP plastic sheet
demands for our own production of
wastewater treatment plants.
Entering the Swiss market.

Introduction of new product range

2019 2018 2017

of oval shape wastewater

treatment plants.

Certificate ISO 9001 and ISO 14001

for extrusion production.

Filter test with UV-disinfection

regarding EN 12566-7, PIA Aachen
We are a member of
Asociácia čistiarenských expertov SR
We are a corporate member of the "Association of Treatment Experts in the Slovak Republic", which
operates in the form of working groups, inter alia, in the field of household WWTP. - www.acesr.sk

Bildungs- und Demonstrationszentrum für dezentrale Abwasserbehandlung – BDZ e.V.

BDZ is an initiative for the promotion of decentralized wastewater treatment. BDZ domicile is in Leipzig,
Germany. BDZ is growing to be a paneuropean organisation representing the producers from the
branch of wastewater treatment. - www.bdz-abwasser.de

DWA Deutsche Vereinigung für Wasserwirtschaft, Abwasser und Abfall e.V.

German association for water management, waste water and waste. Association brings together
experts and companies, aiming to exchange information on a practical and professional level. DWA
also certifies German companies which may perform services for residential WWTP. - www.dwa.de

The Czech Water Association

We are a corporate member of CzWA which associates experts, companies and institutions wishing to
contribute to the effective and sustainable development in the field of water management and water
environment protection. - www.czwa.cz

APMS Syndicat des professionnels des micro-stations

We are a member of the Union of Experts for Domestic Wastewater Treatment Plants in France. APMS
participates and contributes to several normative and regulatory groups involving WWTP experts.
- www.syndicat-apms.fr

Association of Rotational Moulding (Central Europe)

ARM-CE is an association of rotomoulding producers for central Europe with the domicile in Germany.
Producers from rotomoulding branch have the option to exchange knowledge and experience at an
international level. - www.rotational-moulding.de
Residential Wastewater Treatment Plants
AT 6 - AT 20 and AT 6 PLUS - AT 20 PLUS residential wastewater treatment plants were invented to purify
sewage water for detached houses. Furthermore the purified water can either discharge into the surface or
underground water, respectively it can be reused for irrigation.

In compliance with requirements of European Norm EN 12566-3, the residential wastewater treatment plant was
subjected to a long-term efficiency test of purification, comprehensive tests of static resistance, water tightness,
durability and the checking of dimensions of accessibility. The initial tests and internal control of the workshop
proved that the conformity, the manufacturer declared, is in full compliance with the EU legislation. This way, the
company was authorised to label the plants up to 50 PE with the CE Mark of Conformity.
Basic description

The wastewater treatment plant consists of an all-plastic reactor with a built-in technology. Because of the low
loaded activated sludge process with aerobic sludge stabilization, it can achieve the maximum treatment
efficiency. Every AT wastewater treatment plant includes a removable, lockable PE cover with stainless steel locks.
The AT wastewater treatment plant uses a well-established system of a continuous-flow, suspended growth
activated sludge process with an integrated retention chamber to handle the surge of inflowing wastewater.

Residential wastewater treatment plants: AT6 - AT8 - AT10 - AT12 - AT15 - AT20

The treatment technology ensures the high quality of purified water, low investment and operation costs. The
technology also can be found under the international name of Vertical Flow Labyrinth - VFL.

Tested at PIA Remote control High quality

Testing Institute for
of WWTP and verified
Waste Water Technology technology
in Aachen, Germany
 WWTP Designed Designed Usable Tank Height and DN Weight Blower
daily flow daily load volume diameter/height inflow/outflow AT/AT PLUS
Type 3 3
[m /day] [kg BOD5/day] [m ] [mm] [mm] [kg] [W]

AT 6 / AT 6 plus 0,60 0,24 1,7 1400/1800 1300/1150/DN125 105 60/50

AT 8 / AT 8 plus 0,90 0,36 2,2 1400/2200 1700/1500/DN125 125 60/60
AT 10 / AT 10 plus 1,20 0,48 3,1 1750/2200 1500/1250/DN125 195 80/60
AT 12 / AT 12 plus 1,50 0,60 3,7 1750/2400 1700/1500/DN125 225 100/80
AT 15 / AT 15 plus 1,95 0,78 5,1 2050/2200 1700/1500/DN150 330 120/100
AT 20 / AT 20 plus 2,70 1,08 6,7 2050/2700 2200/2000/DN150 405 150/120
Accessories – residential wastewater treatment plants

