Ai Cylinders - Heavyduty PDF
Ai Cylinders - Heavyduty PDF
Ai Cylinders - Heavyduty PDF
Features:
4
Conforms to ISO:6430 standard.
4
Double Acting, with adj. cushioning at both ends.
4
Bore Sizes: Ø32, Ø40, Ø50, Ø63, Ø80, Ø100, Ø125, Ø160, Ø200 & Ø250.
: Other bore sizes on request
4
Seamless Steel tube with hard chrome plated bore.
4
High yield strength Carbon steel piston rod.
4
Precision machined Solid steel Head & Cap.
4
High strength carbon steel tie rods to hold the Head & Cap.
4
High grade Cast iron piston & rod bearings.
4
Nitrile seals. (High temp. resistant Viton / PTFE seals optional).
4
Varieties of mounting possibilities & Accessories.
Type:ISO:6430 HEAVY DUTY CYLINDERS
Technical Specifications :
Specification Units Technical Details
Standard strokes mm 25, 50, 80, 100, 125, 160, 200, 320, 400, 500
Extended tie rod, Side Lug, Rectangular flange, Cap clevis & Cap eye,
Mountings
Trunnion, Side tapped, Center line Lug, End Lug, Square flange & Square
Std. Rod clevis - ISO : 8140 & Rod end Spherical eye - ISO : 8139
Accessories
Non std. Rod eye, Eye/Clevis Bracket & Pin, & Rod coupler
32 12 8.0 6.9 8.0 6.9 16.0 13.9 24.2 20.8 32.2 27.7 40.5 34.6 80.9 69.0 0.048 0.041
40 16 12.6 10.6 12.6 10.6 25.2 21.2 37.7 31.7 50.3 42.3 62.9 52.8 126 106 0.075 0.064
50 20 19.6 16.5 19.6 16.5 39.3 33.0 58.9 49.5 78.6 66.0 98.2 82.5 197 165 0.118 0.099
63 20 31.2 28.0 31.2 28.0 62.4 56.0 93.5 84.0 124.7 112.2 155.9 140.2 312 280.3 0.187 0.168
80 25 50.3 45.4 50.3 45.4 100.6 90.8 150.8 136 201 185.5 251.4 226.8 503 454 0.301 0.272
100 25 78.6 73.7 78.6 73.7 157 147.3 235.7 220.9 314.2 294.6 392.7 368.2 786 737 0.471 0.442
125 32 123 115 123 115 246 230 369 345 492 460 615 575 1230 1150 0.736 0.690
160 40 201 188 201 188 402 376 603 564 804 752 1005 940 2010 1880 1.205 1.128
200 40 314 301 314 301 628 602 942 903 1256 1204 1570 1505 3140 3010 1.884 1.806
250 45 491 475 491 475 982 950 1473 1425 1964 1900 2455 2375 4910 4750 2.944 2.850
320 56 804 779 804 779 1608 1558 2412 2337 3216 3116 4020 3895 8040 7790 4.823 4.674
400 63 1256 1225 1256 1225 2512 2450 3768 3675 5024 4900 6280 6125 1256012250 7.536 7.350
500 80 1962 1912 1962 1912 3924 3824 5886 5736 7848 7648 9810 9560 1962019120 11.775 11.472
Ordering Code
TA-S- XXX- XX- XXXX- XXX- XX -X -XXXX XXXX
BORE ROD STROKE MOUNTING CUSHION ROD ACCES- SPECIAL
THDS. SORIES
Series
S-Single end 32, 40, 12, 16, Stroke with Indicate code CB - both ends Indicate code (Give full
rod 50, 63, 20, 25, stop tube as per CH - head end as per detail in
D-Double end 80, 100, 32, 40, in bracket Mounting CC - cap end Mounting text)
rod 125, 160, 45, 56, upto 6000mm Data Sheets NC - non- Data Sheets
200, 250, 63, 80 cushioned FT - female thrd.
320, 400, MT - male thrd.