AQC BASIC

AQC BASIC GSM blower

AQC PLUS GSM
tank for
the blower
Simple installation of AT wastewater treatment plants
WWTPs of the type AT 6 to AT 20 and type AT 6 PLUS - AT 20 PLUS are
installed into a pit with a 15 cm thick reinforced concrete slab on the
bottom, so that the upper edge of the WWTP tank overlaps about 5 cm
above the terrain. If necessary, and if the design documentation requires it,
the WWTP is to be concreted to the height specified by the project
documentation. WWTP must be filled with water (to the outflow pipe level)
before doing the backfill. Detailed instructions for installing of WWTPs are
given in the operating instructions annexed. The Aquatec VFL technical
team can take care of the installation. cover reduction of WWTP to 600 mm
Oval Wastewater Treatment Plants
The range of oval wastewater treatment plants from AT30 oval to AT250 oval is designed for decentralized and
semi-centralized solutions of wastewater treatment in the range of 4,5 up to 37,5 cubic meters per day
(30PE-250PE). Supplied separately or as a complete technological line extended with a pumping station with
mechanical pre-treatment and sludge tank.
The oval wastewater treatment systems can be installed in parallel lines to expanded up the capacity .

AT 30 oval to AT 250 oval wastewater treatment plants were invented to purify sewage water for blocks of houses,
small villages, parts of a village, accommodation properties, restaurants, recreational properties, manufacturing
factories, industrial parks. After preliminary purification of industrial wastewater with organic pollution the plants
serve as biological treatment for meat processing factories, dairy factories and slaughterhouses, wineries, etc.
Furthermore the purified water can either discharge into the surface or underground water, respectively it
can be reused for irrigation.
intergrated tank 230 V electrical
for the blower connection
self-supporting design truck or
backfill with sorted container
material transport
stainless steel Remote control
locking system of WWTP

AT30 oval

180 cm

180 cm
AT100 oval

AT250 oval
 WWTP Designed Designed Usable Length x Width x Height Height Weight Power
daily flow daily load volume of tank inflow/outflow input AQC BASIC
Type [m /day] [kg BOD5/day] [m ]
3 3
[mm] [kg] [kW] control unit
[mm] with GSM
module
AT 30 oval 4,50 1,80 11,60 3720x2260x2250 1700/1500 750 0,23
AT 40 oval 6,00 2,40 15,00 4660x2260x2250 1700/1500 850 0,36
AT 50 oval 7,50 3,00 19,50 4850x2260x2500 2200/1900 940 0,36
AT 75 oval 11,30 4,50 19,80 5160x2260x2500 2200/1900 1040 0,46
AT 100 oval 15,00 6,00 25,50 6410x2260x2500 2200/1900 1400 0,72
AT 120 oval 18,00 7,20 28,50 7110x2260x2500 2200/1900 1460 0,90
AT 150 oval 22,50 9,00 35,00 8560x2260x2500 2200/1900 1750 0,90
AT 175 oval 26,30 10,50 40,50 9760x2260x2500 2200/1900 2000 1,08
AT 200 oval 30,00 12,00 45,30 10960x2260x2500 2200/1900 2230 1,35
AT 225 oval 33,80 13,50 49,80 12000x2260x2500 2200/1900 2360 1,35
AT 250 oval 37,50 15,00 60,00 13460x2260x2500 2200/1900 2800 1,35 membrane
blower
Installation of WWTP types AT 30 oval - AT 250 oval

Are installed into the prepared hole as underground tanks on

a concrete slab with a thickness of about 300 mm so that the
top edge of the revision manholes overlaps about 50 mm
above the terrain. Wastewater treatment plant is self-
supporting, without the need of putting concrete around.

The backfill of the tanks is done with a sorted material.

The backfill should be done by layers, while creating a back
pressure by filling the water into the tank.
Circular Wastewater Treatment Plants
The range of circular wastewater treatment plants from AT30 to AT300 is designed for decentralized and semi-
centralized solutions of wastewater treatment in the range of 3,8 up to 45,0 cubic meters per day (30PE-300PE).
Supplied separately or as a complete technological line extended with a pumping station with mechanical pre-
treatment and sludge tank.
The wastewater treatment systems comprised of the biological reactors from AT30 to AT300 can be gradually
expanded up to the capacity of 135 cubic meters per day (900PE) by installing several units in parallel.

AT 30 to AT 900 wastewater treatment plants were invented to purify sewage water for blocks of houses, small
villages, parts of a village, accommodation properties, restaurants, recreational properties, manufacturing factories,
industrial parks, meat processing factories, dairy factories and slaughterhouses. Furthermore the purified water
can either discharge into the surface or underground water, respectively it can be reused for irrigation.
 230 / 400 V
electrical connection
partly underground tank
backfill with sorted material

180 cm
stainless steel
locking system
Remote control
of WWTP AT 30

180 cm
AT 300

Installation of wastewater treatment plant types AT 30 - AT 300

AT30 - 300 biological reactor and the sludge tank are installed as partly underground tanks on the concrete base
slab (thickness 300 mm) allowing the top edge to protrude 1000 mm over the surface. The tanks max. depth
without additional static support is 2000 mm. When deeper placing is needed or if the project documentation
requires it, there is a necessity to put a concrete around.
Before doing backfill (sorted material or concrete) the tank must be filled with water up to the outflow pipe.
 Designed Designed Usable Diameter x Height Height Weight Power Voltage roots blower
WWTP daily flow daily load volume of tank inflow/outflow input
Type [m3/day] [kg BOD5/day] [m3] [mm] [mm] [kg] [kW] [V]

AT 30 3,80 1,50 10,40 2400x2700 2200/2000 490 0,23 230

AT 40 5,30 2,10 14,70 2850x2700 2200/2000 630 0,23 230
membrane
AT 50 7,50 3,00 20,40 2950x3000 2800/2600 760 0,55 400 blower
AT 75 11,30 4,50 22,80 3300x3000 2880/2690 1120 0,75 400
AT 100 15,00 6,00 26,50 3500x3000 2880/2690 1280 0,75 400
AT 120 18,00 7,20 34,50 4000x3000 2880/2690 1450 0,75 400
AT 150 22,50 9,00 43,70 4500x3000 2880/2690 1720 1,50 400
AQC PRO control unit
AT 200 30,00 12,00 53,90 5000x3000 2880/2690 2000 1,50 400
AT 250 37,50 15,00 60,60 5300x3000 2880/2690 2150 1,50 400
AQC BASIC
AT 300 45,00 18,00 65,90 5500x3000 2880/2690 2300 1,50 400 control
unit
Large Wastewater Treatment Plants
AT1000 - AT5000 wastewater treatment plants are intended to treat sewage arising from small villages with
5 000 population equivalent (PE), which combining the biological reactors, can be increased up to about
20 000 PE. After mechanical or physic-chemical treatment of industrial wastewater with organic pollution,
the plants serve as biological treatment for meat processing factories, dairy factories and slaughterhouses,
wineries, etc.
Biological waste water is treated and purified to the required level allowing discharging in sensitive areas
with the removal of nitrogen and phosphorus.

Basic description
Larger biological
wastewater treatment,
series AT1000 - AT5000,
consist of two or more
parallel-connected
treatment lines with the
bio-logical reactors and
s l u d g e t a n k
in one compact unit and
having additional
building structures and
machinery (pump station, mechanical pretreatment, sludge management, tertiary treatment, instrumentation
and control, etc.).
Rotomoulding
Rotational moulding, also known as rotomoulding, is unique amongst
plastics moulding processes because heating, shaping and cooling of the
plastic, all take place inside the mould with no application of pressure. The
concept is simple. Cold plastic powder is placed in one half of a cold mould -
usually sheet steel. The mould is then closed and rotated biaxially in a
heated oven. When all the powder has melted, the mould is transferred to a
cooled environment. After the process is completed, the mould is opened
and the product is removed. The final products are characterized by good
mechanical and chemical properties. No welds are caused by processing,
the product is monolithic and 100% waterproof.