500
Example: TAS-80-25-500-MP3-CB-MT-RS
C07-02
Type:ISO:6430 HEAVY DUTY CYLINDERS
TUBE
Seamless steel tube
precision honed and
hard chrome plated to
ensure low friction,
END COVERS CUSHION SEAL resistance to corrosion and
Solid steel end covers Self-centering Nitrile wear and long seal life.
precision machined for cushion seals provide
true alignment between tube, smooth deceleration at end of
piston rod and rod bearing. stroke and quick start at
beginning of stroke. TIE ROD
High strength Carbon
steel Tie rods hold
the end covers in
END SEAL
position at all pressures,
Leak-proof
protect the tube and
tubing end seal.
help absorb shock loads.
WIPER SEAL
Nitrile wiper seal
to prevent dust
from entering into
the cylinder.
ROD SEAL
Projecting lip-type
Nitrile rod seal Cushion
effectively seals inside PISTON
pressure. High grade Cast iron Plunger
Seal cannot turn, piston and rod bearings.
roll or blow-out
at any pressure. PISTON ROD CUSHION-CHECH
High-yield strength Steel Needle valve for
Carbon steel piston rod cushion adjustment.
PISTON SEAL
precision ground and Mechanically locked-in
hard chrome plated
position, self energising
for wear resistance and
leak-proof performance Nitrile rubber Cup seals
of rod seal. for low friction, positive
sealing and long life.
C07-03
Type:ISO:6430 HEAVY DUTY CYLINDERS
Basic Cylinder
Y P
EE EE VD
KK
ØB
VD
ØMM
WX WH
Cushion Adjustment D
AM WH A/F
Above 160 Bore
ZJ + Stroke
`E' Sq. Max. Small Retainer
ZB + Stroke
KK
ØMM
ØB
Double end rod
ØNA
D
EE EE A/F
Style - 2: Male Thrds.
KK (Typ)
KF
(Typ)
ØB
ØMM
VD
ØB
(Typ)
ØMM
(Typ)
WX D
Cushion A+2.0
Adjustment WX+Stroke A/F
AM WH
LD + Stroke WH+Stroke AM Style - 4: Female Thrds.
32 12 45 24 9 5 15 ±1.6 118 ±1.6 125 G 1/8" 126 ±1.6 48.5 59 M10x1.25 22 11 10 M8x1.25 12 50
40 16 51 30 8 5 15 ±1.6 118 ±1.6 125 G 1/4" 126 ±1.6 48.5 59 M12x1.25 24 15 13 M10x1.25 14 50
125 32 140 46 7 5 19 ±2.5 149 ±2.5 162 G 1/2" 158 ±2.5 58.5 77 M27x2 54 31 27 M24x2 32 25
250 45 271 60 5 4 23 ±3.0 210 ±3.0 229 G 1" 218 ±3.0 76 112 M42x2 84 44 41 M33x2 45 20
NON - ISO
320 56 366 72 34 8 32 ±3.0 231 ±3.0 250 G 1" 226 ±3.0 81 128 M48x2 96 54 50 M42x2 56 20
400 63 456 80 36 8 32 ±3.5 258 ±3.5 280 G 1" 266 ±3.5 98 134 M56x2 96 62 60 M56x2 75 20
500 80 556 105 32 8 32 ±3.5 283 ±3.5 310 G 1-1/4" 284 ±3.5 94 160 M64x3 128 76 70 M64x3 85 20
C07-04
Type:ISO:6430 HEAVY DUTY CYLINDERS
Extended Tie Rod Mounts
BB
BB
(Typ)
TG
TG
DD
DD
WH
ZJ + Stroke
ZJ + Stroke
MX1 - Mounting with Tie rods extended at both ends. MX2 - Cap Mounting with Tie rods extended.
ZJ + Stroke
BB
TG
DD
DD
WH BB BB
ZB + Stroke
MX3 - Head Mounting with Tie rods extended. MX4 - Both ends 2 Tie rods extended.