The company Aquatec VFL has extensive experience in plastics

processing. Based on our experience, we can offer our clients
support in rotomoulding of different products. We support our
customers with a wide range of services: design of rotomoulded
products, 3D visualisations, static calculations, drawing
documentation, production of moulds and rotational moulding
of products.

We are currently focusing on the production of plastic underground tanks of various sizes, and other smaller
products /tanks, various covers, extensions, pots and others/, and parts for our wastewater treament plants. Since
we have been using "high" technical know-how in rotational moulding, we are extremely cautious with some of
our products thereby applying multilayer walls.
We have been working with several renowned material suppliers all around the world supplying us with quality
materials. With detailed inspection being held in our laboratory as well as high inspection of rotational moulding
process, we are able to provide the optimal and stable quality of our products.
Main Rotomoulding Products
Low profile underground plastic tanks, for shallow and flat
excavation and installation, used for rain water or sewage water,
designed with a pre-made inlet.
Outlet point can be selected from pre-arranged positions during the
installation.
The tanks are assembled on the Volume Length x Width Total height
compacted sub-base without TYPE [m³] [mm] [mm]
using concrete foundation slab. TD 3,2 3,20 2400x2400 1180

Horizontal placed underground plastic tanks, used for pump TYPE

Volume Length Total height
[m³] [mm] [mm]
stations, rain water or sewage water, designed with a pre-made inlet
and outlet. The tank is placed on the compacted sub-base 25 cm TH 2,3 2,30 2400 1500
thick including overlapping the footprint of the tank by 20 cm. In 30 TH 3,15 3,15 2400 1700
cm layers 4/8 gravel is used for backfilling the tank and make up the TH 4,2 4,20 2400 1920
sub-base. TH 5,2 5,20 2400 2120
TH 6,2 6,20 2400 2300
Main Rotomoulding Products
Vertical under ground plastic tanks, used for pump stations, rain
water or sewage water, designed with a pre-made inlet. Outlet point
can be selected. The tanks are placed on the concrete foundation slab.
Backfill with 4/8 mm gravel.

Volume Diameter Total height

TYPE [m³] [mm] [mm] Foundation

T1 1,0 1200 1750 concrete

T2 2,0 1600 1880 concrete
T3 3,0 1900 2000 concrete

Wat e r m e t e r s h a f t co n s i s t s o f a
monolithic plastic tank whose
dimensions and shape (eccentrically
located revision entry) allow an entry of
users in need of installation, exchange or
water-gauge deduction smoothly.
Included in the entire distribution is the installation of the water meter at the base of
the shaft which prevents it from freezing.

Diameter Height Manhole

TYPE [mm] [mm] [mm]
VS 1,4 1100 1500 600 (excentric)
Polypropylene plastic sheet extrusion
Polypropylene (PP) plastic sheets are produced on the
extrusion line of plastic for plastic sheets. The main areas
of application are: welding of tanks and other objects,
formwork lining of different kinds and others.

The goal of setting up extrusion line was mainly to cover the

internal consumption of PP plastic sheets which we need for
the production of wastewater treatment plants. Later we
launched the commercial sale of PP sheets.
The combination of modern technologies, many years of
know-how in the field of plastic extrusion and long-standing
know-how in processing of PP sheets allows us to guarantee
high quality products and unique possibilities for testing and
processing of high-quality raw materials.

Part of extrusion is also the production

PP welding wires.

VFL s.r.o.
Aquatec á 4054/49
Továrensk
om, Slovak
ia
bnica n. Váh
018 41 Du 821
SK2022500
55, VAT ID: quatec.sk
ID: 438743141, extrusion@a
421
vá doska
1 905
tel.: +42

- PP plasto
sheet
PP plastic :
nr. / číslo
ymer er / info:
Homopol dimensio
n / rozm
Copolym
er uatec.sk
www.aq
Eco
Certificates
Performance Results - Residential Wastewater Treatment Plants - up to 50 PE
Partner Companies

Dubnica nad Vahom, Slovakia

- production of WWTP
- rotomoulding production
- polypropylene plastic sheet extrusion
- complete service

Vilnius, Lithuania
- production of WWTP
- complete service
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