Bore Piston BB TG WH ZJ
DD ZB
dia Rod Nom. Tol. js14 Nom. Tol. Nom. Tol.
NON - ISO
C07-05
Type:ISO:6430 HEAVY DUTY CYLINDERS
ØFB (4 Holes)
ST
LH
SW SU SU SW TS
XS SS + Stroke US
32 12 45 9 73 ±1.2 10 24 10 63 81 22 35 ±1.2
40 16 51 12 73 ±1.2 10 24 10 70 94 25 35 ±1.2
NON - ISO
C07-06
Type:ISO:6430 HEAVY DUTY CYLINDERS
Trunnion Mounts
ØTD (Typ)
R
XG TL TC TL
TL TC TL XJ + Stroke
UW
ØTD (Typ)
XV
TL TM TL
100 25 25 25 132 2.0 132 114 57 ±2.0 127 ±1.6 104.5 85.5 ±2.0 19
125 32 25 25 158 2.0 158 139 57 ±2.5 133 ±2.0 107 89 ±2.5 18
160 40 36 36 200 2.5 200 178 66 ±2.5 153 ±2.0 126.5 97.5 ±2.5 29
200 40 36 36 246 2.5 246 216 66 ±2.5 153 ±2.0 124.5 88.5 ±2.5 36
250 45 45 45 304 3.2 304 270 76 ±2.5 185 ±2.5 143.5 120.5 ±2.5 23
NON - ISO
320 56 45 45 456 3.2 456 364 79 ±3.0 203 ±3.0 149.5 140.5 ±3.0 9
400 63 50 50 577 5.0 577 454 92 ±3.0 225 ±3.0 181 149 ±3.0 32
500 80 63 63 685 5.0 685 554 98 ±3.0 248 ±3.0 191 157 ±3.0 34
C07-07
Type:ISO:6430 HEAVY DUTY CYLINDERS
ØFB (4 Holes)
R
E
W
TF
MF
UF
ZB + Stroke
ØFB (4 Holes)
R
E
TF MF
UF
ZF + Stroke
125 32 16 ±3.0 14 140 104 168 194 19 ±2.5 162 165 ±2.0
160 40 20 ±5.0 18 179 134 212 248 21 ±2.5 188 192 ±2.0
200 40 20 ±5.0 18 217 163 250 286 21 ±2.5 188 192 ±2.0
250 45 25 ±5.0 22 271 201 312 356 23 ±3.0 229 235 ±2.5
C07-08
Type:ISO:6430 HEAVY DUTY CYLINDERS
Cap clevis & Cap eye Mounts
UB
ØCD
MR
L
CB
XC + Stroke
MP1 - Cap Mounting, Fixed Clevis.
ØCD
MR
L
EW
XC + Stroke
MP3 - Cap Mounting, Fixed Eye
32 12 16 12 19 17 137 ±1.2 38 16
40 16 20 14 19 17 137 ±1.2 46 20
50 20 20 14 19 17 137 ±1.2 52 20
63 20 20 14 19 17 140 ±1.6 52 20
80 25 32 20 32 29 175 ±1.6 65 32
NON - ISO
C07-09
HEAVY DUTY - NON ISO MOUNTINGS
LH
XT SN + Stroke NT (4 Holes) TN
ZE + Stroke
ØEB (4 Holes)
ET
EL EL
R
E/2 -0.2
-0.1
SE + Stroke
C07-10
HEAVY DUTY - NON ISO MOUNTINGS
`E' Sq.
ØFB (4 Holes)
ST
SW SU SU SW TS
XS SS + Stroke US
32 12 45 9 73 ±1.2 10 24 10 63 81 35 ±1.2
40 16 51 12 73 ±1.2 10 24 10 70 94 35 ±1.2
C07-11
HEAVY DUTY - NON ISO MOUNTINGS
TF
R
ME
R
WE
ZB + Stroke TF
`UF' Sq.
MF5 - Head, Square Flange Mounting
ØFB (8 Holes)
`E' Sq.
TF
R
R ME
TF ZH + Stroke
`UF' Sq.
32 12 10 7 45 33 58 72 15 128 125
40 16 10 7 51 36 70 84 15 128 125
C07-12
HEAVY DUTY - NON ISO MOUNTINGS
Square Mounts
ØFB (4 Holes)
TV
WF TV
`UG' Sq.
ME9 - Head, Square Mounting.
ØFB (4 Holes)
TV
TV ZJ + Stroke
`UG' Sq.
C07-13
HEAVY DUTY - ISO STANDARD
ACCESSORIES
ØCN A ER CL CM LE
Bore dia KK CE
H9 min. Max. Max. Nom. Tol. Min.
RC - Rod clevis ISO: 8140 +0.15
32 M10x1.25 10 20 16 20 40 10 +0.50
20
CL 40 M12x1.25 12 22 19 24 48 12
+0.15
24
+0.50
CL ER
CM +0.15
50 & 63 M16x1.5 16 28 25 32 64 16 +0.50
32
+0.15
80 & 100 M20x1.5 20 33 32 32 80 20 +0.60
40
+0.15
125 M27x2 30 51 45 55 110 30 +0.60
54
+0.15
160 & 200 M36x2 35 56 57 70 144 35 72
ØCN
+0.60
LE
+0.15
250 M42x2 40 60 77 85 168 40 84
CE
+0.60
+0.15
320 M48x2 50 65 88 96 192 50 +0.60
96
A
NON - ISO
+0.2
400 M56x2 63 75 75 125 175 63 100
+1.0
KK
+0.2
500 M64x3 80 90 95 160 210 80 120
+1.0
40 M12x1.25 12 16 50 16 22
Z
ØCN
50 & 63 M16x1.5 16 21 64 21 28
Z
+0.15
50 & 63 M16x1.5 16 28 25 32 64 16 +0.50 24 27
+0.15
80 & 100 M20x1.5 20 33 32 40 80 20 +0.60 30 34
+0.15
125 M27x2 30 51 45 55 110 30 42 47
ØCK
LF
+0.60
+0.15
160 & 200 M36x2 35 51 57 70 144 35 50 60
CE
+0.60
+0.15
250 M42x2 40 60 77 85 168 40 +0.60 60 79
A
+0.15
320 M48x2 50 65 88 96 192 50 +0.60 66 90
-0.2
400 M56x2 63 75 75 125 175 63 80 100
KK CS -1.0
-0.2
500 M64x3 80 90 95 160 210 80 -1.0 90 120
C07-14
HEAVY DUTY - NON ISO STANDARD
ACCESSORIES
ØCK ØCK/EK
TB
UH
MR MR
LE EM CM LE
FL RC CL
FL
UR UR
40 9 56 72 52 68
19 17 31 46
50 14 20 20
63 11 52 60 80 56 76
80
100 20 32 29 32 14 50 32 65 90 112 84 96
125
160
28 38 34 40 18 60 40 83 105 134 90 118
200
RT - Rod coupler
Bore Piston
KK ØA1 B1 C1 AM ØD G D1
dia Rod
32 12 M10x1.25 22 32 6 22 12 10 19
40 16 M12x1.25 32 52 12 24 16 13 26
50 20 M16x1.5 32 52 12 32 20 16 26
ØCD
63 20 M16x1.5 32 52 12 32 20 16 26
(Radial float
Sph. motion) 80 25 M20x1.5 45 60 12 40 25 21 38
2°
D1 A/F
ØA1
KK
100 25 M20x1.5 45 60 12 40 25 21 38
125 32 M27x2 64 75 14 54 32 30 60
160 40 M36x2 64 75 18 72 40 36 60
AM C1
G A/F 75
200 40 M36x2 64 18 72 40 36 60
B1
250 45 M42x2 88 120 22 84 45 41 82
C07-15